CN105470771A - Manufacturing method for wiring harness, and device used for wiring harness manufacturing - Google Patents
Manufacturing method for wiring harness, and device used for wiring harness manufacturing Download PDFInfo
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- CN105470771A CN105470771A CN201510612625.8A CN201510612625A CN105470771A CN 105470771 A CN105470771 A CN 105470771A CN 201510612625 A CN201510612625 A CN 201510612625A CN 105470771 A CN105470771 A CN 105470771A
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- chart board
- electric wire
- matrix chart
- matrix
- holding appliance
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Abstract
Provided are a manufacturing method for a wiring harness, and a device used for wiring harness manufacturing. The method and the device improve processing efficiency of assembled drawing boards in wiring manufacturing. The device used for wiring harness manufacturing is used to manufacture wiring harness which is arranged on the drawing board by a wiring body. The device used for wiring harness manufacturing comprises a base drawing board, an auxiliary drawing board used for binding, and a travel mechanism. The base drawing board maintains the wiring body by a wire temporary maintaining portion and a connector maintaining portion. The auxiliary drawing board used for binding is provided with a wire maintaining tool used to maintain the wires of the wiring body, and is combined with the base drawing board from the inner side. Thus, the wire maintaining tool is extruded closer to the front side than the base drawing board. The travel mechanism makes the auxiliary drawing board used for binding which is configured on the inner side of the base drawing board relatively move on the directions of close to the base drawing board and away from the base drawing board. The auxiliary drawing board used for binding is far away relative to the base drawing board. Thus, the wire maintaining tool is drawn back close to the inner side than the base drawing board.
Description
Technical field
The present invention relates to the technology manufacturing wire harness.
Background technology
Wire harness in automobile etc. separately assembling chart board is first-class be bundled into the distribution form of regulation after, to loadings such as automobiles.Utilized by multiple electric wire the wire guide holding appliance erectting setting on assembling chart board carry out keeping and with the wiring of the wiring mode of regulation, tie up at suitable position, carry out the assembling of the wire harness assembled on chart board thus.As such wire guide holding appliance, there is structure disclosed in patent documentation 1,2.
Patent documentation 1 discloses a kind of guiding apparatus, and have wire guide bar and supporting cylinder, this wire guide bar has wire conduct, and wire guide bar supports as going out to move back freely by this supporting cylinder.Wire guide bar carries out the guiding of electric wire with the state be pulled up upward when electric wire connects up.And during winding operation after wiring etc., if remove pull-up operating physical force after wire guide bar having been carried out slightly pull-up operation, then wire guide bar is carried out step-down operation.
Patent documentation 2 discloses a kind of wire harness assembling electric wire holding device possessing the air actuator making multiple wire guide holding appliance increase.And, disclose following situation: under the situation that the electric wire holding appliance being in lifting position and down position mixes, lifting position is maintained for the wire guide holding appliance risen, make it increase for the wire guide holding appliance declined.
[at first technical literature]
[patent documentation]
[patent documentation 1] Japanese Unexamined Patent Publication 6-333441 publication
[patent documentation 2] Japanese Unexamined Patent Publication 2010-118292 publication
[inventing the problem that will solve]
But, in the state of the art, wire guide holding appliance cannot be made to drop to fully low position.Such as when patent documentation 2, even if make wire guide holding appliance decline, the U-shaped part on the top of electric wire is kept also to stay on wiring platform.Therefore, when carrying out various process (winding is tied up, the installation etc. of clamping element, guard member etc.) to electric wire, there is electrical wire fastener and be hung on the situation that wire guide holding appliance or hand touch wire guide holding appliance.Therefore, the treatment effeciency assembled on chart board declines.
Summary of the invention
The present invention makes in view of above-mentioned problem, its object is to the technology of the treatment effeciency provided on a kind of assembling chart board improving wire harness manufacture.
[for solving the scheme of problem]
First scheme relates to a kind of manufacture method of wire harness, the distribution body be made up of the multiple electric wires being provided with connector in end is being assembled the enterprising row wiring of chart board, manufacture wire harness thus, the manufacture method of described wire harness comprises following operation: a part for described distribution body is kept by the maintaining part being arranged at matrix chart board by (a), supports the operation of described distribution body thus; B () makes the first secondary chart board move from the inboard of described matrix chart board towards side, front, make described matrix chart board and described first secondary chart board combination thus, make the electric wire holding appliance being arranged at described first secondary chart board to the operation more leaning on side, front outstanding than described matrix chart board; C operation that () makes the described electric wire holding appliance that highlights in described (b) operation part of described electric wire to the described distribution body being held in described matrix chart board in described (a) operation keep; And (d) makes the described first secondary chart board combined with described matrix chart board in described (b) operation leave to the inboard of described matrix chart board, the described electric wire holding appliance highlighted is made more to lean on the inboard operation retreated to than described matrix chart board thus.
And, alternative plan is based on the manufacture method of the wire harness of first scheme, wherein, the manufacture method of described wire harness also comprises following operation: (e) is after described (d) operation, second secondary chart board is moved from the direction of matrix chart board described in lateral approach described matrix chart board, make described matrix chart board and described second secondary chart board combination thus, make the described electric wire holding appliance being arranged at described second secondary chart board to the operation more leaning on side, front outstanding than described matrix chart board thus, in described (e) operation, the described electric wire holding appliance of described second secondary chart board is different from the position that described matrix chart board is outstanding from the described electric wire holding appliance of described first secondary chart board from the position that described matrix chart board is given prominence to.
And, third program by first or alternative plan wire harness manufacture method based on, wherein, the manufacture method of described wire harness also comprises following operation: (f) is after described (d) operation, to the described distribution body being held in described matrix chart board, tied up the operation of multiple described electric wire by winding.
And, fourth program relates to a kind of wire harness manufacture device, be used in the manufacture at the wire harness of the enterprising row wiring of assembling chart board of the distribution body that is made up of the multiple electric wires being provided with connector in end, described wire harness manufacture device possesses: matrix chart board, keeps distribution body by maintaining part; First secondary chart board, has the electric wire holding appliance kept the described electric wire of described distribution body, combines from the back side with described matrix chart board, makes described electric wire holding appliance to more outstanding by side, front than described matrix chart board thus; And travel mechanism, make the inboard of described matrix chart board configuration described first secondary chart board close to described matrix chart board and from described matrix chart board away from direction relative movement, by described first secondary chart board away from described matrix chart board, described electric wire holding appliance more retreats by inboard to than described matrix chart board thus.
[invention effect]
According to the manufacture method of the wire harness of first scheme, electric wire holding appliance can be made more to retreat by inboard to than matrix chart board, therefore play and easily carry out the such effect of the process of distribution body.And, by making electric wire holding appliance retreat completely, wire intertwist can be reduced in the situation of electric wire holding appliance.By above-mentioned effect, the treatment effeciency of distribution body can be improved.
And, according to the manufacture method of the wire harness of alternative plan, on matrix chart board during combination the first secondary chart board and when combining the second secondary chart board on matrix chart board, electric wire can be kept in different positions.Therefore, it is possible to use the electric wire holding appliance of necessary position and quantity to carry out each process.Therefore, it is possible to improve the treatment effeciency of distribution body.
And, according to the manufacture method of the wire harness of third program, under the state that there is not the electric wire holding appliance of the first secondary chart board in the space between distribution body and matrix chart board 10, can to distribution body circumvolution band.Therefore, easily carry out winding, and electrical wire fastener can be suppressed to be hung on the situation of the electric wire holding appliance of the first secondary chart board.Therefore, it is possible to improve the treatment effeciency of distribution body.
According to the wire harness manufacture device of fourth program, electric wire holding appliance can be made more to retreat by inboard to than matrix chart board, therefore play and easily carry out the such effect of the process of distribution body.And, by making electric wire holding appliance retreat completely, wire intertwist can be reduced in the situation of electric wire holding appliance.By above-mentioned effect, the treatment effeciency of distribution body can be improved.
Accompanying drawing explanation
Fig. 1 is the approximate vertical view of the entirety of the wire harness manufacturing installation representing the first execution mode.
Fig. 2 is the general principal view of the matrix chart board representing the first execution mode.
Fig. 3 is the front view representing the matrix chart board being provided with distribution body.
Fig. 4 be represent close to matrix chart board and from matrix chart board away from the summary side elevation tied up with secondary chart board.
Fig. 5 is by matrix chart board and the general principal view tying up the assembling chart board formed with secondary chart board combination.
Fig. 6 is the summary side elevation of the automatic winding device represented to distribution body circumvolution band.
Fig. 7 is the figure representing the distribution body tied up by automatic winding device.
Fig. 8 be represent close to matrix chart board or from matrix chart board away from clamping element install with the summary side elevation of secondary chart board.
Fig. 9 is the general principal view represented by matrix chart board and clamping element being installed the assembling chart board formed with secondary chart board combination.
Figure 10 is the approximate vertical view of the entirety of the wire harness manufacturing installation representing the second execution mode.
Figure 11 is the general principal view of the matrix chart board representing the 3rd execution mode.
[label declaration]
1 wire harness manufacturing installation
9 distribution bodies
10,10a matrix chart board
11,21,41 plate-like portions
12,12a ~ 12f hole
The interim holding appliance of 13 electric wire (maintaining part)
15 connector maintaining parts (maintaining part)
20 tie up with secondary chart board (the first secondary chart board)
22,42 electric wire holding appliances
23,43 travel mechanisms
30 automatic winding devices
40 clamping elements are installed with secondary chart board (the second secondary chart board)
91 bands
93 clamping elements
A10 wiring area
A20 ties up region
A30 automatic coiling of tape region
A40 clamping element installation region
P operator
Embodiment
Below, with reference to accompanying drawing, embodiments of the present invention are described.It should be noted that, the inscape that this execution mode is recorded only illustrates, and scope of the present invention is not only defined in this.And, in the accompanying drawings, for the ease of understanding, sometimes exaggerating or simplifying the size in each portion, quantity and illustrating as required.
<1. the first execution mode >
Fig. 1 is the approximate vertical view of the entirety of the wire harness manufacturing installation 1 representing the first execution mode.Wire harness manufacturing installation 1 is divided into multiple region.In the example in the figures, wire harness manufacturing installation 1 be divided into wiring area A10 from left side towards right side, tie up region A20, automatic coiling of tape region A30, clamping element installation region A40, visual examination region A50 and checking region A60.
In wire harness manufacturing installation 1, possesses multiple matrix chart board 10.Wire harness manufacturing installation 1 possesses loopy moving mechanism, this loopy moving mechanism makes each matrix chart board 10 loopy moving as follows: move successively to checking region A60 from wiring area A10 as shown in arrow D1, then as shown in arrow D2, again return wiring area A10.It should be noted that, loopy moving mechanism also can possess the power source making matrix chart board 10 movement.But, also can consider to utilize staff that matrix chart board 10 is moved.In this case, loopy moving mechanism possesses the guiding elements such as track, also can guide the movement of matrix chart board 10 thus.
In the A10 of wiring area, perform the cabling processes of the distribution form distribution body 9 be made up of multiple electric wire being routed on matrix chart board 10 regulation.This cabling processes is undertaken by the staff of operator P in the example depicted in figure 1.
Fig. 2 is the general principal view of the matrix chart board 10 representing the first execution mode.And Fig. 3 is the front view representing the matrix chart board 10 being provided with distribution body 9.Matrix chart board 10 possesses plate-like portion 11.The interim holding appliance of multiple electric wire 13 and multiple connector maintaining part 15 is provided with on the surface in the side, front (operator P side) of plate-like portion 11.
More specifically, the peripheral part of plate-like portion 11, in roughly rectangular shape, is formed along the through hole 12 of depth direction with the shape of regulation in inner side.And the interim holding appliance of each electric wire 13 is separately positioned near the front end of the multiple extensions 111 extended towards inner side.
The interim holding appliance of electric wire 13 is the apparatus kept the multiple electric wires forming distribution body 9.The interim holding appliance 13 of electric wire has the rising portions vertically erected relative to plate-like portion 11 and the U-shaped part arranged in the upper end of this rising portions.In the inboard portion of U-shaped part through multiple electric wire, the wiring path of multiple electric wire along regulation guides by the interim holding appliance of electric wire 13 thus.
Connector maintaining part 15 keeps the connector be connected with each end of multiple electric wire of distribution body 9.Multiple connector maintaining part 15 is configured in the position corresponding with the position of each connector of the distribution body 9 of the state after wiring respectively.And each connector maintaining part 15 has the shape connector becoming keeping object being fixed on inside.But, as long as connector maintaining part 15 can keep each connector, can be the structure of arbitrary mode.But as described later, owing to carrying out the checking of checking region A60, therefore connector maintaining part 15 keeps connector to enable conduction check apparatus 60 with the mode of the connector conducting kept.
In matrix chart board 10, keep the distribution body 9 after connecting up by the interim holding appliance of multiple electric wire 13 and multiple connector maintaining part 15.It should be noted that, in matrix chart board 10, the form of the distribution body 9 of wiring may not be consistent with the distribution form as the wire harness completing thing, also there is the situation being set to form close with it.The matrix chart board 10 maintaining distribution body 9 is moved to adjacent with wiring area A10 ties up region A20.
Tying up in the A20 of region, the operation of tying up that the multiple electric wires in distribution body 9 are tied up is being implemented by operator P.Tying up in the A20 of region, be configured in inboard tying up and combine with secondary chart board 20 (the first secondary chart board) and the matrix chart board 10 being configured in side, front.Further, on the assembling chart board formed in combination, carry out tying up process.
Fig. 4 be represent close to matrix chart board 10 and from matrix chart board 10 away from the summary side elevation tied up with secondary chart board 20.Matrix chart board 10 and tying up combines with secondary chart board 20 and the general principal view of the assembling chart board formed by Fig. 5.It should be noted that, in the diagram, eliminate the diagram of distribution body 9.And, in Figure 5, eliminate the diagram of travel mechanism 23.
Tie up and possess plate-like portion 21, multiple electric wire holding appliance 22, travel mechanism 23 with secondary chart board 20.Plate-like portion 21 is in roughly rectangular shape.Multiple electric wire holding appliance 22 is arranged on the surface of side, front of plate-like portion 21.Electric wire holding appliance 22 possesses the bar-shaped portion 221 erected from plate-like portion 21 and the U-shaped portion 222 arranged in the upper end in this bar-shaped portion 221.Multiple electric wires of distribution body 9 are passed in the inboard portion in U-shaped portion 222.Thus, the wiring path of distribution body 9 along regulation guides by each electric wire holding appliance 22.
Travel mechanism 23 is provided with at the inboard inferior portion of plate-like portion 21.Travel mechanism 23 make plate-like portion 21 along close to matrix chart board 10 direction and from matrix chart board 10 away from direction move linearly.Travel mechanism 23 is such as made up of motor and multiple wheels etc. of being rotated by this motor.It should be noted that, also manually can make to tie up and can move with secondary chart board 20.In this case, the travel mechanism 23 without power source can be adopted.
When carrying out tying up process, by driving travel mechanism 23, and plate-like portion 21 is moved towards the plate-like portion 11 of matrix chart board 10.Thus, plate-like portion 11 is made to overlap with plate-like portion 21.The position of plate-like portion 11,21 is involutory can be realized by various method.Such as, can consider to utilize the position being located at both sides in advance to the mark share.And, also can consider on the surface, inboard of plate-like portion 11, be pre-formed the recess roughly seamlessly embedded for plate-like portion 21.When plate-like portion 11,21 is combined, as long as plate-like portion 21 is embedded this recess, just plate-like portion 21 can be located well.
As shown in Figures 4 and 5, under the state that matrix chart board 10 and tying up is combined with secondary chart board 20, tie up with the electric wire holding appliance 22 of secondary chart board 20 via hole 12 through matrix chart board 10.Further, electric wire holding appliance 22 is more outstanding to side, front than matrix chart board 10 (specifically, plate-like portion 11).Multiple electric wire holding appliances 22 that this is outstanding maintain multiple Cord section of the distribution body 9 kept on matrix chart board 10 respectively.It should be noted that, the allocation position of multiple electric wire holding appliance 22 can set arbitrarily, but preferably distribution body 9 is being tied up to position process being difficult to produce obstacle.
As shown in Figure 5, tying up in operation, to multiple electric wire circumvolution bands 91 of distribution body 9.Both there is the situation only multiple electric wires be connected with single connector being bundled into 1, and also existed and be bundled into the situation of 1 by with many wires that multiple (in this case 3) connector is connected respectively as shown in Figure 3.
When tying up process and completing, by driving travel mechanism 23, and tying up with the plate-like portion 21 of secondary chart board 20 away from the plate-like portion 11 of matrix chart board 10, moving to the position in Fig. 4 shown in solid line.Thus, tie up and come off from the hole 12 of matrix chart board 10 with the multiple electric wire holding appliances 22 in secondary chart board 20, retreat by inboard place to than matrix chart board 10.That is, whole electric wire holding appliances 22 moves to the front side surface than plate-like portion 11 by inboard position.Further, matrix chart board 10 moves to the automatic coiling of tape region A30 adjacent with tying up region A20.
In the A30 of automatic coiling of tape region, implement by automatic winding device 30, what utilize band to be tied up by multiple electric wires of distribution body 9 ties up operation automatically.Automatic winding device 30 holds multiple electric wires of distribution body 9 in order to carry out winding, and circumvolution band 91.
Fig. 6 is the summary side elevation of the automatic winding device 30 represented to distribution body 9 circumvolution band 91.Automatic winding device 30 makes winding tape 91 and the winding object 31 being formed as circumvolution thing shape moves on distribution body 9, and rotates around distribution body 9.Suppose to tie up carry out winding by the part supported by electric wire holding appliance 22 of secondary chart board 20 when, as shown in the figure, when automatic winding device 30 carries out winding, electric wire holding appliance 22 not than matrix chart board 10 by side, front place.Therefore, the rotation of winding object 31 can not be subject to the obstruction of electric wire holding appliance 22.Therefore, it is possible to it is more than needed to make the radius of turn of winding object 31 have.
Fig. 7 is the figure representing the distribution body 9 tied up by automatic winding device 30.Even if electric wire holding appliance 22 only remains a part on matrix chart board 10, still may contact with electric wire holding appliance 22 due to the rotation of winding object 31.In contrast, in the present embodiment, as shown in Figure 7, winding is carried out under the state that there is not multiple electric wire holding appliance 22 between distribution body 9 with matrix chart board 10 (specifically, plate-like portion 11).Therefore, it is possible to expand the scope of the application automatic coiling of tape.Therefore, it is possible to improve the treatment effeciency of distribution body 9.
It should be noted that, also consider do not use automatic winding device 30 and utilize staff to carry out the situation of winding.In this case, process, therefore, it is possible to implement winding expeditiously under the state also can be present between distribution body 9 with matrix chart board 10 (specifically, plate-like portion 11) at multiple electric wire holding appliance 22.
When the process of the automatic coiling of tape completes, matrix chart board 10 moves to the clamping element installation region A40 adjacent with automatic coiling of tape region A30.
In the A40 of clamping element installation region, perform part to the wiring harness be tied of distribution body 9 by the clamping element installation procedure of staff mounting clamp gripping members 93.Clamping element 93 is the holding appliances for being installed to the assigned position in vehicle by the wire harness of the completion morphology as distribution body 9.It should be noted that, in clamping element installation procedure, also to distribution body 9, packing ring, clamp, guard member etc. can be installed.
It should be noted that, by possessing automatic clamp gripping members erecting device and can automatically mounting clamp gripping members 93.And automatic clamp gripping members erecting device also can be configured in the inboard of matrix chart board 10 and clamping element being installed the structure combined with secondary chart board 40.In this case, install at clamping element and pre-set hole with the position of carrying out clamping element installation of secondary chart board 40, thus can via this hole to the distribution body 9 mounting clamp gripping members 93 of side, front being in matrix chart board 10.And, clamping element also can not be used to install with secondary chart board 40 to the distribution body 9 mounting clamp gripping members kept on matrix chart board 10.Even if in this case, automatic clamp gripping members erecting device also can carry out the installation of clamping element to distribution body 9 via hole 12 from the inboard of matrix chart board 10.
In the A40 of clamping element installation region, be configured at inboard clamping element installation and combine with secondary chart board 40 (the second secondary chart board) and the matrix chart board 10 being configured at side, front.Further, on the assembling chart board formed in combination, clamping element installation process is carried out.
Fig. 8 be represent close to matrix chart board 10 or from matrix chart board 10 away from clamping element install with the summary side elevation of secondary chart board 40.And Fig. 9 represents the general principal view by the assembling chart board that matrix chart board 10 and clamping element installation are combined with secondary chart board 40 and formed.It should be noted that, in fig. 8, omit the diagram of distribution body 9.And, in fig .9, omit the diagram of travel mechanism 43.
Clamping element is installed possesses plate-like portion 41, multiple electric wire holding appliance 42, travel mechanism 43 with secondary chart board 40.Plate-like portion 41 is in roughly rectangular shape.Multiple electric wire holding appliance 42 is arranged on the front side surface of plate-like portion 41.Electric wire holding appliance 42 possesses the structure substantially same with electric wire holding appliance 22, possesses the bar-shaped portion 421 erected from plate-like portion 41 and the U-shaped portion 422 arranged in the upper end in bar-shaped portion 421.Multiple electric wire is passed in the inboard portion in U-shaped portion 422.Thus, the wiring path of distribution body 9 along regulation guides by each electric wire holding appliance 42.
At the inboard inferior portion of plate-like portion 41, travel mechanism 43 is set.Travel mechanism 43 make plate-like portion 41 along close to matrix chart board 10 direction and from matrix chart board 10 away from direction move linearly.Travel mechanism 43 is made up of motor and multiple wheels etc. of being rotated by motor.It should be noted that, clamping element also manually can be made to install and move with secondary chart board 40.In this case, as long as adopt the travel mechanism 43 without power source.
When carrying out clamping element installation process, by driving travel mechanism 43, plate-like portion 41 is moved towards the plate-like portion 11 of matrix chart board 10.Plate-like portion 11 overlaps with plate-like portion 41.It should be noted that, the position of plate-like portion 11,41 is involutory can be realized by various method.Such as, can consider to utilize the position being located at both sides in advance to the mark share.And, also can consider to be pre-formed on surface, the inboard of plate-like portion 11 recess roughly seamlessly embedded for plate-like portion 41.When making plate-like portion 11,41 combine, if plate-like portion 41 is embedded to this recess, then plate-like portion 41 can be located well.
As can be seen from figures 8 and 9, under the state be combined with secondary chart board 40 installed by matrix chart board 10 and clamping element, clamping element install with the electric wire holding appliance 42 of secondary chart board 40 via hole 12 through matrix chart board 10.Further, electric wire holding appliance 42 is more outstanding to side, front than matrix chart board 10 (specifically, plate-like portion 11).Multiple electric wire holding appliances 42 that this is outstanding maintain the Cord section of the distribution body 9 kept at matrix chart board 10 respectively.It should be noted that, the allocation position of multiple electric wire holding appliance 42 can set arbitrarily, but preferably in the position of carrying out distribution body 9 clamping element installation process being difficult to produce obstacle.
At this, imagine the two dimensional surface parallel with the plate-like portion 11 of matrix chart board 10.So part or all on this two dimensional surface, multiple electric wire holding appliance 42 is different from the position that matrix chart board 10 is outstanding from multiple electric wire holding appliance 22 from the position that matrix chart board 10 is outstanding.In other words, the part of the distribution body 9 kept by multiple electric wire holding appliance 42 is not quite identical with the part of the distribution body 9 kept by electric wire holding appliance 22.This is because, due to the difference of contents processing or the difference at handling object position, and in the part of tying up the distribution body 9 that should keep in the process cause different from the part of the distribution body 9 that should keep in clamping element installation process.
As shown in Figure 9, in clamping element installation procedure, at the Cord section of distribution body 9, multiple clamping element 93 is installed.When clamping element installation process completes, drive travel mechanism 43, clamping element installation is with the plate-like portion 41 of secondary chart board 40 away from the plate-like portion 11 of matrix chart board 10 thus, moves to the position in Fig. 8 shown in solid line.Thus, clamping element is installed and is come off from the hole 12 of matrix chart board 10 with multiple electric wire holding appliances 42 of secondary chart board 40, and the inboard to matrix chart board 10 retreats.Therefore, whole electric wire holding appliances 42 moves to the front side surface than plate-like portion 11 by inboard position.Further, matrix chart board 10 moves to the visual examination region A50 adjacent with clamping element installation region A40.
In the A50 of outward appearance inspection area, carried out the shooting of distribution body 9 by camera 50.Image (or dynamic image) data that camera 50 obtains are to the image processing part transmission be made up of computer etc.Image (or dynamic image) data that camera 50 obtains by image processing part compare with image (or dynamic image) data becoming benchmark.Thus, at distribution body 9 whether not extremely to check.As the concrete scope of examination, such as, can consider to check the installation site etc. of the position of connector, the bundling position of electric wire and clamping element.After visual examination completes, matrix chart board 10 moves to the checking region A60 adjacent with visual examination region A50.
In the A60 of checking region, by conduction check apparatus 60, the checking between the connector carrying out distribution body 9.The face relative with matrix chart board 10 of conduction check apparatus 60 is provided with multiple connector connection part.This connector connection part is electrically connected with each connector of the distribution body 9 that each connector maintaining part 15 keeps.Further, conduction check apparatus 60, by flowing through electric current and carry out checking between connector, judges the whether good of distribution body 9.
After the checking at checking region A60 completes, distribution body 9 is disassembled from matrix chart board 10.Dismantle the matrix chart board 10 after distribution body 9 by loopy moving mechanism, again moved to wiring area A10.
In the present embodiment, according to contents processing, tie up to matrix chart board 10 combination and install with secondary chart board 40 with secondary chart board 20 or clamping element.Therefore, it is possible to configure necessary position and the electric wire holding appliance 22 of the quantity of necessity or electric wire holding appliance 42 in the mode being suitable for tying up process and clamping element installation process respectively.Therefore, throughout in reason, can suppress electric wire for unnecessary electric wire holding appliance circumvolution, be difficult to carry out the situation of each process by unnecessary electric wire holding appliance.Thereby, it is possible to improve the manufacture efficiency of wire harness.
And in wire harness manufacturing installation 1, as shown in Figure 1, multiple matrix chart board 10 is circulated by each operating area successively.Further, in each operating area, the secondary chart board (tie up and install with secondary chart board 40 with secondary chart board 20 or clamping element) possessing necessary electric wire holding appliance 22 or electric wire holding appliance 42 is combined with matrix chart board 10.The quantity of each secondary chart board can be less than the quantity of matrix chart board 10.In the past, 1 chart board arranged the interim holding appliance 13 of whole electric wires, electric wire holding appliance 22,42, but according to the present embodiment, the number of the electric wire holding appliance 22,42 being installed on each secondary chart board can be cut down.
And, in the above-described embodiment, tie up relative to matrix chart board 10 with secondary chart board 20 or clamping element install with secondary chart board 40 carry out close to and away from.But, also can be matrix chart board 10 self relative to tie up with secondary chart board 20 or clamping element install with secondary chart board 40 carry out close to and away from.That is, as long as make to tie up and install with secondary chart board 40 relative to matrix chart board 10 relative movement with secondary chart board 20 and clamping element.
In the present embodiment, for single matrix chart board 10, use two kinds of secondary chart boards (tie up and install with secondary chart board 40 with secondary chart board 20 and clamping element).But, also can use 1 secondary chart board.
And the interim holding appliance 13 of electric wire and electric wire holding appliance 22,42 also can be arranged respectively to can rise and fall relative to plate-like portion 11,21,41.And the interim holding appliance 13 of electric wire and electric wire holding appliance 22,42 can also be arranged to lie down.
And in the example shown in Fig. 4 and Fig. 8, matrix chart board 10 is retained along vertical perpendicular to the ground.But matrix chart board 10 also can be retained to tilt relative to vertical.And matrix chart board 10 can also be retained along horizontal direction parallel to the ground.
<2. the second execution mode >
Next, the second execution mode is described.It should be noted that, in explanation after which, for the key element of the same function of the key element had with illustrate, mark identical label or added alphabetical label, sometimes omit detailed description.
Figure 10 is the approximate vertical view of the entirety of the wire harness manufacturing installation 1a representing the second execution mode.In wire harness manufacturing installation 1a, multiple (being 8 in the example of Figure 11) matrix chart board 10 moves all the time with the speed of regulation on circulating path CL1.Further, arrive the situation of set binding site L1, L2 synchronously with the matrix chart board 10 of movement, tie up and move to side, front from the back side with secondary chart board 40 with secondary chart board 20 or clamping element installation, combine with matrix chart board 10.Tying up after combining with matrix chart board 10 to be installed with secondary chart board 20 or clamping element and is moved with in the part of secondary chart board 40 together with matrix chart board 10 on circulating path CL1.Further, when matrix chart board 10 arrives set releasing position L3, L4, tie up and install with secondary chart board 40 by the combination of releasing with matrix chart board 10 with secondary chart board 20 or clamping element, and return to original position.Further, tie up to install with secondary chart board 20 or clamping element and be combined with secondary chart board 40 next matrix chart board 10 with arrival binding site L1, L2.
In wire harness manufacturing installation, matrix chart board 10 also can be made to stop in each operating area, move to next operating area after operation completes.But, when matrix chart board 10 maximizes and becomes high weight, be difficult to make matrix chart board 10 stop at the position of regulation exactly in each operating area.In wire harness manufacturing installation 1a, owing to making matrix chart board 10 move all the time, therefore, it is possible to solve this problem.And, by moving with set speed on same circulating path CL1, reproducibility can carry out same operation well, therefore, it is possible to improve the manufacture efficiency of wire harness.
It should be noted that, also can prepare each more than 2 tie up with secondary chart board 20, and these are tied up use with matrix chart board 10 alternate combinations reaching binding site L1 with secondary chart board 20.Install also identical with secondary chart board 40 about clamping element.
<3. the 3rd execution mode >
Figure 11 is the general principal view of the matrix chart board 10a representing the 3rd execution mode.Matrix chart board 10a is formed with the hole 12a ~ 12f of multiple (being 6 in the example shown in Figure 11) independently rectangular shape.Each hole 12a ~ 12f is with the mode opening of the path overlap with distribution body 9.The secondary chart board (tie up and install with secondary chart board etc. with secondary chart board or clamping element) combined with such matrix chart board 10a makes electric wire holding appliance outstanding to side, front via hole 12a ~ 12f.It should be noted that, the opening shape of hole 12a ~ 12f is not defined as rectangular shape, also can be other square configuration or round-shaped etc.
Although understand the present invention in detail, above-mentioned explanation in whole on be illustrate, do not limit the invention to this.Known not departing from the scope of the present invention and not illustrative countless variation can be expected.And, as long as contradiction just can appropriately combined or omission mutually for each structure illustrated in the respective embodiments described above and each variation.
Claims (4)
1. a manufacture method for wire harness, the distribution body be made up of the multiple electric wires being provided with connector in end is being assembled the enterprising row wiring of chart board, and manufacture wire harness thus, the manufacture method of described wire harness comprises following operation:
A a part for described distribution body is kept by the maintaining part being arranged at matrix chart board by (), support the operation of described distribution body thus;
B () makes the first secondary chart board move from the inboard of described matrix chart board towards side, front, make described matrix chart board and described first secondary chart board combination thus, make the electric wire holding appliance being arranged at described first secondary chart board to the operation more leaning on side, front outstanding than described matrix chart board;
C operation that () makes the described electric wire holding appliance that highlights in described (b) operation part of described electric wire to the described distribution body being held in described matrix chart board in described (a) operation keep; And
D () makes the described first secondary chart board combined with described matrix chart board in described (b) operation leave to the inboard of described matrix chart board, make the described electric wire holding appliance highlighted more lean on the inboard operation retreated to than described matrix chart board thus.
2. the manufacture method of wire harness according to claim 1, wherein,
The manufacture method of described wire harness also comprises following operation:
E () is after described (d) operation, second secondary chart board is moved from the direction of matrix chart board described in lateral approach described matrix chart board, make described matrix chart board and described second secondary chart board combination thus, make the described electric wire holding appliance being arranged at described second secondary chart board to the operation more leaning on side, front outstanding than described matrix chart board thus
The described electric wire holding appliance of in described (e) operation, described second secondary chart board is different from the position that described matrix chart board is outstanding from the described electric wire holding appliance of described first secondary chart board from the position that described matrix chart board is given prominence to.
3. the manufacture method of wire harness according to claim 1 and 2, wherein,
The manufacture method of described wire harness also comprises following operation:
F (), after described (d) operation, to the described distribution body being held in described matrix chart board, ties up the operation of multiple described electric wire by winding.
4. a wire harness manufacture device, be used in the manufacture at the wire harness of the enterprising row wiring of assembling chart board of the distribution body that is made up of the multiple electric wires being provided with connector in end, described wire harness manufacture device possesses:
Matrix chart board, keeps distribution body by maintaining part;
First secondary chart board, has the electric wire holding appliance kept the described electric wire of described distribution body, combines from the back side with described matrix chart board, makes described electric wire holding appliance to more outstanding by side, front than described matrix chart board thus; And
Travel mechanism, make the inboard of described matrix chart board configuration described first secondary chart board close to described matrix chart board and from described matrix chart board away from direction relative movement,
By described first secondary chart board away from described matrix chart board, described electric wire holding appliance more retreats by inboard to than described matrix chart board thus.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2014195049A JP6213437B2 (en) | 2014-09-25 | 2014-09-25 | Wire harness manufacturing method and wire harness manufacturing apparatus |
| JP2014-195049 | 2014-09-25 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105470771A true CN105470771A (en) | 2016-04-06 |
| CN105470771B CN105470771B (en) | 2018-03-27 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510612625.8A Expired - Fee Related CN105470771B (en) | 2014-09-25 | 2015-09-23 | The manufacture method and wire harness manufacture device of wire harness |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP6213437B2 (en) |
| CN (1) | CN105470771B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106098207A (en) * | 2016-06-30 | 2016-11-09 | 合肥江淮新发汽车有限公司 | A kind of generator wire harness assembly |
| CN109690700A (en) * | 2016-08-03 | 2019-04-26 | Tsk检测系统有限公司 | For cable strand-laying system detection device |
| CN113363895A (en) * | 2021-06-21 | 2021-09-07 | 滁州金诺实业有限公司 | Modular wire harness sample plate arranging mechanism applicable to different wire types |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2018010824A (en) * | 2016-07-15 | 2018-01-18 | 住友電装株式会社 | Apparatus and method for producing wire harness |
| CN107954170A (en) * | 2017-12-08 | 2018-04-24 | 柳州方盛电气系统有限公司 | A kind of conducting wire preloader |
| EP3809426A4 (en) | 2018-06-22 | 2021-09-08 | Furukawa Electric Co., Ltd. | Wire harness manufacturing system, conveyance device for wire harness manufacturing system, wiring device, inspection device for wire harness manufacturing system, and work tray for manufacturing wire harness |
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| CN113363895A (en) * | 2021-06-21 | 2021-09-07 | 滁州金诺实业有限公司 | Modular wire harness sample plate arranging mechanism applicable to different wire types |
| CN113363895B (en) * | 2021-06-21 | 2022-06-21 | 滁州金诺实业有限公司 | Modular wire harness sample plate arranging mechanism applicable to different wire types |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105470771B (en) | 2018-03-27 |
| JP6213437B2 (en) | 2017-10-18 |
| JP2016066525A (en) | 2016-04-28 |
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