CN107081598A - A kind of apparatus automatization assembling of car-valve valve body - Google Patents
A kind of apparatus automatization assembling of car-valve valve body Download PDFInfo
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- CN107081598A CN107081598A CN201710464851.5A CN201710464851A CN107081598A CN 107081598 A CN107081598 A CN 107081598A CN 201710464851 A CN201710464851 A CN 201710464851A CN 107081598 A CN107081598 A CN 107081598A
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- valve body
- valve
- unit
- flap
- seals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Mechanically-Actuated Valves (AREA)
Abstract
The present invention a kind of automatic assembly equipment and its assemble method of car-valve valve body, including valve body assembling pedestal and valve body body feed device, valve seals assembling device, valve body air inlet component assembling device, air inlet component sealing ring assembling device, flap assembling device, valve body detection means and the valve body clockwise assembled installed in valve body around pedestal carry mobile device；Beneficial effect relative to prior art is that, using such scheme, the present invention significantly reduces the labor intensity that workman assembles car-valve valve body, improves operating efficiency, enhance security, reliable and stable.
Description
Technical field
The present invention relates to automatic field, more particularly to a kind of automatic assembly equipment of car-valve valve body.
Background technology
The assembling of car-valve valve body is carried out by hand, it is necessary to assemble valve seals, valve body intake section successively
Part, flap etc., because the action of assembling is more, manually operation easily causes fatigue repeatedly, so that error is installed, and the operation used time
It is longer, inefficiency.Therefore, the prior art is defective, it is necessary to improve.
The content of the invention
The present invention provides a kind of automatic assembly equipment of car-valve valve body, the above mentioned problem of solution.
To solve the above problems, the technical scheme that the present invention is provided is as follows：
A kind of automatic assembly equipment of car-valve valve body, the automatic assembly equipment of the car-valve valve body is assembled including valve body
Pedestal and the valve body body feed device being arranged on clockwise around valve body assembling pedestal, valve seals assembling device, valve body
Air inlet component assembling device, air inlet component sealing ring assembling device, flap assembling device, valve body detection means and valve body, which are carried, to be moved
Dynamic device；
The valve body assembling pedestal is provided with box pedestal, and the box pedestal is provided with blanking plate component, the box pedestal and set
There is workbench, the workbench is provided with rotating mechanism, the rotating mechanism and is uniformly provided with eight valve body frock clamps；
The valve body body feed device is provided with the valve body body feed mechanism being fixed on the left of the box pedestal and is fixed on
Valve body body travel mechanism on the workbench；
The valve seals assembling device is located at the workbench left back, including valve seals feed mechanism and valve body it is close
Seal assemble mechanism；
The valve body air inlet component assembling device include being located at valve body air inlet component feed mechanism on rear side of the box pedestal and
It is fixed on the valve body air inlet component assemble mechanism on the workbench；
The valve body air inlet component sealing ring assembling device is located at the workbench right back, including valve body air inlet component sealing ring
Feed mechanism and valve body air inlet component sealing ring assemble mechanism；
The flap assembling device is located on the workbench, including flap feed mechanism and flap assemble mechanism.
It is preferred that technical scheme, the box pedestal bottom corner has been bolted four corner wheel components, the case
Provided with display module is touched before on the left of formula pedestal, the touch display module is opened provided with starting switch, pause switch and stopping
Close；It is provided with before the box pedestal on rear side of filter assemblies, the box pedestal and is provided with control cabinet, the blanking plate component top
Provided with tri coloured lantern, the rotating mechanism includes rotating disk, Cam splitter, reductor and motor, and the rotating disk is located at described
On Cam splitter, the Cam splitter is bolted on workbench, and the motor, reductor pass through bolt
It is fixed on box pedestal, below the workbench, the motor is connected with the reductor by the first transmission chain,
The reductor is connected with the Cam splitter by the second transmission chain；On the rotating disk eight are uniformly fixed with by bolt
Valve body body mounting groove is equipped with individual valve body frock clamp, eight valve body frock clamps.
It is preferred that technical scheme, the valve body body feed mechanism include valve body body vibration feeding unit and valve body body
Ejecting unit；The valve body body vibration feeding unit includes vibrating disk, vibrating disk pedestal, directly shake device, fibre optical sensor；It is described
Vibrating disk pedestal is located on the left of the valve body assembling pedestal, and the vibrating disk is located on the vibrating disk pedestal, the vibrating disk
On be additionally provided with the valve body bulk transport track matched with valve body shapes, the straight device that shakes is located at the valve body bulk transport track
Below middle part, the valve body bulk transport track end is fixedly connected with the valve body body ejecting unit；The valve body body
Ejecting unit includes the valve body body push rod that valve body body ejects cylinder and is fixed on valve body body ejection cylinder；
The valve body body travel mechanism includes valve body body horizontal vertical mobile unit, two valve body body catching units and valve
Body body rotary unit, the horizontal vertical mobile unit includes fixed moving horizontally support, being fixed on water on the table
On the dynamic support of translation move horizontally slide rail and horizontal moving cylinder, with move horizontally that slide rail matches move horizontally sliding block,
It is fixed on the vertically moving support moved horizontally on sliding block, is fixed on vertically moving slide rail and vertical move in vertically moving support
Take offence cylinder, with vertically move that slide rail matches vertically move sliding block；Two valve body body catching units are solid by bolt
Vertically moved described in being scheduled on sliding block, the valve body body catching unit includes valve body and grips cylinder and installed in valve body folder
Take the valve body opening-closing clamp on cylinder；It is single that the valve body body rotary unit includes fixed valve body body rotation on the table
First support, the valve body electric rotating machine being fixed on valve body body rotary unit support, valve body rotation transmission chain, valve body rotary teeth
Camera and light source are additionally provided with wheel and valve body rolling clamp, the valve body body rotary unit.
It is preferred that technical scheme, the valve seals feed mechanism include valve seals vibration feeding unit and valve body
Sealing ring ejecting unit, the valve seals vibration feeding unit includes valve seals vibrating disk pedestal, to be located at valve body close
Valve seals vibrating disk on seal vibrating disk pedestal, the valve seals being located on valve seals vibrating disk conveying
Track, the valve seals delivery track matches with the valve seal loop-shaped；The valve seals ejecting unit
The valve seals delivery track end is located at, including valve seals eject support, are fixed on the valve seals top
The valve seals gone out on support release cylinder, valve seals ejection cylinder, and the valve seals, which are released cylinder and fixed, to be connected
Valve seals push rod is connected to, the valve seals ejection cylinder is fixedly connected with valve seals ejection sleeve, the valve
Lead is provided with body sealing ring ejection sleeve；
The valve seals assemble mechanism includes valve seals horizontal vertical mobile unit, is fixed on sealing ring horizontal vertical
Valve seals in mobile unit extract unit and valve seals installation unit；The valve seals horizontal vertical movement
Unit is connected unanimously with the valve body body horizontal vertical mobile unit structure, and the valve seals, which extract unit, includes sealing
Snare bar and its cylinder, the valve seals installation unit include fixed sealing ring mounting bracket on the table, fixation
The sealing ring that sealing ring mounting bracket chute and sealing ring mounting bracket chute in the sealing ring mounting bracket match
Mounting bracket sliding block, the sealing ring fixture folding cylinder being fixed on the sealing ring mounting bracket sliding block, installed in described close
Sealing ring fixture on seal fixture folding cylinder, the sealing ring mounting bracket sliding block is with being fixed in sealing ring mounting bracket
Vertical moving cylinder piston rod be connected.
It is preferred that technical scheme, the valve body air inlet component feed mechanism include valve body air inlet component feeding unit and valve body
Air inlet component detection unit, the valve body air inlet component feeding unit is connected one with the valve body body vibration feeding cellular construction
Cause, the valve body air inlet component feeding unit is provided with the valve body air inlet component matched with the valve body air inlet component shape and conveyed
Track, the valve body air inlet component detection unit is located at the end of the valve body air inlet component delivery track；The valve body air inlet
Part assemble mechanism includes air inlet component horizontal vertical mobile unit and air inlet component catching unit, and the air inlet component level is hung down
Translation moving cell is connected unanimously with the valve body body horizontal vertical mobile unit structure, the air inlet component catching unit and institute
State the connection of valve body body catching unit structure consistent.
It is preferred that technical scheme, the valve body air inlet component sealing ring assembling device and the valve seals assembling device
Structure connection is consistent.
It is preferred that technical scheme, the flap feed mechanism include flap vibration feeding unit and flap ejecting unit；Institute
State flap vibration feeding unit to be connected unanimously with the valve body body vibration feeding cellular construction, the flap vibration feeding unit
Provided with the flap delivery track matched with flap shape, the flap ejecting unit is located at conveying flap delivery track end,
The flap ejecting unit includes the flap angled slide block that flap ejects cylinder and is fixedly connected on flap ejection cylinder one end；
The flap assemble mechanism includes flap horizontal vertical mobile unit, flap catching unit and flap compressing unit；It is described
Flap horizontal vertical mobile unit is consistent with the valve body body horizontal vertical mobile unit structure connection, and the flap gripping is single
Member is fixed in the flap horizontal vertical mobile unit, and the flap catching unit includes flap and grips cylinder and flap frock
Fixture, the shape of the flap frock clamp and flap matches, and the flap frock clamp installs again the flap gripping gas
On cylinder；The flap that the flap compressing unit includes being bolted on the workbench compresses support, is fixed on flap
Compress the flap compression cylinder on support, be fixedly connected on the flap compression push rod of flap compression cylinder one end.
It is preferred that technical scheme, the valve body detection means includes fixed valve body detection level on the table and vertically moves
Motivation structure, valve body detection gripping rotating mechanism, valve body detection sensor；The valve body detection level vertical movement mechanism with it is described
The structure connection of valve body horizontal vertical travel mechanism is consistent, and the valve body detection gripping rotating mechanism includes valve body detection gripping rotation
Cylinder, the valve body detection gear slide rail being fixedly connected with valve body detection gripping rotary cylinder, the valve being engaged with the slide rail
Gear and valve body detection fixture are surveyed in physical examination, and the valve body detection fixture is fixed on the valve body detection gripping cylinder.
It is preferred that technical scheme, the valve body, which carries mobile device and includes fixed valve body horizontal vertical on the table, to be moved
Moving cell, valve body catching unit, valve body supply unit and bad valve body collector unit；The valve body horizontal vertical mobile unit with
The structure connection of the valve body body horizontal vertical mobile unit is consistent, be fixed in the valve body horizontal vertical mobile unit
The valve body catching unit is connected unanimously with the valve body body catching unit structure, and the valve body supply unit includes being fixed on
Valve body supply unit support and the valve body delivery track being fixed on valve body supply unit support on workbench, the valve body are defeated
Send track to be provided with below bad valve body blanking port, the bad valve body blanking port and be provided with bad valve body collecting tank, the bad valve
Body blanking port is provided with baffle plate, and the baffle plate bottom surface is connected with bad valve body blanking cylinder.
A kind of automated process of car-valve valve body：
The automatic assembly equipment workflow of car-valve valve body：
A, each parts of car-valve valve body are put into corresponding vibrating disk；
B, valve body body are sent to the end of valve body bulk transport track in the presence of valve body body vibration feeding unit；
C, valve body body are ejected by valve body body ejecting unit；
D, valve body body horizontal vertical mobile unit grip valve body body with valve body body catching unit, are placed on the rotation of valve body body
Turn to rotate a certain angle on unit, then valve body body is moved on the rotating disk of rotating mechanism；
E, valve seals are moved to the end of valve seals delivery track in the presence of valve seals vibration feeding unit
End；
F, it is enclosed on sealing ring loop bar in the case where valve seals ejecting unit and valve seals extract the cooperation of unit；
Valve seals are moved to above valve body body to be assembled by g, valve seals horizontal vertical mobile unit；
Valve seals are installed on valve body body by h, valve seals installation unit；
I, driven by rotary disc valve body body and valve seals assembly rotate to next station；
J, valve body air inlet component are assembled under the cooperation of valve body air inlet component feed mechanism and valve body air inlet component assemble mechanism
The bottom of valve body body；
On k, assembling valve body air inlet component sealing ring to valve body air inlet component；Its assembling mode is similar with valve seals assembling；
L, flap is assembled into above valve body body, its assembling mode is similar with the assembling of valve body air inlet component；
M, the car-valve valve body detection by valve body detection means to completing to assemble；
N, by carrying mobile device, defective products is fallen into bad valve body collecting tank, others conveyed by valve body conveying mechanism
Walk.
Beneficial effect relative to prior art is, using such scheme, and the present invention significantly reduces workman's assembling automobile
The labor intensity of valve, improves operating efficiency, enhances security, reliable and stable.
Brief description of the drawings
, below will be to embodiment or prior art for clearer explanation embodiment or technical scheme of the prior art
The accompanying drawing used needed for description is briefly described, it is clear that, drawings in the following description are only some realities of invention
Example is applied, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to these accompanying drawings
Obtain other accompanying drawings.
Fig. 1 is a kind of automatic assembly equipment schematic diagram of car-valve valve body of the invention；
Fig. 2 removes the structural representation after blanking plate component for the present invention；
Fig. 3 removes the valve body assembling base construction schematic diagram after blanking plate component for the present invention；
Fig. 4 is the structural representation of the valve body body feed device of the present invention；
Fig. 5 is the structural representation of the horizontal vertical mobile unit of the present invention；
Fig. 6 is the structural representation of the valve body body catching unit of the present invention；
Fig. 7 is the structural representation of the valve seals assembling device of the present invention；
Fig. 8 is the diagrammatic cross-section of the valve seals ejecting unit of the present invention；
Fig. 9 is the enlarged diagram of the valve seals installation unit of the present invention；
Figure 10 is the structural representation of the valve body air inlet component assembling device of the present invention；
Figure 11 is the structural representation of the flap assembling device of the present invention；
Figure 12 is the structural representation of the valve body detection means of the present invention；
Figure 13 carries the structural representation of mobile device for the valve body of the present invention.
Shown in above legend：1st, valve body assembling pedestal；2nd, valve body body feed device；3rd, valve seals assembling device；
4th, valve body air inlet component assembling device；5th, air inlet component sealing ring assembling device；6th, flap assembling device；7th, valve body detection dress
Put；8th, valve body carries mobile device；10th, box pedestal；11st, work does platform；12nd, filter assemblies；13rd, rotating mechanism；14th, shrouding
Component；15th, display module is touched；21st, vibrating disk；22nd, vibrating disk pedestal；23rd, directly shake device；24th, fibre optical sensor；25th, valve body
Bulk transport track；26th, valve body body horizontal vertical mobile unit；27th, valve body body catching unit；28th, valve body body is ejected
Unit；29th, valve body body rotary unit；31st, valve seals vibration feeding unit；32nd, valve seals ejecting unit；33、
Valve seals horizontal vertical mobile unit；34th, valve seals extract unit；35th, valve seals installation unit；41st, valve
Body air inlet component feeding unit；42nd, valve body air inlet component detection unit；43rd, air inlet component horizontal vertical mobile unit；44th, enter
Gas part catching unit；61st, flap vibration feeding unit；62nd, flap ejecting unit；63rd, flap horizontal vertical mobile unit；
64th, flap catching unit；71st, valve body detection level vertical movement mechanism；72nd, valve body detection gripping rotary cylinder；73rd, valve body is examined
Survey gear slide rail；74th, valve body detection gear；75th, valve body detection fixture；81st, valve body horizontal vertical travel mechanism；82nd, valve body is pressed from both sides
Take mechanism；83rd, valve body conveying mechanism；84th, bad valve body collecting tank；131st, valve body frock clamp；261st, support is moved horizontally；
262nd, slide rail is moved horizontally；263rd, sliding block is moved horizontally；264th, horizontal moving cylinder；265th, vertically move slide rail,；266th, it is vertical
Mobile sliding block；267th, vertical moving cylinder；271st, valve body gripping cylinder；272nd, valve body opening-closing clamp；321st, valve seals top
Bar；322nd, lead；341st, valve seals loop bar；351st, sealing ring fixture folding cylinder；352nd, sealing ring fixture；831st, no
Good valve body blanking port；832nd, baffle plate；833rd, bad valve body blanking cylinder.
Embodiment
For the ease of understanding the present invention, below in conjunction with the accompanying drawings and specific embodiment, the present invention will be described in more detail.
The preferred embodiment of the present invention is given in accompanying drawing.But, the present invention can be realized in many different forms, not limited
In the embodiment described by this specification.On the contrary, the purpose for providing these embodiments makes to the disclosure
Understand more thorough comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or can also have element placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.Term used in this specification " fixation ", " being integrally formed ",
For illustrative purposes only, in figure, the similar unit of structure is to be used to identical label for "left", "right" and similar statement
Sign.
Unless otherwise defined, technology all used in this specification and scientific terminology are led with belonging to the technology of the present invention
The implication that the technical staff in domain is generally understood that is identical.Used term is to be in the description of the invention in this specification
The purpose of description specific embodiment, is not intended to the limitation present invention.
As shown in figure 1, one embodiment of the present of invention is：
A kind of automatic assembly equipment of car-valve valve body, the automatic assembly equipment of the car-valve valve body is assembled including valve body
Pedestal 1 and the valve body body feed device 2 being arranged on clockwise around valve body assembling pedestal, valve seals assembling device 3, valve
Body air inlet component assembling device 4, air inlet component sealing ring assembling device 5, flap assembling device 6, valve body detection means 7 and valve body
Carry mobile device 8；
The valve body assembling pedestal 1 is provided with box pedestal 10, and the box pedestal 10 is provided with blanking plate component 14, the box base
Frame 10 is provided with workbench 11, and the workbench 11 is provided with rotating mechanism 13, the rotating mechanism 13 and is uniformly provided with eight
Valve body frock clamp 131；
The valve body body feed device 2 includes being located at the valve body body feed mechanism in the left side of box pedestal 10 and is fixed on
Valve body body travel mechanism on the workbench 11；
The valve seals assembling device 3 is located at the left back of workbench 11, including valve seals feed mechanism and valve
Body sealing ring assemble mechanism；
The valve body air inlet component assembling device 4 includes being located at the valve body air inlet component feed mechanism of the rear side of box pedestal 10
Be fixed on the upper valve body air inlet component assemble mechanism of workbench 11；
The valve body air inlet component sealing ring assembling device 5 is located at the right back of workbench 11, including valve body air inlet component is close
Seal feed mechanism and valve body air inlet component sealing ring assemble mechanism；
The flap assembling device 6 is located at the right side of workbench 11, including flap feed mechanism and flap assemble mechanism.
The bottom corner of box pedestal 10 has been bolted before four corner wheel components, the box left side of pedestal 10
Face is above provided with filter assemblies 12, the right side of filter assemblies 12 provided with display module 15, the box pedestal 10 is touched
Provided with control cabinet, the rotating mechanism 13 includes rotating disk, Cam splitter, reductor and motor, and the rotating disk is located at institute
State on Cam splitter, the Cam splitter is bolted on the workbench 11, the motor, reductor
Be bolted on box pedestal 10, the lower section of the workbench 11, the motor passes through first with the reductor
Transmission chain is connected, and the reductor is connected with the Cam splitter by the second transmission chain；Pass through spiral shell on the rotating disk
Bolt is uniformly fixed with eight valve body frock clamps 131, eight valve body frock clamps and is equipped with valve body body mounting groove.
The valve body body feed mechanism includes valve body body vibration feeding unit and valve body body ejecting unit 28；It is described
Valve body body vibration feeding unit includes vibrating disk 21, vibrating disk pedestal 22, straight shake device 23, fibre optical sensor 24；The vibration
Disk pedestal 22 is located at the left side of valve body assembling pedestal 1, and the vibrating disk 21 is located on the vibrating disk pedestal 22, the vibration
The valve body bulk transport track 25 matched with valve body shapes is additionally provided with disk 21, the straight device 23 that shakes is located at the valve body body
The lower section of delivery track 25 middle part, the end of valve body bulk transport track 25 is fixed with the valve body body ejecting unit 28 to be connected
Connect；The valve body body ejecting unit 28 includes the valve body that valve body body ejects cylinder and is fixed on valve body body ejection cylinder
Body push rod；
The valve body body travel mechanism includes valve body body horizontal vertical mobile unit 26, two valve body body catching units 27
With valve body body rotary unit 29, the horizontal vertical mobile unit includes being fixed on workbench 11 moving horizontally support
261st, the level for moving horizontally slide rail 262, with moving horizontally slide rail 262 matching moved horizontally on support 261 is fixed on to move
Movable slider 263, the horizontal moving cylinder 264 moved horizontally on support 261 is fixed on, is fixed on and moves horizontally on sliding block 263
Vertically moving support, be fixed in vertically moving support vertically move slide rail 265, with vertically move what slide rail 265 matched
Vertically move sliding block 266 and the vertical moving cylinder 267 being fixed in vertically moving support；Two valve body body grippings are single
Member 27 is vertically moved on sliding block 266 described in being bolted on, and the valve body body catching unit 27 includes valve body and grips gas
Cylinder 271 and the valve body opening-closing clamp 272 on valve body gripping cylinder 271；The valve body body rotary unit 29 is wrapped
Include the valve body body rotary unit support being fixed on workbench 11, the valve body being fixed on valve body body rotary unit support rotation
On rotating motor, valve body rotation transmission chain, valve body swing pinion and valve body rolling clamp, the valve body body rotary unit 29 also
Provided with camera and light source.
The valve seals feed mechanism includes valve seals vibration feeding unit 31 and valve seals ejection is single
Member 32, the valve seals vibration feeding unit 31 is connected unanimously with the valve body body vibration feeding cellular construction, described
Sealing ring vibration feeding unit 31 is provided with the valve seals delivery track matched with the valve seal loop-shaped, described
Valve seals ejecting unit 32 is located at the valve seals delivery track end, the valve seals ejecting unit 32
The valve seals for eject cylinder including valve seals, being fixedly connected on ejection cylinder eject sleeve 321 and are located at valve body
Lead 322 in sealing ring ejection sleeve 321；
The valve seals assemble mechanism include valve seals horizontal vertical mobile unit 33, be fixed on sealing ring level hang down
Valve seals on translation moving cell extract unit 34 and valve seals installation unit 35；The valve seals level is hung down
Translation moving cell 33 is connected unanimously with the structure of valve body body horizontal vertical mobile unit 26, and the valve seals extract list
Member 34 includes valve seals loop bar 341 and its cylinder, and the valve seals installation unit 35 includes being fixed on workbench 11
On sealing ring mounting bracket, be fixed in the sealing ring mounting bracket sealing ring mounting bracket chute, with sealing ring pacify
Fill the sealing ring mounting bracket sliding block that bracket chute matches, the sealing ring folder being fixed on the sealing ring mounting bracket sliding block
Have folding cylinder 351, the sealing ring fixture 352 on the sealing ring fixture folding cylinder 351, the sealing ring is installed
Bracket slide is connected with the piston rod for the vertical moving cylinder 267 being fixed in sealing ring mounting bracket.
The valve body air inlet component feed mechanism includes valve body air inlet component feeding unit 41 and valve body air inlet component is detected
Unit 42, the valve body air inlet component feeding unit 41 is connected unanimously with the valve body body vibration feeding cellular construction, described
Valve body air inlet component feeding unit 41 is provided with the valve body air inlet component delivery track matched with the valve body air inlet component shape,
The valve body air inlet component detection unit 42 is located at the end of the valve body air inlet component delivery track；The valve body air inlet component
Assemble mechanism includes air inlet component horizontal vertical mobile unit 43 and air inlet component catching unit 44, and the air inlet component level is hung down
Translation moving cell 43 is connected unanimously with the structure of valve body body horizontal vertical mobile unit 26, the air inlet component catching unit
44 are connected unanimously with the structure of valve body body catching unit 27.
The valve body air inlet component sealing ring assembling device 5 is connected unanimously with the structure of valve seals assembling device 3.
The flap feed mechanism includes flap vibration feeding unit 61 and flap ejecting unit 62；The flap vibration is sent
Material unit 61 is connected unanimously with the valve body body vibration feeding cellular construction, and the valve vibration feeding unit is provided with and flap
The flap delivery track that shape matches, the flap ejecting unit 62 is located at conveying flap delivery track end, the flap
Ejecting unit 62 includes the flap angled slide block that flap ejects cylinder and is fixedly connected on flap ejection cylinder one end；
The flap assemble mechanism includes flap horizontal vertical mobile unit 63, flap catching unit 64 and flap compressing unit；
The flap horizontal vertical mobile unit 63 is consistent with the structure connection of valve body body horizontal vertical mobile unit 26, the valve
Valve catching unit 64 is fixed in the flap horizontal vertical mobile unit 63, and the flap catching unit 64 is gripped including flap
Cylinder and flap frock clamp, the shape of the flap frock clamp and flap match, and the flap frock clamp is installed again
On the flap gripping cylinder；The flap that the flap compressing unit includes being bolted on the workbench 11 is compressed
Support, the flap compression cylinder being fixed on flap compression support, the flap compression for being fixedly connected on flap compression cylinder one end
Push rod.
The valve body detection means 7 includes valve body detection level vertical movement mechanism 71, the valve being fixed on workbench 11
Gripping rotating mechanism, valve body detection sensor are surveyed in physical examination；The valve body detection level vertical movement mechanism 71 and the valve body sheet
The structure connection of body horizontal vertical travel mechanism is consistent, and the valve body detection gripping rotating mechanism includes valve body detection gripping rotary pneumatic
Cylinder 72, valve body detection gear 74 slide rail 73 and the slide rail that are fixedly connected with valve body detection gripping rotary cylinder 72 match
The valve body detection gear 74 and valve body detection fixture 75 of conjunction, the valve body detection fixture 75 are fixed on the valve body detection gripping gas
On cylinder.
The valve body carries valve body horizontal vertical travel mechanism 81, the valve that mobile device 8 includes being fixed on workbench 11
Body gripping body 82, valve body conveying mechanism 83 and bad valve body collecting mechanism；The valve body horizontal vertical travel mechanism 81 and institute
The structure connection of stating valve body body horizontal vertical travel mechanism is consistent, be fixed in the valve body horizontal vertical travel mechanism 81
The valve body gripping body 82 is connected unanimously with the valve body body gripping body structure, and the valve body conveying mechanism 83 includes solid
The support of valve body conveying mechanism 83 being scheduled on workbench 11 and the valve body delivery track being fixed on the support of valve body conveying mechanism 83,
The valve body delivery track is provided with below bad valve body blanking port, the bad valve body blanking port and is provided with bad valve body collecting tank
84, the bad valve body blanking port is provided with baffle plate 832, and the bottom surface of baffle plate 832 is connected with bad valve body blanking cylinder 833.
The automatic assembly equipment workflow of car-valve valve body：
A, each parts of car-valve valve body are put into corresponding vibrating disk；
B, valve body body are sent to the end of valve body bulk transport track 25 in the presence of valve body body vibration feeding unit；
C, valve body body are ejected by valve body body ejecting unit 28；
D, valve body body horizontal vertical mobile unit 26 grip valve body body with valve body body catching unit 27, are placed on valve body sheet
Rotated a certain angle on body rotary unit 29, then valve body body is moved on the rotating disk of rotating mechanism 13；
E, valve seals are moved to valve seals delivery track in the presence of valve seals vibration feeding unit 31
End；
F, in the case where valve seals ejecting unit 32 and valve seals extract the cooperation of unit 34 it is enclosed on sealing ring loop bar 341
On；
Valve seals are moved to above valve body body to be assembled by g, valve seals horizontal vertical mobile unit 33；
Valve seals are installed on valve body body by h, valve seals installation unit 35；
I, driven by rotary disc valve body body and valve seals assembly rotate to next station；
J, valve body air inlet component are assembled under the cooperation of valve body air inlet component feed mechanism and valve body air inlet component assemble mechanism
The bottom of valve body body；
On k, assembling valve body air inlet component sealing ring to valve body air inlet component；Its assembling mode is similar with valve seals assembling；
L, flap is assembled into above valve body body, its assembling mode is similar with the assembling of valve body air inlet component；
M, the car-valve valve bodies detection by the 7 pairs of completion assemblings of valve body detection means；
N, by carrying mobile device 8, defective products is fallen into bad valve body collecting tank 84, others pass through valve body conveying mechanism 83
It is transported away.
Beneficial effect relative to prior art is, using such scheme, and the present invention significantly reduces workman's assembling automobile
The labor intensity of valve, improves operating efficiency, enhances security, reliable and stable.
It should be noted that above-mentioned each technical characteristic continues to be mutually combined, the various embodiments not being enumerated above are formed,
It is accordingly to be regarded as the scope of description of the invention record；Also, for those of ordinary skills, it can add according to the above description
To improve or convert, and all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Claims (10)
1. a kind of automatic assembly equipment of car-valve valve body, it is characterised in that：The automatic assembling of the car-valve valve body is set
It is standby to assemble pedestal and valve body body feed device, the valve seals clockwise assembled installed in valve body around pedestal including valve body
Assembling device, valve body air inlet component assembling device, air inlet component sealing ring assembling device, flap assembling device, valve body detection dress
Put and carry mobile device with valve body；
The valve body assembling pedestal is provided with box pedestal, and the box pedestal is provided with blanking plate component, the box pedestal and set
There is workbench, the workbench is provided with rotating mechanism, the rotating mechanism and is uniformly provided with eight valve body frock clamps；
The valve body body feed device is provided with the valve body body feed mechanism being fixed on the left of the box pedestal and is fixed on
Valve body body travel mechanism on the workbench；
The valve seals assembling device is located at the workbench left back, including valve seals feed mechanism and valve body it is close
Seal assemble mechanism；
The valve body air inlet component assembling device include being located at valve body air inlet component feed mechanism on rear side of the box pedestal and
It is fixed on the valve body air inlet component assemble mechanism on the workbench；
The valve body air inlet component sealing ring assembling device is located at the workbench right back, including valve body air inlet component sealing ring
Feed mechanism and valve body air inlet component sealing ring assemble mechanism；
The flap assembling device is located on the workbench, including flap feed mechanism and flap assemble mechanism.
2. according to a kind of automatic assembly equipment of car-valve valve body of claim 1, it is characterised in that：The box pedestal bottom
Corner is provided with touch display module, the touch before being bolted on the left of four corner wheel components, the box pedestal
Display module is provided with starting switch, pause switch and shutdown switch；Filter assemblies, the case are provided with before the box pedestal
Control cabinet is provided with rear side of formula pedestal, the blanking plate component top is provided with tri coloured lantern, and the rotating mechanism includes rotating disk, cam and split
Device, reductor and motor, the rotating disk are located on the Cam splitter, and the Cam splitter is bolted on
On workbench, the motor, reductor are bolted on box pedestal, workbench lower section, the driving
Motor is connected with the reductor by the first transmission chain, and the reductor passes through the second conveyer chain with the Cam splitter
Bar is connected；Uniformly it is fixed with by bolt on the rotating disk on eight valve body frock clamps, eight valve body frock clamps
Provided with valve body body mounting groove.
3. according to a kind of automatic assembly equipment of car-valve valve body of claim 1, it is characterised in that：The valve body body feeding
Mechanism includes valve body body vibration feeding unit and valve body body ejecting unit；The valve body body vibration feeding unit includes shaking
Moving plate, vibrating disk pedestal, directly shake device, fibre optical sensor；The vibrating disk pedestal is located on the left of the valve body assembling pedestal, described
Vibrating disk is located on the vibrating disk pedestal, and the valve body bulk transport rail matched with valve body shapes is additionally provided with the vibrating disk
Road, the straight device that shakes is located at lower section in the middle part of the valve body bulk transport track, the valve body bulk transport track end with it is described
Valve body body ejecting unit is fixedly connected；The valve body body ejecting unit includes valve body body ejection cylinder and is fixed on valve body
Valve body body push rod on body ejection cylinder；
The valve body body travel mechanism includes valve body body horizontal vertical mobile unit, two valve body body catching units and valve
Body body rotary unit, the horizontal vertical mobile unit includes fixed moving horizontally support, being fixed on water on the table
On the dynamic support of translation move horizontally slide rail and horizontal moving cylinder, with move horizontally that slide rail matches move horizontally sliding block,
It is fixed on the vertically moving support moved horizontally on sliding block, is fixed on vertically moving slide rail and vertical move in vertically moving support
Take offence cylinder, with vertically move that slide rail matches vertically move sliding block；Two valve body body catching units are solid by bolt
Vertically moved described in being scheduled on sliding block, the valve body body catching unit includes valve body and grips cylinder and installed in valve body folder
Take the valve body opening-closing clamp on cylinder；It is single that the valve body body rotary unit includes fixed valve body body rotation on the table
First support, the valve body electric rotating machine being fixed on valve body body rotary unit support, valve body rotation transmission chain, valve body rotary teeth
Camera and light source are additionally provided with wheel and valve body rolling clamp, the valve body body rotary unit.
4. according to a kind of automatic assembly equipment of car-valve valve body of claim 1, it is characterised in that：The valve seals are sent
Expect that mechanism includes valve seals vibration feeding unit and valve seals ejecting unit, the valve seals vibration feeding list
Member includes valve seals vibrating disk pedestal, the valve seals vibrating disk being located on valve seals vibrating disk pedestal, is located at
Valve seals delivery track on the valve seals vibrating disk, the valve seals delivery track and the valve body are close
Seal shape matches；The valve seals ejecting unit is located at the valve seals delivery track end, including valve body
Sealing ring ejection support, the valve seals being fixed on the valve seals ejection support release cylinder, valve seals
Cylinder is ejected, the valve seals release cylinder and are fixedly connected with valve seals push rod, and the valve seals eject gas
Cylinder is fixedly connected with valve seals ejection sleeve, the valve seals ejection sleeve and is provided with lead；
The valve seals assemble mechanism includes valve seals horizontal vertical mobile unit, is fixed on sealing ring horizontal vertical
Valve seals in mobile unit extract unit and valve seals installation unit；The valve seals horizontal vertical movement
Unit is connected unanimously with the valve body body horizontal vertical mobile unit structure, and the valve seals, which extract unit, includes sealing
Snare bar and its cylinder, the valve seals installation unit include fixed sealing ring mounting bracket on the table, fixation
The sealing ring that sealing ring mounting bracket chute and sealing ring mounting bracket chute in the sealing ring mounting bracket match
Mounting bracket sliding block, the sealing ring fixture folding cylinder being fixed on the sealing ring mounting bracket sliding block, installed in described close
Sealing ring fixture on seal fixture folding cylinder, the sealing ring mounting bracket sliding block is with being fixed in sealing ring mounting bracket
Vertical moving cylinder piston rod be connected.
5. according to a kind of automatic assembly equipment of car-valve valve body of claim 1, it is characterised in that：The valve body air inlet component
Feed mechanism includes valve body air inlet component feeding unit and valve body air inlet component detection unit, the valve body air inlet component feeding list
First to be connected unanimously with the valve body body vibration feeding cellular construction, the valve body air inlet component feeding unit is provided with and the valve
The valve body air inlet component delivery track that body air inlet component shape matches, the valve body air inlet component detection unit is located at the valve
The end of body air inlet component delivery track；The valve body air inlet component assemble mechanism includes air inlet component horizontal vertical mobile unit
With air inlet component catching unit, the air inlet component horizontal vertical mobile unit and the valve body body horizontal vertical mobile unit
Structure connection is consistent, and the air inlet component catching unit is connected unanimously with the valve body body catching unit structure.
6. according to a kind of automatic assembly equipment of car-valve valve body of claim 1, it is characterised in that：The valve body air inlet component
Sealing ring assembling device is connected unanimously with the valve seals assembling device structure.
7. according to a kind of automatic assembly equipment of car-valve valve body of claim 1, it is characterised in that：The flap feed mechanism
Including flap vibration feeding unit and flap ejecting unit；The flap vibration feeding unit and the valve body body vibration feeding
Cellular construction connection is consistent, and the flap vibration feeding unit is provided with the flap delivery track matched with flap shape, described
Flap ejecting unit is located at conveying flap delivery track end, and the flap ejecting unit includes flap ejection cylinder and the company of fixation
It is connected on the flap angled slide block of flap ejection cylinder one end；
The flap assemble mechanism includes flap horizontal vertical mobile unit, flap catching unit and flap compressing unit；It is described
Flap horizontal vertical mobile unit is consistent with the valve body body horizontal vertical mobile unit structure connection, and the flap gripping is single
Member is fixed in the flap horizontal vertical mobile unit, and the flap catching unit includes flap and grips cylinder and flap frock
Fixture, the shape of the flap frock clamp and flap matches, and the flap frock clamp installs again the flap gripping gas
On cylinder；The flap that the flap compressing unit includes being bolted on the workbench compresses support, is fixed on flap
Compress the flap compression cylinder on support, be fixedly connected on the flap compression push rod of flap compression cylinder one end.
8. according to a kind of automatic assembly equipment of car-valve valve body of claim 1, it is characterised in that：The valve body detection means
Including fixed valve body detection level vertical movement mechanism, valve body detection gripping rotating mechanism, valve body detection biography on the table
Sensor；The valve body detection level vertical movement mechanism is connected unanimously with the valve body horizontal vertical travel mechanism structure, described
Valve body detection gripping rotating mechanism, which includes valve body detection, to be gripped rotary cylinder, fixes company with valve body detection gripping rotary cylinder
The valve body detection gear slide rail connect, the valve body detection gear and valve body detection fixture that are engaged with the slide rail, the valve body detection
Fixture is fixed on the valve body detection gripping cylinder.
9. according to a kind of automatic assembly equipment of car-valve valve body of claim 1, it is characterised in that：The valve body carries movement
Device includes fixed valve body horizontal vertical mobile unit on the table, valve body catching unit, valve body supply unit and bad
Valve body collector unit；The valve body horizontal vertical mobile unit is connected with the structure of the valve body body horizontal vertical mobile unit
Unanimously, the valve body catching unit and the valve body body catching unit in the valve body horizontal vertical mobile unit are fixed on
Structure connection is consistent, and the valve body supply unit includes fixed valve body supply unit support on the table and is fixed on valve body
Valve body delivery track on supply unit support, the valve body delivery track is provided with bad valve body blanking port, the bad valve body
Bad valve body collecting tank is provided with below blanking port, the bad valve body blanking port is provided with baffle plate, and the baffle plate bottom surface is connected with not
Good valve body blanking cylinder.
10. a kind of automated process of car-valve valve body：Characterized in that, the automatic assembly equipment workflow of car-valve valve body
Journey：
A, each parts of car-valve valve body are put into corresponding vibrating disk；
B, valve body body are sent to the end of valve body bulk transport track in the presence of valve body body vibration feeding unit；
C, valve body body are ejected by valve body body ejecting unit；
D, valve body body horizontal vertical mobile unit grip valve body body with valve body body catching unit, are placed on the rotation of valve body body
Turn to rotate a certain angle on unit, then valve body body is moved on the rotating disk of rotating mechanism；
E, valve seals are moved to the end of valve seals delivery track in the presence of valve seals vibration feeding unit
End；
F, it is enclosed on sealing ring loop bar in the case where valve seals ejecting unit and valve seals extract the cooperation of unit；
Valve seals are moved to above valve body body to be assembled by g, valve seals horizontal vertical mobile unit；
Valve seals are installed on valve body body by h, valve seals installation unit；
I, driven by rotary disc valve body body and valve seals assembly rotate to next station；
J, valve body air inlet component are assembled under the cooperation of valve body air inlet component feed mechanism and valve body air inlet component assemble mechanism
The bottom of valve body body；
On k, assembling valve body air inlet component sealing ring to valve body air inlet component；Its assembling mode is similar with valve seals assembling；
L, flap is assembled into above valve body body, its assembling mode is similar with the assembling of valve body air inlet component；
M, the car-valve valve body detection by valve body detection means to completing to assemble；
N, by carrying mobile device, defective products is fallen into bad valve body collecting tank, others conveyed by valve body conveying mechanism
Walk.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710464851.5A CN107081598B (en) | 2017-06-19 | 2017-06-19 | A kind of automatic assembly equipment and its assemble method of car-valve valve body |
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|---|---|---|---|
| CN201710464851.5A CN107081598B (en) | 2017-06-19 | 2017-06-19 | A kind of automatic assembly equipment and its assemble method of car-valve valve body |
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| CN107649876A (en) * | 2017-10-18 | 2018-02-02 | 南阳淅减汽车减振器有限公司 | Vehicle shock absorber restores valve assembly automatic packer |
| CN109746330A (en) * | 2019-01-24 | 2019-05-14 | 深圳市博司通科技有限公司 | The automation equipment of riveted lubrication oil filtration net |
| CN111231045A (en) * | 2020-03-02 | 2020-06-05 | 新乡创想自动化科技有限公司 | Full-automatic assembling equipment for wooden clothes hanger |
| CN113829020A (en) * | 2021-10-12 | 2021-12-24 | 嘉兴达鼎自动化科技有限公司 | Valve rod sealing ring mounting mechanism |
| CN113843609A (en) * | 2021-10-27 | 2021-12-28 | 丽水意德阀门有限公司 | Automatic processing equipment of high temperature high pressure high performance valve |
| CN115371914A (en) * | 2022-10-26 | 2022-11-22 | 济宁落陵春辉机械制造有限公司 | Valve rod tightening air tightness experimental device |
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| CN115371914B (en) * | 2022-10-26 | 2023-01-24 | 济宁落陵春辉机械制造有限公司 | Valve rod tightening air tightness experimental device |
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| CN107081598B (en) | 2018-06-01 |
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Effective date of registration: 20180731 Address after: 518000 Guangdong province Shenzhen District Longgang District Bantian Street cloth road long Rong building A-6C Co-patentee after: Zhang Zhuoying Patentee after: Lan Siteng Science and Technology Ltd. of Shenzhen Co-patentee after: Ran Jiani Address before: 518000 Guangdong province Shenzhen District Longgang District Bantian Street cloth road long Rong building A-6C Patentee before: Lan Siteng Science and Technology Ltd. of Shenzhen |
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Effective date of registration: 20190816 Address after: 518000 Guangdong City, Longgang District, Bantian street, road, Wing Hing Building, A-6C Patentee after: Lan Siteng Science and Technology Ltd. of Shenzhen Address before: 518000 Guangdong City, Longgang District, Bantian street, road, Wing Hing Building, A-6C Co-patentee before: Zhang Zhuoying Patentee before: Lan Siteng Science and Technology Ltd. of Shenzhen Co-patentee before: Ran Jiani |
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Effective date of registration: 20201223 Address after: No.86 Chang'an North Street, Jishi Town, Jingjiang City, Taizhou City, Jiangsu Province Patentee after: JINGJIANG HAOXIN ELECTRICAL MACHINERY FITTING Co.,Ltd. Address before: 518000 Guangdong province Shenzhen District Longgang District Bantian Street cloth road long Rong building A-6C Patentee before: SHENZHEN LANSITENG SCIENCE & TECHNOLOGY Co.,Ltd. |
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