CN108167294B - Automatic production line for dispensing, threading and arranging wires and maintaining pressure - Google Patents
Automatic production line for dispensing, threading and arranging wires and maintaining pressure Download PDFInfo
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- CN108167294B CN108167294B CN201810075271.1A CN201810075271A CN108167294B CN 108167294 B CN108167294 B CN 108167294B CN 201810075271 A CN201810075271 A CN 201810075271A CN 108167294 B CN108167294 B CN 108167294B
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- dispensing
- blanking
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- threading
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 239000000463 material Substances 0.000 claims abstract description 305
- 238000003825 pressing Methods 0.000 claims abstract description 74
- 230000007246 mechanism Effects 0.000 claims abstract description 59
- 210000000078 claw Anatomy 0.000 claims description 45
- 238000007599 discharging Methods 0.000 claims description 25
- 230000000712 assembly Effects 0.000 claims description 23
- 238000000429 assembly Methods 0.000 claims description 23
- 230000033001 locomotion Effects 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 20
- 238000005452 bending Methods 0.000 claims description 16
- 230000008569 process Effects 0.000 claims description 16
- 239000000758 substrate Substances 0.000 claims description 11
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 238000004804 winding Methods 0.000 claims description 5
- 239000003292 glue Substances 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 abstract description 17
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 230000006872 improvement Effects 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 8
- 230000006698 induction Effects 0.000 description 7
- 238000012546 transfer Methods 0.000 description 5
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 3
- 238000010168 coupling process Methods 0.000 description 3
- 238000005859 coupling reaction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000001939 inductive effect Effects 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006467 substitution reaction Methods 0.000 description 2
- 239000011358 absorbing material Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000011378 penetrating method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000001502 supplementing effect Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B11/00—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding
- F16B11/006—Connecting constructional elements or machine parts by sticking or pressing them together, e.g. cold pressure welding by gluing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/918—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers with at least two picking-up heads
Abstract
The application relates to the technical field of automatic equipment, and provides an automatic production line for dispensing, threading and maintaining pressure, which comprises a dispensing device, a threading device and a pressure maintaining device which are sequentially arranged along the flow direction of the production line, wherein the dispensing device comprises a dispensing table, a dispensing head and a dispensing head moving device and is used for dispensing a material B; the wire penetrating and arranging device comprises a material taking device and a positioning structure, and the material taking device is used for penetrating a wire connected with the material A into a corresponding mounting hole on the material B; the pressure maintaining device comprises a material carrying table and a pressing mechanism and is used for maintaining pressure of the attached materials A and B; according to the automatic production device, automatic production of dispensing, wire threading and wire maintaining is realized, manual operation is replaced, the product quality is ensured, the production efficiency is greatly improved, and the automatic production device is beneficial to increasing the productivity and reducing the production cost.
Description
Technical Field
The application relates to the technical field of automatic equipment, in particular to an automatic production line for dispensing, threading and arranging wires and maintaining pressure.
Background
With the rapid development of electronic technology, users have increasingly demanded performance of electronic devices, for example, for the screen of the electronic device, the display area is required to be as large as possible, the frame is required to be reduced as much as possible, or no frame is required. The screen of the electronic device is usually fixed on the electronic device in an adhering manner, the assembly process of the screen generally comprises dispensing, wire penetrating and arranging and pressure maintaining, at present, partial working procedures of the assembly of the screen are needed to be completed through manual operation, the efficiency is low, the error rate is high, the production efficiency and the productivity are limited, the product quality is influenced, and therefore, a new technical scheme is needed to be provided for solving the problems in the prior art.
Disclosure of Invention
The application aims to solve the technical problem of providing an automatic production line for dispensing, threading and maintaining pressure so as to realize automatic production of dispensing, threading and maintaining pressure.
The technical scheme adopted by the application for solving the technical problems is as follows:
the utility model provides an automatic production line for point is glued, wears winding displacement and pressurize, including frame, material loading department and unloading department, be provided with the bottom plate that is used for providing work platform in the frame, still include along the production line from the flow direction of material loading department to unloading department set gradually glue dispensing device, wear winding displacement device and pressurize device, wherein:
the dispensing device comprises a dispensing table, a dispensing head and a dispensing head moving device, wherein the dispensing table is arranged on a bottom plate and used for fixing a material B, and the dispensing head moving device drives the dispensing head to move so as to dispense the material B on the dispensing table;
the wire penetrating and arranging device comprises a material taking device and a positioning structure, wherein the material taking device is used for taking, bearing and moving materials A, the positioning structure is used for fixing materials B, the material taking device drives the materials A to move to the materials B until the materials A and the materials B are attached, and a wire penetrating wire connected with the materials A is penetrated into corresponding mounting holes on the materials B;
the pressure maintaining device comprises a base plate, a material carrying table and a pressing mechanism, wherein the material carrying table is used for carrying attached materials A and B, the material carrying table is arranged on the base plate, the pressing mechanism corresponds to the material carrying table, and the pressing mechanism can maintain pressure on the materials on the material carrying table when pressing down.
As the improvement of the technical scheme, the wire threading device further comprises a bending device and a guiding device, wherein the bending device is used for bending the wire threading to enable the end part of the wire threading to correspond to the mounting hole on the material B, and the guiding device is used for guiding the wire threading to the mounting hole on the material B in the process that the material A moves to the material B.
As a further improvement of the technical scheme, the guide device comprises a guide piece, the guide piece can pass through the installation hole of the material B to reciprocate in the direction perpendicular to the material B, the guide piece passes through the material B to move upwards to the material A, the bent flat cable can be limited and descends along with the movement of the material A to the material B, and accordingly the flat cable is guided to penetrate into the installation hole on the material B.
As a further improvement of the above technical solution, the guide member includes a first limiting piece and a second limiting piece that move independently, the first limiting piece may pass through the mounting hole of the B material to reach the first side of the flat cable on the a material, and the second limiting piece may pass through the mounting hole of the B material to reach the second side of the flat cable on the a material.
As a further improvement of the above technical solution, the loading platform can reciprocate relative to the substrate, the pressing mechanism includes at least two pressing assemblies, the pressing assemblies are disposed corresponding to the movement path of the loading platform, and the pressing assemblies move independently; the material carrying platform has a plurality of parking positions on the movement path, the material carrying platform can park at the parking positions, the parking positions correspond to the positions of the pressing assemblies, and the number of the parking positions corresponds to the number of the pressing assemblies.
As a further improvement of the above technical solution, the pressing mechanism includes a first pressing component and a second pressing component that independently act, and the first pressing component and the second pressing component can both perform lifting movement relative to the substrate; the loading table has a first parking position and a second parking position on its movement path, at which the loading table can park; the first parking position is arranged corresponding to the position of the first pressing component, the second parking position is arranged corresponding to the position of the second pressing component, the material loading platform is further provided with a material loading position on the moving path of the material loading platform, and the material loading platform can park at the material loading position.
As a further improvement of the technical scheme, the pressure maintaining device further comprises a material moving mechanism, the material moving mechanism comprises a moving device and a material taking claw, the material taking claw is arranged on the moving device and used for grabbing materials to be maintained in pressure, and the moving device can drive the material taking claw to move.
As a further improvement of the technical scheme, the feeding device is arranged at the feeding position and comprises a feeding moving mechanism and a feeding claw, wherein the feeding claw is used for grabbing a material B arranged at the feeding position, and the feeding moving mechanism drives the feeding claw to move.
As a further improvement of the technical scheme, the automatic feeding device further comprises a feeding device arranged at the feeding position, the feeding device comprises a feeding moving mechanism and a first feeding claw, the first feeding claw is used for transferring the material A and the material B after pressure maintaining to the feeding position, and the feeding moving mechanism drives the first feeding claw to move.
As a further improvement of the technical scheme, the blanking device further comprises a blanking carrying table and a second blanking claw, wherein the first blanking claw is used for transferring the material subjected to pressure maintaining to the blanking carrying table, the second blanking claw is used for blanking the material on the blanking carrying table, and the blanking moving mechanism drives the second blanking claw to move.
The beneficial effects of the application are as follows:
according to the application, the automatic production of dispensing, wire threading and pressure maintaining is realized by the dispensing device, the wire threading device and the pressure maintaining device which are sequentially arranged along the flow direction from the feeding position to the discharging position of the production line, so that the manual operation is replaced, the product quality is ensured, the production efficiency is greatly improved, the increase of the productivity is facilitated, and the production cost is reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following description will briefly explain the drawings that are required to be used in the description of the embodiments:
FIG. 1 is a schematic diagram of an embodiment of an automatic production line for dispensing, threading and maintaining pressure according to the present application;
FIG. 2 is a front view of the embodiment of FIG. 1;
FIG. 3 is a top view of the embodiment of FIG. 1;
FIG. 4 is a schematic diagram of an embodiment of a wire traversing device according to the present application;
FIG. 5 is a front view of the embodiment of FIG. 4;
FIG. 6 is a top view of the embodiment of FIG. 4;
FIG. 7 is a right side view of the embodiment of FIG. 4;
FIG. 8 is an enlarged view of FIG. 7 at I;
FIG. 9 is a schematic view of an embodiment of a bending device and a guiding device in the wire traversing device;
FIG. 10 is a schematic diagram of one embodiment of a pressure maintenance apparatus of the present application;
FIG. 11 is a schematic perspective view of another angle of the embodiment of FIG. 10;
FIG. 12 is a schematic view of a structure of an embodiment of a pressing mechanism in a pressure maintaining apparatus;
fig. 13 is a schematic structural view of an embodiment of the blanking apparatus.
Detailed Description
The conception, specific structure, and technical effects produced by the present application will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, features, and effects of the present application. It is apparent that the described embodiments are only some embodiments of the present application, but not all embodiments, and that other embodiments obtained by those skilled in the art without inventive effort are within the scope of the present application based on the embodiments of the present application. In addition, all the coupling/connection relationships referred to in the patent are not direct connection of the single-finger members, but rather, it means that a better coupling structure can be formed by adding or subtracting coupling aids depending on the specific implementation. The description of the orientations of the various elements of the application in relation to the top, bottom, left, right, etc. is merely illustrative of the relative positions of the various elements of the application in the drawings. The technical features of the application can be interactively combined on the premise of no contradiction and conflict.
Referring to fig. 1, the automatic production line for dispensing, threading and maintaining pressure of the present application includes a feeding device 100, a dispensing device 200, a threading device 300, a pressure maintaining device 400 and a discharging device 500, which are sequentially arranged along a flow direction of the production line from a feeding position to a discharging position, and the above devices are controlled to operate by a control system (not shown in the figure). The automatic feeding device comprises a frame 600 and a jig reflow device 700, wherein a bottom plate 610 for providing a working platform is arranged on the frame 600, and a feeding device 100, a dispensing device 200, a wire penetrating and arranging device 300, a pressure maintaining device 400, a discharging device 500 and the jig reflow device 700 are all arranged on the frame 600.
The material B is born by the jig, the feeding device 100 moves the jig bearing the material B to the dispensing device 200 for dispensing, the finished product formed by bonding the material A and the material B at the discharging position is taken out from the jig and flows into the next procedure by the feeding device 500, the material A is taken out from the jig by the wire penetrating device 300 and is attached to the material B, meanwhile, the wire on the material A is penetrated into the corresponding mounting hole on the material B, the jig together with the attached material A and material B are transported to the pressure maintaining device 400 by the transporting manipulator for maintaining pressure, the bonded material A and material B are taken out to the discharging position by the discharging device 500 together with the jig, the finished product formed by bonding the material A and the material B at the discharging position is taken out from the jig by the discharging device 500 and flows into the next procedure by the discharging device 500, the jig is transported to the jig reflux device 700, the jig is transported to the feeding position from the discharging position by the jig reflux device 700 and moves to the dispensing device together with the feeding device 100, and the automatic production line for dispensing, wire penetrating and maintaining pressure is formed by the circulating action.
Referring to fig. 1 to 3, the feeding device 100 includes a feeding moving mechanism 110 and a feeding claw 120, where the feeding claw 120 is used to grab a B material placed at a feeding position, and the feeding moving mechanism 110 drives the feeding claw 120 to move; in this embodiment, the feeding moving mechanism 110 includes a first feeding guide rail 111, a second feeding guide rail 112 and a third feeding guide rail 113, the first feeding guide rail 111 is fixedly disposed on the bottom plate 610, the second feeding guide rail 112 is erected on the first feeding guide rail 111 and can slide along the first feeding guide rail 111, the third feeding guide rail 113 is erected on the second feeding guide rail 112 and can slide along the second feeding guide rail 112, and the feeding claw 120 is erected on the third feeding guide rail 113 and can slide along the third feeding guide rail 113, so that the feeding moving mechanism 110 can drive the feeding claw 120 to move in up-down, left-right and front-back directions, thereby automatic feeding and discharging can be performed without manual picking and placing, and efficiency and safety can be improved. The material B is stacked in the material tray, the material tray is provided with an induction device and a reminding device, the induction device and the reminding device are connected with the control system, and when the material B is reduced to a set quantity, the induction device works and the reminding device is started to remind the material supplementing.
In a specific implementation, the feeding moving mechanism 110 may also be a mechanical arm fixed on the frame or fixed on the installation ground, and the mechanical arm drives the feeding claw 12 to move, so as to transfer materials.
The dispensing device 200 includes a dispensing station 210, a dispensing head 220, and a dispensing head moving device 230, where the dispensing station 210 is disposed on the bottom plate 610 and used for fixing a B material, the dispensing head 220 is used for containing an adhesive, and the dispensing head moving device 230 drives the dispensing head 220 to move so as to dispense the B material on the dispensing station 210. The dispensing head 220 is provided with a sensor and a counter connected to the control system for sensing the remaining amount of adhesive, and when the adhesive is reduced to a set value, the replenishment of the adhesive is reminded.
The jig reflow device 700 comprises a transmission device 710 and a transmission driving device 720, wherein the transmission device 710 extends from the blanking device 500 to the feeding device 100, and the transmission driving device 720 drives the transmission device 710 to move, so that the jig is transmitted from the blanking device 500 to the feeding device 100, and the transmission device 710 adopts conventional belt transmission or roller transmission.
Referring to fig. 4 to 6, the wire threading device 300 is used for threading the wire threading C connected to the material a into the corresponding mounting hole D of the material B, and attaching the material a to the material B. In this embodiment, the wire arranging device includes a base 310, a material taking device 320, a bending device 330 and a guiding device 340, where the base 310 may be a bottom plate of a production line or may be a stand-alone workbench relatively stationary with respect to the bottom plate. The base 310 is provided with a positioning structure 311 for fixing the material B, and the material taking device 320 is used for taking, carrying and moving the material a. The bending device 330 is used for bending the flat cable C so that the end of the flat cable C corresponds to the mounting hole on the B material, the material taking device 320 drives the a material to move toward the B material until the a material and the B material are attached, and the guiding device 340 is used for guiding the flat cable C to penetrate through the mounting hole D on the B material in the process of moving the a material toward the B material.
The material taking device 320 comprises a material taking sucker group 321, a driving device 322 and a moving mechanism 323, wherein the material taking sucker group 321 is used for absorbing materials A, the material taking sucker group 321 comprises a sucker 3211 and a connecting plate 3212, the material taking sucker group 321 is slidably arranged on the moving mechanism 323 through the connecting plate 3212, the moving mechanism 323 comprises a transverse moving mechanism 3231 and a longitudinal moving mechanism 3232, the driving device 322 can drive the moving mechanism 323 to transversely or longitudinally move, and accordingly the material taking sucker group 321 is driven to transversely or longitudinally move, and the absorbing, bearing and moving of the materials A are achieved.
The guiding device 340 includes a guiding element 341 and a guiding element driving device 342, the guiding element 341 is driven by the guiding element driving device 342, and can reciprocate in a direction perpendicular to the B material through the mounting hole D of the B material, the guiding element 341 moves up to the a material through the B material, and can limit the bent flat cable C, and descends along with the movement of the a material to the B material, so as to guide the flat cable C to penetrate into the mounting hole D of the B material.
The device further comprises an induction device 350, a first induction device 351 is arranged on the transverse moving mechanism 3231 and used for inducing the position of the longitudinal moving mechanism 3232 on the transverse moving mechanism 3231, a second induction device 352 is arranged on the longitudinal moving mechanism 3232 and used for inducing the position of a connecting plate 3212 on the material taking sucker group 321 on the longitudinal moving mechanism 3232, so that the movement of the sucker 3211 can be controlled through a control system, and the movement of the material A sucked on the sucker 3211 can be controlled.
Still include A material stack frame 360 for pile up A material and inject the position of A material, the position of A material stack frame 360 corresponds each other with the location structure 311 on the base 310 for after the material of A material stack frame 360 internal stacking is through extracting of extracting device 320 and corresponding removal, can reach directly over the B material, winding displacement C's position corresponds with mounting hole D's position each other, be convenient for winding displacement C's wearing to establish and the laminating of A material and B material.
Referring to fig. 7 to 9, in this embodiment, the guide 341 includes a first limiting piece 3411 and a second limiting piece 3412 that move independently, the first limiting piece 3411 can pass through the mounting hole D of the material B to reach the first side of the flat cable C on the material a, and the second limiting piece 3412 can pass through the mounting of the material B to reach the second side of the flat cable C on the material a. The first limit piece 3411 and the second limit piece 3412 are elongated sheet-shaped bodies parallel to each other, and the first limit piece 3411 and the second limit piece 3412 limit the bent flat cable C in a space between the two. When the material taking device 320 drives the material a to descend, the first limit piece 3411 and the second limit piece 3412 descend along with the movement of the material a to the material B, so as to guide the flat cable C to penetrate into the mounting hole D on the material B.
The bending device 330 includes a movable body 331 and a movable body driving device 332, where the movable body 331 is driven by the movable body driving device 332 so as to reciprocate relative to the positioning structure 311, and the movable body driving device 332 is a conventional device capable of performing linear motion, such as a linear sliding table, an air cylinder device, and the like. When the movable body 331 moves in a direction approaching to the positioning structure 311, the second side of the flat cable C is pushed to bend the flat cable C. The movable body 331 includes a head end 3311 disposed obliquely, the end of the head end 3311 includes a pushing surface 3312, in the process that the head end 3311 pushes the flat cable C to bend, the pushing surface 3312 contacts and adheres to the second side of the flat cable C, so as to facilitate the flat cable C to bend downwards, when the head end 3311 moves to a designated position, the flat cable C bends, at this time, the second limiting plate 3412 rises until the upper end contacts with the head end or is about to contact with the head end, and the movable body moves back, so that the guiding device limits the flat cable C between the first limiting plate 3411 and the second limiting plate 3412, and the obliquely disposed head end 3311 can avoid the interference between the second limiting plate 3412 and the head end in the rising process.
The material B is fixed by the jig E, and the jig E is positioned and fixed by the positioning structure 311 on the base 310, so that the material B is fixed at the appointed position on the base. When the flat cable C is penetrated and arranged, and the material A and the material B are attached, the jig E is communicated with the material A and the material B and taken out together, and the next working procedure is performed.
The process of attaching the material A to the material B and automatically threading the flat cable comprises the following steps:
(1) Fixing the material B at a designated position on the base 310, transferring the material A to the designated position by the material taking device 320, enabling the material A to correspond to the material B in position, and enabling the flat cable C to correspond to the mounting hole D on the material B in position;
(2) The driving guide device 340 limits the first side of the flat cable C, and the bending device 330 is driven to bend the flat cable C towards the first side, so that the end part of the flat cable C is aligned with the mounting hole D on the material B;
(3) The driving guide device 340 limits the second side of the flat cable C and drives the bending device 330 to return;
(4) Moving the material A to the material B until the material A is attached to the material B, and moving the guide device 340 along with the movement of the material A in the process, so as to guide the flat cable C to penetrate into the mounting hole D on the material B, and releasing the material A when the material A is attached to the material B;
(5) And taking out the materials A and B after the bonding is finished, and repeating the steps.
In addition to the above steps, the guiding device 340 is provided with a first limit piece 3411 and a second limit piece 3412, and in step S20, the first limit piece 3411 on the guiding device 340 is driven to pass through the mounting hole D on the material B to reach the material a, and is located at one side of the flat cable C close to the center of the material a; in step S30, the second limiting piece 3412 on the guiding device 340 is driven to pass through the mounting hole D on the material B to reach the material a, and is located at the side of the flat cable C away from the center of the material a, so that the flat cable C is limited between the first limiting piece 3411 and the second limiting piece 3412, and the flat cable C is always aligned to the mounting hole D, so as to prevent the flat cable C from tilting.
In step (4), as the material a approaches the material B, the first limiting piece 3411 and the second limiting piece 3412 move along with the movement of the material a, so that the flat cable C is kept between the first limiting piece 3411 and the second limiting piece 3412, and when the material a is attached to the material B, the first limiting piece 3411 and the second limiting piece 3412 guide the flat cable C to smoothly penetrate into the mounting hole D on the material B, and at this time, the material a is released, so as to complete the threading of the flat cable.
In the specific implementation, in step (1), the fixture E is positioned and fixed by the positioning structure 311 on the base 310, so that the material B is fixed at a designated position on the base. Correspondingly, in step (5), the jig E, along with the attached materials a and B, is taken out from the positioning structure 311 on the base 310, and then the above steps are repeated to fix the next material B on the base 310.
In this embodiment, the material a is disposed directly above the material B, and the material taking device descends to move the material a to the material B to be attached to the material B, so that the guiding device 340 descends along with the descent of the material a in the process.
The wire penetrating device and the automatic wire penetrating method realize automatic penetrating of the wire penetrating C in the attaching process of the materials A and B, aim the end part of the wire penetrating at the mounting hole under the coordination action of the bending device 330 and the guiding device 340, guide the wire penetrating in the attaching process of the materials A and B, avoid the bending and torsion of the wire penetrating smoothly through the mounting hole, and greatly improve the production quality and the production efficiency compared with the assembly scheme of manually penetrating the wire penetrating in the prior art, thereby meeting the continuous growing requirement of electronic equipment on the wire, reducing the intervention of manual factors, reducing the reject ratio and saving the labor cost.
Referring to fig. 11, the pressure maintaining device 400 is configured to maintain pressure of the processed material of the wire threading device, so that the processed material and the processed material are firmly bonded. The pressure maintaining device 400 comprises a base plate 410, a carrying table 420 and a pressing mechanism 430, wherein the base plate 410 can be a bottom plate of a production line, and can also be an independent workbench relatively static to the bottom plate, the carrying table 420 is used for carrying materials, and the carrying table 420 is arranged on the base plate 410 and can do reciprocating motion relative to the base plate 410; the pressing mechanism 430 comprises at least two pressing assemblies, the pressing assemblies are arranged corresponding to the movement paths of the material loading table 420 and are used for maintaining pressure on materials on the material loading table 420, and the pressing assemblies independently move and are not affected; the carrying platform 420 has a plurality of parking positions on the moving path, the carrying platform 420 can park at the parking positions, the parking positions correspond to the positions of the pressing assemblies, the number of the parking positions corresponds to the number of the pressing assemblies, the pressing assemblies can keep the pressure of materials on the carrying platform parked at the corresponding parking positions, when the pressure is required to be kept for a plurality of times, only a plurality of different pressing assemblies are required to be correspondingly arranged, the carrying platform is parked at the corresponding parking positions, the pressure is kept for a plurality of times one by one, and a multi-station pressure keeping device is formed without transferring to other pressure keeping devices.
Referring also to fig. 10 and 11, the loading platform 420 is disposed on the substrate 410 and is capable of reciprocating relative to the substrate 410, and the parking positions of the loading platform 420 in the motion path thereof include a first parking position 4201 and a second parking position 4202, and the loading platform 420 is capable of parking at the first parking position 4201 and the second parking position 4202. The base plate 410 is provided with a sliding rail 411, and the loading platform 420 is mounted on the sliding rail 411 and can slide along the sliding rail, in this embodiment, the base plate 410 is provided with an electric sliding table, and the sliding rail of the electric sliding table is the sliding rail 411. The loading table 420 also has a loading position 4203 in its path of movement, at which loading position 4203 the loading table can be parked for loading.
Referring to fig. 11 and 12, the pressing mechanism 430 includes a first pressing component 431 and a second pressing component 432 that are independently operated, where the first pressing component 431 and the second pressing component 432 can both perform a lifting motion relative to the substrate 410, the first pressing component 431 is disposed corresponding to the first parking position, and the second pressing component 432 is disposed corresponding to the second parking position 4202. The pressing mechanism further comprises a bracket 433, the bracket 433 comprises two longitudinal brackets and a transverse bracket, the two longitudinal brackets are arranged in parallel and perpendicular to the base plate 410, the transverse bracket is erected on the longitudinal bracket, the bracket 433 is in a n shape as a whole, the first pressing component 431 and the second pressing component 432 are arranged on the transverse bracket of the bracket 433, and accordingly the first pressing component 431 and the second pressing component 432 are located above the base plate 410. The first hold-down element 431 may hold the pressure of the material on the stage 420 at the first park position 4201 when the first hold-down element 431 is lowered to the first park position 4201 relative to the substrate 410, and the second hold-down element 432 may hold the pressure of the material on the stage 420 at the second park position 4202 when the second hold-down element 432 is lowered to the second park position 4202 relative to the substrate 410.
In specific implementation, the pressing mechanism can set a plurality of groups of pressing assemblies according to the times of pressure maintaining, and correspondingly set the parking positions of the material carrying platform on the substrate, wherein the parking positions correspond to the positions of the pressing assemblies, and the number of the parking positions corresponds to the number of the pressing assemblies.
In this embodiment, 3 sliding rails 411 are disposed on the base plate 410 in parallel, each sliding rail is provided with a loading platform 420, and accordingly, the pressing mechanism 430 includes 3 first pressing assemblies 431 disposed side by side and 3 second pressing assemblies 432 disposed side by side, each first pressing assembly 431 moves independently, and each second pressing assembly 432 moves independently. In particular, the number and positions of the loading platform 420, the first pressing component 431 and the second pressing component 432 may be set according to specific needs.
The pressure maintaining device further comprises a material moving mechanism 440, the material moving mechanism 440 comprises a moving device 441 and a material taking claw 442, the material taking claw 442 is arranged on the moving device 441 in a erected mode, the material taking claw 442 is used for grabbing materials, and the moving device 441 can drive the material taking claw 442 to move, so that the materials are driven to move, and the material transfer is achieved.
The moving mechanism 440 includes a moving device 441 and a material taking claw 442, where the moving device 441 includes a first guide rail 4411, a second guide rail 4412 and a third guide rail 4413, the first guide rail 4411 is fixedly disposed on the base plate 410, the second guide rail 4412 is erected on the first guide rail 4411 and can slide along the first guide rail 4411, the third guide rail 4413 is erected on the second guide rail 4412 and can slide along the second guide rail 4412, and the material taking claw 442 is erected on the third guide rail 4413 and can slide along the third guide rail 4413, so that the moving device 441 can drive the material taking claw 442 to move in up-down, left-right, front-back and front-back directions, thereby automatic feeding and discharging can be performed without manual taking and placing, and efficiency and safety can be improved.
In a specific implementation, the material moving mechanism 440 may also be a mechanical arm fixed on the substrate or fixed on the installation ground, including a mechanical arm and a gripper, where the gripper is used to grasp a material, and the mechanical arm drives the gripper to move, so as to transfer the material.
The base plate 410 is further provided with a feeding plate 450 for placing a material to be pressed, the material processed by the wire penetrating and arranging device is transferred onto the feeding plate 450 by an auxiliary manipulator (not shown in the figure), and the feeding plate 450 is provided with an induction device, specifically a photoelectric switch, for inducing whether the feeding plate is provided with the material or not, so that the material moving device is controlled to take and discharge the material. In this embodiment, two loading plates 450 are disposed on the substrate 410, which can play a role in buffering materials and reduce waiting time.
The process of using the pressure maintaining device to maintain the pressure of the materials is approximately as follows:
the loading platform 420 is located at the loading position 4203, and the material moving mechanism 440 transfers the material on the loading plate 450 onto the loading platform 420, and the loading platform 420 moves to the first parking position 4201 and parks; the first pressing component 431 descends to the material carrying platform 420 and performs first pressure maintaining on the material carrying platform 420, and after the first pressure maintaining reaches a set time, the first pressing component 431 ascends; the material carrying platform 420 moves to a second parking position 4202 and parks, the second pressing component 432 descends to the material carrying platform 420 and carries out second pressure maintaining on the material carrying platform 420, and after the second pressure maintaining reaches a set time, the second pressing component 432 ascends; the material loading table 420 carries the material to the loading position 4203 and stops, and the material moving mechanism 440 takes the material out of the material loading table 420 and transfers the material to the next process, thereby completing the pressure maintaining twice.
The embodiment is a dual-station pressure maintaining device, which can maintain pressure on the equipment twice under the same or different conditions, for example, hot-pressing materials at a first parking position, transferring the materials to a second parking position for cold pressing, and not arranging a plurality of pressure maintaining devices, so that the transferring process of the materials among different pressure maintaining devices is omitted, the operation can be simplified, the production time is saved, the production efficiency is improved, the materials are prevented from being transferred in the pressure maintaining process, the bonding quality is ensured, a corresponding number of pressing assemblies can be arranged according to the required pressure maintaining times, a plurality of parking positions of a material carrying table are correspondingly arranged, the pressure maintaining is carried out at each parking position one by one according to the principle until all pressure maintaining operations are completed, and then the materials flow into the next process, so that the operation can be simplified, and the production efficiency is provided.
Referring to fig. 13, the discharging device 500 includes a first discharging claw 510, a second discharging claw 520, a discharging moving mechanism 530 and a discharging carrier 540, wherein the first discharging claw 510 moves the material after pressure maintaining by the pressure maintaining device described above onto the discharging carrier 540 together with a jig, the discharging moving mechanism moves the second discharging claw 520 to the material, and takes out the material in the jig, and the material is discharged or moved to other devices by the discharging moving mechanism 530, so that subsequent processing and assembly are performed. The blanking moving mechanism 530 drives the first blanking claw 510 to move to the blanking carrying table 540, the first blanking claw 510 grabs the jig and moves to the position of the jig reflow device through the blanking moving mechanism 530, and the jig is prevented from reflowing to the position of the feeding device on the jig reflow device.
According to the automatic production device, automatic production of dispensing, wire threading and pressure maintaining is realized through the feeding device, the dispensing device, the wire threading and arranging device, the pressure maintaining device, the discharging device, the jig reflux device and the auxiliary transferring manipulator, manual operation is replaced, the product quality can be ensured, the production efficiency is greatly improved, and the automatic production device is beneficial to increasing the productivity and reducing the production cost.
The present application is not limited to the above-described preferred embodiments, but various equivalent modifications and substitutions can be made by those skilled in the art without departing from the spirit of the present application, and these equivalent modifications and substitutions are intended to be included in the scope of the present application as defined in the appended claims.
Claims (8)
1. An automatic production line for dispensing, threading and maintaining pressure comprises a frame, a feeding part and a discharging part, wherein a bottom plate for providing a working platform is arranged on the frame, and the automatic production line is characterized in that: including follow the flow direction of production line follow material loading department to unloading department and set gradually some glue device, wear winding displacement device and pressure maintaining device, wherein:
the dispensing device comprises a dispensing table, a dispensing head and a dispensing head moving device, wherein the dispensing table is arranged on a bottom plate and used for fixing a material B, and the dispensing head moving device drives the dispensing head to move so as to dispense the material B on the dispensing table;
the wire threading and arranging device comprises a material taking device, a positioning structure, a bending device and a guiding device, wherein the material taking device is used for taking, bearing and moving materials A, the positioning structure is used for fixing materials B, the material taking device drives the materials A to move towards the materials B until the materials A and the materials B are attached, and a wire arranging device connected with the materials A penetrates into corresponding mounting holes in the materials B; the bending device comprises a movable body and a movable body driving device, wherein the movable body is driven by the movable body driving device so as to reciprocate relative to the positioning structure, and when the movable body moves towards the direction close to the positioning structure, the second side of the flat cable can be pushed so as to bend the flat cable; the bending device is used for bending the flat cable so that the end part of the flat cable corresponds to the mounting hole on the B material, the guiding device is used for guiding the flat cable to penetrate through the mounting hole on the B material in the process that the A material moves towards the B material, the guiding device comprises a guiding piece, the guiding piece can penetrate through the mounting hole of the B material to reciprocate in the direction perpendicular to the B material, the guiding piece penetrates through the B material to move upwards to the A material, the bent flat cable can be limited, and the guiding piece descends along with the movement of the A material towards the B material, so that the flat cable is guided to penetrate into the mounting hole on the B material;
the pressure maintaining device comprises a base plate, a material carrying table and a pressing mechanism, wherein the material carrying table is used for carrying attached materials A and B, the material carrying table is arranged on the base plate, the pressing mechanism corresponds to the material carrying table, and the pressing mechanism can maintain pressure on the materials on the material carrying table when pressing down.
2. The automatic production line for dispensing, threading and maintaining pressure according to claim 1, characterized in that: the guide piece comprises a first limiting piece and a second limiting piece which move independently, the first limiting piece can penetrate through a mounting hole of the material B to reach the first side of the flat cable on the material A, and the second limiting piece can penetrate through a mounting hole of the material B to reach the second side of the flat cable on the material A.
3. The automatic production line for dispensing, threading and maintaining pressure according to claim 1, characterized in that: the material carrying platform can do reciprocating motion relative to the base plate, the pressing mechanism comprises at least two pressing assemblies, the pressing assemblies are arranged corresponding to the motion path of the material carrying platform, and the pressing assemblies independently move; the material carrying platform has a plurality of parking positions on the movement path, the material carrying platform can park at the parking positions, the parking positions correspond to the positions of the pressing assemblies, and the number of the parking positions corresponds to the number of the pressing assemblies.
4. The automatic production line for dispensing, threading and maintaining pressure according to claim 3, wherein: the pressing mechanism comprises a first pressing component and a second pressing component which independently act, and the first pressing component and the second pressing component can both perform lifting movement relative to the substrate; the loading table has a first parking position and a second parking position on its movement path, at which the loading table can park; the first parking position is arranged corresponding to the position of the first pressing component, the second parking position is arranged corresponding to the position of the second pressing component, the material loading platform is further provided with a material loading position on the moving path of the material loading platform, and the material loading platform can park at the material loading position.
5. The automatic production line for dispensing, threading and maintaining pressure according to claim 1, characterized in that: the pressure maintaining device further comprises a material moving mechanism, the material moving mechanism comprises a moving device and a material taking claw, the material taking claw is arranged on the moving device and used for grabbing materials to be maintained in pressure, and the moving device can drive the material taking claw to move.
6. The automatic production line for dispensing, threading and maintaining pressure according to any one of claims 1 to 5, characterized in that: still including setting up in the loading attachment of material loading department, loading attachment includes material loading moving mechanism and material loading claw, the material loading claw is used for snatching the B material of arranging in material loading department, material loading moving mechanism drives the material loading claw moves.
7. The automatic production line for dispensing, threading and maintaining pressure according to any one of claims 1 to 5, characterized in that: the blanking device comprises a blanking moving mechanism and a first blanking claw, wherein the first blanking claw is used for transferring a material A and a material B after pressure maintaining to the blanking position, and the blanking moving mechanism drives the first blanking claw to move.
8. The automatic production line for dispensing, threading and maintaining pressure according to claim 7, wherein: the blanking device further comprises a blanking carrying table and a second blanking claw, wherein the first blanking claw is used for transferring materials after pressure maintaining to the blanking carrying table, the second blanking claw is used for blanking materials on the blanking carrying table, and the blanking moving mechanism drives the second blanking claw to move.
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| CN201810075271.1A CN108167294B (en) | 2018-01-25 | 2018-01-25 | Automatic production line for dispensing, threading and arranging wires and maintaining pressure |
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| CN201810075271.1A CN108167294B (en) | 2018-01-25 | 2018-01-25 | Automatic production line for dispensing, threading and arranging wires and maintaining pressure |
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| CN108167294A CN108167294A (en) | 2018-06-15 |
| CN108167294B true CN108167294B (en) | 2023-10-31 |
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