CN107649876A - Vehicle shock absorber restores valve assembly automatic packer - Google Patents
Vehicle shock absorber restores valve assembly automatic packer Download PDFInfo
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- CN107649876A CN107649876A CN201710968719.8A CN201710968719A CN107649876A CN 107649876 A CN107649876 A CN 107649876A CN 201710968719 A CN201710968719 A CN 201710968719A CN 107649876 A CN107649876 A CN 107649876A
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- piston
- valve
- valve body
- valve block
- directive slide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The present invention relates to vehicle shock absorber to restore valve assembly automatic packer, including box pressing platform, electrical control cubicles and central processing unit, touch display screen, the control unit such as sensor and proximity switch, valve body feed mechanism and piston feed mechanism are respectively equipped with the both sides position of pressing platform, the work top of pressing platform is provided with valve body supply seat, piston supplies seat, rotary work station disk, automatic detection mechanism, finished product conveyer belt and waste storage box, wherein, several pressing clamps have been uniformly arranged on the circumference of rotary work station disk, valve block automatic feed mechanism is respectively arranged with pressing clamp corresponding position, finished product pinch mechanism and waste recovery mechanism, valve body grasping mechanism is correspondingly provided with pressing platform top plate, valve block adsorbing mechanism and piston grasping mechanism.The machine can effectively prevent occurring the error such as part neglected loading, misloading in absorber valve assembly assembling process, so as to reliably ensure assembling quality, and packaging efficiency can be improved into more than 20 times, greatly reduce labor intensity, assembly cost and maintenance cost.
Description
Technical field
The invention belongs to auto parts and components mounting technology field, is that a kind of vehicle shock absorber restores valve assembly automatic subpackaging
Machine.
Background technology
Shock absorber is to ensure the important component that automobile balance is walked, the dead load and shock loading born in use
It is all very big, thus have extremely strict requirements to its production quality.In the recovery valve assembly assembling procedure of shock absorber, due to
Assembly part is more, in addition small and light, and the problems such as misloading, neglected loading easily occurs, and is not easy to check and finds.Once occur neglected loading or
Wrong union piece, the performance of whole shock absorber will be directly affected, causes the damping force of shock absorber unqualified, product quality by
To directly affecting, gently then product rejection, causes the waste of labor and materials, stoppage in transit that is heavy then can causing production line, causes very serious
Loss.And if underproof shock absorber is not detected in time, the left and right elastic force asymmetry of vehicle after entrucking is may result in,
Comfortableness is deteriorated during traveling.At present, the assembling of absorber valve assembly, typically by will manually restore valve assembly assembling
Parts are fixed on a simple fixture, then the part for needing to assemble is in place, and are then carried out with hand press
Fastening, the correctness of its Assembly part ensure that this method is not completely by experience, energy state and the sense of responsibility of assembly crewman
Only efficiency of assembling is low, labor intensity is big, and quality cannot get reliable management and control.Therefore, domestic production enterprise uses and directly drawn
Enter Assembling Special Equipment, but its is expensive, causes production cost and maintenance cost to greatly increase, and not only increases the negative of enterprise
Load, and reduce the competitiveness and the market share of product.
The content of the invention
The purpose of the present invention is in view of the deficienciess of the prior art, absorber can effectively be prevented by providing one kind
Occur the error such as part neglected loading, misloading in valve assembly assembling process, so as to reliably ensure product quality, improve efficiency, reduce
The vehicle shock absorber of cost restores valve assembly automatic packer.
Technical scheme is used by realize the purpose of the present invention：The machine includes mechanical part and control section, wherein,
The mechanical part includes：With a box pressing platform being made up of workbench, support body, top plate and coaming plate, in pressing platform
Both sides position is respectively equipped with valve body feed mechanism and piston feed mechanism, the work top of pressing platform be provided with valve body supply seat,
Piston supply seat, rotary work station disk, automatic detection mechanism, finished product conveyer belt and waste storage box, wherein, in rotary work station disk
The dispenser that center portion position is set with workbench bottom is connected linkage, and several are respectively arranged with the circumference of rotary work station disk
Pressing clamp, its rear position are sequentially provided with nine valve block automatic feed mechanisms with pressing clamp corresponding position, sent automatically with valve block
The valve block adsorbing mechanism being packed on pressing platform top plate is provided with above material mechanism correspondence position, seat and piston are supplied in valve body
The valve body grasping mechanism and piston grasping mechanism being packed on pressing platform top plate are respectively arranged with above supply seat correspondence position,
Corresponded to behind piston grasping mechanism and finished product pinch mechanism and waste recovery mechanism are provided with the station of pressing clamp；
The control section includes：
One electrical control cubicles, positioned at the side rear of box pressing platform, pass through cable and data wire and the driving in automatic packer
Part and the connection of each control unit；
One central processing unit, in electrical control cubicles, the various numbers during press fitting are instructed and handle for sending press fitting
According to, and be responsible for reading instruction, send to complete every instruction each operation signal to be performed, meanwhile, instructed according to press fitting
Function, produce corresponding operating control signal, issue corresponding control unit, so as to control these parts to enter by instruction requirement
Action is made；
One touch display screen, is arranged on the outside of automatic packer top plate side, is connected by data wire with electrical control cubicles, touches
Setting press fitting parameter, station are opened/closed in display screen, displacement is set, and work step actuation time, work step alarm content are shown；
One pressure sensor, total air source inlet position of automatic packer is arranged on, for experiencing bleed pressure setting value mould
Intend signal, and convert analog signals into the available electric signal transmission exported to central processing unit；
Nine vacuum pressure sensors, the leading section of nine valve block absorption directive slide tracks is separately positioned on, for experiencing press fitting folder
Valve block quantity set point analog signal is filled in tool, and converts analog signals into the available electric signal transmission exported to centre
Manage device；
Two proximity switches, part is filled for sensing in pressing clamp, so as to provide control instruction to central processing unit, its
In, a proximity switch is arranged on the valve body supply seat in valve body grasping mechanism, and a proximity switch is arranged on piston crawl
On piston supply seat in mechanism；
Two gravity sensors, one is arranged in automatic detection mechanism, and one is arranged in waste recovery mechanism, for that will press
The gravitation information that part is filled in clamps is changed into electric signal, and the gravitation information experienced is converted into electric signal output extremely
Central processing unit, to meet the requirement such as the transmission of gravitation information, processing, storage, display, record and control.
The valve body feed mechanism is made up of valve body feeding vibrating disk and valve body linear feeding guide rail, wherein, on valve body
The helical guideway and discharging opening for being used for conveying valve body are provided with material vibrating disk, discharging opening connects with outside valve body linear feeding guide rail
Logical, the discharging port of valve body linear feeding guide rail is corresponding with valve body supply seat.
The piston feed mechanism is made up of piston feeding vibrating disk and piston linear feeding guide, wherein, on piston
Expect to be provided with the helical guideway and discharging opening for conveyor piston in vibrating disk, discharging opening connects with outside piston linear feeding guide
Logical, the discharging port of piston linear feeding guide is corresponding with piston supply seat.
The pressing clamp is made up of valve seat positioning mould, valve block locating dowel and positioning pedestal, wherein, in valve seat positioning mould
Centre be provided with valve block locating dowel, bottom is connected by positioning pedestal with workbench inserting.
The valve block automatic feed mechanism is made up of valve block post, positioning seat, valve block bracket, magnetic valve and guide cylinder, electricity
Magnet valve and guide cylinder are located at the lower section of workbench, and positioning seat is located at the top of workbench, and guide cylinder piston rod passes through work
Platform connects with valve block bracket one end, and the other end of valve block bracket is provided with U-shaped mouth, is inserted into the fixed seat equipped with valve block post, valve
Piece post passes positioning seat, is set with the valve block stacked thereon.
The valve block adsorbing mechanism is made up of valve block absorption directive slide track and valve block absorption mechanical arm, wherein, valve block is inhaled
Attached directive slide track is packed on the top plate of pressing platform, and valve block absorption mechanical arm and valve block adsorb directive slide track and be connected and along its straight line
Motion, valve block absorption mechanical arm lower end carry valve block magnetic force suction nozzle, and the leading section of valve block absorption directive slide track is provided with vacuum
Baroceptor.
The valve body grasping mechanism captures directive slide track by valve body and valve body crawl mechanical arm is formed, wherein, valve body crawl
Directive slide track is packed on the top plate of pressing platform, and valve body captures mechanical arm and is connected with valve body crawl directive slide track and transported along its straight line
Dynamic, valve body crawl mechanical arm lower end refers to valve body catching robot.
The piston grasping mechanism captures directive slide track by piston and piston crawl mechanical arm is formed, wherein, piston crawl
Directive slide track is packed on the top plate of pressing platform, and piston captures mechanical arm and is connected with piston crawl directive slide track and transported along its straight line
Dynamic, piston crawl mechanical arm lower end refers to piston catching robot.
The automatic detection mechanism is made up of support and gravity sensor, wherein, support is packed in finished product pinch mechanism
On workbench before, gravity sensor is located at the top of support.
The finished product pinch mechanism is made up of pinch directive slide track and pinch mechanical arm, wherein, pinch directive slide track and consolidate
On the top plate of pressing platform, pinch mechanical arm and be connected with pinch directive slide track and along its linear motion, pinch mechanical arm lower end
With pinch mechanical finger.
The waste recovery mechanism is made up of turning manipulator, gravity sensor and waste storage box, wherein, waste product is received
Case is located at the rear of turning manipulator, and turning mechanical carries pincerlike mechanical finger on hand, and gravity sensor is located at turning mechanical
The side of hand.
Vehicle shock absorber according to such scheme design restores valve assembly automatic packer, and its is reasonable in design, can have
Prevent to effect occurring the error such as part neglected loading, misloading in absorber valve assembly assembling process, so as to reliably ensure assembling
Quality, avoid after product export because of all adverse consequences such as the unqualified economic loss brought and security incidents.Machine operation letter
Just, can not only effectively avoid in the recovery valve assembly assembling procedure of shock absorber, because the small and light and part of assembling is more, Yi Fa
The problem of raw misloading, neglected loading, and packaging efficiency can be improved more than 20 times, thus greatly reduce labor intensity, be assembled into
Sheet and maintenance cost.
Brief description of the drawings
Fig. 1 is the outline structural diagram of the present invention；
Fig. 2 is the internal structure schematic diagram of the present invention；
Fig. 3 is the pressing clamp structural representation in Fig. 1；
Fig. 4 is that the finished product in Fig. 2 pinches mechanism structure schematic diagram；
Fig. 5 is the waste recovery mechanism structure schematic diagram in Fig. 2；
Fig. 6 is valve block automatic feed mechanism and valve block adsorbing mechanism and pressing clamp position correspondence structural representation in Fig. 2；
Fig. 7 is the automatic detection mechanism schematic diagram in Fig. 2.
Embodiment
Referring to Fig. 1,2, vehicle shock absorber of the invention restores valve assembly automatic packer, including mechanical part and control
Part, wherein, the mechanical part has a box pressing platform being made up of workbench 1, support body 2, top plate 3 and coaming plate 4,
The both sides position of pressing platform is respectively equipped with valve body feed mechanism 5 and piston feed mechanism 6, and the face of workbench 1 of pressing platform is provided with
Valve body supply seat 7, piston supply seat 8, rotary work station disk 9, automatic detection mechanism 10, finished product conveyer belt 11 and waste storage box
12, wherein, the centre of rotary work station disk 9 is connected linkage with the dispenser 13 that the bottom of workbench 1 is set, in rotary work station
Several pressing clamps 14 are respectively arranged with the circumference of disk 9, its rear position is sequentially provided with nine with the corresponding position of pressing clamp 14
It is provided with above individual valve block automatic feed mechanism 15, with the correspondence position of valve block automatic feed mechanism 15 and is packed in pressing platform top plate
Valve block adsorbing mechanism 16 on 3, supply seat 7 in valve body and piston is supplied to be respectively arranged with above the correspondence position of seat 8 and is packed in
Valve body grasping mechanism 17 and piston grasping mechanism 18 on pressing platform top plate 3, the corresponding press fitting folder behind piston grasping mechanism 18
Finished product pinch mechanism 19 and waste recovery mechanism 20 are provided with the station of tool 14, the He of thermometer 21 is additionally provided with outside top plate 3
The touch display screen 22 of overhanging suspension；
The control section includes：
One electrical control cubicles 23, positioned at the side rear of box pressing platform, pass through cable and data wire and the drive in automatic packer
Dynamic part and the connection of each control unit；
One central processing unit（Do not show in figure）, in electrical control cubicles, for sending press fitting instruction and processing press fitting process
In various data, and be responsible for read instruction, send for complete every instruction each operation signal to be performed, meanwhile, root
According to the function of press fitting instruction, corresponding operating control signal is produced, issues corresponding control unit, so as to control these parts to press
Instruction requirement is acted；
One touch display screen 22, is arranged on the outside of the side of automatic packer top plate 3, is connected by data wire with electrical control cubicles,
Setting press fitting parameter, station are opened/closed in touch display screen, displacement is set, and work step actuation time, work step alarm content show
Show；
One pressure sensor（Do not show in figure）, total air source inlet position of automatic packer is arranged on, for experiencing source of the gas pressure
Power setting value analog signal, and the available electric signal transmission exported is converted analog signals into central processing unit；
Nine vacuum pressure sensors（Do not show in figure）, the leading section that nine valve blocks adsorb directive slide track 16-1 is separately positioned on,
Valve block quantity set point analog signal is filled in pressing clamp 14 for experiencing, and converts analog signals into the electricity of available output
Signal is transmitted to central processing unit；
Two proximity switches（Do not show in figure）, part is filled in pressing clamp for sensing, so as to provide control to central processing unit
System instruction, wherein, a proximity switch is arranged on the valve body supply seat 7 in valve body grasping mechanism 17, and a proximity switch is set
Put on the piston supply seat 8 in piston grasping mechanism 18；
Two gravity sensors, one is arranged in automatic detection mechanism, and one is arranged in waste recovery mechanism, for that will press
The gravitation information that part is filled in clamps 14 is changed into electric signal, and the gravitation information experienced is converted into electric signal output
To central processing unit, to meet the requirement such as the transmission of gravitation information, processing, storage, display, record and control.
The valve body feed mechanism 5 is made up of valve body feeding vibrating disk 5-1 and valve body linear feeding guide rail 5-2, wherein,
The helical guideway 5-3 and discharging opening for being used for conveying valve body are provided with valve body feeding vibrating disk 5-1, discharging opening and the valve body of outside are straight
Line feeding guide 5-2 is connected, and valve body linear feeding guide rail 5-2 discharging port is corresponding with valve body supply seat 7.
The piston feed mechanism 6 is made up of piston feeding vibrating disk 6-1 and piston linear feeding guide 6-2, wherein,
The helical guideway 6-3 and discharging opening for conveyor piston are provided with piston feeding vibrating disk 6-1, discharging opening and the piston of outside are straight
Line feeding guide 6-2 is connected, and piston linear feeding guide 6-2 discharging port is corresponding with piston supply seat 8.
With reference to Fig. 2, referring to Fig. 3, the pressing clamp 14 is by valve seat positioning mould 14-1, valve block locating dowel 14-2 and positioning
Pedestal 14-3 is formed, wherein, valve block locating dowel 14-2 is provided with valve seat positioning mould 14-1 centre, bottom passes through positioning table
Seat 14-3 connects with the inserting of workbench 1.
With reference to Fig. 2, referring to Fig. 6, the valve block automatic feed mechanism 15 is by valve block post 15-1, positioning seat 15-2, valve block support
Seat 15-3, magnetic valve and guide cylinder 15-4 compositions, magnetic valve and guide cylinder 15-4 are located at the lower section of workbench 1, positioning seat
15-2 is located at the top of workbench 1, and guide cylinder piston rod connects through workbench 1 with valve block bracket 15-3 one end, valve block support
The seat 15-3 other end is provided with U-shaped mouth 15-5, is inserted on the fixed seat 15-6 equipped with valve block post 15-1, valve block post 15-1 is passed
Positioning seat 15-2, the valve block stacked is set with thereon.The valve block adsorbing mechanism 16 be by valve block absorption directive slide track 16-1 and
Valve block absorption mechanical arm 16-2 is formed, wherein, valve block absorption directive slide track 16-1 is packed on the top plate 3 of pressing platform, and valve block is inhaled
Attached mechanical arm 16-2 is connected with valve block absorption directive slide track 16-1 and along its linear motion, and valve block adsorbs mechanical arm 16-2 lower ends band
There is valve block magnetic force suction nozzle 16-3, valve block absorption directive slide track 16-1 leading section is provided with vacuum pressure sensor.
Referring to Fig. 2, the valve body grasping mechanism 17 captures directive slide track 17-1 by valve body and valve body captures mechanical arm 17-2
Form, wherein, valve body crawl directive slide track 17-1 is packed on the top plate 3 of pressing platform, valve body crawl mechanical arm 17-2 and valve body
Capture directive slide track 17-1 connections and refer to along its linear motion, valve body crawl mechanical arm 17-2 lower ends with valve body catching robot
17-3。
Referring to Fig. 2, the piston grasping mechanism 18 captures directive slide track 18-1 by piston and piston captures mechanical arm 18-2
Form, wherein, piston crawl directive slide track 18-1 is packed on the top plate 3 of pressing platform, piston crawl mechanical arm 18-2 and piston
Capture directive slide track 18-1 connections and refer to along its linear motion, piston crawl mechanical arm 18-2 lower ends with piston catching robot
18-3。
With reference to Fig. 2, referring to Fig. 7, the automatic detection mechanism 10 is made up of support 10-1 and gravity sensor 10-2, its
In, support 10-1 is packed on the workbench 1 before finished product pinch mechanism 17, and gravity sensor 10-2 is located at support 10-1 top
Portion.
With reference to Fig. 2, referring to Fig. 4, the finished product pinch mechanism 19 is by pinch directive slide track 19-1 and pinches mechanical arm 19-
2 are formed, wherein, pinch directive slide track 19-1 and be packed on the top plate 3 of pressing platform, pinch mechanical arm 19-2 with pinching directive slide track
19-1 connections simultaneously carry pinch mechanical finger 19-3 along its linear motion, pinch mechanical arm 19-2 lower ends.
With reference to Fig. 2, referring to Fig. 5, the waste recovery mechanism 20 be by turning manipulator 20-1, gravity sensor 20-2 and
Waste storage box 12 form, wherein, waste storage box 12 are located at turning manipulator 20-1 rear, band on turning manipulator 20-1
There are pincerlike mechanical finger 20-3, gravity sensor 20-2 to be located at turning manipulator 20-1 side.
The press fitting step that vehicle shock absorber restores valve assembly automatic packer is as follows：
（1）It is aobvious that the pressure value of the power switch of unlatching electrical control cubicles 23, bleed pressure and each sensor is each shown in touch
On display screen panel, bleed pressure value is detected by the pressure sensor for being arranged on the total air source inlet position of automatic packer, works as gas
Source pressure is less than setting value（3MPa）When, system alarm is simultaneously fed back on central processing unit and warning lamp, automatic packer not work
Make；When bleed pressure is higher than setting value（3MPa）When, system feedback to central processing unit, automatic packer enters Job readiness shape
State.First, the valve body needed for absorber valve assembly, piston are poured into valve body feeding vibrating disk 5-1 by assemble sequence respectively
In piston feeding vibrating disk 6-1, the valve block of the different size needed for absorber valve assembly is respectively put into nine in order
On the valve block post 15-1 of individual valve block automatic feed mechanism 15；
（2）Automatic mode button in the man-machine interface of point touching display screen 22, select automatic mode；
（3）Start button is pressed, valve body automatically feeds the valve body feeding vibrating disk 5-1 vibrations of mechanism 5, and valve body is under effect of vibration
It is moved to along helical guideway 5-3 auto arrangements on valve body linear feeding guide rail 5-2, until being sent on valve body supply seat 7, in center
Under the control instruction of processor, rotary work station disk 9 drives pressing clamp 14 to rotate, when going to valve body assembling station, valve body crawl
Valve body crawl mechanical arm 17-2 in mechanism 17 starts working, and the catching robot that mechanical arm 17-2 bottoms are captured by valve body refers to
The valve body that valve body is supplied in seat 7 is picked up and left by 17-3, and is run to along valve body crawl directive slide track 17-1 on pressing clamp 14
Side, push valve body and enter in pressing clamp 14, the assembling of valve body is completed, if valve body grasping mechanism 17 does not grab valve body, valve
Body captures mechanical arm 17-2 in the proximity switch in operation to valve body supply seat 7, and proximity switch does not detect valve body, will believe
Breath feeds back to central processing unit, subsequent work stations stopping action, and goes to waste recovery station, by the upset of waste recovery mechanism 20
Workpiece in the fixture is put into waste storage box 12 by manipulator 20-1；
（4）Pressing clamp 14 equipped with valve body goes to valve block assembling station, nine valve blocks are certainly in the presence of rotary work station disk 9
Dynamic feed mechanism 15 starts to act under the control instruction of central processing unit successively, first by guide cylinder piston rod band moving valve plate support
Seat 15-3 pushes up a valve block height, and the valve block absorption mechanical arm 16-2 edges of valve block adsorbing mechanism 16 are packed on top plate 3
Valve block absorption directive slide track 16-1 run to valve block automatic feed mechanism 15 valve block post 15-1 top, valve block absorption machinery
The valve block magnetic force suction nozzle 16-3 of arm 16-2 bottoms picks up a valve block and left, and valve block adsorbs mechanical arm 16-2 and adsorbs guiding along valve block
Slide rail 16-1 runs to the top of pressing clamp 14, pushes valve block and enters pressing clamp 14, is often pressed a valve block, rotary work station disk
9 just rotate a station, until nine valve block automatic feed mechanisms 15 are sequentially completed the assembling of nine valve blocks.If valve block adsorbs
Mechanism is not adsorbed onto valve block, and the pressure of vacuum pressure sensor will be lower than setting value, feedback of the information to central processing unit, subsequently
Station stopping acts, and goes to waste recovery station, by the turning manipulator 20-1 of waste recovery mechanism 20 in the fixture
Workpiece is put into waste storage box 12；
（5）After the assembling for completing 9 valve blocks, the pressing clamp 14 equipped with nine valve blocks is gone to piston station by rotary work station disk 9,
Piston feed mechanism 6 is started working under program control, the piston feeding vibrating disk 6- that piston enters in piston feed mechanism 6
In 1, it is moved to its effect of vibration along helical guideway 6-3 auto arrangements on piston linear feeding guide 6-2, until being sent to work
On plug supply seat 8, by the control instruction of central processing unit, piston grasping mechanism 18 is started working, and mechanical arm is captured by piston
The piston catching robot of 18-2 bottoms, which refers to 18-3, to be picked up a piston and leaves, and is run to along its piston crawl directive slide track 18-1
Above the station of pressing clamp 14 equipped with nine valve blocks, push piston and enter in pressing clamp 14, complete the assembling of piston,
Complete the assembling of recovery valve assembly.If piston grasping mechanism 18 is not adsorbed onto piston, piston crawl mechanical arm 18-2 operations
To piston grasping mechanism 18 valve body supply seat 7 on proximity switch when, proximity switch does not detect piston, by feedback of the information
To central processing unit, subsequent work stations stopping action, and waste recovery station is gone to, by the turning manipulator of waste recovery mechanism 20
Workpiece in the fixture is put into waste storage box 12 by 20-1；
（6）After rebuilt valve general assembly, when recovery valve assembly component assembly is correct, confirmation is detected by automatic detection mechanism 10
Afterwards, finished product pinch mechanism 19, which automatically takes out to be put on finished product conveyer belt 11, is sent to next procedure, that is, completes the rebuilt valve of shock absorber
Assembly assembles；When recovery valve assembly component assembly is wrong, after the detection of automatic detection mechanism 10 confirms, finished product pinch mechanism 19 is not
Action, makes it into the station of waste recovery mechanism 20, and the gravity sensor 20-2 detections of waste recovery mechanism 20 have workpiece signal
Afterwards, turning manipulator 20-1 pincers mechanical finger 20-3 is acted, and is clamped pressing clamp 14 and is turned over, and pressing clamp 14 is built-in
The part matched somebody with somebody is poured into waste storage box 12.
Technical scheme is not limited in the range of embodiment of the present invention, the not detailed description of the present invention
Content is known technology.
Claims (10)
1. a kind of vehicle shock absorber restores valve assembly automatic packer, the machine includes mechanical part and control section, and its feature exists
In：The mechanical part includes：With a box pressing platform being made up of workbench, support body, top plate and coaming plate, in pressing platform
Both sides position be respectively equipped with valve body feed mechanism and piston feed mechanism, the work top of pressing platform supplies provided with valve body
Seat, piston supply seat, rotary work station disk, automatic detection mechanism, finished product conveyer belt and waste storage box, wherein, rotary work station disk
Centre be connected linkage with the dispenser that workbench bottom is set, if being respectively arranged with the circumference of rotary work station disk
Dry pressing clamp, its rear position are sequentially provided with nine valve block automatic feed mechanisms with pressing clamp corresponding position, with valve block certainly
Be provided with the valve block adsorbing mechanism being packed on pressing platform top plate above dynamic feed mechanism correspondence position, in valve body supply seat and
The valve body grasping mechanism being packed on pressing platform top plate and piston crawl are respectively arranged with above piston supply seat correspondence position
Mechanism, corresponded to behind piston grasping mechanism and finished product pinch mechanism and waste recovery mechanism are provided with the station of pressing clamp；
The control section includes：
One electrical control cubicles, positioned at the side rear of box pressing platform, pass through cable and data wire and the driving in automatic packer
Part
And each control unit connection；
One central processing unit, in electrical control cubicles, the various numbers during press fitting are instructed and handle for sending press fitting
According to, and be responsible for reading instruction, send to complete every instruction each operation signal to be performed, meanwhile, instructed according to press fitting
Function, produce corresponding operating control signal, issue corresponding control unit, so as to control these parts to enter by instruction requirement
Action is made；
One touch display screen, is arranged on the outside of automatic packer top plate side, is connected by data wire with electrical control cubicles, touches
Setting press fitting parameter, station are opened/closed in display screen, displacement is set, and work step actuation time, work step alarm content are shown；
One pressure sensor, total air source inlet position of automatic packer is arranged on, for experiencing bleed pressure setting value mould
Intend signal, and convert analog signals into the available electric signal transmission exported to central processing unit；
Nine vacuum pressure sensors, the leading section of nine valve block absorption directive slide tracks is separately positioned on, for experiencing press fitting folder
Valve block quantity set point analog signal is filled in tool, and converts analog signals into the available electric signal transmission exported to centre
Manage device；
Two proximity switches, part is filled for sensing in pressing clamp, so as to provide control instruction to central processing unit, its
In, a proximity switch is arranged on the valve body supply seat in valve body grasping mechanism, and a proximity switch is arranged on piston crawl
On piston supply seat in mechanism；
Two gravity sensors, one is arranged in automatic detection mechanism, and one is arranged in waste recovery mechanism, for that will press
The gravitation information that part is filled in clamps is changed into electric signal, and the gravitation information experienced is converted into electric signal output extremely
Central processing unit, to meet the requirement such as the transmission of gravitation information, processing, storage, display, record and control.
2. vehicle shock absorber according to claim 1 restores valve assembly automatic packer, it is characterised in that：The valve body supplies machine
Structure is made up of valve body feeding vibrating disk and valve body linear feeding guide rail, wherein, it is provided with valve body feeding vibrating disk and is used to convey
The helical guideway and discharging opening of valve body, discharging opening connect with the valve body linear feeding guide rail of outside, valve body linear feeding guide rail
Discharging port is corresponding with valve body supply seat.
3. vehicle shock absorber according to claim 1 restores valve assembly automatic packer, it is characterised in that：The piston supplies machine
Structure is made up of piston feeding vibrating disk and piston linear feeding guide, wherein, it is provided with piston feeding vibrating disk and is used to convey
The helical guideway and discharging opening of piston, discharging opening connect with the piston linear feeding guide of outside, piston linear feeding guide
Discharging port is corresponding with piston supply seat.
4. vehicle shock absorber according to claim 1 restores valve assembly automatic packer, it is characterised in that：The pressing clamp is
It is made up of valve seat positioning mould, valve block locating dowel and positioning pedestal, wherein, positioned in the centre of valve seat positioning mould provided with valve block
Post, bottom are connected by positioning pedestal with workbench inserting.
5. vehicle shock absorber according to claim 1 restores valve assembly automatic packer, it is characterised in that：The valve block is sent automatically
Material mechanism is made up of valve block post, positioning seat, valve block bracket, magnetic valve and guide cylinder, and magnetic valve and guide cylinder are located at work
The lower section of platform, positioning seat are located at the top of workbench, and guide cylinder piston rod connects through workbench with valve block bracket one end, valve
The other end of piece bracket is provided with U-shaped mouth, is inserted into the fixed seat equipped with valve block post, valve block post passes positioning seat, is set with thereon
There is the valve block stacked.
6. vehicle shock absorber according to claim 1 restores valve assembly automatic packer, it is characterised in that：The valve block adsorption machine
Structure is made up of valve block absorption directive slide track and valve block absorption mechanical arm, wherein, valve block absorption directive slide track is packed in pressing platform
Top plate on, valve block absorption mechanical arm and valve block absorption directive slide track be connected and moved along a straight line along it, and valve block is adsorbed under mechanical arm
End carries valve block magnetic force suction nozzle, and the leading section of valve block absorption directive slide track is provided with vacuum pressure sensor.
7. vehicle shock absorber according to claim 1 restores valve assembly automatic packer, it is characterised in that：The valve body gripper
Structure captures directive slide track by valve body and valve body crawl mechanical arm is formed, wherein, valve body crawl directive slide track is packed in pressing platform
On top plate, valve body captures mechanical arm and is connected with valve body crawl directive slide track and captures mechanical arm lower end along its linear motion, valve body
Refer to valve body catching robot.
8. vehicle shock absorber according to claim 1 restores valve assembly automatic packer, it is characterised in that：The piston gripper
Structure captures directive slide track by piston and piston crawl mechanical arm is formed, wherein, piston crawl directive slide track is packed in pressing platform
On top plate, piston captures mechanical arm and is connected with piston crawl directive slide track and captures mechanical arm lower end along its linear motion, piston
Refer to piston catching robot.
9. vehicle shock absorber according to claim 1 restores valve assembly automatic packer, it is characterised in that：The automatic detecting machine
Structure is made up of support and gravity sensor, wherein, support is packed on the workbench before finished product pinch mechanism, gravity sensitive
Device is located at the top of support.
10. vehicle shock absorber according to claim 1 restores valve assembly automatic packer, it is characterised in that：The finished product pinches
Mechanism is made up of pinch directive slide track and pinch mechanical arm, wherein, pinch directive slide track and be packed on the top plate of pressing platform, press from both sides
Send mechanical arm to be connected with pinch directive slide track and along its linear motion, pinch mechanical arm lower end with pinch mechanical finger；It is described
Waste recovery mechanism is made up of turning manipulator, gravity sensor and waste storage box, wherein, waste storage box are located at upset
The rear of manipulator, turning mechanical carry pincerlike mechanical finger on hand, and gravity sensor is located at the side of turning manipulator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710968719.8A CN107649876B (en) | 2017-10-18 | 2017-10-18 | Automatic split charging machine for automobile shock absorber rebound valve assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710968719.8A CN107649876B (en) | 2017-10-18 | 2017-10-18 | Automatic split charging machine for automobile shock absorber rebound valve assembly |
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| CN107649876A true CN107649876A (en) | 2018-02-02 |
| CN107649876B CN107649876B (en) | 2023-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710968719.8A Active CN107649876B (en) | 2017-10-18 | 2017-10-18 | Automatic split charging machine for automobile shock absorber rebound valve assembly |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109128819A (en) * | 2018-10-31 | 2019-01-04 | 江苏迈尔汽车零部件有限公司 | The press fitting production line of automobile absorber |
| CN109176007A (en) * | 2018-10-31 | 2019-01-11 | 江苏迈尔汽车零部件有限公司 | The support frame feeding device of automobile absorber press fitting production line |
| CN111653184A (en) * | 2020-07-10 | 2020-09-11 | 宿迁市规划测绘院有限公司 | 3D map batch spray-painting control system with multifunctional placing table |
| CN116714950A (en) * | 2023-07-31 | 2023-09-08 | 常州睿科汽车零部件有限公司 | Automatic conveying and storing system of shock absorber for vehicle |
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| CN116714950A (en) * | 2023-07-31 | 2023-09-08 | 常州睿科汽车零部件有限公司 | Automatic conveying and storing system of shock absorber for vehicle |
| CN116714950B (en) * | 2023-07-31 | 2023-09-29 | 常州睿科汽车零部件有限公司 | Automatic conveying and storing system of shock absorber for vehicle |
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