CN1551427A - Line pencil manufacturing method and manufacturing device - Google Patents

Line pencil manufacturing method and manufacturing device Download PDF

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Publication number
CN1551427A
CN1551427A CNA2004100385689A CN200410038568A CN1551427A CN 1551427 A CN1551427 A CN 1551427A CN A2004100385689 A CNA2004100385689 A CN A2004100385689A CN 200410038568 A CN200410038568 A CN 200410038568A CN 1551427 A CN1551427 A CN 1551427A
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China
Prior art keywords
electric wire
short circuit
skin electric
covers
skin
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Granted
Application number
CNA2004100385689A
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Chinese (zh)
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CN1312811C (en
Inventor
青井觉
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Sumitomo Wiring Systems Ltd
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Sumitomo Wiring Systems Ltd
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Publication of CN1551427A publication Critical patent/CN1551427A/en
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Publication of CN1312811C publication Critical patent/CN1312811C/en
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Abstract

Provided is a manufacturing method and a manufacturing device for wire harness capable of improving the workability and reducing the cost. The manufacturing method of wire harness is provided with a cutting process K1 adjusting the length of covered wire and cutting it, a terminal connection process K2 connecting a terminal to at least one end part of the covered wire after cutting, a terminal insertion process K4 holding a housing of a connector on a working table, and inserting the corresponding terminal of the covered wire into the housing, a wire holding process K5 holding the middle part of a covered wire out of connected covered wires being connected, to which a short-circuit bonding is to be applied while superposing it on a wire holding part on the working table, a short-circuit connection process K6 short-circuiting the middle part of the covered wire being held, and a wiring process K8 moving the connection body of the covered wire processed at the process K7 from the working table onto a drawing board and wiring it.

Description

The manufacture method of wire harness and manufacturing installation
Technical field
The present invention relates to a kind of by the terminal that is connected with many terminals of covering the skin electric wire being connected with connector sheath (connector housing) and engaging wire harness manufacture method and the manufacturing installation of making wire harness (wire harness) with the specific skin wire short-circuiting that covers.
Background technology
Wire harness is the electric wiring system that is become the circuit network of regulation by a plurality of connectors and many wire-shaped that are connected with these connectors.
When making above-mentioned wire harness, has following operation: block operation, be used for measuring and blocking covering the skin electric wire; Terminal connects operation, and terminal is connected with the intercepted skin electric wire that covers; Terminal inserts operation, will with cover the terminal insertion connector sheath that the skin electric wire is connected; And the cloth line procedures, on the chart board skin electric wire that covers after the terminal insertion is being connected up.Wherein need short circuit to engage operation, this short circuit engages operation and utilizes the circuit of the wire harness of manufacturing to constitute, and a part of electric pole short circuit of connector is engaged.
Method as a part of electric pole short circuit that makes connector engages, can adopt:
(1) terminal of covering the skin electric wire that will be connected with the electrode that is engaged by short circuit welds together, perhaps make the short circuit closing line (with reference to Fig. 9 (b)) that connects by connector, then in the cloth line procedures with the method that the skin electric wire assembles of covering beyond this short circuit closing line and the short circuit closing line;
(2) make the short circuit closing line (with reference to Fig. 9 (a)) that the middle part short circuit of covering the skin electric wire that is connected with the electrode that is engaged by short circuit is engaged, then in the cloth line procedures with this short circuit closing line and short circuit closing line in addition cover the method that the skin electric wire assembles;
(3) short circuit is engaged operation and be set in cloth line procedures method (with reference to patent documentation 1) afterwards.
Patent documentation 1: the spy opens the 2002-100451 communique
But, as (1), the terminal of covering the skin electric wire is welded together or the method that connects with connector in, shown in Fig. 9 (b) and since need with the as many skin electric wire W1 that covers of number of electrodes of the connector that should be engaged by short circuit, so it is many to cover the radical of skin electric wire, cost significantly improves.
On the other hand, as (2), make in the method that the middle part short circuit of covering the skin electric wire engages, shown in Fig. 9 (a), can reduce the needed radical (with respect to Fig. 9 (b), Fig. 9 (a) makes the radical that covers the skin electric wire reduce to 1/2) that covers skin electric wire W.But, in the method for (2), must utilize the production line of a plurality of systems make the short circuit closing line and in addition cover the skin electric wire.Therefore, put the work of short circuit closing line in order, thereby operability is worsened.Particularly,, operate the difficulty that becomes thereby make so when putting action in order, can take place to cover situations such as the skin electric wire is intertwined with other because the terminal part of short circuit closing line extends to all directions.
In addition, as (3), short circuit engaged in the method for operation after being set in the cloth line procedures engage operation owing to can on same production line, carry out short circuit, so can solve the problem of (1), (2).But, for the specific skin wire short-circuiting that covers that covers in the skin electric wire that is connected up is engaged, need allowance, constitute needed length than original circuit and also grow (hereinafter referred to as surplus long part), still unnecessary cost can take place so cover the total length of skin electric wire.In addition, owing to have this surplus long part, thus the deterioration of the shape of connector sheath, thus when installing, agent set is being restricted.
The present invention proposes in view of the above problems, and its purpose is, a kind of wire harness manufacture method and manufacturing installation that can improve operability and reduce cost is provided.
Summary of the invention
In order to address the above problem, wire harness manufacture method of the present invention is used to make wire harness, this wire harness has many of being connected with connector and covers the skin electric wire, and the specific skin electric wire that covers engaged by short circuit, it is characterized in that, this method has following operation: block operation, measure and block and cover the skin electric wire; Terminal connects operation, and terminal is connected with intercepted at least one end of covering the skin electric wire; Terminal inserts operation, the connector sheath is remained on the operating desk, and insert the corresponding terminal that covers the skin electric wire to maintained sheath; Electric wire keeps operation, makes connectedly to cover the mid portion that covers the skin electric wire in the skin electric wire, that engage object as short circuit and pile up and remain in the electric wire maintaining part on the aforesaid operations platform; Short circuit engages operation, utilizes the coupling device that is provided with in addition, and the mid portion short circuit of covering the skin electric wire that is maintained in each said wires maintaining part is engaged; And the cloth line procedures, the connector that covers the skin electric wire of having finished above-mentioned short circuit joint operation is moved on on the chart board from the aforesaid operations platform, connect up then.
According to the present invention, insert in the operation at terminal, the terminal that will cover the skin electric wire inserts the connector sheath, and engages in the operation in short circuit, and these mid portion short circuits of covering the skin electric wire as short circuit joint object of covering in the skin electric wire are engaged.That is, shown in Fig. 9 (a), can make cover the skin electric wire mid portion each other short circuit engage, so different with the manufacture method of existing (1), can reduce short circuit and engage the needed radical that covers the skin electric wire, consequently, can reduce the cost of making wire harness.
In addition, in the present invention, after terminal inserts operation, to remain in the electric wire maintaining part as the mid portion that covers the skin electric wire that short circuit engages object, and utilize the coupling device that is provided with in addition, make in short circuit and engage the mid portion short circuit joint that covers the skin electric wire that remains in the operation in the electric wire maintaining part.Therefore, different with the manufacture method of existing (2), need on chart board, not assemble the short circuit closing line and in addition cover the such operation of skin electric wire, twine such situation thereby can avoid this short circuit closing line and other to cover the skin electric wire, consequently, can improve operability.
In addition, in the present invention, owing to after short circuit engages, connect up, so different with the manufacture method of existing (3), when carrying out the cloth line procedures, do not need to form surplus long part, consequently, can reduce cost by the use amount that the skin electric wire is covered in minimizing, and can make the shape of the wire harness after the manufacturing good, and then can make small-sized wire harness.
The wire harness manufacturing installation of another embodiment of the invention, be used to make wire harness, this wire harness has many of being connected with connector and covers the skin electric wire, and the specific skin electric wire that covers is engaged by short circuit, it is characterized in that, be provided with operating desk, be used to connect above-mentioned skin electric wire and the connector sheath of respectively covering, and the manufacturing connector
Be provided with on this operating desk: the connector clamper under the state that can make the terminal connection of covering the skin electric wire, keeps each connector sheath; And the electric wire maintaining part, the mid portion that covers the skin electric wire that engages object as short circuit piled up and be held,
Also be provided with the short circuit coupling device, the mid portion short circuit of covering the skin electric wire that remains on the said wires maintaining part is engaged.
According to this execution mode, the short circuit coupling device engages the mid portion short circuit of covering the skin electric wire.Promptly, shown in Fig. 9 (a), since can make cover the skin electric wire mid portion each other short circuit engage, so with shown in Fig. 9 (b), the end of covering skin electric wire W2 is connected and the manufacture method of existing (1) of short circuit is different respectively with crimp type terminal etc., can reduce short circuit and engage the needed radical that covers the skin electric wire, consequently, can reduce the cost of making wire harness.
In addition, in this embodiment, but the short circuit coupling device adopts short circuit to engage the structure of the pars intermedia that covers the skin electric wire that is kept by the electric wire maintaining part.Therefore, different with the manufacture method of existing (2), do not need short circuit closing line and the skin electric wire that covers in addition are assembled in operation on the chart board, cover skin electric wire such thing that is intertwined thereby reduced relevant short circuit closing line and other, consequently, can improve operability.
In addition, in this embodiment, utilizing the short circuit coupling device, on chart board, above-mentioned connector is connected up to after covering the skin electric wire and carrying out short circuit and engage, so it is different with the manufacture method of existing (3), when carrying out the cloth line procedures, do not need to form surplus long part, consequently, reduced the use amount of covering the skin electric wire, thereby reduced cost, and can make the shape of the wire harness after the manufacturing good, and then can make small-sized wire harness.
In the manufacturing installation of above-mentioned wire harness, preferred above-mentioned short circuit coupling device at the pars intermedia that covers the skin electric wire that engages object as short circuit to welding respectively from the conductor that the skin released part exposes that covers that covers that skin is stripped from, the pars intermedia short circuit of respectively covering the skin electric wire is engaged, on the other hand, the said wires maintaining part is provided with checkout gear, this checkout gear keeps engaging as short circuit the conductor that covers the skin electric wire of object, and, detect whether the maintained conductor that covers the skin electric wire is the conductor that engages object as short circuit with the collaborative work of above-mentioned connector clamper.
According to this execution mode, the electric wire maintaining part is provided with checkout gear, this checkout gear keeps engaging as short circuit the conductor that covers the skin electric wire of object, and with the collaborative work of above-mentioned connector clamper, detect whether the maintained conductor that covers the skin electric wire is the conductor that engages object as short circuit, therefore can correctly make up as what short circuit engaged object and cover the skin electric wire, and hold it on the said wires maintaining part.
Description of drawings
Fig. 1 is the flow chart of summary of the wire harness manufacture process of expression embodiment of the present invention.
Fig. 2 is the oblique view of the wire harness manufacturing installation of expression embodiment of the present invention.
Fig. 3 is that expression uses the wire harness manufacturing installation of Fig. 1 to carry out the local amplification oblique drawing of the operation of terminal when inserting operation, (a) show the A end that covers the skin electric wire is connected with connector, the state of the mid portion of skin electric wire is covered in maintenance, (b) shows the state that the B end is connected with connector.
Fig. 4 is the wire harness manufacturing installation 1 that Fig. 1 is used in expression, and the oblique view of the operation when making wire harness (a) shows short circuit and engages operation, (b) shows welding sequence.
Fig. 5 is the wire harness manufacturing installation 1 that Fig. 1 is used in expression, and the oblique view of the operation when making wire harness (a) shows the state that another short circuit joint object position is carried out short circuit joint operation, (b) shows welding sequence.
Fig. 6 is the wire harness manufacturing installation 1 that Fig. 1 is used in expression, the oblique view of the operation when carrying out the cloth line procedures.
Fig. 7 is the oblique view of the connection status of the connector clamper of schematically presentation graphs 2 and electric wire maintaining part, wire connecting device.
Fig. 8 is the cutaway view that the electric wire maintaining part of skin electric wire is covered in the expression maintenance.
Fig. 9 is the plane graph of the state after the short circuit of expression connector engages, and (a) shows the state that the mid portion short circuit of covering the skin electric wire is engaged, and (b) shows the state that the terminal of covering the skin electric wire and crimp type terminal etc. are connected.
Embodiment
Following with reference to accompanying drawing, preferred implementation of the present invention is described.
Fig. 1 is the flow chart of manufacture process summary of the wire harness of expression embodiment of the present invention.
With reference to Fig. 1, when making wire harness, wire harness carries out following operation: at first, block operation K1, be used for measuring and blocking covering the skin electric wire; And terminal connects operation K2, and crimp type terminal etc. is connected with the intercepted skin electric wire that covers.That is, in these operations, will cover the skin electric wire and block and be predefined length, and peel off the intercepted skin that covers that covers skin electric wire both ends, crimp type terminal etc. is connected with at least one end that covers the heart yearn that part that skin has been stripped from exposes from these.Above-mentionedly block operation K1 is connected operation K2 with terminal operation and for example can utilize the spy to open the disclosed device of flat 7-85939 communique to realize automation.
Carry out the centre then and cover skin stripping process K3, for connect at above-mentioned terminal operation K2 finish pressing that terminal connects cover in the skin electric wire, cover the skin electric wire as what engage the object that engaged by short circuit among the operation K5 in short circuit described later, peel off this and cover the skin that covers in the middle of the skin electric wire.That is, cover among the skin stripping process K3 in the centre, cover the skin electric wire and be in such state, promptly be stripped from the skin that covers at the position of its short circuit bonding part correspondence, heart yearn exposes from this released part.The operation of skin stripping process K3 is covered in above-mentioned centre, for example, can utilize the spy to open the disclosed device of flat 5-250935 communique and realize automation.
Then, insert among the operation K4 at terminal, terminal is inserted in the connector sheath, this terminal with above-mentioned block operation K1 be connected with terminal be connected among the operation K2 crimp type terminal etc. cover skin electric wire or these cover in the skin electric wire, cover the terminal of covering the skin electric wire of covering skin in the middle of being stripped among the skin stripping process K3 in above-mentioned centre and connect.Then, keep among the operation K5 at electric wire, what keep being connected with the terminal that is inserted into sheath covers in the skin electric wire the mid portion that covers the skin electric wire as short circuit joint object, engage among the operation K6 in short circuit then, making the skin electric wire that covers that engages object as short circuit is that the maintained skin electric wire that covers is engaged by short circuit each other, in adhesive tape winding working procedure K7, utilize insulating cement to bring to be incumbent on and state short circuit and engage the position that is engaged by short circuit among the operation K6, then in cloth line procedures K8, on chart board, the above-mentioned skin electric wire that respectively covers is covered the connector that the skin electric wire is connected with these and the connector that constitutes connects up with comprising.
Below Shuo Ming wire harness manufacturing installation of the present invention and utilize this manufacturing installation to make the manufacture method of wire harness is to improve the apparatus and method that above-mentioned terminal inserts the operability of operation K4~cloth line procedures K8 for specific implementation.
Fig. 2 is the oblique view of the wire harness manufacturing installation of expression embodiment of the present invention.
With reference to Fig. 2, wire harness manufacturing installation 1 is provided with the lower part: electric wire resettlement section 10 is used to accommodate the above-mentioned skin electric wire W that covers; Add the Ministry of worker 20, be used for the mid portion that covers skin electric wire W that engages object as short circuit is welded, and the adhesive tape winding operation is carried out in this welding position; And operating desk 30, be used to keep connector, and the skin electric wire W that covers that is kept by said wires resettlement section 10 is connected with connector, thereby make connector.Suppose that operating desk 30 is the place ahead with respect to the assembling side of said wires resettlement section 10, the length direction of operating desk 30 is a left and right directions, below describes.
Said wires resettlement section 10 is provided with: framework 11 constitutes approximate rectangular exterior contour; And resettlement section 12, be fixed on the said frame 11.The front side of this resettlement section 12 is downward-sloping with respect to said frame 11, and is fixed under this state.In addition, above-mentioned resettlement section 12 be provided with can accommodate different types of gutter channel shape that covers skin electric wire W respectively accommodate parts 13, this is accommodated parts 13 and be configured to multiple row on left and right directions, and be configured to 3 rows up and down, to be assembled at the more forwards side-prominent state of arranging down of parts 13 of accommodating more, cover skin electric wire W so that get to take out from the leading section of respectively accommodating parts 13.In addition, above-mentioned gutter channel parts 13 are provided with electric wire indicator light (not shown), are used for covering skin electric wire W to operator indication as the next connecting object that connects to connector.
Above-mentionedly add the right side that the Ministry of worker 20 is assembled in said wires resettlement section 10, make its front surface flush with the front surface of said wires resettlement section 10.In addition, add the Ministry of worker 20 and be provided with: framework 21 constitutes approximate rectangular exterior contour; The gutter channel shape guide rail 29 of opening upward, outstanding and be fixed to the front side of said frame 21; Ultrasonic welding machine 24 is fixed on the said frame 21; And adhesive tape wind 27.Top in said frame 21 is provided with: bonding machine installation portion 22, and the front side of its upper surface is downward-sloping; And adhesive tape wind installation portion 23, the inclined plane of its upper surface is milder than above-mentioned bonding machine installation portion 22.In addition, above-mentioned guide rail 29 extends upward at right and left, and forms the gutter channel shape that opens wide upward, and its inside dimension (front and back size) is set to the size of the roll R that can accommodate operating desk 30 described later.
Above-mentioned ultrasonic welding machine 24 is provided with lead-in groove 25, and this lead-in groove 25 is fixed under the state of the upper surface flush of lower surface and above-mentioned bonding machine installation portion 22, open wide to the direction perpendicular to the upper surface of this bonding machine installation portion 22, and direction is extended to the left and right.This lead-in groove 25 is many grooves that cover the mid portion (heart yearn) of skin electric wire W that are used for engaging as short circuit object, be imported into like this mid portion that respectively covers skin electric wire W (heart yearn) in the lead-in groove 25 by projection 26a, 16b from sandwich, thereby be implemented ultrasonic bonding.In addition, ultrasonic welding machine 24 is connected with the described welding controller 50 of Fig. 4, sets welding condition by this welding controller 50.
On the other hand, above-mentioned adhesive tape wind 27 is fixed under the state of the upper surface flush of its lower surface and above-mentioned adhesive tape wind installation portion 23.Adhesive tape wind 27 is configured as follows, 3 roll R that are wound with the insulating tape T of the short circuit bonding part that is used to cover each heart yearn that is formed by ultrasonic welding machine 24 can be installed, and can send the insulating tape T of these rolls R, perhaps only send specific insulating tape T (in the present embodiment, 2 roll R being installed).The insulating tape T that is sent like this is sent the introduction part 28 to the vertical direction opening of above-mentioned adhesive tape wind installation portion 23 upper surfaces, is wrapped on the short circuit bonding part of respectively covering skin electric wire W (being welding portion) that is imported in this introduction part 28.Above-mentioned adhesive tape winding operation can utilize the spy to drive the disclosed adhesive tape wind of flat 10-87184 communique to carry out, so detailed here.
Aforesaid operations platform 30 is provided with the framework 31 that constitutes exterior contour.This framework 31 is provided with: lateral brace 32 before the pair of right and left, be assemblied in front side, and its upper end bends rearward; Lateral brace 33 after the pair of right and left (showing one in the drawings) is assemblied in rear side, and its upper end is lateral buckling forwards; And auxiliary frame 34, connecting these preceding lateral braces 32 and back lateral brace 33, above-mentioned preceding lateral brace 32 and back lateral brace 33 constitute framework connected to one another in the top.In the above-mentioned bottom of lateral brace 32 and each back lateral brace 33 before each, be fixed with wheel 35 respectively, by means of this wheel 35, aforesaid operations platform 30 can move freely with respect to ground.Glide base 33a is fixed on above-mentioned each back lateral brace 33 towards the rear.This glide base 33a is approximately rectangular plate-shaped member in plan view, on the position of substantial middle before and after it, be fixed with towards a plurality of roll shaft 33b of below (there is shown 1) along left and right directions.In the bottom of these roll shafts 33b, the roller R that can rotate freely around roll shaft 33b respectively is installed, each roller R forms plan view and is approximately circular, and is constituted as the size that can be housed in the above-mentioned guide rail 29.When utilizing above-mentioned each wheel 35 during move operation platform 30, above-mentioned each roller R is housed in the guide rail 29, contact with the front and back sides of guide rail 29 is tangent, in guide rail 29, move simultaneously, consequently, the rear surface of this operating desk 30 can be moved along the above-mentioned front surface that adds the Ministry of worker 20, and these contents will describe in detail in the back.
On the other hand, in the above-mentioned upper end of lateral brace 32 and back lateral brace 33 before each, set up at the upwardly extending clamper seat 36 of right and left.This clamper seat 36 is approximate rectangular blocks.In the present embodiment, at the front side of clamper seat 36 upper surfaces, 14 connector clampers 37 are configured to row along left and right directions.
Fig. 7 is the connector clamper 37 of schematically presentation graphs 2 and the oblique view of the connection status of electric wire maintaining part 40, wire connecting device.
With reference to Fig. 2 and Fig. 7, above-mentioned connector clamper 37 is provided with: the connector resettlement section 38 at the end is arranged, and with corresponding as the profile of connector sheath of accommodating object, and opening upward; Connector indicator light 39, be housed in above-mentioned connector resettlement section 38 in the corresponding assembling of cavity (promptly in order to insert and to cover the terminal that skin electric wire W is connected, and the hole that on the connector sheath, is provided with) of connector.
In the bottom of above-mentioned each connector clamper 37, be fixed with probe holding plate 47, by means of this probe holding plate 47, form the loading end that carrying is housed in the bottom of the connector in the above-mentioned connector resettlement section 38, and keep probe 48.This probe 48 is constituted as, be maintained at the cavity of the connector in each connector clamper 37 for each, this probe 48 all is set, when connector is housed in the connector resettlement section 38, each is popped one's head in and 48 enters in the cavity of corresponding connector, by terminal is connected with this cavity, is electrically connected with this terminal thus, thereby exportablely whether is inserted into the relevant information of connector with terminal.
On the other hand, above-mentioned each connector indicator light 39 is connected indicating device 49 connections with electric wire.This electric wire connect indicating device utilization 48 that send from above-mentioned probe, with the information of the join dependency of connector and terminal (covering skin electric wire W), light a lamp by making above-mentioned connector indicator light 39, come to indicate cavity as the connector of next connecting object to the operator, and, come to cover skin electric wire W (terminal) to what operator's indication was connected with this connector by making the electric wire that is assemblied in the said wires resettlement section 10 support lamp (not shown) to light a lamp.
On the other hand, in the present embodiment,, 4 electric wire maintaining parts 40 are configured to row along left and right directions at the rear side of above-mentioned clamper seat 36 upper surfaces.These electric wire maintaining parts 40 are provided with: plan view is similar to rectangular base plate 41, is fixed on the upper surface of above-mentioned clamper seat 36 respectively; Holding plate 42 is erect the both ends, the left and right sides that are arranged on above-mentioned base plate; And 2 conduction panels 43, erect side by side about between the above-mentioned holding plate 42 and be arranged on the above-mentioned base plate 41.These conduction panels 43 are formed by the metal of conductivity, before and after it on substantial middle position, are formed with opening upward, and the slit 44 that connects of direction to the left and right.On the other hand, on above-mentioned each holding plate 42, on the front and back position corresponding, be formed with slit 42a with above-mentioned slit 44.As shown in Figure 8, but the slit 42a that forms on above-mentioned holding plate 42 is its width is set to clamping engages object as short circuit the slit that covers skin electric wire W.On the other hand, be set to the slit of clamping but the slit 44 of above-mentioned conduction panel 43 is its width, and its degree of depth is set to the size that engages the heart yearn part S that covers skin electric wire W of object as short circuit of accommodating capable of stacking one over the other as the heart yearn part S (being conductor) that covers skin electric wire W of short circuit joint object.In the present embodiment, above-mentioned conduction panel 43 has constituted an example of checkout gear.
That is, the slit 44 of above-mentioned conduction panel 43 respectively covers skin electric wire W with this and is electrically connected by the heart yearn that respectively covers skin electric wire W of clamping as short circuit joint object, and is connected indicating device 49 electrical connections with said wires.On the other hand because the terminal that respectively covers skin electric wire W that is connected with the cavity of connector is electrically connected with above-mentioned probe 48, so above-mentioned conduction panel 43 with cover skin electric wire W, pop one's head in via the circuit that electric wire is connected indicating device 49 and formation is stipulated.Connect in the indicating device 49 in said wires, store in advance and on aforesaid operations platform 30, should and cover the relevant information of circuit that skin electric wire W forms by connector, whether compare by the circuit that forms to this circuit with on operating desk 30, can detect by the heart yearn of above-mentioned conduction panel 43 clampings (is) to be engaged (heart yearn) by short circuit.Wherein, not circuit correctly if judge the circuit that on operating desk 30, forms, then utilize not shown device for informing, the combination of covering skin electric wire W that will short circuit engages to operator's report expression is wrong content.
Refer again to Fig. 2, in the bottom, the place ahead of above-mentioned clamper seat 36, be fixed with an end of sheet material 45, another end of this sheet material 45 is fixed on the holding rope 46 that sets up above-mentioned each preceding lateral brace 32.Above-mentioned sheet material 45 is approximate rectangular thin slices, and the side-to-side dimensions of its width and above-mentioned clamper seat 36 and holding rope 46 is roughly the same, on the other hand, between above-mentioned clamper seat 36 and holding rope 46, has lax slightly length dimension.As mentioned above, the sheet material 45 that between clamper seat 36 and holding rope 46, launches, be to insert in the sequence of operations of operation K4~cloth line procedures K8 at terminal described later in order to prevent, the cover skin electric wire W sagging to the front side of clamper seat 36 contacts with ground.Particularly, in the present embodiment, sheet material 45 has following effect, promptly when carrying out cloth line procedures K8 described later operation, because can be with respect to chart board to moving near the direction of operating desk 30, thus sheet material 45 prevented in this case from clamper seat 36 sagging cover skin electric wire W and ground friction.
In the rear surface of above-mentioned clamper seat 36, as shown in Figure 6, post bar coded sticker R.This bar coded sticker R is used as the measure of the kind that is identified in the connector that forms on the aforesaid operations platform 30, specifically, read this bar code part R by the not shown barcode reader that is located on the above-mentioned welding controller 50, be used to above-mentioned ultrasonic welding machine 24 to set the corresponding welding condition in position with the welding of on this operating desk 30, carrying out.
When the wire harness manufacturing installation 1 that has a said structure in use is made wire harness, carry out following Fig. 3~operation shown in Figure 6.
Fig. 3 is that expression uses the wire harness manufacturing installation of Fig. 1 to carry out the local amplification oblique drawing of the operation of terminal when inserting operation K4, (a) show the A end that covers skin electric wire W is connected with connector, the state of the mid portion of skin electric wire W is covered in maintenance, (b) shows the state that the B end is connected with connector.
When making wire harness, at first, the front side of operating desk 30 to electric wire resettlement section 10 disposed, and the connector sheath is installed on the connector clamper 37, according to the indication of said wires connection indicating device, carry out above-mentioned terminal and insert operation K4.That is, in the cavity of the terminal that will be connected (hereinafter referred to as the A end) insertion and above-mentioned connector indicator light 39 corresponding sheaths with the corresponding end covering skin electric wire W of electric wire indicator light (not shown).Also be connected with in this another end of covering skin electric wire W under the situation of terminal (hereinafter referred to as the B end),, also this terminal inserted in the cavity of sheath according to the indication of above-mentioned connector indicator light 39.In the process of the insertion operation of carrying out this A end, B end, if the middle skin stripping portion of covering is arranged with the skin electric wire W that covers that is connected as the terminal that inserts object, promptly, if the exposed portions serve of heart yearn is arranged on the mid portion that covers skin electric wire W, then shown in Fig. 3 (a), with the A end with after connector is connected, this heart yearn is partly remained on the conduction panel 43 of said wires maintaining part 40 (electric wire maintenance operation K5), shown in Fig. 3 (b), this B end that covers skin electric wire W is inserted connector then.
As mentioned above, carry out terminal and insert operation K4 and electric wire maintenance operation K5, after covering skin electric wire W and the connector sheath is connected as all that insert object, the mid portion that covers skin electric wire W that engages object as short circuit is maintained on the said wires maintaining part 40, on the other hand, the skin electric wire W that covers in addition is in to the sagging state of the front side of clamper seat 36.Under this state, in the roller R with operating desk 30 is housed in the guide rail 29 that adds the Ministry of worker 20, make operating desk 30 simultaneously when the arrow Y1 of Fig. 2 direction moves, operating desk 30 is configured in the above-mentioned front side that adds the Ministry of worker 20, carries out above-mentioned short circuit and engage operation K6 and adhesive tape winding working procedure K7 on the operating desk 30 of this state.
Fig. 4 is the oblique view of the operation of expression when using the wire harness manufacturing installation 1 of Fig. 1 to make wire harness, (a) shows short circuit and engages operation, (b) shows welding sequence.
Fig. 5 is the oblique view of the operation of expression when using the wire harness manufacturing installation 1 of Fig. 1 to make wire harness, (a) shows another short circuit is engaged the object position to carry out the state that short circuit engages operation, (b) shows welding sequence.
In the present embodiment, from be maintained at the electric wire maintaining part 40 that is disposed at aforesaid operations platform 30 rightmost sides (below, begin to be called first, second, third, fourth electric wire maintaining part 40 in order from the right side) on cover skin electric wire W begin the welding, as mentioned above, make operating desk 30 along arrow Y1 (with reference to Fig. 2) direction, promptly when guide rail 29 moves, shown in Fig. 4 (a), the above-mentioned first electric wire maintaining part 40 is to the front side configuration of ultrasonic welding machine 24.Under this state, many heart yearns that cover skin electric wire W that remain on the first electric wire maintaining part 40 are imported in the lead-in groove 25 of ultrasonic welding machine 24, these heart yearns are respectively covered skin electric wire W thus and are engaged by short circuit by above-mentioned each projection 26a, 16b clamping.As mentioned above, respectively covered skin electric wire W by what short circuit engaged, shown in Fig. 4 (b), be imported into the introduction part 28 of above-mentioned adhesive tape wind 27 at its welding portion, and after being insulated adhesive tape T and covering, engages with short circuit object in addition to cover skin electric wire W similarly sagging to the front side of clamper seat 36.
As mentioned above, when to after remaining on respectively covering short circuit that skin electric wire W carries out and engage operation K6 and adhesive tape winding working procedure K7 and finish in the first electric wire maintaining part 40, by operating desk 30 is moved to the direction shown in the arrow Y2 along guide rail 29, as shown in Figure 5, the second electric wire maintaining part 40 is configured in the front side of ultrasonic welding machine 24.Under this state, many heart yearns that cover skin electric wire W that remain in the second electric wire maintaining part 40 are welded and the short circuit joint according to order same as described above.Then shown in Fig. 5 (b), after the welding portion that respectively covers skin electric wire W that utilizes insulating tape T covering to be engaged by short circuit, operating desk is moved to arrow Y3 direction along guide rail 29, the skin electric wire W that covers that remains in the 3rd electric wire maintaining part 40 is welded and the adhesive tape winding operation, operating desk is moved along guide rail 29, the skin electric wire W that covers that remains in the 4th electric wire maintaining part 40 is carried out processing same as described above (for the operation of the 3rd, the 4th electric wire maintaining part 40, having omitted diagram).After aforesaid short circuit engages operation K6 and adhesive tape winding working procedure K7 end, carried out cloth line procedures K8.
Fig. 6 is the oblique view of the operation of expression when using the wire harness manufacturing installation 1 of Fig. 1 to carry out cloth line procedures K8.
With reference to Fig. 6, in cloth line procedures K8, at first, operating desk 30 is moved to arrow Y4 direction, make roller R from above-mentioned guide rail 29, break away from, thereby the operating desk 30 and the above-mentioned Ministry of worker 20 that adds are separated, then shown in arrow Y5, operating desk 30 is moved, make that the front surface of the front surface of operating desk 30 and chart board 60 is opposed in opposite directions.This chart board 60 is constituted as, and surface thereon disposes according to the final form PH1 of wire harness and to cover skin electric wire W and to keep connector, for example, can adopt the spy to open the assembling chart board shown in the flat 9-312107 communique, so omit its explanation here.Make as mentioned above after operating desk 30 moves with respect to chart board 60, to comprise the connector that remains on the above-mentioned connector clamper 37 be connected with this connector cover skin electric wire W and the connector that constitutes moves on on the chart board 60 from aforesaid operations platform 30, thereby connect up.
As mentioned above, if adopt wire harness manufacturing installation 1, ultrasonic welding machine 24 is shown in Fig. 9 (a), owing to can make the mid portion welding (short circuit joint) of covering the skin electric wire, so with shown in Fig. 9 (b), the end of covering skin electric wire W2 is connected and the existing manufacture method of short circuit is different respectively with crimp type terminal etc., can reduce short circuit and engage the needed radical that covers skin electric wire W, consequently, can reduce the cost of making wire harness.
In addition, above-mentioned ultrasonic welding machine 24 is constituted as and can the skin electric wire W that covers that remain in the electric wire maintaining part 40 be welded.Therefore, different with existing manufacture method, need on chart board 60, not assemble the short circuit closing line and in addition cover the such operation of skin electric wire W, twine such situation thereby can avoid this short circuit closing line and other to cover skin electric wire W, consequently can improve operability.
In addition, after the short circuit that utilizes above-mentioned ultrasonic welding machine 24 to cover skin electric wire W engages, can on chart board 60, connect up to above-mentioned connector, so different with existing manufacture method, when carrying out cloth line procedures K8, do not need to form surplus long part, consequently, can reduce cost by the use amount that skin electric wire W is covered in minimizing, and can make the shape of the wire harness after the manufacturing good, and then can make small-sized wire harness.
In above-mentioned wire harness manufacturing installation 1, because said wires maintaining part 40 has with above-mentioned connector clamper 37 (probe 48) collaborative work, detects whether the heart yearn that respectively covers skin electric wire W is to engage the conductive plate 43 of the heart yearn of object as short circuit, so can make the skin electric wire W that covers as short circuit joint object correctly make up and remain on the said wires maintaining part 40.
In the above-described embodiment, make and cover skin electric wire W and cover the skin released part (promptly in the middle of forming, the heart yearn that covers skin electric wire W is exposed), and make and respectively cover skin electric wire W and cover skin stripping portion office short circuit in this centre and engage, but needn't make and cover skin electric wire W and cover the skin released part in the middle of forming, for example can utilize and use crimp type terminal etc. to make respectively to cover the method that skin electric wire W short circuit engages, perhaps utilize heating to cover the mid portion of skin electric wire W and make and cover the skin fusing, the method that heart yearn is welded simultaneously, perhaps utilize method that crimp type terminal is connected with the mid portion that covers skin electric wire W etc., make and cover skin electric wire W short circuit joint each other, and cover the skin released part in the middle of needn't forming.
In addition, in the above-described embodiment, utilize supersonic welding to fetch and make and respectively cover skin electric wire W short circuit joint, replace above-mentioned ultrasonic welding machine 24, between the pair of electrodes that is disposed on this resistance welding machine, make and respectively cover skin electric wire W short circuit joint but resistance welding machine also can be set.
Effect of the present invention
The present invention described above inserts the terminal that will cover the skin electric wire in the operation at terminal and inserts connection The device sheath, and these are covered engage object as short circuit in the skin electric wire The mid portion short circuit of covering the skin electric wire engage. That is, shown in Fig. 9 (a), can make and cover skin The mid portion of electric wire each other short circuit engages, thus different from the manufacture method of existing (1), Can reduce short circuit and engage the needed radical that covers the skin electric wire, consequently, can reduce system Make the cost of wire harness.
In addition, in the present invention, after terminal inserts operation, will engage object as short circuit The mid portion that covers the skin electric wire remain in the electric wire maintaining part, and utilize the joint that arranges in addition Device makes in short circuit and engages the pars intermedia that covers the skin electric wire that remains in the operation in the electric wire maintaining part Divide short circuit to engage. Therefore, different from the manufacture method of existing (2), need to be at chart board Upper assembling short circuit closing line and in addition cover the such operation of skin electric wire, thereby can avoid This short circuit closing line and other cover skin electric wire W and twine such situation, consequently, can carry High operability.
In addition, in the present invention, owing to after short circuit engages, connect up, so with existing The manufacture method difference of (3), when carrying out the cloth line procedures, do not need to form surplus long part, Consequently, can reduce cost by the use amount that the skin electric wire is covered in minimizing, and can make The shape of the wire harness after the manufacturing is good, and then can make small-sized wire harness.

Claims (3)

1. a wire harness manufacture method is used to make wire harness, and this wire harness has many of being connected with connector and covers the skin electric wire, and the specific skin electric wire that covers engaged by short circuit, it is characterized in that this method has following operation:
Block operation, measure and block and cover the skin electric wire;
Terminal connects operation, and terminal is connected with intercepted at least one end of covering the skin electric wire;
Terminal inserts operation, the connector sheath is remained on the operating desk, and insert the corresponding terminal that covers the skin electric wire to maintained sheath;
Electric wire keeps operation, makes connectedly to cover the mid portion that covers the skin electric wire in the skin electric wire, that engage object as short circuit and pile up and remain in the electric wire maintaining part on the aforesaid operations platform;
Short circuit engages operation, utilizes the coupling device that is provided with in addition, and the mid portion short circuit of covering the skin electric wire that is maintained in each said wires maintaining part is engaged; And
The cloth line procedures moves on to the connector that covers the skin electric wire of having finished above-mentioned short circuit joint operation on the chart board from the aforesaid operations platform, connects up then.
2. a wire harness manufacturing installation is used to make wire harness, and this wire harness has many of being connected with connector and covers the skin electric wire, and the specific skin electric wire that covers engaged by short circuit, it is characterized in that,
Be provided with operating desk, be used to connect above-mentioned skin electric wire and the connector sheath of respectively covering, thereby make connector,
Be provided with on this operating desk: the connector clamper under the state that can make the terminal connection of covering the skin electric wire, keeps each connector sheath; And the electric wire maintaining part, the mid portion that covers the skin electric wire that engages object as short circuit piled up and keep,
Also be provided with the short circuit coupling device, the mid portion short circuit of covering the skin electric wire that remains in the said wires maintaining part is engaged.
3. wire harness manufacturing installation according to claim 2 is characterized in that,
Above-mentioned short circuit coupling device is by welding respectively conductor, the mid portion short circuit of respectively covering the skin electric wire is engaged, wherein, above-mentioned conductor is to engage the mid portion that covers the skin electric wire of object from having peeled off the conductor that the skin released part is exposed that covers that covers skin as short circuit
On the other hand, the said wires maintaining part is provided with checkout gear, this checkout gear keeps engaging as short circuit the conductor that covers the skin electric wire of object, and with the collaborative work of above-mentioned connector clamper, detects the maintained conductor that covers the skin electric wire and whether is conductor as short circuit joint object.
CNB2004100385689A 2003-05-09 2004-05-09 Line pencil manufacturing method and manufacturing device Expired - Fee Related CN1312811C (en)

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