CN215100564U - Blanking mechanism based on simultaneous positioning accuracy of a large number of soft boards is less than 0.02mm - Google Patents
Blanking mechanism based on simultaneous positioning accuracy of a large number of soft boards is less than 0.02mm Download PDFInfo
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- CN215100564U CN215100564U CN202121085076.0U CN202121085076U CN215100564U CN 215100564 U CN215100564 U CN 215100564U CN 202121085076 U CN202121085076 U CN 202121085076U CN 215100564 U CN215100564 U CN 215100564U
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Abstract
The utility model discloses a blanking mechanism based on a large amount of soft boards are positioning accuracy simultaneously and are less than 0.02mm, this kind of blanking mechanism based on a large amount of soft boards are positioning accuracy simultaneously and are less than 0.02mm includes quick-witted case, charging tray feedway, first positioner, smart positioner, product handling device and finished product conveyer, charging tray feedway is from left to right installed in proper order to the workstation of machine case, first positioner and smart positioner, install duplex position product handling device on the workstation of machine case, product handling device grabs charging tray feedway and gets first positioner department and advance the location, meanwhile, product handling device will be just positioner department soft boards and grab smart positioner department and carry out smart location, still install the finished product conveyer that sets up with smart positioner butt joint on the workstation of machine case. In this way, the utility model discloses compact structure can gradually change positioning accuracy until satisfying the smart location requirement, and the batch operation is with low costs, efficient.
Description
Technical Field
The utility model relates to the technical field of machinery, especially, relate to a blanking mechanism based on a large amount of soft boards positioning accuracy is less than 0.02mm simultaneously.
Background
The soft board is placed on the charging tray when the material is supplied, the soft board is placed in a cavity on the charging tray, the precision requirement of the delivery package is not high, generally 0.5mm, during specific working assembly, the soft board needs to be accurately taken and placed to a specified position due to the fact that the size of the soft board is small, the precision of the soft board needs to be guaranteed before the soft board is grabbed, the positioning precision of the soft board is required to be 0.02mm at present, obviously, the package positioning precision during the material supply cannot meet the requirement, the soft board needs to be repositioned, as many as 160 products are arranged on one material plate, the independent taking, placing and positioning efficiency is too low, based on the defects and the defects, the existing technology is necessarily improved, and the blanking mechanism based on a large number of soft boards and with the positioning precision smaller than 0.02mm is designed.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the main technical problem who solves provides a blanking mechanism based on a large amount of soft boards positioning accuracy is less than 0.02mm simultaneously, compact structure, design benefit operates steadily, can gradually change positioning accuracy until satisfying the smart location requirement, and the batch operation is with low costs, efficient.
In order to solve the technical problem, the utility model discloses a technical scheme be: the utility model provides a blanking mechanism based on a large amount of soft boards are positioning accuracy simultaneously and are less than 0.02mm, this kind of blanking mechanism based on a large amount of soft boards are positioning accuracy simultaneously and are less than 0.02mm includes quick-witted case, charging tray feedway, first positioner, smart positioner, product handling device and finished product conveyer, charging tray feedway is installed from left to right in proper order to the workstation of machine case, first positioner and smart positioner, install duplex position product handling device on the workstation of machine case, product handling device catches charging tray feedway department supplied materials and gets first positioner department and carry out the primary location, meanwhile, product handling device will be held first positioner department soft board and grab smart positioner department and carry out the smart location, still install the finished product conveyer that sets up with smart positioner butt joint on the workstation of machine case.
Preferably, the primary positioning device comprises a positioning frame, a positioning bottom plate, a positioning assembly, a stripper plate, a material cleaning steel sheet, a jacking cylinder, guide posts and guide sleeves, the positioning frame is arranged on a workbench of the case, the positioning bottom plate is arranged on an upper plate of the positioning frame, the positioning plate is arranged on the positioning bottom plate, the positioning assembly is arranged on the positioning plate in an array manner, the stripper plate and the material cleaning steel sheet are also sequentially placed on the positioning plate, the positioning assembly sequentially penetrates through the stripper plate and the material cleaning steel sheet, the jacking cylinders are arranged on two sides of the positioning bottom plate, piston rods of the jacking cylinders are fixedly connected with the stripper plate, the four guide posts are arranged at the lower end of the stripper plate, and the guide sleeves matched with the guide posts are arranged on the upper plate and the positioning bottom plate of the positioning frame; the positioning assembly is composed of a positioning needle, the positioning needle is arranged on the outer edge of the positioning soft plate in a surrounding mode, the top of the positioning needle is conical, and the positioning accuracy of the positioning assembly is smaller than 0.05 mm.
Preferably, smart positioner includes lift module, jacking frame, locating pin, smart locating plate, stopper and smart locating component, lift module sets up on the workstation of quick-witted case, and lift module drive jacking frame removes, installs four locating pins on the last roof of jacking frame, and the cover has smart locating plate on the locating pin, sets up the stopper that is used for injecing smart locating plate on the last roof of jacking frame, the last top plate of jacking frame is gone up the array and is installed the smart locating component who passes smart locating plate, and smart locating component's structure is the same with locating component's structure, smart locating component's positioning accuracy is less than 0.02 mm.
Preferably, the product carrying device comprises a support frame, a single-shaft driver, a moving plate, linear slide rails and an upper and lower suction modules, wherein the support frame is arranged on a workbench of the case, the single-shaft driver is arranged on a cross beam plate of the support frame, the single-shaft driver drives the moving plate to move, the moving plate is connected with the cross beam plate of the support frame in a sliding manner through the two linear slide rails, the upper and lower double-station suction modules are arranged on the moving plate, the first upper and lower suction modules adopt straight-bar suckers, and the second upper and lower suction modules adopt profiling suckers with the same shape as the soft plate; the suction upper and lower module comprises a Z-direction module, a lifting frame, a guide slide rail, a sucker mounting plate, suckers, a discharging air cylinder and a discharging plate, wherein the Z-direction module is arranged on the moving support plate, the Z-direction module drives the lifting frame to move up and down, the two sides of the lifting frame are connected with the moving support plate in a sliding mode through the guide slide rail, the sucker mounting plate is arranged at the bottom of the lifting frame, the suckers are arranged on the sucker mounting plate in an array mode, the discharging air cylinder is arranged on the two sides of the lower portion of the lifting frame, the discharging plate is arranged on a piston rod of the discharging air cylinder, and the suckers penetrate through the discharging plate.
Compared with the prior art, the beneficial effects of the utility model are that:
the positioning device has the advantages of compact structure, ingenious design, stable operation, low cost and high efficiency, can gradually change the positioning precision until the precise positioning requirement is met, and is operated in batch;
the discharging cylinder drives the discharging plate to move, so that discharging is facilitated, complete discharging at one time is guaranteed, and partial products are prevented from being adsorbed on the sucking disc;
when equipment breaks down and needs to be cleaned, the material cleaning steel sheet can be manually taken down, and products on the machine table can be taken away at one time.
Drawings
FIG. 1 is a schematic structural diagram of a blanking mechanism based on a large number of soft boards and with a positioning accuracy smaller than 0.02 mm.
FIG. 2 is a schematic diagram of an internal structure of a blanking mechanism based on a large number of soft boards and with a positioning accuracy of less than 0.02 mm.
FIG. 3 is a schematic structural diagram of an initial positioning device of a blanking mechanism based on a large number of soft boards with a positioning accuracy smaller than 0.02 mm.
Fig. 4 is a partially enlarged view of fig. 3.
FIG. 5 is a schematic structural diagram of a fine positioning device of a blanking mechanism based on a large number of soft boards with a positioning accuracy smaller than 0.02 mm.
Fig. 6 is a schematic structural diagram of a product conveying device based on a blanking mechanism with a large number of soft boards simultaneously positioned with an accuracy less than 0.02 mm.
Fig. 7 is a schematic structural diagram of an upper and lower suction die set of a blanking mechanism based on a large number of soft boards with a positioning accuracy smaller than 0.02 mm.
Detailed Description
The following detailed description of the preferred embodiments of the present invention will be provided to enable those skilled in the art to more easily understand the advantages and features of the present invention, and to make clear and definite definitions of the protection scope of the present invention.
Referring to fig. 1 to 7, an embodiment of the present invention includes:
the utility model provides a blanking mechanism based on a large amount of soft boards are positioning accuracy simultaneously and are less than 0.02mm, this kind of blanking mechanism based on a large amount of soft boards are positioning accuracy simultaneously and are less than 0.02mm includes quick-witted case 1, charging tray feedway 2, first positioner 3, smart positioner 4, product handling device 5 and finished product conveyer 6, charging tray feedway 2 is installed from left to right in proper order to the workstation of quick-witted case 1, first positioner 3 and smart positioner 4, install duplex position product handling device 5 on the workstation of machine case 1, product handling device 5 grabs the incoming material of charging tray feedway 2 department and gets first positioner 3 department and carry out the primary localization, meanwhile, product handling device 5 grabs the soft board of first positioner 3 department and gets smart positioner 4 department and carry out the smart localization, still install the finished product conveyer 6 that sets up with smart positioner 4 butt joint on the workstation of machine case 1.
The primary positioning device 3 comprises a positioning frame 31, a positioning bottom plate 32, a positioning plate 33, a positioning assembly 34, a stripper plate 35, a material cleaning steel sheet 36, a jacking cylinder 37, guide posts 38 and guide sleeves 39, wherein the positioning frame 31 is arranged on a workbench of the case 1, the positioning bottom plate 32 is arranged on an upper plate of the positioning frame 31, the positioning plate 33 is arranged on the positioning bottom plate 32, the positioning assembly 34 is arranged on the positioning plate 33 in an array manner, the stripper plate 35 and the material cleaning steel sheet 36 are also sequentially placed on the positioning plate 33, the positioning assembly 34 sequentially penetrates through the stripper plate 35 and the material cleaning steel sheet 36, the jacking cylinders 37 are arranged on two sides of the positioning bottom plate 32, a piston rod of each jacking cylinder 37 is fixedly connected with the stripper plate 35, the four guide posts 38 are arranged at the lower end of the stripper plate 35, and the guide sleeves 39 matched with the guide posts 38 are arranged on the upper plate of the positioning frame 31 and the positioning bottom plate 32; the positioning assembly 34 is composed of a positioning needle 341, the positioning needle 341 encloses the outer edge of a positioning soft plate, the top of the positioning needle 341 is in a conical shape, during blanking, the soft plate is guided and positioned along the conical guide inclined surface of the positioning needle 341, the positioning accuracy of the positioning assembly 34 is less than 0.05mm, when equipment breaks down and needs to be cleaned, the material cleaning steel sheet 36 can be manually taken down, and products on the machine table can be taken away at one time.
Accurate positioner 4 includes lift module 41, jacking frame 42, locating pin 43, smart locating plate 44, stopper 45 and smart locating component 46, lift module 41 sets up on quick-witted case 1's workstation, and lift module 41 drive jacking frame 42 removes, installs four locating pins 43 on jacking frame 42's the last roof, and the cover has smart locating plate 44 on locating pin 43, sets up on jacking frame 42's the last roof with being used for injecing the stopper 45 of smart locating plate 44, the array is installed on jacking frame 42's the last roof and is passed smart locating component 46 of smart locating plate 44, and smart locating component 46's structure is the same with locating component 34's structure, smart locating component 46's positioning accuracy is less than 0.02 mm.
The product carrying device 5 comprises a support frame 51, a single-shaft driver 52, a transfer plate 53, linear slide rails 54 and upper and lower absorption modules 55, wherein the support frame 51 is arranged on a workbench of the case 1, the single-shaft driver 52 is installed on a cross beam plate of the support frame 51, the single-shaft driver 52 drives the transfer plate 53 to move, the transfer plate 53 is in sliding connection with the cross beam plate of the support frame 51 through the two linear slide rails 54, the upper and lower double-station absorption modules 55 are installed on the transfer plate 53, the first upper and lower absorption modules 55 adopt straight-bar suckers, and the second upper and lower absorption modules 55 adopt profiling suckers with the same shape as a soft plate; the suction up-down module 55 comprises a Z-direction module 551, a lifting frame 552, a guide slide rail 553, a suction cup mounting plate 554, a suction cup 555, a discharging air cylinder 556 and a discharging plate 557, the Z-direction module 551 is arranged on the moving plate 53, the Z-direction module 551 drives the lifting frame 552 to move up and down, two sides of the lifting frame 552 are in sliding connection with the moving plate 53 through the guide slide rail 553, the suction cup mounting plate 554 is installed at the bottom of the lifting frame 552, the suction cups 555 are installed on the suction cup mounting plate 554 in an array manner, the discharging air cylinders 556 are installed on two sides of the lower portion of the lifting frame 552, the discharging plate 557 is installed on a piston rod of the discharging air cylinder 556, and the suction cup 555 penetrates through the discharging plate 557.
The utility model relates to a blanking mechanism based on a large number of soft boards and with positioning accuracy less than 0.02mm, when working, the material tray feeding device 2 conveys the incoming material to the lower part of the absorbing upper and lower die sets 55 of the product handling device 5, the product handling device 5 grabs the incoming material at the material tray feeding device 2 to the primary positioning device 3, the soft board is sucked by the suction cup 555, when discharging, the discharging cylinder 556 drives the discharging plate 557 to move downwards, the soft board is ensured to be completely discharged, when blanking, the soft board is guided and positioned along the cone guiding inclined plane of the positioning needle 341, the positioning accuracy is smaller than 0.05mm from 0.5mm of the incoming material, if the equipment is in fault, when needing to be cleaned, the material cleaning 36 can be manually taken down, the product on the machine table can be taken away at one time, after the primary positioning is completed, the product handling device 5 grabs the soft board at the primary positioning device 3 to the fine positioning device 4 for fine positioning, when blanking, the soft board is guided and positioned along the positioning needle guiding inclined plane of the fine positioning assembly 46, positioning accuracy is less than 0.02mm to present by the 0.05mm of just fixing a position, and the smart location is accomplished, and lifting module 41 drive smart locating plate 44 lifts up, and finished product conveyer 6 carries smart locating plate 44 to appointed station.
The utility model relates to a blanking mechanism based on a large amount of soft boards are positioning accuracy simultaneously and are less than 0.02mm, compact structure, design benefit operates steadily, can gradually change positioning accuracy until satisfying the smart location requirement, and the batch operation is with low costs, efficient.
The above only is the embodiment of the present invention, not limiting the patent scope of the present invention, all the equivalent structures or equivalent processes that are used in the specification and the attached drawings or directly or indirectly applied to other related technical fields are included in the patent protection scope of the present invention.
Claims (4)
1. The utility model provides a blanking mechanism based on a large amount of soft boards are positioning accuracy simultaneously and are less than 0.02mm which characterized in that: this kind of blanking mechanism based on a large amount of soft boards are positioning accuracy simultaneously and are less than 0.02mm includes quick-witted case, charging tray feedway, just positioner, smart positioner, product handling device and finished product conveyer, charging tray feedway is from left to right installed in proper order to the workstation of machine case, just positioner and smart positioner, install duplex position product handling device on the workstation of machine case, product handling device catches the initial positioner department with charging tray feedway department supplied materials and carries out the primary localization, meanwhile, product handling device will catch first positioner department soft board and carry out the smart positioner department and carry out the smart localization, still install the finished product conveyer that sets up with the butt joint of smart positioner on the workstation of machine case.
2. The blanking mechanism based on a large number of soft boards with the positioning accuracy less than 0.02mm simultaneously as claimed in claim 1, wherein: the primary positioning device comprises a positioning frame, a positioning bottom plate, a positioning assembly, a stripping plate, a material cleaning steel sheet, a jacking cylinder, guide posts and guide sleeves, wherein the positioning frame is arranged on a workbench of the case, the positioning bottom plate is arranged on an upper plate of the positioning frame, the positioning plate is arranged on the positioning bottom plate, the positioning assembly is arranged on the positioning plate in an array manner, the stripping plate and the material cleaning steel sheet are also sequentially placed on the positioning plate, the positioning assembly sequentially penetrates through the stripping plate and the material cleaning steel sheet, the jacking cylinders are arranged on two sides of the positioning bottom plate, a piston rod of each jacking cylinder is fixedly connected with the stripping plate, the four guide posts are arranged at the lower end of each stripping plate, and the guide sleeves matched with the guide posts are arranged on the upper plate and the positioning bottom plate of the positioning frame; the positioning assembly is composed of a positioning needle, the positioning needle is arranged on the outer edge of the positioning soft plate in a surrounding mode, the top of the positioning needle is conical, and the positioning accuracy of the positioning assembly is smaller than 0.05 mm.
3. The blanking mechanism based on a large number of soft boards with the positioning accuracy less than 0.02mm simultaneously as claimed in claim 1, wherein: the fine positioning device comprises a lifting module, a jacking frame, positioning pins, a fine positioning plate, a limiting block and a fine positioning assembly, wherein the lifting module is arranged on a workbench of the case, the lifting module drives the jacking frame to move, the four positioning pins are installed on an upper top plate of the jacking frame, the fine positioning plate is sleeved on the positioning pins, the limiting block used for limiting the fine positioning plate is arranged on the upper top plate of the jacking frame, the fine positioning assembly penetrating the fine positioning plate is installed on the upper top plate of the jacking frame in an array mode, the structure of the fine positioning assembly is the same as that of the positioning assembly, and the positioning accuracy of the fine positioning assembly is smaller than 0.02 mm.
4. The blanking mechanism based on a large number of soft boards with the positioning accuracy less than 0.02mm simultaneously as claimed in claim 1, wherein: the product carrying device comprises a support frame, a single-shaft driver, a moving support plate, linear slide rails and an upper and lower absorption modules, wherein the support frame is arranged on a workbench of a case, the single-shaft driver is arranged on a cross beam plate of the support frame, the single-shaft driver drives the moving support plate to move, the moving support plate is connected with the cross beam plate of the support frame in a sliding manner through the two linear slide rails, the upper and lower double-station absorption modules are arranged on the moving support plate, the first upper and lower absorption modules adopt straight-rod suckers, and the second upper and lower absorption modules adopt profile suckers with the same shape as a soft plate; the suction upper and lower module comprises a Z-direction module, a lifting frame, a guide slide rail, a sucker mounting plate, suckers, a discharging air cylinder and a discharging plate, wherein the Z-direction module is arranged on the moving support plate, the Z-direction module drives the lifting frame to move up and down, the two sides of the lifting frame are connected with the moving support plate in a sliding mode through the guide slide rail, the sucker mounting plate is arranged at the bottom of the lifting frame, the suckers are arranged on the sucker mounting plate in an array mode, the discharging air cylinder is arranged on the two sides of the lower portion of the lifting frame, the discharging plate is arranged on a piston rod of the discharging air cylinder, and the suckers penetrate through the discharging plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121085076.0U CN215100564U (en) | 2021-05-20 | 2021-05-20 | Blanking mechanism based on simultaneous positioning accuracy of a large number of soft boards is less than 0.02mm |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121085076.0U CN215100564U (en) | 2021-05-20 | 2021-05-20 | Blanking mechanism based on simultaneous positioning accuracy of a large number of soft boards is less than 0.02mm |
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| Publication Number | Publication Date |
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| CN215100564U true CN215100564U (en) | 2021-12-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121085076.0U Active CN215100564U (en) | 2021-05-20 | 2021-05-20 | Blanking mechanism based on simultaneous positioning accuracy of a large number of soft boards is less than 0.02mm |
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| CN (1) | CN215100564U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115649545A (en) * | 2022-12-22 | 2023-01-31 | 苏州冠科工业设备有限公司 | Automatic carrying and packaging equipment for PCB (printed circuit board) thin plates |
-
2021
- 2021-05-20 CN CN202121085076.0U patent/CN215100564U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115649545A (en) * | 2022-12-22 | 2023-01-31 | 苏州冠科工业设备有限公司 | Automatic carrying and packaging equipment for PCB (printed circuit board) thin plates |
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