CN109980485A - A kind of electric wire intermediate contact is checked card adhesive tape wrapping machine and its working method - Google Patents
A kind of electric wire intermediate contact is checked card adhesive tape wrapping machine and its working method Download PDFInfo
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- CN109980485A CN109980485A CN201910368532.3A CN201910368532A CN109980485A CN 109980485 A CN109980485 A CN 109980485A CN 201910368532 A CN201910368532 A CN 201910368532A CN 109980485 A CN109980485 A CN 109980485A
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- Prior art keywords
- adhesive plaster
- electric wire
- clamp pawl
- feeding
- cylinder
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- 239000002390 adhesive tape Substances 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000000853 adhesive Substances 0.000 claims abstract description 151
- 230000001070 adhesive effect Effects 0.000 claims abstract description 151
- 239000011505 plaster Substances 0.000 claims abstract description 151
- 238000002224 dissection Methods 0.000 claims abstract description 61
- 238000002788 crimping Methods 0.000 claims abstract description 45
- 210000000078 claw Anatomy 0.000 claims description 19
- 238000009434 installation Methods 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 239000004744 fabric Substances 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- 238000005096 rolling process Methods 0.000 claims description 4
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 230000001174 ascending effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000010924 continuous production Methods 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 230000001360 synchronised effect Effects 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000003321 amplification Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
- H01R43/055—Crimping apparatus or processes with contact member feeding mechanism
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Labeling Devices (AREA)
Abstract
It checks card adhesive tape wrapping machine and its working method the invention discloses a kind of electric wire intermediate contact, the technical issues of solution is that there are security risks by the current encapsulated operator that checks card；It checks card encapsulated low efficiency, continuous production is bad, and the production cycle is long.The present invention includes mobile work platform, and the mobile work platform is equipped with terminal feeding and crimping system, adhesive plaster are sent into dissection baggage systems peace and move arm-and-hand system；Arm-and-hand system setting is translated in terminal feeding and crimping system two sides, adhesive plaster is sent into the setting of dissection baggage systems on rear side of translation arm-and-hand system.The present invention is individually positioned in crimp type terminal both sides using two grippers in left and right, carries out the movement such as clamp, lifting, translation with control system control translation arm-and-hand system is crossed, realizes security protection, crimping, adhesive tape wrapping and the movement for sending out finished product；Greatly improve working efficiency；Using both hands button operation system, the safety of operation is improved, avoids the generation of accident.
Description
Technical field
The present invention relates to automotive wire bundle fields, and in particular to a kind of pressure for more electric wires in automobile wire harness production process
It connects and the electric wire intermediate contact of insulating tape wrapping is checked card adhesive tape wrapping machine and its working method.
Background technique
The operation of checking card of the intermediate contact of current more electric wires is to add crimp to be accomplished manually using semi-automatic press-connection machine.
The electric wire for completing to check card is transferred to adhesive tape wrapping station after the completion by operation of checking card；Then complete using manual or semi-automatic adhesive tape wrapping machine
The adhesive tape wrapping operation of stuck point in dozen.Current this encapsulated operation mode of checking card be it is semi-automatic check card, manually participate in more, exist
Security risk；It checks card encapsulated low efficiency, when checking card with adhesive tape wrapping operation, there are a large amount of waiting time；Continuous production is bad,
Turnover, which arranges, needs place and personnel, causes workshop output low, the production cycle is long.
Summary of the invention
The technical problem to be solved by the present invention is to the current encapsulated operator that checks card, there are security risks；It checks card encapsulated efficiency
Low, continuous production is bad, and the production cycle is long, provides a kind of wrapping two work times checked card with adhesive plaster for being completed at the same time electric wire
The electric wire intermediate contact of business is checked card adhesive tape wrapping machine and its working method.
In order to solve the above technical problems, the present invention adopts the following technical solutions: a kind of electric wire intermediate contact is checked card adhesive tape wrapping
Machine, including mobile work platform, the mobile work platform is equipped with terminal feeding and crimping system, adhesive plaster are sent into dissection package system
System peace moves arm-and-hand system；It translates arm-and-hand system setting and is sent into dissection packet in terminal feeding and crimping system two sides, adhesive plaster
System setting is wrapped up on rear side of translation arm-and-hand system.
The terminal feeding and crimping system includes feeding unit and crimping unit, and the crimping unit includes crimping
Machine, the lower part of press-connection machine are equipped with upper jaw, lower jaw are equipped with below upper jaw, and feeding unit is arranged in front of lower jaw；
The feeding unit includes installation riser and feeding cylinder, is equipped with stock support, inside on the outside of the installation riser
Equipped with stock guide；The stock support is connect by sliding rail with installation riser, and stock support top is equipped with feeding claw mounting base,
Feeding claw mounting base lower part is equipped with feeding claw, the piston rod connection of stock support lower part and feeding cylinder；The installation riser
Top is equipped with feed pressure plate.
The translation arm-and-hand system includes clamp pawl, translation motor and lifting cylinder, and the clamp pawl passes through folder
The connection of the piston rod of line pawl seat and lifting cylinder, lifting cylinder are connect by translation plates with translation motor.
The clamp pawl includes symmetrically arranged left clamp pawl and right clamp pawl, and left clamp pawl and right clamp pawl are set respectively
It sets in left clamp pawl seat and right clamp pawl seat, the clamp pawl is connect with the piston rod of clamp pawl cylinder, clamp pawl cylinder
Pedestal be fixed in clamp pawl seat；The translation motor is mounted on guide rail mounting plate, translation plates by translating rails with
The connection of guide rail mounting plate, translation plates are equipped with translating rack, and translating rack is mutually nibbled with the output gear on translation motor output shaft
It closes.
It includes adhesive plaster feeding unit that the adhesive plaster, which is sent into dissection baggage systems, is cut below adhesive plaster feeding unit equipped with adhesive plaster
Segment unit, adhesive plaster dissection unit lower section are equipped with adhesive plaster wrapping unit, and the adhesive plaster feeding unit includes adhesive plaster disk, slide unit gas
Cylinder, adhesive plaster contact roller and adhesive plaster idler wheel, the adhesive plaster disk and side are equipped with the piston rod of fixing axle, the other side and slider cylinder
Connection；The adhesive plaster contact roller is connect by connecting rod with adhesive plaster compression cylinder, and adhesive plaster idler wheel is arranged below adhesive plaster contact roller,
Adhesive plaster idler wheel is sent into motor with adhesive plaster and connect.
The adhesive plaster dissection unit includes dissection cylinder, swings dissection knife, fixed dissection knife, the piston rod of dissection cylinder
It is connect by adhesive plaster dissection connecting rod with dissection knife is swung, the one end and fixed dissection knife for swinging dissection knife are articulated and connected.
The adhesive plaster wrapping unit includes blanket cylinder, and one end of blanket cylinder is connect with Rolling motor, the glue
The side of cloth roller is equipped with fluting, is equipped with arc-like sheet in fluting, is equipped with upper tabletting and lower sheeting on the outside of blanket cylinder, upper tabletting and
There are gaps between lower sheeting.
A kind of electric wire intermediate contact is checked card the working method of adhesive tape wrapping machine, comprising the following steps: the 1. feeding and pressure of terminal
Connect: feeding cylinder pushes stock support to slide backward, and stock support drives the terminal on terminal material belt to Forward by feeding claw
It moves to crimping position；While terminal movable to crimping position, electric wire to be checked card is placed on to the electric wire pressing plate of the left and right sides
On, electric wire pressing plate is pressed, so that left clamp pawl and right clamp pawl is clamped electric wire respectively, press-connection machine crimp type terminal is complete after electric wire is clamped
At the operation of checking card of electric wire；
2. translating the movement of manipulator: electric wire crimp is checked card after the completion of operation, and lifting cylinder moves upwards, by driving left clamp
Pawl and right clamp pawl drive electric wire to move upwardly together；After the completion of the movement that lifting cylinder moves upwards, translation motor passes through
Output gear drives translating rack and then electric wire is driven to move backward；Adhesive plaster is pulled in upper tabletting during moving backward by electric wire
With the rear end of lower sheeting, making adhesive plaster, first packet is checked card on a little in electric wire in advance；
3. the package of adhesive plaster: step 2. the adhesive plaster first in advance packet electric wire check card it is a little upper after, by adhesive plaster dissection unit by
Adhesive plaster dissection, translation motor drive the electric wire of left clamp pawl, right clamp pawl and its clamping to continue to move backward in adhesive plaster drum
Heart position；At this point, drum motor drives adhesive plaster drum to complete specified rotating cycle, adhesive plaster drum is in rotary course by adhesive plaster packet
It wraps up in electric wire card contact, completes the package operation checked card a little；
4. sending out finished wire: electric wire is checked card after the completion of package operation a little, and translation motor reversely rotates, and drives left clamp
Pawl, right clamp pawl and the electric wire for completing to wrap up travel forward, and after electric wire reaches front end, left clamp pawl and right clamp pawl are opened,
Electric wire is placed on work top；Lifting cylinder retraction at this time, left clamp pawl and right clamp pawl sink to the platform of mobile work platform
Under face, translation motor converts direction of rotation again, and mobile work platform is made to move rearwards to the position of lower jaw, waits next work
Make.
Step 1. the feeding and crimping of the terminal while, the movement of adhesive plaster feeding unit, specifically: slider cylinder is dynamic
Make that adhesive plaster disk is driven to move backward, adhesive plaster front end is pressed on adhesive plaster idler wheel by adhesive plaster contact roller and cannot move, and completes adhesive plaster is pre-
The movement first shut down from adhesive plaster disk.
2. while the translation manipulator is mobile, terminal feeding and the feeding cylinder for crimping system retract step, drive
Stock support drives feeding claw to back at next terminal in turn；After delay, feeding cylinder stretches out, and is driven down by feeding claw
One terminal advances, and completes the feeding task of next terminal.
The present invention is individually positioned in crimp type terminal both sides using two grippers in left and right, controls translation machine with control system is crossed
Tool hand system carries out the movement such as clamp, lifting, translation, realizes security protection, crimping, adhesive tape wrapping and the movement for sending out finished product.
The present invention reduces the buying of crimp, former every equipment need to configure multiple sets of molds, every 3000 yuan of set unit price, existing
It can all save；Reduction personnel originally crimp 1 people that checks card, and have enough to meet the need 1 people, and encapsulated 1 people now only needs 1 people；Production efficiency is improved,
Original is checked card 7000 contacts of per tour task, 5000 contacts of adhesive tape wrapping, and average each contact expenditure of time 1.8 minutes.Using machine
Device operation, check card it is encapsulated once to complete each contact need to be 3.5 seconds, efficiency improves 30 times；Production turnaround speed is improved, using original
Carry out technique completion to check card with encapsulated process 2 working days of needs, now only needs half of working day.Big raising working efficiency.Using
Both hands button operation system, improves the safety of operation, avoids the generation of accident.
Detailed description of the invention
Fig. 1 is schematic view of the front view of the invention；
Fig. 2 is left side structure schematic view of the invention；
Fig. 3 is terminal feeding of the present invention and the schematic view of the front view for crimping system；
Fig. 4 is terminal feeding of the present invention and the left side structure schematic view for crimping system；
Fig. 5 is terminal feeding of the present invention and one of the feeding unit schematic perspective view for crimping system；
Fig. 6 is the two of the feeding unit schematic perspective view of terminal feeding of the present invention and crimping system；
Fig. 7 is the schematic view of the front view of present invention translation arm-and-hand system；
Fig. 8 is the overlooking structure diagram of present invention translation arm-and-hand system；
Fig. 9 is the schematic perspective view of the partial enlargement of present invention translation arm-and-hand system；
Figure 10 is that the present invention moves amplification schematic perspective view at the gripper of arm-and-hand system；
Figure 11 is the schematic view of the front view that adhesive plaster of the present invention is sent into dissection baggage systems；
Figure 12 is the overlooking structure diagram that adhesive plaster of the present invention is sent into dissection baggage systems；
Figure 13 is the schematic perspective view that adhesive plaster of the present invention is sent into dissection baggage systems；
Figure 14 is the three-dimensional enlarged structure schematic diagram that adhesive plaster of the present invention is sent into dissection baggage systems；
Figure 15 is the schematic perspective view for the adhesive plaster dissection unit that adhesive plaster of the present invention is sent into dissection baggage systems；
Figure 16 is sectional perspective structural schematic diagram of the present invention.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under that premise of not paying creative labor
Embodiment shall fall within the protection scope of the present invention.
As shown in Figure 1 to Figure 2, a kind of electric wire intermediate contact is checked card adhesive tape wrapping machine, including mobile work platform 2, the shifting
Dynamic workbench 1 is equipped with terminal feeding and crimping system 3, adhesive plaster are sent into 2 peace of dissection baggage systems and move arm-and-hand system 4；It is flat
The setting of arm-and-hand system 4 is moved in terminal feeding and crimping 3 two sides of system, adhesive plaster is sent into the setting of dissection baggage systems 2 in translation machine
4 rear side of tool hand system.In use, adhesive plaster is sent into from top to bottom；Terminal is passed beneath from mobile work platform 2 from the front to the back, to shifting
Behind dynamic 2 front of workbench, then inverts and moved backward by cylinder promotion；The translation manipulator of translation arm-and-hand system 4 can translate
To having, crimping position, adhesive plaster wrap position in advance, adhesive plaster wraps up position, a few place positions in front end unwrapping wire position.
As shown in Figures 3 to 6, the terminal feeding and crimping system 3 include feeding unit and crimp unit, described
Crimping unit includes press-connection machine 302, and the lower part of press-connection machine 302 is equipped with upper jaw 309, is equipped with lower jaw below upper jaw 309
304, feeding unit setting is in 304 front of lower jaw；
The feeding unit includes installation riser 323 and feeding cylinder 316, is equipped with feeding on the outside of the installation riser 323
Bracket 311, inside are equipped with stock guide 314；The stock support 311 is connect by sliding rail 324 with installation riser 323, feeding
311 top of bracket is equipped with feeding claw mounting base 317, and 317 lower part of feeding claw mounting base is equipped with feeding claw 310, under stock support 311
Portion is connect with the piston rod of feeding cylinder 316；323 top of installation riser is equipped with feed pressure plate 312.Riser 323 is installed
It being mounted in mobile work platform 2, stock guide 314 includes straight panel and arc panel, and the front end of straight panel is arranged in arc panel, in use,
Terminal material belt 313 passes through below the table top of mobile work platform 2.
The present invention using press-connection machine side without crimp, it is whole below equipment integral sinking to 2 table top of mobile work platform
Body layout；Terminal material belt is become from terminal disc from the terminal feeding from back to front of the prior art using pneumatic terminal feeding style
It after 306 draw, is passed through below the table top of mobile work platform 2, changes feeding direction feeding from front to back after passing through, crimp rear end
Sub- scrap belt is imported in waste material cutter and is cut off.When pneumatic feed of the present invention, the piston rod of feeding cylinder 316 pushes stock support
311 drive terminal material belt to move forward to crimping position along sliding rail forward slip, stock support 311 by feeding claw 310；Terminal
In material strip movement forward, feed pressure plate 312 plays guiding role to terminal material belt.
As shown in Figure 7 to 10, the translation arm-and-hand system 4 includes clamp pawl, translation motor 404 and lifting cylinder
401, the clamp pawl is connect by clamp pawl seat with the piston rod of lifting cylinder 401, and lifting cylinder 401 passes through translation plates
416 connect with translation motor 404.In use, translation motor 404 is by driving translation plates 416 to move left and right drive lifting
Cylinder 401 moves left and right and then clamp pawl and clamp pawl seat is driven to move left and right again；Clamp pawl seat is connected equipped with lifting cylinder
Plate 418, the stretching of the piston rod of lifting cylinder 401 drive the raising of clamp pawl and clamp pawl seat with connecting plate 418 is retracted through
With reduction.
The clamp pawl includes symmetrically arranged left clamp pawl 405 and right clamp pawl 406, left clamp pawl 405 and right folder
Line pawl 406 is separately positioned in left clamp pawl seat 411 and right clamp pawl seat 412, the clamp pawl and clamp pawl cylinder 407
Piston rod connection, the pedestal of clamp pawl cylinder 407 are fixed in clamp pawl seat；The translation motor 404 is mounted on guide rail peace
In loading board 415, translation plates 416 are connect by translating rails 403 with guide rail mounting plate 415, and translation plates 416 are equipped with translating rack
402, translating rack 402 is meshed with the output gear 417 on 404 output shaft of translation motor.Clamp pawl cylinder 407 includes left folder
Line pawl cylinder and right clamp pawl cylinder, control the folding of left clamp pawl 405 and right clamp pawl 406 respectively；Clamp pawl translational motion
When, it is rotated by the output gear 417 of translation motor 404, translation plates 416 is driven to translate, and then driven and be fixed in translation plates
Lifting cylinder 401 translates；Clamp pawl go up and down when, by lifting cylinder 402 piston rod stretching and be retracted through 418 band of connecting plate
The raising and reduction of dynamic clamp pawl and clamp pawl seat.
Electric wire pressing plate 414 is equipped with above the clamp pawl, the electric wire pressing plate 414 and clamp pawl seat are articulated and connected；
Left clamp sensor 408 and right clamp sensor 409 are respectively equipped in the left clamp pawl seat 411 and right clamp pawl seat 412.
Electric wire to be checked card in use, is placed on the electric wire of the left and right sides by translation arm-and-hand system 4 of the present invention
On pressing plate, electric wire pressing plate 414, the corresponding left clamp sensor 408 of electric wire pressing plate 414 and right clamp sensor 409 hair are pressed
For signal to control system 5, control system 5 issues signal out, and after clamp pawl cylinder 407 receives signal, clamp pawl cylinder 407 is dynamic
Make, left clamp pawl 405 and right clamp pawl 406 is made to clamp electric wire respectively；It carries out crimping work of checking card by press-connection machine after wire clamping
Industry.
Crimping is checked card after the completion of operation, and lifting cylinder moves upwards, and drives left clamp pawl 405 and right clamp pawl 406 in turn
The electric wire after the completion of crimping is driven to move upwardly together；After the completion of the movement that lifting cylinder moves upwards, translation motor passes through defeated
Gear 417 drives translating rack 402 and then the electric wire after the completion of crimping is driven to move backward 100MM out；Electricity after the completion of crimping
During line moves backward, adhesive plaster is pulled in the rear end of upper tabletting and lower sheeting by the electric wire after the completion of crimping, and keeps adhesive plaster first pre-
It first wraps and checks card on a little in electric wire.
Side translation motor 410 is equipped between the left clamp pawl seat 411 and right clamp pawl seat 412.Side translation electricity
One end of machine 410 is fixed in left clamp pawl seat 411, the other end is fixed in right clamp pawl seat 412, side translation motor 410
Linear bearing seat 413 is equipped between clamp pawl seat；The setting of side translation motor 410 is for adjusting left clamp pawl 405 and the right side
The distance between clamp pawl 406, to adapt to the docking of checking card of different model terminal.
As shown in Figure 11 to Figure 15, it includes adhesive plaster feeding unit that the adhesive plaster, which is sent into dissection baggage systems 2, and adhesive plaster is sent into
It is equipped with adhesive plaster dissection unit below unit, is equipped with adhesive plaster wrapping unit, the adhesive plaster feeding unit below adhesive plaster dissection unit
Including adhesive plaster disk 216, slider cylinder 215, adhesive plaster contact roller 206 and adhesive plaster idler wheel 207, the adhesive plaster disk 216 is set with side
There is the piston rod of fixing axle, the other side and slider cylinder 215 to connect；The adhesive plaster contact roller 206 passes through connecting rod 220 and adhesive plaster
Compression cylinder 205 connects, and adhesive plaster idler wheel 207 is arranged below adhesive plaster contact roller 206, and adhesive plaster idler wheel 207 and adhesive plaster are sent into motor
214 connections.When adhesive plaster feeding unit works, the movement of slider cylinder 215 drives adhesive plaster disk 216 to move backward, and adhesive plaster front end is by glue
Cloth contact roller 206 is pressed on adhesive plaster idler wheel 207 and cannot move, therefore completes in advance to shut down adhesive plaster from adhesive plaster disk 216 dynamic
Make.When adhesive plaster contact roller 206 is pressed on adhesive plaster idler wheel 207, the piston rod of adhesive plaster compression cylinder 205 stretches out.
The adhesive plaster dissection unit includes dissection cylinder 202, swings dissection knife 203, fixed dissection knife 208, dissection gas
The piston rod of cylinder 202 is connect by adhesive plaster dissection connecting rod 204 with dissection knife 203 is swung, and one end and the fixation of dissection knife 203 are swung
Dissection knife 208 is articulated and connected.Adhesive plaster is sent into motor 214 and drives the feeding of adhesive plaster idler wheel 207 to refer to by synchronous pulley 201 and synchronous belt
Measured length adhesive plaster, adhesive plaster dissection cylinder 202, which drives, swings the rotation of dissection knife 203, is formed and is sheared with fixed dissection knife 208, by glue
Cloth cutting.
The adhesive plaster wrapping unit includes blanket cylinder 211, and one end of blanket cylinder 211 is connect with Rolling motor 213,
The side of the blanket cylinder 211 is equipped with fluting 221, and arc-like sheet 222 is equipped in fluting 221, is equipped on the outside of blanket cylinder 211
Upper tabletting 209 and lower sheeting 210, there are gaps between upper tabletting 209 and lower sheeting 210.Upper tabletting 209 and lower sheeting 210 are
The position of tongue-like pieces, gap is corresponding with the position of fluting 221.When adhesive plaster wrapping unit works, completes the electric wire after checking card and exist
The rear end that adhesive plaster after non-dissection is pulled in upper tabletting 209 and lower sheeting 210 in moving process wraps adhesive plaster first in electric wire in advance
On；After adhesive plaster dissection, electric wire continues to move backward to the center of blanket cylinder；At this point, drum motor 213 passes through synchronous belt
Wheel drives adhesive plaster drum 211 to complete specified rotating cycle, and the arc-like sheet 222 installed in adhesive plaster drum 211 will in rotary course
On adhesive plaster package to electric wire card contact, the package operation checked card a little is completed.
As shown in Fig. 1 to Figure 16, a kind of electric wire intermediate contact is checked card the working method of adhesive tape wrapping machine, comprising the following steps:
1. the feeding and crimping of terminal: feeding cylinder 316 pushes stock support 311 to slide backward, and stock support 311 passes through feeding claw
Terminal on 310 drive terminal material belts moves forward to crimping position；It, will be to be checked card while terminal movable to crimping position
Electric wire is placed on the electric wire pressing plate of the left and right sides, presses electric wire pressing plate 414, distinguishes left clamp pawl 405 and right clamp pawl 406
Electric wire is clamped, press-connection machine crimp type terminal completes the operation of checking card of electric wire after electric wire is clamped；
2. translating the movement of manipulator: electric wire crimp is checked card after the completion of operation, and lifting cylinder moves upwards, by driving left clamp
Pawl 405 and right clamp pawl 406 drive electric wire to move upwardly together；After the completion of the movement that lifting cylinder moves upwards, translation electricity
Machine drives translating rack 402 that electric wire is driven to move backward by output gear 417；Electric wire move backward during by glue
Cloth pulls in the rear end of tabletting and lower sheeting, and making adhesive plaster, first packet is checked card on a little in electric wire in advance；
3. the package of adhesive plaster: step 2. the adhesive plaster first in advance packet electric wire check card it is a little upper after, by adhesive plaster dissection unit by
Adhesive plaster dissection, translation motor drive the electric wire of left clamp pawl, right clamp pawl and its clamping to continue to move backward in adhesive plaster drum
Heart position；At this point, drum motor 213 drives adhesive plaster drum 211 to complete specified rotating cycle, adhesive plaster drum 211 is in rotary course
It is middle to wrap up adhesive plaster onto electric wire card contact, complete the package operation checked card a little；
4. sending out finished wire: electric wire is checked card after the completion of package operation a little, and translation motor reversely rotates, and drives left clamp
Pawl, right clamp pawl and the electric wire for completing to wrap up travel forward, and after electric wire reaches front end, left clamp pawl and right clamp pawl are opened,
Electric wire is placed on work top；Lifting cylinder retraction at this time, left clamp pawl and right clamp pawl sink to the platform of mobile work platform 1
Under face, translation motor converts direction of rotation again, and mobile work platform 1 is made to move rearwards to the position of lower jaw, waits next work
Make.
4. the translation motor reversely rotates step, drives left clamp pawl, right clamp pawl and completes the electric wire wrapped up
The distance that travels forward is 140MM.
Step 1. the feeding and crimping of the terminal while, the movement of adhesive plaster feeding unit, specifically: slider cylinder
215 movements drive adhesive plaster disk 216 to move backward, and adhesive plaster front end is pressed on adhesive plaster idler wheel 207 by adhesive plaster contact roller 206 and cannot transport
It is dynamic, complete the movement for shutting down adhesive plaster from adhesive plaster disk 216 in advance.
2. while the translation manipulator is mobile, terminal feeding and the feeding cylinder for crimping system 3 retract step, drive
Stock support drives feeding claw to back at next terminal in turn；After delay, feeding cylinder stretches out, and is driven down by feeding claw
One terminal advances, and completes the feeding task of next terminal.
For step while 3. the adhesive plaster dissection unit is by adhesive plaster dissection, the waste material of terminal material belt is through scrap material cutting device
It is cut off, falls into it in garbage collection box.
Claims (10)
- The adhesive tape wrapping machine 1. a kind of electric wire intermediate contact is checked card, it is characterised in that: including mobile work platform (2), the mobile work Make platform (1) and is sent into dissection baggage systems (2) peace shifting arm-and-hand system equipped with terminal feeding and crimping system (3), adhesive plaster (4)；It translates arm-and-hand system (4) setting and is sent into dissection baggage systems (2) in terminal feeding and crimping system (3) two sides, adhesive plaster Setting is on rear side of translation arm-and-hand system (4).
- The adhesive tape wrapping machine 2. electric wire intermediate contact according to claim 1 is checked card, it is characterised in that: the terminal feeding and Crimping system (3) includes feeding unit and crimping unit, and the crimping unit includes press-connection machine (302), press-connection machine (302) Lower part is equipped with upper jaw (309), is equipped with lower jaw (304) below upper jaw (309), and feeding unit is arranged in lower jaw (304) Front；The feeding unit includes installation riser (323) and feeding cylinder (316), is set on the outside of the installation riser (323) Have stock support (311), inside is equipped with stock guide (314)；The stock support (311) is perpendicular by sliding rail (324) and installation Plate (323) connection, stock support (311) top are equipped with feeding claw mounting base (317), and feeding claw mounting base (317) lower part is equipped with Feeding claw (310), stock support (311) lower part are connect with the piston rod of feeding cylinder (316)；The installation riser (323) Top is equipped with feed pressure plate (312).
- The adhesive tape wrapping machine 3. electric wire intermediate contact according to claim 1 is checked card, it is characterised in that: the translation manipulator System (4) includes clamp pawl, translation motor (404) and lifting cylinder (401), and the clamp pawl is by clamp pawl seat and rises The piston rod of sending down abnormally ascending cylinder (401) connects, and lifting cylinder (401) is connect by translation plates (416) with translation motor (404).
- The adhesive tape wrapping machine 4. electric wire intermediate contact according to claim 3 is checked card, it is characterised in that: the clamp pawl includes Symmetrically arranged left clamp pawl (405) and right clamp pawl (406), left clamp pawl (405) and right clamp pawl (406) are separately positioned on On left clamp pawl seat (411) and right clamp pawl seat (412), the clamp pawl is connect with the piston rod of clamp pawl cylinder (407), The pedestal of clamp pawl cylinder (407) is fixed in clamp pawl seat；The translation motor (404) is mounted on guide rail mounting plate (415) on, translation plates (416) are connect by translating rails (403) with guide rail mounting plate (415), and translation plates (416) are equipped with flat It moves rack gear (402), translating rack (402) is meshed with the output gear (417) on translation motor (404) output shaft.
- The adhesive tape wrapping machine 5. electric wire intermediate contact according to claim 1 is checked card, it is characterised in that: the adhesive plaster feeding is cut Section baggage systems (2) include adhesive plaster feeding unit, are equipped with adhesive plaster dissection unit below adhesive plaster feeding unit, under adhesive plaster dissection unit Side is equipped with adhesive plaster wrapping unit, and the adhesive plaster feeding unit includes adhesive plaster disk (216), slider cylinder (215), adhesive plaster contact roller (206) and adhesive plaster idler wheel (207), the adhesive plaster disk (216) and side are equipped with fixing axle, the other side and slider cylinder (215) Piston rod connection；The adhesive plaster contact roller (206) is connect by connecting rod (220) with adhesive plaster compression cylinder (205), adhesive plaster rolling (207) setting is taken turns below adhesive plaster contact roller (206), adhesive plaster idler wheel (207) is sent into motor (214) with adhesive plaster and connect.
- The adhesive tape wrapping machine 6. electric wire intermediate contact according to claim 5 is checked card, it is characterised in that: the adhesive plaster dissection list Member includes dissection cylinder (202), swings dissection knife (203), fixed dissection knife (208), and the piston rod of dissection cylinder (202) passes through Adhesive plaster dissection connecting rod (204) is connect with dissection knife (203) are swung, and is swung the one end of dissection knife (203) and is fixed dissection knife (208) Articulated connection.
- The adhesive tape wrapping machine 7. electric wire intermediate contact according to claim 5 is checked card, it is characterised in that: the adhesive plaster parcel form Member includes blanket cylinder (211), and one end of blanket cylinder (211) is connect with Rolling motor (213), the blanket cylinder (211) side is equipped with fluting (221), is equipped with arc-like sheet (222) in fluting (221), upper pressure is equipped on the outside of blanket cylinder (211) Piece (209) and lower sheeting (210), there are gaps between upper tabletting (209) and lower sheeting (210).
- The working method of adhesive tape wrapping machine 8. a kind of electric wire intermediate contact according to claim 1-7 is checked card, it is special Sign is the following steps are included: the 1. feeding and crimping of terminal: feeding cylinder (316) pushes stock support (311) to slide backward, Stock support (311) drives the terminal on terminal material belt to move forward to crimping position by feeding claw (310)；Terminal movable is extremely While crimping position, electric wire to be checked card is placed on the electric wire pressing plate of the left and right sides, presses electric wire pressing plate (414), make Left clamp pawl (405) and right clamp pawl (406) clamp electric wire respectively, and press-connection machine crimp type terminal completes electric wire after electric wire is clamped It checks card operation；2. translating the movement of manipulator: electric wire crimp is checked card after the completion of operation, and lifting cylinder moves upwards, by driving left clamp Pawl (405) and right clamp pawl (406) drive electric wire to move upwardly together；After the completion of the movement that lifting cylinder moves upwards, put down It moves motor and drives translating rack (402) that electric wire is driven to move backward by output gear (417)；The mistake that electric wire moves backward The rear end that adhesive plaster is pulled in upper tabletting and lower sheeting in journey, making adhesive plaster, first packet is checked card on a little in electric wire in advance；3. the package of adhesive plaster: step 2. the adhesive plaster first in advance packet electric wire check card it is a little upper after, by adhesive plaster dissection unit by Adhesive plaster dissection, translation motor drive the electric wire of left clamp pawl, right clamp pawl and its clamping to continue to move backward in adhesive plaster drum Heart position；At this point, drum motor (213) drives adhesive plaster drum (211) to complete specified rotating cycle, adhesive plaster drum (211) is revolving By on adhesive plaster package to electric wire card contact during turning, the package operation checked card a little is completed；4. sending out finished wire: electric wire is checked card after the completion of package operation a little, and translation motor reversely rotates, and drives left clamp Pawl, right clamp pawl and the electric wire for completing to wrap up travel forward, and after electric wire reaches front end, left clamp pawl and right clamp pawl are opened, Electric wire is placed on work top；Lifting cylinder retracts at this time, and left clamp pawl and right clamp pawl sink to mobile work platform (1) Under table top, translation motor converts direction of rotation again, so that mobile work platform (1) is moved rearwards to the position of lower jaw, under waiting Task.
- The working method of adhesive tape wrapping machine 9. electric wire intermediate contact according to claim 8 is checked card, it is characterised in that: step is 1. While the feeding and crimping of the terminal, the movement of adhesive plaster feeding unit, specifically: slider cylinder (215) movement drives glue Cloth disk (216) moves backward, and adhesive plaster front end is pressed on adhesive plaster idler wheel (207) by adhesive plaster contact roller (206) and cannot move, and completing will The movement that adhesive plaster is shut down from adhesive plaster disk (216) in advance.
- The working method of adhesive tape wrapping machine 10. electric wire intermediate contact according to claim 9 is checked card, it is characterised in that: step 2. the translation manipulator is mobile, terminal feeding and the feeding cylinder for crimping system (3) are retracted, drive stock support into And feeding claw is driven to back at next terminal；After delay, feeding cylinder stretches out, before driving next terminal by feeding claw Into completing the feeding task of next terminal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910368532.3A CN109980485B (en) | 2019-05-05 | 2019-05-05 | Wire intermediate contact punching Bao Jiaobu machine and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910368532.3A CN109980485B (en) | 2019-05-05 | 2019-05-05 | Wire intermediate contact punching Bao Jiaobu machine and working method thereof |
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| Publication Number | Publication Date |
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| CN109980485A true CN109980485A (en) | 2019-07-05 |
| CN109980485B CN109980485B (en) | 2023-12-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910368532.3A Active CN109980485B (en) | 2019-05-05 | 2019-05-05 | Wire intermediate contact punching Bao Jiaobu machine and working method thereof |
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| CN112382911A (en) * | 2020-11-04 | 2021-02-19 | 青岛铭青机电有限公司 | General type wire rod terminal riveting mechanism |
| CN112886359A (en) * | 2021-01-12 | 2021-06-01 | 浙江新宝汽车电器有限公司 | Automatic through-wire crimping equipment with wire-plugging anti-backward function |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN109980485B (en) | 2023-12-19 |
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