CN107430907A - The manufacture method of wire harness and wire harness - Google Patents

The manufacture method of wire harness and wire harness Download PDF

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Publication number
CN107430907A
CN107430907A CN201680017415.7A CN201680017415A CN107430907A CN 107430907 A CN107430907 A CN 107430907A CN 201680017415 A CN201680017415 A CN 201680017415A CN 107430907 A CN107430907 A CN 107430907A
Authority
CN
China
Prior art keywords
wire harness
connector
branch line
branch
collective component
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201680017415.7A
Other languages
Chinese (zh)
Inventor
远藤智
加藤重人
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
Original Assignee
Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Wiring Systems Ltd, AutoNetworks Technologies Ltd, Sumitomo Electric Industries Ltd filed Critical Sumitomo Wiring Systems Ltd
Publication of CN107430907A publication Critical patent/CN107430907A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/0045Cable-harnesses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/0207Wire harnesses
    • B60R16/0215Protecting, fastening and routing means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60RVEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R16/00Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
    • B60R16/02Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
    • B60R16/0207Wire harnesses
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/012Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
    • H01B13/01209Details
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B7/00Insulated conductors or cables characterised by their form
    • H01B7/17Protection against damage caused by external factors, e.g. sheaths or armouring
    • H01B7/18Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
    • H01B7/1805Protections not provided for in groups H01B7/182 - H01B7/26
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R25/00Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits
    • H01R25/003Coupling parts adapted for simultaneous co-operation with two or more identical counterparts, e.g. for distributing energy to two or more circuits the coupling part being secured only to wires or cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R31/00Coupling parts supported only by co-operation with counterpart
    • H01R31/06Intermediate parts for linking two coupling parts, e.g. adapter
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/11End pieces for multiconductor cables supported by the cable and for facilitating connections to other conductive members, e.g. for liquid cooled welding cables

Abstract

It is an object of the invention to provide a kind of technology that can be obtained shape and be routed at wire harness similar in the posture of vehicle.A kind of wire harness, the branch line portion of more than 3 is from main line part branch, and the end set in each branch line portion has connector.Wire harness possesses maintaining part, when maintaining part is kept in a manner of the connector is suspended in midair to the main line portion, the maintaining part is kept in a manner of it 1 connector in the connector relative to more than 3 be present and be located in the connector for the position that the 1st direction orthogonal with terminal direction of insertion separates and positioned at the connector of the position separated in the 2nd direction orthogonal with the 1st direction to the branch line portion.

Description

The manufacture method of wire harness and wire harness
Technical field
The present invention relates to a kind of wire harness for being equipped on vehicle.
Background technology
The wire harness that vehicle is disposed in three-dimensional shape is there are in the wire harness for be equipped on vehicle.Even like this with three-dimensional Shape is disposed in the wire harness of vehicle, when being assembled, is generally also deployed on assembling chart board with two dimension shape and is assembled.Cause This, when the wire harness assembled with two dimension shape is deployed with three-dimensional shape, will occur following problem:Part occurs in wire harness to turn round Turn.
If being twisted in wire harness, form wire harness electric wire path can occur it is beyong contemplation go the long way round, sometimes , so-called adjustment operation need to rethink the design load of wire length, i.e.,.Suppress such and reversed the technology occurred for example Disclosed in patent document 1.
In the design method of the wire harness described in patent document 1, pass through the 1st wire rod and the 2nd wire rod or supporting member Prespecified restrictive condition is satisfied by, and by riding main virtual tool face and secondary virtual tool face, so that reversing Minimize.
Prior art literature
Patent document
Patent document 1:Japanese Unexamined Patent Publication 2004-22188 publications
The content of the invention
Invent problem to be solved
But, it is necessary to carry out calculating of torsional capacity of institute's prediction etc., being designed with can in the method described in patent document 1 It can complicate.In addition, the method described in even from patent document 1, is still likely to result in twisting.
Here, it is an object of the invention to provide a kind of can obtain shape and to be routed at wire harness similar in the posture of vehicle Technology.
Means for solving the problems
In order to solve above-mentioned problem, in the wire harness involved by the 1st mode, the branch line portion of more than 3 from main line part branch, And each end set in the branch line portion has connector, wherein,
The wire harness possesses maintaining part, when the maintaining part is protected in a manner of the connector is suspended in midair to the main line portion When holding, the maintaining part with exist relative to 1 connector in the connector of more than 3 positioned at terminal insertion side The connector of the position separated to the 1st orthogonal direction and positioned at being separated in 2nd direction orthogonal with the 1st direction The mode of the connector of position is kept to the branch line portion.
Wire harness involved by 2nd mode is the wire harness involved by the 1st mode, and the holding member is included multiple branch The bundle part of line portion bundle.
Wire harness involved by 3rd mode is the wire harness involved by the 1st or the 2nd mode, when so that the connector to be suspended in midair Mode when being kept to the main line portion, the connector of more than 3 is to be disposed in the arrangement of the position relationship of vehicle.
Wire harness involved by 4th mode is the wire harness involved by the 3rd mode, and the holding member includes can be mutually fit Branch line collective component, the branch line collective component is installed in each branch line portion, by the branch line collective component that This is fit so as to which the branch line portion is arranged with being disposed in the position relationship of vehicle.
Wire harness involved by 5th mode is the wire harness involved by the 4th mode, and the branch line collective component includes magnetite, institute Stating branch line collective component can be by the magnetite come fit.
Wire harness involved by 6th mode is the wire harness involved by any one of 1 to the 5th, in the branch line portion from institute State and guard block is installed around the branch location of main line part branch.
Wire harness involved by 7th mode is the wire harness involved by the 6th mode, and the guard block is by thermal contraction resin conduct Material and formed.
The manufacture method of wire harness involved by 8th mode possesses:(a) process of multiple connectors is prepared, in the connection Inserted with the terminal with terminal wires in device;(b) it is located at existing relative to 1 connector orthogonal with terminal direction of insertion The connector and the connector positioned at the position separated in 2nd direction orthogonal with the 1st direction of the separated position in 1st direction Mode process that multiple connectors are supported;And (c) in the state of multiple connectors are supported by, Branch location is to being inserted into the processes kept with terminal wires of multiple connectors.
The manufacture method of wire harness involved by 9th mode is the manufacture method of the wire harness involved by the 8th mode, wherein, institute State process (b) and include the work supported in a manner of multiple connectors are disposed in into vehicle to multiple connectors Sequence.
The manufacture method of wire harness involved by 10th mode is the manufacture method of the wire harness involved by the 8th or the 9th mode, It is further equipped with:(d) in the process with the branch line collective component that installation can be fit around terminal wires;And (e) Make the fit process of the branch line collective component.
The manufacture method of wire harness involved by 11st mode is the manufacture method of the wire harness involved by the 10th mode, wherein, The branch line collective component is formed as can be fit by magnetic force.
The manufacture method of wire harness involved by 12nd mode is the manufacture of the wire harness involved by the 10th or the 11st mode Method, the branch line collective component is formed as to load and unload relative to the band terminal wires, and the branch line collective component It is formed to release zoarium each other, the manufacture method of the wire harness is further equipped with:(f) after the process (c), by institute Branch line collective component is stated to dismantle from the band terminal wires, and the work that the mutual zoarium of the branch line collective component is released Sequence.
The manufacture method of wire harness involved by 13rd mode is the wire harness involved by any one mode of 8 to the 12nd Manufacture method, it is included:(g) before the process (c), the size since the connector is measured, determines branch location Process, in the process (c), the wire harness is kept in the branch location determined.
Invention effect
According to the wire harness involved by the 1st~the 7th mode, because the branch line portions of more than 3 are from main line part branch, and propping up Each end set in line portion has connector, and wire harness possesses maintaining part, when maintaining part in a manner of connector to be suspended in midair to main line portion When being kept, maintaining part with exist relative to 1 connector in the connector of more than 3 positioned at terminal direction of insertion The connector of the separated position in the 1st orthogonal direction and the connection positioned at the position separated in 2nd direction orthogonal with the 1st direction The mode of device is kept to branch line portion, so can obtain shape and be routed at wire harness similar in the posture of vehicle.
Particularly, the wire harness according to involved by the 2nd mode, because holding member includes the bundle for being bundled multiple branch line portions Part, so can be also bundled while by being kept, so shape can be obtained and be routed at the posture of vehicle Similar wire harness.
Particularly, the wire harness according to involved by the 3rd mode, main line portion is carried out in a manner of connector is suspended in midair due to working as During holding, the connector of more than 3 is arranged with being disposed in the position relationship of vehicle, so can obtain shape and be routed at car Posture similar in wire harness.
Particularly, the wire harness according to involved by the 4th mode, holding member include branch line collection portion that can be mutually fit Part, branch line collective component is installed in each branch line portion, it is fit so as to which branch line portion is to be disposed in each other by branch line collective component The position relationship of vehicle is arranged, so branch line portion is arranged by using branch line collective component, so as to will easily be propped up than being provided with The part of line collective component is formed as and is routed at shape similar in the posture of vehicle and easily dimension close to the part of tip side Hold the shape.
Particularly, the wire harness according to involved by the 5th mode, because branch line collective component includes magnetite, branch line collective component Can be by magnetite come fit, so easily making branch line collective component fit each other.Thus, the shape of wire harness is easily formed.
Particularly, the wire harness according to involved by the 6th mode, due to the week of branch location propped up in branch line portion from main line part Enclose and guard block is installed, so on branch location periphery, in the roll of tape of electric wire (wirning harness) unit for being inserted into connector It will become to be not necessarily to.
Particularly, the wire harness according to involved by the 7th mode, due to guard block by thermal contraction resin as material shape Into so becoming easily to install guard block.
The manufacture method of wire harness according to involved by the mode of 8 to the 13rd, the process that (a) prepares multiple connectors, even Connect in device inserted with the terminal with terminal wires;(b) it is located at existing relative to 1 connector orthogonal with terminal direction of insertion The 1st direction separated position connector and the connector positioned at the position separated in 2nd direction orthogonal with the 1st direction The process that mode is supported to multiple connectors;And (c) in the state of multiple connectors are supported by, in branch location pair The process kept with terminal wires of multiple connectors is inserted into, so it is close with the posture of vehicle to obtain shape Wire harness.
Particularly, the manufacture method of the wire harness according to involved by the 9th mode, process (b) are included so that multiple connectors to be matched somebody with somebody The process that multiple connectors are supported located at the mode of vehicle, so shape can be obtained with being routed at the posture phase of vehicle Near wire harness.
Particularly, the manufacture method of the wire harness according to involved by the 10th mode, because the manufacture method is further equipped with: (d) in the process with the branch line collective component that installation can be fit around terminal wires;And (e) closes branch line collective component The process of body, so it is close with the posture for being routed at vehicle that wire harness easily is formed as into shape.
Particularly, the manufacture method of the wire harness according to involved by the 11st mode, because branch line collective component is formed as passing through Magnetic force can be fit, so easily making branch line collective component fit each other.
Particularly, the manufacture method of the wire harness according to involved by the 12nd mode, branch line collective component are formed as relative to band Terminal wires can load and unload, and branch line collective component is formed to release zoarium each other, and the manufacture method of wire harness is further Possess:(f) after process (c), branch line collective component is dismantled from band terminal wires, and branch line collective component is mutual The process that zoarium releases.Further, since branch line collective component is fitted without on the wire harness for be equipped on vehicle, so correspondingly can Enough realize the lightweight of wire harness.
Particularly, the manufacture method of the wire harness according to involved by the 13rd mode, due to before process (c), measuring from even The size that device starts is connect, the process for determining branch location, in process (c), wire harness is kept in the branch location determined, So for example can be by having the robot of oneself acquisition size function to realize wire harness as industrial robot Manufacture.In this case, the chart board for omitting wire harness manufacture can be realized, and can realize and be omitted on chart board to enter wire harness Operation that row is replaced etc..
Brief description of the drawings
Fig. 1 is the stereogram for showing the wire harness involved by the 1st embodiment.
Fig. 2 is the front view for showing the wire harness involved by the 1st embodiment.
Fig. 3 is the rearview for showing the wire harness involved by the 1st embodiment.
Fig. 4 is the explanation figure of a manufacturing process of the manufacture method for showing the wire harness involved by the 1st embodiment.
Fig. 5 is the front view for showing branch line collective component.
Fig. 6 is the front view for the variation for showing branch line collective component.
Fig. 7 is the explanation figure for being shown mounted to the fit state of each branch line collective component with terminal wires.
Fig. 8 is the explanation figure for showing each appearance being bundled with terminal wires in branch location.
Fig. 9 is the explanation figure for showing each appearance being bundled with terminal wires in branch location.
Figure 10 is the stereogram for showing the wire harness involved by the 2nd embodiment.
Figure 11 is the explanation figure of a manufacturing process of the manufacture method for showing the wire harness involved by the 3rd embodiment.
Figure 12 is the stereogram for showing the wire harness involved by the 3rd embodiment.
Embodiment
{ the 1st embodiment }
Hereinafter, the wire harness 10 involved by the 1st embodiment and the manufacture method of wire harness 10 are illustrated.Fig. 1 is the 1st implementation The stereogram of wire harness 10 involved by mode.Fig. 2 is the front view of the wire harness 10 involved by the 1st embodiment.Fig. 3 is the 1st real Apply the rearview of the wire harness 10 involved by mode.In addition, Fig. 2 is the figure for the wire harness 10 seen from terminal direction of insertion rear, Fig. 3 It is the figure for the wire harness 10 seen in front of terminal direction of insertion.
< wire harness >
In wire harness 10, there are more than 3 branch line portions 16 from branch of main line portion 14.Here, there are 4 branch line portions from branch of main line portion 14 16.Each end set in branch line portion 16 has connector 20.Here, wire harness 10 possesses holding member 50.
When holding member 50 is kept in a manner of connector 20 is suspended in midair to main line portion 14, holding member 50 is with phase Exist to be located at for 1 connector 20 in the connector 20 of more than 3 and divide on 1st direction orthogonal with terminal direction of insertion The side of the connector 20 for the position opened and the connector 20 positioned at the position separated on 2nd direction orthogonal with the 1st direction Formula is kept to branch line portion 16.In other words, when being kept in a manner of connector 20 is suspended in midair to main line portion 14, from Terminal direction of insertion is seen, as long as the no row of the connector 20 of more than 3 is point-blank.Here, above-mentioned 1st direction example Following direction is such as appropriately set at, i.e., relative to 1 connector 20 in the terminal with inserting the terminal into connector 20 is inserted Enter the direction residing for the separated connector 20 in the orthogonal direction in direction.
Specifically, 4 connectors 20 are set to connector 20a, connector 20b, connector 20c and connector 20d. Connector 20b separates relative to connector 20a in the 1st direction orthogonal with terminal direction of insertion.After, here, by connector 20a is referred to as the 1st direction with the connector 20b directions being connected.Then, connector 20c inserts relative to connector 20a with terminal Orthogonal the 2nd direction in direction and the 1st direction separates.In addition, connector 20d relative to connector 20a in the 1st direction and 2 directions separate.
Holding member 50 includes the bundle part for being bundled multiple branch line portions 16.Here, use belt as bundle part. By winding belt on the periphery of branch location, kept so as to state position relationship above.
But holding member 50 is not necessarily comprising bundle part.Holding member for example can also be as branch line described later The part that collective component 60 is such, gathers branch line portion 16.In addition, include the situation of bundle part even in holding member 50 Under, also not necessarily use belt as bundle part.As bundle part, such as binding band can also be used.
Also, here, when being kept in a manner of connector 20 is suspended in midair to main line portion 14, the connection of more than 3 Device 20 is arranged with being disposed in the position relationship of vehicle.
Here, the arrangement that connector 20 is disposed in vehicle refers to, putting in order at least multiple connectors 20 is identical, The mutual interval of connector 20 can also be different from the interval in the state of vehicle is equipped on.Now, enter to connector 20 In the stage that row is supported and manufactured, it is set as and in the state of being equipped on vehicle even in the mutual interval of connector 20 It is spaced in the case of identical, the deformation and caused by such as deadweight during by because of suspention, it is also possible to cause connector 20 mutual Interval is different.
In more detail, part 50 is kept in branch location by being inserted into each band terminal wires 12 of connector 20 to protect Hold, turn into branch line portion 16 so as to be located proximate to the part of the side of connector 20 with the ratio branch in terminal wires 12, compare branch location Turn into main line portion close to side opposite with the side provided with connector 20.Now, when in the periphery of branch location installation maintaining part At the time of part 50, may there are each situation about not being bundled with terminal wires 12a, 12b, 12c, 12d and situation about being bundled.
Even in each band terminal wires 12a, 12b, 12c, 12d by bundle in the case of, connector 20a, 20b, In the state of 20c, 20d are supported by respectively, by so that each respective branch location with terminal wires 12a, 12b, 12c, 12d The state of periphery set is installed to holding member 50, so as to which connector 20 is arranged with being disposed in the position relationship of vehicle Row.
In addition, in the case where each band terminal wires 12a, 12b, 12c, 12d is by bundle, as shown in Fig. 2 making each band edge In the state of sub- electric wire 12a, 12b, 12c, 12d arrangement is corresponding with connector 20a, 20b, 20c, 20d arrangement, installation is kept Part 50, so as to which connector 20 is arranged with being equipped on the position relationship of vehicle.
In addition, here, when being kept in a manner of connector 20 is suspended in midair to main line portion 14, with the court of connector 20 The connector 20 of more than 3 is arranged with to the corresponding mode of direction with being disposed in vehicle.
<Manufacture method>
Then, the manufacture method of wire harness is illustrated.Fig. 4 is the manufacture method for showing the wire harness involved by the 1st embodiment A manufacturing process explanation figure.Fig. 5 is the front view for showing the branch line collective component 60 used in the manufacture of wire harness 10. Fig. 6 is the front view for the variation for showing branch line collective component 60.Fig. 7 is to be shown mounted to each branch line collection with terminal wires 12 Close the explanation figure of the fit state of part 60.Fig. 8 and Fig. 9 is to show each sample being bundled with terminal wires 12 in branch location The explanation figure of son.In addition, Fig. 7 and Fig. 9 are the partial enlargement front views on branch location periphery.
When manufacturing wire harness 10, first, multiple connectors 20 of the terminal with terminal wires 12 are ready for insertion into.
Specifically, here, preparing 4 connectors 20a, 20b, 20c, 20d.In 4 connectors 20a, 20b, 20c, 20d It is middle respectively inserted with the terminal with terminal wires 12a, 12b, 12c, 12d.In addition, with terminal wires 12a, 12b, 12c, 12d only Will be respectively containing at least one band terminal wires.Here, include multiple bands respectively with terminal wires 12a, 12b, 12c, 12d Terminal wires, after terminal is inserted into connector 20, each band terminal wires 12 of each connector 20 will be inserted into belt Bundle.Now, belt by do not overlap each other canoe, i.e. it is so-called disorderly twine in a manner of wind.Therefore, here, can not also Expect that belt plays the defencive function of electric wire.That is, it is multiple band terminals respectively with terminal wires 12a, 12b, 12c, 12d The electric wire that electric wire 12 is formed by bundle.In addition, not necessarily it is bundled with terminal wires 12a, 12b, 12c, 12d, band terminal electricity Line 12a, 12b, 12c, 12d can not also be bundled.
Then, it is located at the position separated in 1st direction orthogonal with terminal direction of insertion relative to 1 connector 20 to exist The connector 20 put and positioned at the position separated in 2nd direction orthogonal with the 1st direction connector 20 mode to multiple Connector 20 is supported.Here, multiple connectors 20 are supported with being disposed in the arrangement of vehicle.
Specifically, the supporting of connector 20 can be using connector supporting member 80 shown in Fig. 4 dummy line etc.. This, connector supporting member 80 possesses the main part of the box-like bigger than connector 20, in the main part formed with housing recess, storage Recess stores connector 20.The inner peripheral surface of housing recess is formed as the shape of the profile along connector 20.
Then, by being set as its arrangement with being connected the position of the connector supported to connector 20 supporting member 80 The arrangement that device 20 is disposed in vehicle is identical, so as to which connector 20 is supported by with being disposed in the arrangement of vehicle.
In more detail, for example, on the basis of the connector supporting member 80a supported to connector 20a, with terminal The separated position in the 1st orthogonal direction of direction of insertion arranges the connector supporting member 80b supported to connector 20b.In addition, The position arranging pair separated relative to connector supporting member 80a in 2nd direction orthogonal with terminal direction of insertion and the 1st direction The connector supporting member 80c that connector 20c is supported.In addition, relative to connector supporting member 80a in the 1st direction and the 2nd The separated position in direction arranges the connector supporting member 80d supported to connector 20d.
In addition, the arrangement of vehicle is disposed in as described previously for connector 20, as long as the arrangement of at least multiple connectors 20 Sequentially identical, 20 mutual interval of connector can also be different from the interval in the state of vehicle is equipped on.In addition, It is equipped in the state of vehicle, connector 20 is possible to stagger in terminal direction of insertion (connector direction of insertion) each other, still In the stage supported to connector 20, as shown in figure 4, connector 20 can not also stagger in terminal direction of insertion and in phase It is supported by with position.But if in the stage supported to connector 20, the mutual interval of connector 20 and terminal insertion The position in direction etc. is set as the position relationship that connector 20 is equipped on actual vehicle, then can obtain and be equipped on vehicle Shape similar in wire harness 10.
Then, after connector 20 is connected the supporting of device supporting member 80, the size since connector 20 is measured, determines to divide Branch position (branch location decision process).
Specifically, it is (later to claim in the design phase of wire harness 10, the distance set from connector 20 untill branch location For branch's distance).But because electric wire is typically that elongated electric wire is cut into defined length to use, so in branch Do not put on mark etc. in position.Therefore, at the time of band terminal wires are inserted into connector, it is difficult to judge where turn into branch position Put.Here, measurement branches distance in the state of device supporting member 80 supports is connected in connector 20, so as to be decided to become to being collected The position of benchmark when being bundled with terminal wires 12 closed.Here, operating personnel will be put on terminal wires 12 mark with Just branch location can be identified.The mark that can be identified as operating personnel like this, such as can contemplate the cladding in electric wire Clip of so-called clothes-pin etc etc. is installed around portion.Here, branch line collection portion described later is installed around covering portion Part 60 is as mark.
In addition, the position being marked can be and branch location identical position or different positions.Carry out The position of mark is in the situation with branch location diverse location, such as can contemplate the position being marked and be set as from branch Position separates position of amount suitable with the width of bundle belt etc., separates the position of the amount suitable with defined distance. Here, it is being located proximate to branch line collective component 60 of the side of connector 20 installation as mark than branch.
As described above, here, with the branch line collective component 60 that installation can be fit around terminal wires 12.
Specifically, as shown in figure 5, branch line collective component 60 includes flat part 62, installation portion 64 and fit portion 70.
Flat part 62 is formed as tabular (here, square plate shape), and it is the main part with branch line collective component 60 Suitable part.
Installation portion 64 is mounted to the part in branch line portion 16.Here, as installation portion 64, in flat part 62 formed with installation Recess 66.More specifically, central portion of the mounting recess 66 in than flat part 62 forms toroidal close to 1 corner office Through hole, and be formed as the shape that the angle part is removed in a manner of the radial opening towards through hole.Now, through hole Peripheral part be set as along the circumferential direction leaving (here, leaving 3/4ths or so) more than half cycle.In addition, the internal diameter of the through hole It is set as that the external diameter of the band terminal wires 12 (wirning harness) than being installed is small.Then, when branch line collective component 60 is installed to band During terminal wires 12, the mounting recess 66 is pressed into so as to be installed by band terminal wires 12.
Fit portion 70 is for the fit part each other of branch line collective component 60.Fit portion 70 includes the 1st fit He of portion 72 2-in-1 body portion 76,2-in-1 body portion 76 can be fit with the 1st fit portion that is formed on the branch line collective component of other side.1st closes Body portion 72 and 2-in-1 body portion 76 are respectively arranged at will be in the side face of flat part 62 positioned at the corner of the opposite side in the angle part of opening Divide the two sides clamped.
Here, fit portion 70 can use locking structure mutually fit.More specifically, the 1st fit portion 72, which includes, closes Body convex portion 73, in 2-in-1 body portion 76 formed with fit recess 77.
Fit convex portion 73 is formed to be locked to the fit recess formed on the branch line collective component of other side.It is fit convex Portion 73 is formed as the side face protrusion from flat part 62, and its width gradually broadens towards top.Equally, fit recess 77 is formed to Enough it is locked to the fit convex portion formed on the branch line collective component of other side.Fit recess 77 is formed as with the side face of flat part 62 The mode that is gradually broadened towards the side face of opposite side of a part be recessed.In addition, fit recess 77 is formed as smaller than fit convex portion 73. Then, fit convex portion 73 is pressed into fit recess 77 along the direction orthogonal with the interarea of flat part 62, so as to the 1st fit portion 72 It can be engaged with 2-in-1 body portion 76.Now, be formed as broadening towards tip side width by fit convex portion 73, so as to the 1st fit portion 72 and 2-in-1 body portion 76 become to be not easy in the direction that flat part 62 broadens (the band terminal electricity with installing branch line collective component 60 The orthogonal direction of the long side direction of line 12) depart from.
But the composition of branch line collective component is not limited to above-mentioned composition.Such as the fit portion of branch line collective component also can It is enough to carry out zoarium by using magnetic force.Figure 6 illustrates the branch line collective component 60A that zoarium can be carried out using magnetic force.
That is, in branch line collective component 60A, magnetite 74,78 is installed in flat part 62.Magnetite 74,78 can be with Flat part 62 is embedded to, can also be mounted in a manner of being exposed to outer surface.Here, 4 side faces in flat part 62 are attached Magnetite 74,78 closely is installed.Then, 2 magnetic installed on the parallel side face of the flat part 62 in 4 magnetites 74,78 Stone 74 is by N poles towards foreign side, and remaining 2 magnetites 78 are by S poles towards foreign side.That is, here, magnetite 74 closes as the 1st Body portion 72A plays a role, and magnetite 78 plays a role as 2-in-1 body portion 76A.
It is contemplated that above-mentioned branch line collective component 60 is for example installed on and carried out near branch location or branch location The position of above-mentioned mark.In addition, for example, it may be considered that be installed on separated from the above-mentioned position marked it is defined The position of distance.Here, as described above, the side of connector 20 installation branch line collective component 60 is being located proximate to as mark than branch Note.
Then, make mounted branch line collective component 60 fit.Here, by making fit convex portion 73 be locked to fit recess 77, so that branch line collective component 60 is fit each other.It is fit each other by branch line collective component 60, so as to which branch line is in branch location Or gather near branch location, so as to which easily branch line is bundled.
In addition, in order to make not producing torsion in band terminal wires 12 in the state of branch line collective component 60 is fit each other Turn, adjusted when installing branch line collective component 60 in band terminal wires 12, or when making branch line collective component 60 fit each other etc. Save the direction of branch line collective component 60.
Then, it is supported by multiple connectors 20, and in the state of branch line collective component 60 is fit each other, in branch position Put and be bundled the band terminal wires 12 for being inserted into multiple connectors 20.Here, wire harness determines what process was determined in branch location Branch location is bundled.
As described above, here, being provided with branch in the position that the separated predetermined distance in the side of connector 20 is located proximate to than branch Mark of the line collective component 60 as the benchmark of branch location.That is, separate predetermined distance from branch line collective component 60 Measure and turn into branch location from the separated position of connector 20.Then, as shown in FIG. 8 and 9, in branch location by band edge Sub- electric wire 12 is bundled.By will be bundled with terminal wires 12 so as to not have in the side that branch location is provided with connector 20 There is each band terminal wires 12a, 12b, 12c, 12d for being bundled to turn into branch line portion 16, relative to branch location with being provided with The opposite side collective bundle beam of the side of connector 20 has the part with terminal wires 12a, 12b, 12c, 12d to turn into main line portion 14.
Here, branch line collective component 60 is formed as to load and unload relative to band terminal wires 12.In addition, branch line collective component 60 are formed as branch line collective component 60 fit can release each other.
By above-mentioned such, branch line collective component 60 is pressed into mounting recess by band terminal wires 12 (branch line portion 16) 66 so as to be installed in band terminal wires 12.In addition, here, it is located proximate to the side of connector 20 than branch in band terminal wires 12 Branch line collective component 60 is installed, and branch line collective component 60 is not bundled together with band terminal wires 12.Therefore, it is possible to incite somebody to action Band terminal wires 12 are dismantled from mounting recess 66, therefore, it is possible to which branch line collective component 60 is dismantled from band terminal wires 12.
In addition, branch line collective component 60 is each other by making fit convex portion 73 be locked to fit recess 77 so as to turning into fit shape State.Locking between fit convex portion 73 and fit recess 77 can be released from.In more detail, fit convex portion 73 along with flat part The orthogonal direction of 62 interarea is pressed into fit recess 77.Therefore, by making fit convex portion 73 along the interarea with flat part 62 Orthogonal direction slides into the inner peripheral surface of fit recess 77, so as to which the locking between fit convex portion 73 and fit recess 77 can solve Remove, thus, branch line collective component 60 can release zoarium each other.
Then, after branch location bundle, branch line collective component 60 is dismantled from band terminal wires 12, and by branch line set The mutual fit releasing of part 60.
Specifically, by will be dismantled with terminal wires 12 from mounting recess 66, so as to by branch line collective component 60 from band Terminal wires 12 are dismantled.It is in addition, fit recessed by making fit convex portion 73 slide into along the direction orthogonal with the interarea of flat part 62 Portion 77, so as to release the locking between fit convex portion 73 and fit recess 77, and release 60 mutual zoarium of branch line collective component.
By described above, the manufacture of the wire harness 10 involved by the 1st embodiment is completed.
The manufacture method of wire harness 10 and wire harness 10 according to involved by the 1st embodiment, in wire harness 10, more than 3 Branch line portion 16 from branch of main line portion 14, and each end set in branch line portion 16 has connector 20, and wire harness 10 possesses holding Part 50, when holding member 50 is kept in a manner of connector 20 is suspended in midair to main line portion 14, holding member 50 is to deposit 1 connector 20 in the connector 20 relative to more than 3 is located to be separated in the 1st direction orthogonal with terminal direction of insertion The connector 20 of position and the mode pair of connector 20 positioned at the position separated in 2nd direction orthogonal with the 1st direction Branch line portion 16 is kept, so can obtain shape and be routed at wire harness 10 similar in the posture of vehicle.Thereby, it is possible to suppress Reset the frequency that the adjustment work of the design load of wire harness 10 occurs.In addition, by that can suppress when connector 20 connects Wire twist, damaged wire can be suppressed.
Further, since holding member 50 includes the bundle part for being bundled multiple branch line portions 16, so can protected It is bundled while holding, so as to obtain shape and be routed at wire harness 10 similar in the posture of vehicle.
In addition, when being kept in a manner of connector 20 is suspended in midair to main line portion 14, due to more than 3 connectors 20 to be disposed in the arrangement of the position relationship of vehicle, so can obtain shape and be routed at wire harness 10 similar in the posture of vehicle.
Wire harness 10 is subjected to assembling so as to be transported to the assembling work of vehicle from factory with the posture of two dimension shape further, since working as During factory etc., friction is likely to occur on the inside of branch, it is therefore necessary to the inboard portion of branch is protected.In more detail It is, in the case where forming branch line portion 16 from the wire harness 10 of branch location branch with the posture of two dimension shape, generally with by the portion of hip The state greatly opened is divided to be formed.Then, in the case of being conveyed in this condition, because the inner side of the part of hip is opened greatly Open, so the inside facing outward side of the part of the hip exposes significantly, easily with miscellaneous part Gan Wataru, so as to which the inner side of the part of hip becomes Obtain and easily rub.In order to suppress, because causing to be damaged the friction, to be necessary the wrapped inside belt in the part of hip in the past.
On the other hand, in the wire harness 10 involved by present embodiment, wire harness 10 is formed as its shape and is equipped on vehicle Posture it is close.Therefore, by being conveyed in the state of the arrangement of the connector 20 is kept, so as to suppress the hip of branch Part is big to be opened, and outside is exposed on the inside of the part thus, it is possible to suppress hip.Thus, the inner side of the part of hip rubs Possibility reduces.Therefore, it is possible to suppress the necessity of the inner side with the protection branch location such as winding.
Further, since it is further equipped with the branch line collective component 60 that installation can be fit around terminal wires 12 Process and the process for making the zoarium of branch line collective component 60, so wire harness 10 easily is formed as into the posture phase with being routed at vehicle Near shape.
In addition, branch line collective component 60 is formed as to load and unload relative to band terminal wires 12 each other, and branch line set Part 60 is formed to release zoarium each other, by dismantling branch line collective component 60 from band terminal wires 12, and performs branch The fit releasing of line collective component 60, so as to Reusability branch line collective component 60.In addition, it is being equipped on the wire harness of vehicle Branch line collective component 60 is fitted without in 10, so correspondingly realizing the lightweight of wire harness 10.
In addition, before branch location is bundled, the size since connector 20 is measured, so as to determine branch position The process put, due to when branch location is bundled, being bundled in the branch location determined, so can for example pass through picture The robot that industrial robot is such, there is oneself to obtain size function realizes the manufacture of wire harness 10.In this case, The chart board for omitting the manufacture of wire harness 10 can be realized, and the operation for being omitted in and being replaced on chart board to wire harness 10 can be realized Deng.
{ the 2nd embodiment }
Wire harness 10A involved by 2nd embodiment is illustrated.Figure 10 is to show the wire harness 10A involved by the 2nd embodiment Stereogram.In addition, in description of the present embodiment, pair with the inscape identical illustrated by embodiment above Inscape assigns same-sign and omits the explanation (also identical on the 3rd following embodiment).
In the wire harness 10A involved by the 2nd embodiment, exist with the difference of the wire harness 10 involved by the 1st embodiment In being provided with branch line protection portion 30 around branch line portion 16.
Specifically, branch line protection portion 30 is formed by winding belt around branch line portion 16.Belt to weigh each other It is folded, i.e., so-called dual winding the methods of be wound.In addition, belt also have both in terminal wires 12 from connector 20 to point The effect of bundle between untill branch position.
But as branch line protection portion 30, however it is not limited to belt.As branch line protection portion, such as can also be by that will protect Bluff piece etc. winds and formed.In this case, screening glass can also be wound on the belt wound for bundle etc..
When manufacturing wire harness 10A, by before branch location is bundled in terminal wires 12 from connector 20 Region between untill branch location sets branch line protection portion 30, so as to easily determine branch location.In this case, energy It is enough regard branch line protection portion 30 for the mark for determining branch location as.That is, by terminal wires 12 from connection Device 20 untill branch location between region branch line protection portion 30 is set, so as to think to impart with branch location certainly Fixed related mark.
{ the 3rd embodiment }
Wire harness 10B involved by 3rd embodiment is illustrated.Figure 11 is to show the wire harness involved by the 3rd embodiment The explanation figure of one manufacturing process of manufacture method.Figure 12 is the stereogram for showing the wire harness 10B involved by the 3rd embodiment.
In the wire harness 10B involved by the 3rd embodiment, exist with the difference of the wire harness 10 involved by the 1st embodiment In except being provided with the branch line protection portion 30 protected to branch line portion 16 as the wire harness 10A involved by the 2nd embodiment Outside, guard block 40 also is installed around the branch location that branch line portion 16 is branched out from main line portion 14.In addition, on branch Line protection portion 30, imparting and the 2nd embodiment identical symbol simultaneously omit the explanation.
In more detail, here, guard block 40 includes the thermal contraction slice for being capable of thermal contraction in the width direction.It is here, hot Piece is shunk to be formed as material by the thermal contraction resin for being capable of thermal contraction.As shown in figure 11, after being bundled, branch is being installed The thermal contraction slice is wound around branch location in the state of line collective component 60 and makes the thermal contraction slice thermal contraction.Thus, Thermal contraction slice with closely sealed around the branch location in terminal wires 12 with being protected.Now, thermal contraction slice and band are passed through Terminal wires 12 are closely sealed, so as to which the shape on branch location periphery easily is remained into desired shape.Therefore, further reduce The possibility to be rubbed by branch and the part of caused hip.Therefore, it is possible to suppress the wrapped inside of the part by hip Belt etc. and the necessity protected.
Now, can be more reliably by branch if in thermal contraction slice and with adhesive etc. between terminal wires 12 be present The shape on position periphery remains desired shape.As the adhesive, according to the adhesive comprising thermoplastic resin, i.e. So-called hotmelt, then by making thermal contraction slice thermal contraction when heating so as to and meanwhile engaged.
In addition, guard block is not necessarily formed by thermal contraction resin as material.As guard block or The screening glass of not thermal contraction.In addition, even in guard block by thermal contraction resin as material and in the case of being formed, can also It is this kind of part in addition to thermal contraction slice of such as heat-shrinkable tube.
Alternatively, it is also possible to consider that guard block 40 plays a role as holding member 50.That is, as holding member 50, it is possible to only with the situation of guard block 40.
{ variation }
In the respective embodiments described above, it is necessary that situations below, which is not,:Branch line collective component 60 is formed as relative to band each other Terminal wires 12 can load and unload, and branch line collective component 60 is formed to fit releasing each other.Branch line collective component 60 also may be used With can not from band the removal of terminal wires 12, in addition, branch line collective component 60 can also can not release zoarium each other.In addition, i.e. Enable online collective component be formed as each other relative to band terminal wires 12 load and unload in the case of, by branch line collective component 60 from Dismantle what be nor is it necessary that with terminal wires 12.Branch line collective component 60 can not also be dismantled from band terminal wires 12, and protect Hold to be provided with the state of branch line collective component 60 and convey etc., further can also keep that branch line collective component be installed Vehicle is equipped in the state of 60.In this case, keeping being provided with the wire harness 10 of branch line collective component 60 as such as Fig. 8 Shown state.
In the case where keeping being provided with branch line collective component 60, branch line collective component 60 has played the work of holding member 50 With.That is, by being provided with branch line collective component 60, so as to will easily be leaned on than the part for being provided with branch line collective component 60 The part of nearly tip side is maintained and is routed at shape similar in the posture of vehicle.In this case, holding member 50 also may be used With not comprising bundle part.In addition, in the case where holding member 50 includes bundle part, bundle part can also be installed on branch Around line collective component 60.
In addition, in the respective embodiments described above, connector supporting member 80 is used in the supporting of connector 20, but this is not It is necessary.For example, connector 20 is grasped by the grasping mechanism part that can grasp connector 20, so that can also be to connection Device 20 is supported.
In addition, in the case of using connector supporting member 80, as shown in figure 4, nor is it necessary that by 1 connection Device supporting member 80 supports to 1 connector 20.It can also be configured to 1 connector supporting member 80 to multiple connectors 20 Supported in the lump.
In addition, in above-mentioned each embodiment, the decision on branch location, it is not necessary to carry out what can be identified Mark.For example, in the case where carrying out decision and the bundle of branch location by robot etc., after branch location is determined, It can also not have to be marked to be directly bundled.
It is multiple situations with terminal wires 12 be inserted into 1 connector 20 in addition, in the respective embodiments described above Under, situation about being bundled to multiple parts from connector 20 untill branch location with terminal wires 12 is said It is bright, but this is not essential.In the case that the band terminal wires 12 for being inserted into 1 connector 20 are multiple, from connection Part of the device 20 untill branch location can also be bundled.
In addition, each be formed in being illustrated in the respective embodiments described above and each variation does not mutually have contradiction In the case of can suitably be combined.
By the way that the present invention is described in detail with upper type, but described above is only example under the situation of whole Show, the present invention is not limited to this.The countless variations that can be understood as not illustrating are not surmounting the scope of the present invention In the case of it is envisioned that arriving.
Description of reference numerals
10 wire harness
12 band terminal wires
14 branch line portions
16 main line portions
20 connectors
30 branch line protection portion
40 guard blocks
50 holding members
60 branch line collective components
64 installation portions
70 fit portions
80 connector supporting members

Claims (13)

1. a kind of wire harness, the branch line portion of more than 3 is from main line part branch, and each end set in the branch line portion has connection Device, wherein,
The wire harness possesses maintaining part, when the maintaining part is protected in a manner of the connector is suspended in midair to the main line portion When holding, the maintaining part with exist relative to 1 connector in the connector of more than 3 positioned at terminal insertion side The connector of the position separated to the 1st orthogonal direction and positioned at being separated in 2nd direction orthogonal with the 1st direction The mode of the connector of position is kept to the branch line portion.
2. wire harness according to claim 1, wherein,
The holding member is included the bundle part of multiple branch line portion bundles.
3. the wire harness according to claims 1 or 2, wherein,
When being kept in a manner of the connector is suspended in midair to the main line portion, the connector of more than 3 with Position relationship located at vehicle arranges.
4. wire harness according to claim 3, wherein,
The holding member includes branch line collective component that can be mutually fit,
The branch line collective component is installed in each branch line portion, it is fit so as to institute each other by the branch line collective component State branch line portion and be arranged with being disposed in the position relationship of vehicle.
5. wire harness according to claim 4, wherein,
The branch line collective component includes magnetite, and the branch line collective component can be by the magnetite come fit.
6. the wire harness according to any one of claim 1 to 5, wherein,
Guard block is installed around the branch location that the main line part is propped up in the branch line portion.
7. wire harness according to claim 6, wherein,
The guard block is formed by thermal contraction resin as material.
8. a kind of manufacture method of wire harness, it possesses:
(a) process of multiple connectors is prepared, inserted with the terminal with terminal wires in the connector;
(b) with the presence of the connection for being located at the position separated in 1st direction orthogonal with terminal direction of insertion relative to 1 connector Device and positioned at the position separated in 2nd direction orthogonal with the 1st direction connector mode to multiple connectors The process supported;And
(c) in the state of multiple connectors are supported by, in branch location to being inserted into the institutes of multiple connectors State the process kept with terminal wires.
9. the manufacture method of wire harness according to claim 8, wherein,
The process (b) includes and multiple connectors is supported in a manner of multiple connectors are disposed in into vehicle Process.
10. the manufacture method of the wire harness according to claim 8 or claim 9, is further equipped with:
(d) in the process with the branch line collective component that installation can be fit around terminal wires;And
(e) the fit process of the branch line collective component is made.
11. the manufacture method of wire harness according to claim 10, wherein,
The branch line collective component is formed as can be fit by magnetic force.
12. the manufacture method of the wire harness according to claim 10 or 11, wherein,
The branch line collective component is formed as to load and unload relative to the band terminal wires, and the branch line collective component that This is formed to release zoarium, and the manufacture method of the wire harness is further equipped with:
(f) after the process (c), the branch line collective component is dismantled from the band terminal wires, and by the branch The mutual fit process released of line collective component.
13. the manufacture method of the wire harness according to any one of claim 8 to 12, it is included:
(g) before the process (c), the size since the connector is measured, the process for determining branch location,
In the process (c), the wire harness is kept in the branch location determined.
CN201680017415.7A 2015-03-31 2016-03-11 The manufacture method of wire harness and wire harness Pending CN107430907A (en)

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JP2015072602A JP2016192352A (en) 2015-03-31 2015-03-31 Wire harness and method of producing wire harness
JP2015-072602 2015-03-31
PCT/JP2016/057810 WO2016158321A1 (en) 2015-03-31 2016-03-11 Wire harness and wire harness production method

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US10096401B2 (en) 2018-10-09
WO2016158321A1 (en) 2016-10-06
JP2016192352A (en) 2016-11-10

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Application publication date: 20171201