CN209021589U - A kind of full-automatic magnet wheat drawing kludge - Google Patents
A kind of full-automatic magnet wheat drawing kludge Download PDFInfo
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- CN209021589U CN209021589U CN201821679797.2U CN201821679797U CN209021589U CN 209021589 U CN209021589 U CN 209021589U CN 201821679797 U CN201821679797 U CN 201821679797U CN 209021589 U CN209021589 U CN 209021589U
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- 239000005041 Mylar™ Substances 0.000 claims abstract description 97
- 230000002950 deficient Effects 0.000 claims abstract description 70
- 238000003825 pressing Methods 0.000 claims abstract description 32
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- 230000033001 locomotion Effects 0.000 claims description 19
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- NJFMNPFATSYWHB-UHFFFAOYSA-N ac1l9hgr Chemical compound [Fe].[Fe] NJFMNPFATSYWHB-UHFFFAOYSA-N 0.000 claims description 10
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- 238000004806 packaging method and process Methods 0.000 abstract description 6
- 230000001360 synchronised effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 description 8
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 5
- 230000011218 segmentation Effects 0.000 description 4
- 230000001174 ascending effect Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000011112 process operation Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 241000208340 Araliaceae Species 0.000 description 1
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 description 1
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- 239000013307 optical fiber Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
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Abstract
A kind of full-automatic magnet wheat of the utility model draws kludge, including rack, wheat that assembled fixture rotating disk mechanism, wheat is drawn to pull discharge mechanism, several row's magnet assembling mechanisms, magnet laminating mechanism, CCD testing agency, non-defective unit and defective products cutting agency and Mai La jig loading and unloading circulation mechanism.The utility model automatically can complete feeding transmission to mylar film, wheat draws turntable rotation feed, the assembling of first group of magnets, the assembling of second group of magnets, the assembling of third group of magnets, multiple group of magnets synchronous pressings, CCD detection, non-defective unit and defective products judge, non-defective unit and defective products sort, non-defective unit and defective products separate the sequence of operations such as blanking recycling and unloaded disk blanking recycling, its entire assembling process intelligent automatic control, reduce the labor service intensity of worker and the labour cost of enterprise, and substantially increase the packaging efficiency of mylar film, and its assembly precision is high, assembling effect is good, it is easy to operate, it is convenient, fast.
Description
Technical field
The utility model relates to a kind of full-automatic magnet wheats to draw kludge.
Background technique
The assembling that tradition carries out group of magnets to mylar film is that one piece one piece of magnet is pressed to mylar film by manpower
Groove location realizes assembling, manpower to the mode of operation of mylar film assembling magnet not only cause worker large labor intensity and
The labour cost of enterprise is high, and since the strength control that manpower operates every time is uneven, being also easy to will be above mylar film
Groove damage by pressure, so as to cause product yields it is low, packaging efficiency is low and assembling effect is poor, do not meet enterprise and criticize on a large scale
Quantify the requirement of production.
Summary of the invention
The technical problem to be solved by the present invention is to provide a kind of full-automatic magnet wheats to draw kludge, can be full-automatic right
Mylar film completes sub-material, feeding, wheat drawing turntable rotation feed, the assembling of the first group of magnets, the assembling of the second group of magnets, third group of magnets
Assembling, multiple groups group of magnets synchronous pressing, CCD detection, non-defective unit and defective products judgement, non-defective unit and defective products sorting, non-defective unit with it is bad
Product separate the sequence of operations such as blanking recycling and unloaded disk blanking recycling, realize automatic assembling, automatic operation degree
Height, carrying out group of magnets assembling to mylar film which solve tradition is assembled using manpower, and manpower assembling not only has assembling effect
The problem that rate is low, assembling effect is poor, assembly precision is poor, the labour cost of the large labor intensity of worker and enterprise is high, also because of people
Hand control force is uneven and causes to be easy to damage by pressure mylar film groove, cause it low with yields and is difficult to draw the wheat after assembling
Piece reaches the problem of unified standard.The utility model is achieved through the following technical solutions:
A kind of full-automatic magnet wheat drawing kludge, including rack, the upper surface of rack top surface are provided with wheat and assembled fixture are drawn to turn
Disc mechanism, it includes that wheat draws assembling turntable, and setting to draw in wheat below assembling turntable, for driving that wheat, which draws assembled fixture rotating disk mechanism,
Move its carry out 360 degree rotation movement turntable segmentation motor, and be arranged in wheat draw assembling disk peripheral edge above several
Wheat draws assembled fixture, and each wheat draws being internally provided with for assembled fixture opposite with the magnet polarities being mounted in mylar film groove
First fool proof magnet draws the periphery of assembled fixture rotating disk mechanism to be respectively arranged with wheat and pulls discharge mechanism, first row magnetic around wheat
Iron assembling mechanism, second row magnet assembling mechanism, third row magnet assembling mechanism, magnet laminating mechanism, CCD testing agency and good
Product and defective products cutting agency are connected with wheat on the left of rack and draw jig loading and unloading circulation mechanism.
Preferably, it includes that wheat draws jacking cylinder that the wheat, which pulls discharge mechanism, wheat draws the upper surface of jacking cylinder to be provided with
Wheat draws rotary cylinder, and wheat draws the upper surface of rotary cylinder to be provided with wheat and draws turntable, and wheat draws turntable to draw jacking cylinder to connect setting with wheat
There is wheat to draw jacking strut, wheat draws the two sides of jacking strut to be provided with hairbrush, is provided with wheat drawing on the circumferential edges of wheat drawing turntable
Windrow jig, wheat draw the side of turntable excircle to be vertically provided with the optical fiber for detecting the case where whether mylar film increases in place
Sensor, the side of fiber sensor are provided with air blowing sub-material mouth, and wheat is drawn to be provided with above windrow jig and draw for drawing wheat
Suction nozzle, the upper surface of suction nozzle is provided with longitudinal movement cylinder, and the upper surface of longitudinal movement cylinder is provided with transverse shifting cylinder.
Preferably, the first row magnet assembling mechanism, second row magnet assembling mechanism and third arrange magnet kludge
Structure is respectively arranged with bracket, and the bottom surface of bracket is provided with magnet positioning plate, and magnet pressing is provided with above magnet positioning plate and is controlled
Tool is connected and installed with magnet with magnet tool for stitching and inhales pawl, and magnet inhales the upper surface of pawl and is provided with de- magnetism cylinder, takes off the upper of magnetism cylinder
Face is provided with oil buffer；Four angles of magnet positioning plate bottom surface are respectively arranged with wheat and draw jig positioning column, with de- magnetism cylinder
It is connected with magnet positioning bar magnet, the periphery of magnet positioning bar magnet is provided with magnet claw；Magnetically attractive iron iron is provided on front side of bracket
Block is provided with magnet on front side of magnetically attractive iron iron block lower end and pawls, and the upper end of magnetically attractive iron iron block is provided with magnet hopper, and magnet is pawled
The upper surface of be provided with magnet pusher cylinder, the upper surface of magnet hopper is provided with the second fool proof magnet.
Preferably, the magnet laminating mechanism is provided with pressing block, the bottom surface of pressing block is provided with magnet pressing rubber mat,
The upper surface of pressing block is provided with magnet pressing cylinder, and the side of pressing block is provided with magnet stroke adjustment buffer.
Preferably, the CCD testing agency includes mounting rack, and is arranged in the CCD light source on mounting rack top, and setting
CCD camera on CCD light source.
Preferably, the non-defective unit and defective products cutting agency include X to mobile mould group, X is set to one end of mobile mould group
X is equipped with to driving motor, X to being respectively arranged with the mobile mould group of Y-direction below mobile mould group left and right ends, the mobile mould group of Y-direction
One end is provided with Y-direction driving motor, and to the mobile mould group of Z-direction is provided on front side of mobile mould group, the upper end of the mobile mould group of Z-direction is set X
It is equipped with Z-direction driving motor, the vacuum slot for drawing in row blanking to wheat is provided on front side of the mobile mould group lower end of Z-direction.
Preferably, it includes that wheat draws jig to turn to cylinder that the wheat, which draws jig loading and unloading circulation mechanism, wheat draws jig to turn to
The upper surface of cylinder is provided with load plate and turns to delivery track, and load plate turns to the upper surface of delivery track side and is provided with the first wheat drawing jig
Driving lever is turned to, load plate turns to the upper surface of delivery track other side and is provided with the second wheat drawing jig steering driving lever, and the first wheat draws jig
The side for turning to driving lever left end is provided with wheat and draws jig blanking driving lever, and the first wheat draws jig to turn on the right side of driving lever and is provided with reflection
Inductor, wheat, which is drawn, is connected with wheat drawing jig blanking cylinder below jig blanking driving lever, load plate turns to delivery track and includes
Feeding transmission track, and the unloaded disk reflux transmission track being arranged, feeding transmission track and zero load are connect with feeding transmission track
Guide and limit plate is provided on the right side of the junction of disk reflux transmission track.
Preferably, the X includes X to sliding rail and X to screw rod to mould group is moved, X moves mould to one end of screw rod and Z-direction
Group connection, X are connected to the other end and X of screw rod to driving motor；The mobile mould group of the Y-direction includes including Y-direction sliding rail and Y-direction silk
Bar, to mobile mould group connection, the other end of Y-direction screw rod is connect with Y-direction driving motor by one end of Y-direction screw rod and X；The Z-direction is moved
Dynamic model group includes including Z-direction sliding rail and Z-direction screw rod, and one end of Z-direction screw rod is connect with vacuum slot, the other end and Z of Y-direction screw rod
It is connected to driving motor.
Preferably, drawing assembling turntable, wheat that assembled fixture, wheat is drawn to pull discharge mechanism, first row group of magnets with wheat respectively
Mounting mechanism, second row magnet assembling mechanism, third row magnet assembling mechanism, magnet laminating mechanism, CCD testing agency, non-defective unit with
Defective products cutting agency and Mai La jig loading and unloading circulation mechanism carry out signal transmission and are provided with PLC control system, control with PLC
System connection is additionally provided with alarm.
Preferably, the upper surface of mylar film surface be provided with one or more, the groove for installing group of magnets.In this implementation
In example, the upper surface of mylar film surface of the utility model is provided with the first groove, the second groove and third groove.
A kind of full-automatic magnet wheat of the utility model draws kludge, including rack, wheat to draw assembled fixture rotating disk mechanism, wheat
Pull discharge mechanism, first row magnet assembling mechanism, second row magnet assembling mechanism, third row magnet assembling mechanism, magnet pressure
Close mechanism, CCD testing agency, non-defective unit and defective products cutting agency and Mai La jig loading and unloading circulation mechanism.The utility model
Operator can pass through every ginseng of each mechanism operation of PLC control system input control according to the needs of production before manufacture
Number, mylar film draw jig loading and unloading circulation mechanism to carry out feeding transmission by wheat, when mylar film draws jig loading and unloading circulation from wheat
When the left end of feeding transmission track in mechanism is transmitted to the right end of feeding transmission track, wheat pulls the suction nozzle in discharge mechanism and exists
Wheat draw transverse shifting cylinder driving under can automatically by mylar film from feeding transmission track absorption after again rotation be placed into Mai Lazhuan
Two wheats of disk are drawn on windrow jig, and two wheats draw turntable energy rotation under the driving that wheat draws jacking cylinder to be fed incessantly,
When being placed on, two wheats draw the mylar film rotation on turntable to be drawn by suction nozzle and each wheat being placed into wheat drawing assembling turntable is drawn
When on assembled fixture, wheat draws assembling turntable to carry out 360 degree rotation under the driving for the turntable segmentation motor being attached thereto, and makes to place
Each wheat draw assembled fixture above mylar film can with wheat draw assembling turntable rotation and rotate to below each mechanism into
The process operation of the different processes of row, to assemble the first group of magnets, the second group of magnets and third group of magnets (the first group of magnets,
Second group of magnets and third group of magnets may be configured as of the same race, different size magnet or not of the same race and different size magnet) point
It is not placed into the magnet hopper in first row magnet assembling mechanism, the magnet hopper in second row magnet assembling mechanism and third row
In magnet hopper in magnet assembling mechanism；When each wheat draws the mylar film on assembled fixture under the driving that wheat draws assembling turntable
When rotating to the underface of first row magnet assembling mechanism, first row magnet assembling mechanism can will be put into its magnet hopper
First group of magnets is assembled on mylar film；When each wheat draws the mylar film on assembled fixture in the driving backspin of wheat drawing assembling turntable
When going to the underface of second row magnet assembling mechanism, second row magnet assembling mechanism can will be put into its magnet hopper
Two group of magnets are assembled on mylar film；When each wheat draws the mylar film on assembled fixture to rotate under the driving that wheat draws assembling turntable
When arranging the underface of magnet assembling mechanism to third, third row's magnet assembling mechanism can will be put into the third in its magnet hopper
Group of magnets is assembled on mylar film；When each wheat draws the mylar film on assembled fixture to rotate under the driving that wheat draws assembling turntable
When the underface of magnet laminating mechanism, magnet laminating mechanism can be assembled into above mylar film the first group of magnets, the second magnet
Group and third group of magnets synchronize pressed, so that the first group of magnets, the second group of magnets and third group of magnets is realized energy and mylar film
Securely assembling, after magnet laminating mechanism completes stitching operation to the muti-piece group of magnets on mylar film, mylar film draws in wheat and assembles
The underface of CCD testing agency is rotated under the driving of turntable, CCD testing agency can be automatically to the mylar film being transmitted to below
CCD shooting is carried out, and the signal taken automatically is transmitted to PLC control system, PLC control system can will receive automatically
Signal preset data are compared and are analyzed before manufacture with operator, whether the assembled position to judge mylar film smart
Really, to judge that it is non-defective unit or defective products, then, mylar film rotated under the driving that wheat draws assembling turntable non-defective unit with it is bad
Immediately below product cutting agency, non-defective unit and defective products cutting agency draw non-defective unit wheat according to the order that PLC control system sends over
Piece and defective products mylar film carry out sub-material, realize non-defective unit with defective products and separate blanking recycling；It is realized can be automatically to wheat
Pulling-on piece completes sub-material, feeding, wheat drawing turntable rotation feed, the assembling of the first group of magnets, the assembling of the second group of magnets, third group of magnets group
Under dress, multiple group of magnets synchronous pressings, CCD detection, non-defective unit and defective products judgement, non-defective unit and defective products sorting blanking, unloaded disk
The sequence of operations such as material recycling, automatic operation degree is high, and entire assembling process intelligent control greatly reduces worker's
Labor service intensity and the labour cost for reducing enterprise, and the packaging efficiency of mylar film is substantially increased, and its assembly precision is high, group
It is good to fill effect, it is simple, convenient, quick, meet that enterprise is extensive, requirement of mass production.
Detailed description of the invention
The utility model is described in detail by following preferred embodiments and attached drawing for ease of explanation,.
Fig. 1 is that a kind of full-automatic magnet wheat of the utility model draws the perspective view of kludge.
Fig. 2 is the solid that a kind of full-automatic magnet wheat of the utility model draws the wheat drawing assembled fixture rotating disk mechanism of kludge
Figure.
Fig. 3 is that a kind of wheat of full-automatic magnet wheat drawing kludge of the utility model pulls the perspective view of discharge mechanism.
Fig. 4 is that a kind of full-automatic magnet wheat of the utility model draws first row magnet assembling mechanism, the second row of kludge
The perspective view that magnet assembling mechanism or third row's magnet assembling mechanism look down from the upper right corner.
Fig. 5 is that a kind of full-automatic magnet wheat of the utility model draws first row magnet assembling mechanism, the second row of kludge
The perspective view that magnet assembling mechanism or third row's magnet assembling mechanism are seen from the bottom up.
Fig. 6 is that a kind of full-automatic magnet wheat of the utility model draws first row magnet assembling mechanism, the second row of kludge
Magnet assembling mechanism or third arrange magnet assembling mechanism from the perspective view in terms of 45 degree of angles.
Fig. 7 is the perspective view that a kind of full-automatic magnet wheat of the utility model draws the magnet laminating mechanism of kludge.
Fig. 8 is the perspective view that a kind of full-automatic magnet wheat of the utility model draws the CCD testing agency of kludge.
Fig. 9 is that a kind of full-automatic magnet wheat of the utility model draws the non-defective unit of kludge and the solid of defective products cutting agency
Figure.
Figure 10 is that a kind of full-automatic magnet wheat of the utility model draws the wheat of kludge to draw jig loading and unloading circulation mechanism
Perspective view.
Specific embodiment
The utility model is more fully retouched below with reference to relevant drawings for the ease of understanding the utility model,
It states.The better embodiment of the utility model is given in attached drawing.But the utility model can come in many different forms
It realizes, however it is not limited to embodiments described herein.On the contrary, the purpose of providing these embodiments is that making practical new to this
The disclosure of type understands more thorough and comprehensive.
Unless otherwise defined, all technical and scientific terms used herein are led with the technology for belonging to the utility model
The normally understood meaning of the technical staff in domain is identical.
In the present embodiment, referring to figs. 1 to shown in Figure 10, a kind of full-automatic magnet wheat of the utility model draws kludge, packet
Including rack 1, the upper surface of 1 top surface of rack are provided with wheat and draw assembled fixture rotating disk mechanism 7, and wheat drawing assembled fixture rotating disk mechanism 7 includes
Wheat draws assembling turntable 2, and wheat is arranged in and draws below assembling turntable 2, for driving it to carry out the turntable of 360 degree rotation movement point
Motor 71 is cut, and wheat is set, several wheats above assembling 2 circumferential edges of turntable is drawn to draw assembled fixture 3, each wheat draws assembling
Jig 3 is internally provided with the first fool proof magnet 72, draws the periphery of assembling turntable 2 to be respectively arranged with wheat around wheat and pulls feeding machine
Structure 4, first row magnet assembling mechanism 51, second row magnet assembling mechanism 52, third arrange magnet assembling mechanism 53, magnet pressing machine
Structure 6, CCD testing agency 8 and non-defective unit and defective products cutting agency 9, the left side of rack 1 are connected with wheat and jig loading and unloading are drawn to follow
Ring mechanism 10.
In one embodiment, it includes that wheat draws jacking cylinder 40 that the wheat, which pulls discharge mechanism 4, and wheat draws jacking cylinder 40
The upper surface of be provided with wheat and draw rotary cylinder 41, wheat draws the upper surface of rotary cylinder 41 to be provided with wheat and draws turntable 42, wheat draw turntable 42 with
Wheat draws jacking cylinder 40 to be connected with wheat and draws jacking strut 43, and wheat draws front and rear sides or the left and right sides difference of jacking strut 43
It is provided with hairbrush 49, wheat is provided on the circumferential edges of wheat drawing turntable 42 and draws windrow jig 44, wheat draws the one of 42 excircle of turntable
Side is vertically provided with the fibre optical sensor 45 for detecting the case where whether mylar film increases in place, the side of fibre optical sensor 45
Be provided with air blowing sub-material mouth 50, wheat draws the top of windrow jig 44 to be provided with the suction nozzle 46 for drawing wheat drawing, suction nozzle 46 it is upper
Face is provided with longitudinal movement cylinder 47, and the upper surface of longitudinal movement cylinder 47 is provided with transverse shifting cylinder 48.
The wheat pulls the operation workflow of discharge mechanism 4 are as follows: mylar film is deposited into wheat first, the wheat on turntable 42 is drawn to draw
On windrow jig 44, wheat draws turntable 42 wheat for piling with mylar film can be drawn windrow jig 44 under the driving that wheat draws rotary cylinder 41
The underface of suction nozzle 46 is rotated to, then, wheat draws jacking cylinder 40 to drive wheat that jacking strut 43 is drawn to carry out jacking fortune to mylar film
It is dynamic；When fibre optical sensor 45 detects that mylar film increases in place, wheat draws jacking cylinder 40 to stop ascending motion, and suction nozzle 46 is in wheat
It draws to draw from wheat again after longitudinal movement is adjusted under the driving of longitudinal movement cylinder 47 and draws mylar film on windrow jig 44, blow at this time
Sub-material mouth 50 starts to blow against the gap between first piece of mylar film and second piece of mylar film, enables first piece of mylar film
It realizes and is isolated automatically with next piece of mylar film, suction nozzle 46 can pass through hairbrush when moving upwards under the driving for vertically moving cylinder 48
49, so that hairbrush 49 is carried out grooming to mylar film therethrough, mylar film can be made to prevent adhesion, then, suction nozzle 46 exists
Wheat draws the effect of transverse shifting cylinder 48 is lower to carry out transverse shifting, followed by the mylar film being drawn to is placed into wheat and drawn by suction nozzle 46
The wheat assembled in turntable 2 is drawn on assembled fixture 3, and then, wheat draws jacking cylinder 40 that wheat is driven to draw jacking strut 43 to next again
Block mylar film carries out jacking campaign, and when fibre optical sensor 45 detects that next piece of mylar film increases in place, wheat draws jacking cylinder
40 stop ascending motion, so recycle, and wheat draws two wheats on turntable 42 that windrow jig 44 is drawn to realize can rotation windrow and rotation
Feed, to realize the feed efficiency that can greatly improve it.
In one embodiment, the first row magnet assembling mechanism 51, second row magnet assembling mechanism 52 and third
Row's magnet assembling mechanism 53 is respectively arranged with bracket 501, and the bottom surface of bracket 501 is provided with magnet positioning plate 502, magnet positioning plate
502 top is provided with magnet tool for stitching 503, is connected and installed with magnet with magnet tool for stitching 503 and inhales pawl 504, magnet is inhaled
The upper surface of pawl 504 is provided with de- magnetism cylinder 505, and the upper surface of de- magnetism cylinder 505 is provided with oil buffer 506, oil buffer
506 top is provided with magnet pressing cylinder 507；Four angles of 502 bottom surface of magnet positioning plate are respectively arranged with wheat and draw jig fixed
Position column 508 is connected with magnet positioning bar magnet 509 with de- magnetism cylinder 505, and the periphery of magnet positioning bar magnet 509 is provided with magnet pressure
Pawl 510；The front side of bracket 501 is provided with magnetically attractive iron iron block 511, is provided with magnet on front side of 511 lower end of magnetically attractive iron iron block and pawls
512, the upper end of magnetically attractive iron iron block 511 is provided with magnet hopper 513, and magnet, which is pawled, the upper surface of 512 is provided with magnet pusher cylinder
514, the upper surface of magnet hopper 513 is provided with the second fool proof magnet 515.
In one embodiment, the operational process of each row's magnet assembling mechanism are as follows: first will be by a string a string of magnetic
The group of magnets of iron plate composition is placed on magnet hopper 513, and the second fool proof magnet 515 is for detecting the every string group of magnets being put into
Polarity, to enable group of magnets tentatively to be assembled according to magnet polarities required inside mylar film, to prevent flat thin magnet from occurring
The problem of feeding incorrect polarity, every piece of flat thin magnet is under the suction for the magnetically attractive iron iron block 511 being located at below magnet hopper 513
The bottom of magnet hopper 513 can be automatically fallen into, magnet is pawled 512 can be by group of magnets under the driving of magnet pusher cylinder 514
It shifts onto below magnet positioning plate 502, magnet suction pawl 504 is with magnet tool for stitching 503 under the driving of magnet pressing cylinder 507
It moves down, meanwhile, magnet positions bar magnet 509 and moves down under the driving of de- magnetism cylinder 505, and group of magnets is sucked, and by group of magnets
It is fixed below magnet claw 510, then, magnet inhales pawl 504 and is pressed onto group of magnets under the driving of magnet pressing cylinder 507
In each groove above mylar film, since each wheat draws assembled fixture 3 to be built-in with and be mounted on each mylar film groove
The first opposite fool proof magnet 72 of interior magnet polarities, the first fool proof magnet 72 enable magnet again according to needed for mylar film inside
The magnet polarities wanted are assembled, since the first fool proof magnet 72 and the magnet polarities of mylar film inside grooves are drawn on the contrary, working as wheat
When the error occurs, the first fool proof magnet 72 can generate repulsion to it to the magnet polarities of piece inside grooves, and PLC control system can control
Alarm equipment alarm；When wheat draws the polarity of the magnet in groove to be correct, the first fool proof magnet 72, which is understood, generate suction to it, and first
Wheat can be drawn the magnet in groove securely to adsorb by fool proof magnet 72；When de- 505 drive magnet of magnetism cylinder positions bar magnet 509 gradually
When raising, magnet positioning bar magnet 509 can gradually weaken to the state of no suction the suction of magnet, exist finally, magnet inhales pawl 504
Make resetting movement under the driving of magnet pressing cylinder 507.
In one embodiment, the magnet laminating mechanism 6 is provided with pressing block 61, and the bottom surface of pressing block 61 is provided with
Magnet presses rubber mat 62, and magnet pressing cylinder 507 is mounted on the upper surface of pressing block 61, and the side of pressing block 61 is provided with magnet row
Journey tune section buffer 63.
In one embodiment, the operation workflow of the magnet laminating mechanism 6 are as follows: it is slow to manually adjust magnet stroke adjustment
The pressing stroke that pressing block 61 is adjusted in device 63 is rushed, magnet presses the drive that rubber mat 62 presses cylinder 507 with pressing block 61 in magnet
Magnet on mylar film can be pressed under dynamic, magnet stroke adjustment buffer 63 can play the bonding processes of pressing block 61 slow
Punching effect, magnet pressing rubber mat 62 equally work as a buffer the bonding processes of magnet block, damage magnet block and pressure by pressure to avoid it
Bad mylar film.
In one embodiment, the CCD testing agency 8 includes mounting rack 83, and 83 top of mounting rack is arranged in
CCD light source 81, and the CCD camera 82 above CCD light source 81 is set.
In one embodiment, the design principle of the CCD testing agency 8 are as follows: CCD light source 81 is for illuminating wheat drawing
Piece, CCD camera 82 detects discovery defective products for shooting to mylar film, to realize, and the signal taken automatically
Feed back PLC control system.
In one embodiment, the non-defective unit and defective products cutting agency 9 include X to mobile mould group 91, and X is to mobile mould
One end of group 91 is provided with X to driving motor 92, and X is to being respectively arranged with the mobile mould of Y-direction below mobile 91 left and right ends of mould group
One end of group 93, the mobile mould group 93 of Y-direction is provided with Y-direction driving motor (not shown), and X is provided with Z to the front side of mobile mould group 91
To mobile mould group 94, the upper end of the mobile mould group 94 of Z-direction is provided with Z-direction driving motor 95, and Z-direction is set on front side of mobile 94 lower end of mould group
It is equipped with and carries out the vacuum slot 96 of blanking recycling for drawing non-defective unit mylar film and bad non-defective unit mylar film respectively.
In one embodiment, the operation workflow of the non-defective unit and defective products cutting agency 9 are as follows: X is to mobile mould group 91
Under the promotion of Y-direction driving motor (not shown) Y-direction movement, the mobile mould group 94 of Z-direction can be carried out in the upper surface of mobile mould group 93 of Y-direction
In X X can be carried out to movement to the front side of mobile mould group 91 in X under the promotion of driving motor 92, and vacuum slot 96 is moved in Z-direction
It can be carried out elevating movement under the drive of dynamic model group 94, make vacuum slot 96 in the mobile mould group 94 of Z-direction, X to mobile mould group 91 and Y-direction
It can be carried out ability suction after three-dimensional space accurate movement under the common drive of mobile mould group 93, i.e. vacuum slot 96 can be carried out lifting fortune
Dynamic, transverse shifting and longitudinal movement, and vacuum slot 96 draws after drawing mylar film on assembled fixture 3 from wheat and passes through three-dimensional space
Can carry out sub-material and blanking, vacuum slot 96 to non-defective unit and defective products again after mobile adjusting can be placed into wheat for the mylar film of non-defective unit
It draws and carries out blanking on load plate.
In one embodiment, it includes that wheat draws jig to turn to cylinder 101 that the wheat, which draws jig loading and unloading circulation mechanism 10,
Wheat draws jig to turn to the upper surface of cylinder 101 and is provided with load plate steering delivery track 102, and load plate turns to 102 side of delivery track
Being provided with the first wheat above draws jig to turn to driving lever 103, and load plate turns to the upper surface of 102 other side of delivery track and is provided with the second wheat
Jig is drawn to turn to driving lever 104, the side that the first wheat draws jig to turn to 103 left end of driving lever is provided with wheat drawing jig blanking driving lever 105,
The right side that first wheat draws jig to turn to driving lever 103 is provided with reflection inductor 106, and wheat is drawn to be connected below jig blanking driving lever 105
It connects and is provided with wheat drawing jig blanking cylinder 100；It includes feeding transmission track 107 that load plate, which turns to delivery track 102, and is passed with feeding
The unloaded disk reflux transmission track 108 for sending track 107 to connect setting, feeding transmission track 107 and unloaded disk reflux transmission track
Guide and limit plate 109 is provided on the right side of 108 junction.
The wheat draws the operation workflow of jig loading and unloading circulation mechanism 10 are as follows: mylar film is by jig loading and unloading circulator
Structure carries out feeding, and mylar film is first placed in wheat and draws on load plate (not shown), and wheat draws load plate (not shown) to be placed on load plate
Turn to delivery track 102 on, when mylar film with wheat draw load plate (not shown) on feeding transmission track 107 linear transmission to sky
When the junction of load plate reflux transmission track 108, wheat draws jig to turn to the starting work of cylinder 101, and wheat draws jig steering cylinder 101
Starting can drive the second wheat that jig is drawn to turn to driving lever 104 and carry out promotion campaign, and the wheat for making linear transmission come draws load plate (not scheme
Show) 90 degree of divertical motions are realized under the promotion that the second wheat draws jig to turn to driving lever 104；When reflection inductor 106 senses wheat
When drawing load plate is (not shown) to transmit in place, wheat draws the starting running of jig blanking cylinder 100, and wheat draws the starting of jig blanking cylinder 100
When can drive wheat draw jig blanking driving lever 105 carry out promotion campaign, enable wheat draw jig blanking driving lever 105 will 90 degree steerings after
Mylar film draws from wheat and pushes down to come on load plate, when wheat draws jig blanking driving lever 105 and non-defective unit and defective products cutting agency 9 to match
Load plate completion blanking (not shown) can be drawn to wheat, at this point, empty wheat draws load plate (not shown) then with unloaded disk reflux transmission track
108 carry out blanking recycling.Wheat draws jig to turn to when driving the second wheat drawing jig steering driving lever 104 of cylinder 101 moves and realizes that energy is right
Wheat draws load plate progress longitudinal register (not shown), and wheat pulls discharge mechanism 4 and load plate progress (not shown) can be drawn horizontal wheat automatically
To positioning.
The full-automatic magnet wheat draws the operating process of kludge are as follows: operator can lead to according to the needs of production before manufacture
The parameters of each mechanism operation of PLC control system input control are crossed, mylar film draws jig loading and unloading circulation mechanism by wheat
10 carry out feeding transmission, when mylar film draws the left end of the feeding transmission track 107 in jig loading and unloading circulation mechanism 10 to pass from wheat
When being sent to the right end of feeding transmission track 107, wheat pulls the drive that the suction nozzle 46 in discharge mechanism 4 draws transverse shifting cylinder 48 in wheat
Two wheats that rotation is placed into wheat drawing turntable 42 again after capable of automatically drawing mylar film from feeding transmission track 107 under dynamic draw windrow
On jig 44, two wheats draw turntables 42 under the driving that wheat draws jacking cylinder 40 can rotation be fed incessantly, when being placed on two
A wheat draws the mylar film rotation on turntable 42 to be assembled by each wheat drawing that suction nozzle 46 is drawn and is placed into wheat drawing assembling turntable 2 and controls
When on tool 3, wheat draws assembling turntable 2 to can be carried out 360 degree rotation under the driving for the turntable segmentation motor 71 being attached thereto, and makes to place
Mylar film on each wheat draws assembled fixture 3 can draw the rotation of assembling turntable 2 with wheat and rotate to below each mechanism
The process operation for carrying out different processes, the first group of magnets, the second group of magnets and third group of magnets to assemble are placed individually into
Magnet hopper 513 in first row magnet assembling mechanism 51, the magnet hopper 513 in second row magnet assembling mechanism 52 and third
It arranges in the magnet hopper 513 in magnet assembling mechanism 53, wherein the first group of magnets, the second group of magnets and third group of magnets can be set
It is set to of the same race, different size group of magnets or not of the same race and different size group of magnets；When each wheat draws the wheat on assembled fixture 3
When pulling-on piece rotates to the underface of first row magnet assembling mechanism 51 under the driving that wheat draws assembling turntable 2, first row group of magnets
The first group of magnets in the magnet hopper 513 for being put into it can be assembled into the first groove of mylar film by mounting mechanism 51, wheat drawing group
The first fool proof magnet 72 in dress jig 3 group of magnets being put into the first groove of mylar film can be sucked；It draws and assembles when each wheat
When mylar film on jig 3 rotates to the underface of second row magnet assembling mechanism 52 under the driving that wheat draws assembling turntable 2, the
The second group of magnets in the magnet hopper 513 for being put into it can be assembled into the second groove of mylar film by two row's magnet assembling mechanisms 52
Interior, wheat draws the first fool proof magnet 72 in assembled fixture 3 group of magnets being put into the second groove of mylar film can be sucked；When each
Wheat draws the mylar film on assembled fixture 3 rotating to third row magnet assembling mechanism 53 under the driving that wheat draws assembling turntable 2 just
When lower section, the third group of magnets in the magnet hopper 513 for being put into it can be assembled into mylar film by third row's magnet assembling mechanism 53
Third groove in, wheat draws the first fool proof magnet 72 in assembled fixture 3 that can inhale the magnet that be put into mylar film third groove
Firmly；Mylar film above each wheat draws assembled fixture 3 rotates to magnet laminating mechanism 6 under the driving that wheat draws assembling turntable 2
Underface when, magnet laminating mechanism 6 can be to the first group of magnets, the second group of magnets and third magnet being assembled into above mylar film
Group, which synchronizes, to be pressed, and the first group of magnets, the second group of magnets and third group of magnets is enable to be pressed to mylar film securely respectively
The first groove, in the second groove and third groove, when magnet laminating mechanism 6 completes pressing to multiple group of magnets on mylar film
After operation, mylar film draws assembled fixture rotating disk mechanism 7 that can rotate to CCD detection machine under the driving of turntable segmentation motor 71 with wheat
When the underface of structure 8, CCD testing agency 8 can carry out CCD shooting to the mylar film being transmitted to below automatically, and automatically by it
The information taken is transmitted to PLC control system, and PLC control system automatically can produce the information received and operator
Preceding preset data are compared and are analyzed, and whether the assembled position to judge mylar film accurate, thus judge its be non-defective unit or
Defective products, then, mylar film are rotated under the driving that wheat draws assembling turntable 2 immediately below non-defective unit and defective products cutting agency 9, good
Product and defective products cutting agency 9 can be according to the orders that PLC control system sends over to non-defective unit mylar film and defective products mylar film
Sub-material is carried out, blanking recycling can be separated by realizing non-defective unit with defective products；It, which is realized, automatically to complete feeding biography to mylar film
It send, windrow, wheat draws turntable rotation feed, the first group of magnets to assemble, the second group of magnets assembles, the assembling of third group of magnets, multiple groups magnetic
Iron group synchronous pressing, CCD detection, non-defective unit and defective products judgement, non-defective unit and defective products sorting, non-defective unit and defective products separate blanking and return
The sequence of operations such as receipts and unloaded disk blanking recycling, automatic operation degree is high, entire assembling process intelligent control, significantly
It reduces the labor service intensity of worker and reduces the labour cost of enterprise, and substantially increase the packaging efficiency of mylar film, and its
Assembly precision is high, assembling effect is good, simple, convenient, quick, has met that enterprise is extensive, requirement of mass production.
A kind of full-automatic magnet wheat of the utility model draws kludge, including rack, wheat to draw assembled fixture rotating disk mechanism, wheat
Pull discharge mechanism, first row magnet assembling mechanism, second row magnet assembling mechanism, third row magnet assembling mechanism, magnet pressure
Close mechanism, CCD testing agency, non-defective unit and defective products cutting agency and Mai La jig loading and unloading circulation mechanism.The utility model is real
Showing automatic assembling, automatic operation degree is high, and entire assembling process is not necessarily to manpower Attended Operation, packaging efficiency is high,
Assembling effect is good, and the mylar film after capable of making assembling group of magnets reaches unified standard, and it can be effectively prevented from and damage wheat drawing by pressure
For assembling the groove of group of magnets above piece, which ensure that yields is high, and its is more convenient to use, quick, and which solve biographies
System carries out magnet to mylar film to assemble being that one piece one piece of magnet is pressed to the groove location of mylar film by manpower to realize
Assembling, manpower not only leads to the large labor intensity of worker and the labour cost of enterprise to the mode of operation of mylar film assembling magnet
Height, and since the strength control that manpower operates every time is uneven, it is also easy to damage by pressure the groove above mylar film, thus
Lead to the problem that the yields of product is low, packaging efficiency is low and assembling effect is poor.
Above-described embodiment, only the utility model a example, be not for limit the implementation of the utility model with
Interest field, it is all identical or equivalent as principle described in the utility model claims and basic structure, in the utility model
In protection scope.
Claims (7)
1. a kind of full-automatic magnet wheat draws kludge, it is characterised in that: including rack, the upper surface of rack top surface is provided with wheat drawing group
Jig rotating disk mechanism is filled, it includes that wheat draws assembling turntable, and wheat is arranged in and draws under assembling turntable that wheat, which draws assembled fixture rotating disk mechanism,
Motor is divided for driving it to carry out the turntable of 360 degree rotation movement in face, and setting is on wheat draws assembling disk peripheral edge
Several wheats draw assembled fixture, each wheat draws the pole of magnet for being internally provided with and being mounted in mylar film groove of assembled fixture
Property opposite the first fool proof magnet, around wheat draw assembled fixture rotating disk mechanism periphery be respectively arranged with wheat pull discharge mechanism,
First row magnet assembling mechanism, second row magnet assembling mechanism, third row magnet assembling mechanism, magnet laminating mechanism, CCD detection
Mechanism and non-defective unit and defective products cutting agency are connected with wheat on the left of rack and draw jig loading and unloading circulation mechanism.
2. a kind of full-automatic magnet wheat according to claim 1 draws kludge, it is characterised in that: the wheat pulls feeding machine
Structure includes that wheat draws jacking cylinder, and wheat draws the upper surface of jacking cylinder to be provided with wheat and draws rotary cylinder, and wheat draws the upper surface of rotary cylinder to set
It is equipped with wheat and draws turntable, wheat draws turntable and wheat that jacking cylinder is drawn to be connected with wheat and draws jacking strut, and wheat draws the two sides of jacking strut
It is respectively arranged with sub-material hairbrush, wheat is provided on the circumferential edges of wheat drawing turntable and draws windrow jig, wheat draws the one of turntable excircle
Side is vertically provided with the fibre optical sensor for detecting the case where whether mylar film increases in place, the side setting of fibre optical sensor
There is air blowing sub-material mouth, wheat draws the suction nozzle being provided with above windrow jig for drawing wheat drawing, and the upper surface of suction nozzle is provided with longitudinal direction
Mobile cylinder, the upper surface of longitudinal movement cylinder are provided with transverse shifting cylinder.
3. a kind of full-automatic magnet wheat according to claim 1 draws kludge, it is characterised in that: the first row group of magnets
Mounting mechanism, second row magnet assembling mechanism and third row's magnet assembling mechanism are respectively arranged with bracket, and the bottom surface of bracket is provided with
Magnet positioning plate is provided with magnet tool for stitching above magnet positioning plate, is connected and installed with magnet with magnet tool for stitching and inhales
Pawl, magnet inhale the upper surface of pawl and are provided with de- magnetism cylinder, and the upper surface of de- magnetism cylinder is provided with oil buffer；Magnet positioning plate bottom surface
Four angles be respectively arranged with wheat and draw jig positioning column, be connected with magnet positioning bar magnet with de- magnetism cylinder, magnet positions bar magnet
Periphery is provided with magnet claw；Magnetically attractive iron iron block is provided on front side of bracket, magnetically attractive iron iron block is provided with magnet on front side of lower end
It pawls, the upper end of magnetically attractive iron iron block is provided with magnet hopper, and the upper surface of magnet, which is pawled, is provided with magnet pusher cylinder, magnet hopper
The upper surface of be provided with the second fool proof magnet.
4. a kind of full-automatic magnet wheat according to claim 1 draws kludge, it is characterised in that: the magnet laminating mechanism
It is provided with pressing block, the bottom surface of pressing block is provided with magnet pressing rubber mat, and the upper surface of pressing block is provided with magnet pressing cylinder, pressure
The side for closing block is provided with magnet stroke adjustment buffer.
5. a kind of full-automatic magnet wheat according to claim 1 draws kludge, it is characterised in that: the CCD testing agency
Including mounting rack, and the CCD light source on mounting rack top is set, and the CCD camera above CCD light source is arranged in.
6. a kind of full-automatic magnet wheat according to claim 1 draws kludge, it is characterised in that: the non-defective unit and defective products
Cutting agency includes X to mobile mould group, and X is provided with X to driving motor to one end of mobile mould group, and X is to mobile mould group or so two
It is respectively arranged with the mobile mould group of Y-direction below end, one end of the mobile mould group of Y-direction is provided with Y-direction driving motor, and X is to mobile mould group
Front side be provided with the mobile mould group of Z-direction, the upper end of the mobile mould group of Z-direction is provided with Z-direction driving motor, the mobile mould group lower end of Z-direction
Front side is provided with the vacuum slot for drawing in row blanking to wheat.
7. a kind of full-automatic magnet wheat according to claim 1 draws kludge, it is characterised in that: the wheat draws jig or more
Material circulation mechanism includes that wheat draws jig to turn to cylinder, and wheat draws the upper surface of jig steering cylinder to be provided with load plate and turns to delivery track,
Load plate turns to the upper surface of delivery track side and is provided with the first wheat drawing jig steering driving lever, and load plate turns to the delivery track other side
Being provided with the second wheat above draws jig to turn to driving lever, and the side that the first wheat draws jig to turn to driving lever left end is provided under wheat drawing jig
Expect driving lever, the first wheat draws jig to turn to and is provided with reflection inductor on the right side of driving lever, and wheat is drawn and connects below jig blanking driving lever
It is provided with wheat and draws jig blanking cylinder, it includes feeding transmission track that load plate, which turns to delivery track, and is connect with feeding transmission track
It is provided on the right side of the junction of the unloaded disk reflux transmission track of setting, feeding transmission track and unloaded disk reflux transmission track
Guide and limit plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821679797.2U CN209021589U (en) | 2018-10-17 | 2018-10-17 | A kind of full-automatic magnet wheat drawing kludge |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821679797.2U CN209021589U (en) | 2018-10-17 | 2018-10-17 | A kind of full-automatic magnet wheat drawing kludge |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209021589U true CN209021589U (en) | 2019-06-25 |
Family
ID=66906606
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821679797.2U Expired - Fee Related CN209021589U (en) | 2018-10-17 | 2018-10-17 | A kind of full-automatic magnet wheat drawing kludge |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209021589U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114025292A (en) * | 2021-12-27 | 2022-02-08 | 龙旗电子(惠州)有限公司 | Magnet assembly structure, assembly method and electronic equipment |
| CN114705101A (en) * | 2022-04-14 | 2022-07-05 | 宁夏共享机床辅机有限公司 | A detection method and detection system for the accuracy of parts on a stacker |
| CN116852096A (en) * | 2023-07-25 | 2023-10-10 | 深圳市国创汇康医疗器械科技有限公司 | Automatic magnet filling device and method |
| CN121223519A (en) * | 2025-12-04 | 2025-12-30 | 苏州砺宏电子设备有限公司 | Automotive audio inductors and Mylar assembly equipment |
-
2018
- 2018-10-17 CN CN201821679797.2U patent/CN209021589U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114025292A (en) * | 2021-12-27 | 2022-02-08 | 龙旗电子(惠州)有限公司 | Magnet assembly structure, assembly method and electronic equipment |
| CN114705101A (en) * | 2022-04-14 | 2022-07-05 | 宁夏共享机床辅机有限公司 | A detection method and detection system for the accuracy of parts on a stacker |
| CN116852096A (en) * | 2023-07-25 | 2023-10-10 | 深圳市国创汇康医疗器械科技有限公司 | Automatic magnet filling device and method |
| CN116852096B (en) * | 2023-07-25 | 2025-07-29 | 深圳市国创汇康医疗器械科技有限公司 | Automatic magnet filling device and method |
| CN121223519A (en) * | 2025-12-04 | 2025-12-30 | 苏州砺宏电子设备有限公司 | Automotive audio inductors and Mylar assembly equipment |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190625 |