CN107081598B - A kind of automatic assembly equipment and its assemble method of car-valve valve body - Google Patents
A kind of automatic assembly equipment and its assemble method of car-valve valve body Download PDFInfo
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- CN107081598B CN107081598B CN201710464851.5A CN201710464851A CN107081598B CN 107081598 B CN107081598 B CN 107081598B CN 201710464851 A CN201710464851 A CN 201710464851A CN 107081598 B CN107081598 B CN 107081598B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Mechanically-Actuated Valves (AREA)
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Abstract
The present invention a kind of automatic assembly equipment and its assemble method of car-valve valve body assemble pedestal including valve body and valve body body feed device, valve seals assembling device, valve body air inlet component assembling device, air inlet component sealing ring assembling device, flap assembling device, valve body detection device and the valve body around valve body assembling pedestal carry mobile device clockwise；It is that using the above program, the present invention significantly reduces the labor intensity that worker assembles car-valve valve body, improves work efficiency, enhances security, reliable and stable compared with the advantageous effect of the prior art.
Description
Technical field
The present invention relates to automatic field more particularly to a kind of automatic assembly equipments and its group of car-valve valve body
Dress method.
Background technology
The assembling of car-valve valve body is carried out by hand, it is necessary to assemble valve seals, valve body intake section successively
Part, flap etc., since the action of assembling is more, manually operation be easy to cause fatigue repeatedly, so that installation error, and operate the used time
Longer, work efficiency is low.Therefore, the prior art is defective, it is necessary to improve.
The content of the invention
The present invention provides a kind of automatic assembly equipment of car-valve valve body, the above problem of solution.
To solve the above problems, technical solution provided by the invention is as follows：
A kind of automatic assembly equipment of car-valve valve body, the automatic assembly equipment of the car-valve valve body include valve body
Assemble pedestal and clockwise mounted on valve body assemble pedestal around valve body body feed device, valve seals assembling device,
Valve body air inlet component assembling device, air inlet component sealing ring assembling device, flap assembling device, valve body detection device and valve body are removed
Transport mobile device；
The valve body assembling pedestal is equipped with box pedestal, and the box pedestal is equipped with blanking plate component, the box pedestal
Workbench is equipped with, the workbench is equipped with rotating mechanism, eight valve body frock clamps are uniformly provided on the rotating mechanism；
The valve body body feed device is equipped with the valve body body feed mechanism being fixed on the left of the box pedestal and admittedly
The valve body body moving mechanism being scheduled on the workbench；
The valve seals assembling device is located at the workbench left back, including valve seals feed mechanism and valve
Body sealing ring assemble mechanism；
The valve body air inlet component assembling device includes being located at the valve body air inlet component feeder on rear side of the box pedestal
Structure and the valve body air inlet component assemble mechanism being fixed on the workbench；
The valve body air inlet component sealing ring assembling device is located at the workbench right back, close including valve body air inlet component
Seal feed mechanism and valve body air inlet component sealing ring assemble mechanism；
The flap assembling device is located on the workbench, including flap feed mechanism and flap assemble mechanism.
Preferred technical solution, the box pedestal bottom four corners are bolted there are four corner wheel component, the case
Front is equipped with touches display module on the left of formula pedestal, and the touches display module is opened equipped with starting switch, pause switch and stopping
It closes；Filter assemblies are equipped with before the box pedestal, control cabinet, the blanking plate component top are equipped on rear side of the box pedestal
Equipped with tri coloured lantern, the rotating mechanism includes turntable, Cam splitter, speed reducer and driving motor, and the turntable is located at described
On Cam splitter, the Cam splitter is bolted on workbench, and the driving motor, speed reducer pass through bolt
It being fixed on box pedestal, below the workbench, the driving motor is connected with the speed reducer by the first transmission chain,
The speed reducer is connected with the Cam splitter by the second transmission chain；On the turntable eight are uniformly fixed with by bolt
A valve body frock clamp is equipped with valve body body mounting groove on eight valve body frock clamps.
Preferred technical solution, the valve body body feed mechanism include valve body body vibration feeding unit and valve body body
Ejecting unit；The valve body body vibration feeding unit includes vibrating disk, vibrating disk pedestal, directly shake device, fibre optical sensor；It is described
Vibrating disk pedestal is located on the left of the valve body assembling pedestal, and the vibrating disk is located on the vibrating disk pedestal, the vibrating disk
On be additionally provided with the valve body bulk transport track to match with valve body shapes, the straight device that shakes is located at the valve body bulk transport track
Below middle part, the valve body bulk transport track end is fixedly connected with the valve body body ejecting unit；The valve body body
The valve body body mandril that ejecting unit includes valve body body ejection cylinder and is fixed on valve body body ejection cylinder；
The valve body body moving mechanism includes valve body body horizontal vertical mobile unit, two valve body body catching units
With valve body body rotary unit, the horizontal vertical mobile unit include it is fixed on the table move horizontally stent, fixation
Moving horizontally slide and horizontal moving cylinder, moving horizontally cunning with move horizontally that slide matches on stent is moved horizontally
Block, be fixed on the vertically moving support moved horizontally on sliding block, be fixed in vertically moving support vertically move slide and hang down
Straight mobile cylinder vertically moves sliding block with vertically move that slide matches；Two valve body body catching units pass through spiral shell
Bolt is vertically moved described in being fixed on sliding block, and the valve body body catching unit includes valve body gripping cylinder and mounted on the valve
Valve body opening-closing clamp on body gripping cylinder；The valve body body rotary unit includes fixed valve body body rotation on the table
Turn unit rack, the valve body electric rotating machine being fixed on valve body body rotary unit stent, valve body rotation transmission chain, valve body rotation
Rotating disk and valve body rolling clamp are additionally provided with camera and light source on the valve body body rotary unit.
Preferred technical solution, the valve seals feed mechanism include valve seals vibration feeding unit and valve body
Sealing ring ejecting unit, the valve seals vibration feeding unit includes valve seals vibrating disk pedestal, to be located at valve body close
Valve seals vibrating disk on seal vibrating disk pedestal, the valve seals being located on valve seals vibrating disk conveying
Track, the valve seals delivery track match with the valve seal loop-shaped；The valve seals ejecting unit
The valve seals delivery track end is located at, including valve seals ejection stent, is fixed on the valve seals top
The valve seals gone out on stent release cylinder, valve seals ejection cylinder, and the valve seals, which are released cylinder and fixed, to be connected
Valve seals push rod is connected to, the valve seals ejection cylinder is fixedly connected with valve seals ejection sleeve, the valve
Lead is equipped in body sealing ring ejection sleeve；
The valve seals assemble mechanism includes valve seals horizontal vertical mobile unit, is fixed on sealing ring level
Valve seals in vertical moving unit extract unit and valve seals installation unit；The valve seals horizontal vertical
Mobile unit is connected unanimously with the valve body body horizontal vertical mobile unit structure, and the valve seals, which extract unit, to be included
Sealing ring loop bar and its cylinder, the valve seals installation unit include fixed sealing ring mounting bracket on the table,
The sealing ring mounting bracket sliding slot that is fixed in the sealing ring mounting bracket, match with sealing ring mounting bracket sliding slot it is close
Seal mounting bracket sliding block, the sealing ring fixture folding cylinder being fixed on the sealing ring mounting bracket sliding block, mounted on institute
The sealing ring fixture on sealing ring fixture folding cylinder is stated, the sealing ring mounting bracket sliding block is with being fixed on sealing ring installation branch
The piston rod of vertical moving cylinder on frame is connected.
Preferred technical solution, the valve body air inlet component feed mechanism include valve body air inlet component feeding unit and valve body
Air inlet component detection unit, the valve body air inlet component feeding unit are connected one with the valve body body vibration feeding cellular construction
It causes, the valve body air inlet component feeding unit is equipped with the valve body air inlet component to match with the valve body air inlet component shape and conveys
Track, the valve body air inlet component detection unit are located at the end of the valve body air inlet component delivery track；The valve body air inlet
Component assemble mechanism includes air inlet component horizontal vertical mobile unit and air inlet component catching unit, and the air inlet component is horizontal to hang down
Translation moving cell is connected unanimously with the valve body body horizontal vertical mobile unit structure, the air inlet component catching unit and institute
It is consistent to state the connection of valve body body catching unit structure.
Preferred technical solution, the valve body air inlet component sealing ring assembling device and the valve seals assembling device
Structure connection is consistent.
Preferred technical solution, the flap feed mechanism include flap vibration feeding unit and flap ejecting unit；Institute
It states flap vibration feeding unit to be connected unanimously with the valve body body vibration feeding cellular construction, the flap vibration feeding unit
Equipped with the flap delivery track to match with flap shape, the flap ejecting unit is located at conveying flap delivery track end,
The flap ejecting unit includes flap ejection cylinder and is fixedly connected on the flap angled slide block of flap ejection cylinder one end；
The flap assemble mechanism includes flap horizontal vertical mobile unit, flap catching unit and flap compressing unit；
The flap horizontal vertical mobile unit connects unanimously with the valve body body horizontal vertical mobile unit structure, the flap folder
Unit is taken to be fixed in the flap horizontal vertical mobile unit, the flap catching unit includes flap gripping cylinder and flap
The shape of frock clamp, the flap frock clamp and flap matches, and the flap presss from both sides again for the flap frock clamp installation
It takes on cylinder；The flap compressing unit includes the flap being bolted on the workbench and compresses stent, is fixed on
Flap compress stent on flap compression cylinder, be fixedly connected on flap compression cylinder one end flap compress mandril.
Preferred technical solution, the valve body detection device include fixed valve body detection level on the table and vertically move
Motivation structure, valve body detection gripping rotating mechanism, valve body detection sensor；The valve body detection level vertical movement mechanism with it is described
The structure connection of valve body horizontal vertical moving mechanism is consistent, and the valve body detection gripping rotating mechanism includes valve body detection gripping rotation
Cylinder detects valve body detection gear slide and the matched valve of the slide that gripping rotary cylinder is fixedly connected with the valve body
Gear and valve body detection fixture are surveyed in physical examination, and the valve body detection fixture is fixed on the valve body detection gripping cylinder.
Preferred technical solution, the valve body, which carries mobile device, includes fixed valve body horizontal vertical shifting on the table
Moving cell, valve body catching unit, valve body supply unit and bad valve body collector unit；The valve body horizontal vertical mobile unit with
The structure connection of the valve body body horizontal vertical mobile unit is consistent, is fixed in the valve body horizontal vertical mobile unit
The valve body catching unit is connected unanimously with the valve body body catching unit structure, and the valve body supply unit includes being fixed on
Valve body supply unit stent on workbench and the valve body delivery track being fixed on valve body supply unit stent, the valve body are defeated
Track is sent to be equipped with bad valve body blanking port, bad valve body collecting tank, the bad valve are equipped with below the bad valve body blanking port
Body blanking port is equipped with baffle, and the baffle bottom surface is connected with bad valve body blanking cylinder.
A kind of automated process of car-valve valve body：
The automatic assembly equipment workflow of car-valve valve body：
A, each parts of car-valve valve body are put into corresponding vibrating disk；
B, valve body body is sent to the end of valve body bulk transport track under the action of valve body body vibration feeding unit；
C, valve body body is ejected by valve body body ejecting unit；
D, valve body body horizontal vertical mobile unit grips valve body body with valve body body catching unit, is placed on valve body sheet
It rotates a certain angle on body rotary unit, then valve body body is moved on the turntable of rotating mechanism；
E, valve seals are moved to valve seals delivery track under the action of valve seals vibration feeding unit
End；
F, it is sleeved in the case where valve seals ejecting unit and valve seals extract the cooperation of unit on sealing ring loop bar；
G, valve seals are moved to above valve body body to be assembled by valve seals horizontal vertical mobile unit；
H, valve seals are installed on valve body body by valve seals installation unit；
I, the assembly of driven by rotary disc valve body body and valve seals rotates to next station；
J, valve body air inlet component is in the cooperation the following group of valve body air inlet component feed mechanism and valve body air inlet component assemble mechanism
It is attached to the bottom of valve body body；
K, valve body air inlet component sealing ring is assembled to valve body air inlet component；Its assembling mode assembles class with valve seals
Seemingly；
L, flap is assembled into above valve body body, assembling mode is similar with the assembling of valve body air inlet component；
M, the car-valve valve body for completing assembling is detected by valve body detection device；
N, by carrying mobile device, defective products is fallen into bad valve body collecting tank, and others pass through valve body conveying mechanism
It is transported away.
It is that using the above program, the present invention significantly reduces worker and assembles automobile compared with the advantageous effect of the prior art
The labor intensity of valve, improves work efficiency, and enhances security, reliable and stable.
Description of the drawings
Illustrate embodiment or technical solution of the prior art in order to clearer, it below will be to embodiment or the prior art
The required attached drawing used is briefly described in description, it is clear that, the accompanying drawings in the following description is only some realities invented
Example is applied, it for those of ordinary skill in the art, without creative efforts, can also be according to these attached drawings
Obtain other attached drawings.
Fig. 1 is a kind of automatic assembly equipment schematic diagram of car-valve valve body of the present invention；
Fig. 2 is the structure diagram after present invention removal blanking plate component；
Fig. 3 is that the valve body after present invention removal blanking plate component assembles base construction schematic diagram；
Fig. 4 is the structure diagram of the valve body body feed device of the present invention；
Fig. 5 is the structure diagram of the horizontal vertical mobile unit of the present invention；
Fig. 6 is the structure diagram of the valve body body catching unit of the present invention；
Fig. 7 is the structure diagram of the valve seals assembling device of the present invention；
Fig. 8 is the diagrammatic cross-section of the valve seals ejecting unit of the present invention；
Fig. 9 is the enlarged diagram of the valve seals installation unit of the present invention；
Figure 10 is the structure diagram of the valve body air inlet component assembling device of the present invention；
Figure 11 is the structure diagram of the flap assembling device of the present invention；
Figure 12 is the structure diagram of the valve body detection device of the present invention；
Figure 13 is that the valve body of the present invention carries the structure diagram of mobile device.
Shown in more than legend：1st, valve body assembling pedestal；2nd, valve body body feed device；3rd, valve seals assembling device；
4th, valve body air inlet component assembling device；5th, air inlet component sealing ring assembling device；6th, flap assembling device；7th, valve body detection dress
It puts；8th, valve body carries mobile device；10th, box pedestal；11st, work does platform；12nd, filter assemblies；13rd, rotating mechanism；14th, sealing plate
Component；15th, touches display module；21st, vibrating disk；22nd, vibrating disk pedestal；23rd, directly shake device；24th, fibre optical sensor；25th, valve body
Bulk transport track；26th, valve body body horizontal vertical mobile unit；27th, valve body body catching unit；28th, valve body body ejects
Unit；29th, valve body body rotary unit；31st, valve seals vibration feeding unit；32nd, valve seals ejecting unit；33、
Valve seals horizontal vertical mobile unit；34th, valve seals extract unit；35th, valve seals installation unit；41st, valve
Body air inlet component feeding unit；42nd, valve body air inlet component detection unit；43rd, air inlet component horizontal vertical mobile unit；44th, into
Gas component catching unit；61st, flap vibration feeding unit；62nd, flap ejecting unit；63rd, flap horizontal vertical mobile unit；
64th, flap catching unit；71st, valve body detection level vertical movement mechanism；72nd, valve body detection gripping rotary cylinder；73rd, valve body is examined
Survey gear slide；74th, valve body detection gear；75th, valve body detection fixture；81st, valve body horizontal vertical moving mechanism；82nd, valve body presss from both sides
Take mechanism；83rd, valve body conveying mechanism；84th, bad valve body collecting tank；131st, valve body frock clamp；261st, stent is moved horizontally；
262nd, slide is moved horizontally；263rd, sliding block is moved horizontally；264th, horizontal moving cylinder；265th, vertically move slide,；266th, it is vertical
Mobile sliding block；267th, vertical moving cylinder；271st, valve body gripping cylinder；272nd, valve body opening-closing clamp；321st, valve seals top
Bar；322nd, lead；341st, valve seals loop bar；351st, sealing ring fixture folding cylinder；352nd, sealing ring fixture；831st, no
Good valve body blanking port；832nd, baffle；833rd, bad valve body blanking cylinder.
Specific embodiment
For the ease of understanding the present invention, in the following with reference to the drawings and specific embodiments, the present invention will be described in more detail.
The preferred embodiment of the present invention is given in attached drawing.But the present invention can realize in many different forms, and it is unlimited
In this specification described embodiment.On the contrary, the purpose for providing these embodiments makes to the disclosure
Understand more thorough and comprehensive.
It should be noted that when element is referred to as " being fixed on " another element, it can be directly on another element
Or there may also be elements placed in the middle.When an element is considered as " connection " another element, it can be directly connected to
To another element or it may be simultaneously present centering elements.Term used in this specification " fixation ", " integrated molding ",
For illustrative purposes only, the similar unit of structure is to identical label in the figure for "left", "right" and similar statement
Mark.
Unless otherwise defined, technical and scientific term all used in this specification is led with belonging to the technology of the present invention
The normally understood meaning of technical staff in domain is identical.Used term is simply in the description of the invention in this specification
The purpose of description specific embodiment is not intended to the limitation present invention.
As shown in Figure 1, one embodiment of the present of invention is：
A kind of automatic assembly equipment of car-valve valve body, the automatic assembly equipment of the car-valve valve body include valve body
Assemble pedestal 1 and clockwise the valve body body feed device 2 around valve body assembling pedestal, valve seals assembling device
3rd, valve body air inlet component assembling device 4, air inlet component sealing ring assembling device 5, flap assembling device 6,7 and of valve body detection device
Valve body carries mobile device 8；
The valve body assembling pedestal 1 is equipped with box pedestal 10, and the box pedestal 10 is equipped with blanking plate component 14, the case
Formula pedestal 10 is equipped with workbench 11, and the workbench 11 is equipped with rotating mechanism 13, is uniformly provided on the rotating mechanism 13
Eight valve body frock clamps 131；
The valve body body feed device 2 includes being located at the valve body body feed mechanism in 10 left side of box pedestal and consolidate
The valve body body moving mechanism being scheduled on the workbench 11；
The valve seals assembling device 3 is located at 11 left back of workbench, including valve seals feed mechanism
With valve seals assemble mechanism；
The valve body air inlet component assembling device 4 includes being located at the valve body air inlet component feeding of 10 rear side of box pedestal
Mechanism and it is fixed on the 11 upper valve body air inlet component assemble mechanism of workbench；
The valve body air inlet component sealing ring assembling device 5 is located at 11 right back of workbench, including valve body intake section
Part sealing ring feed mechanism and valve body air inlet component sealing ring assemble mechanism；
The flap assembling device 6 is located at 11 right side of workbench, including flap feed mechanism and flap assemble mechanism.
10 bottom four corners of box pedestal are bolted there are four corner wheel component, before box 10 left side of pedestal
Face is equipped with touches display module 15, and box 10 front of pedestal is equipped with filter assemblies 12,12 right side of filter assemblies
Equipped with control cabinet, the rotating mechanism 13 includes turntable, Cam splitter, speed reducer and driving motor, and the turntable is located at institute
It states on Cam splitter, the Cam splitter is bolted on the workbench 11, the driving motor, speed reducer
It is bolted on box pedestal 10,11 lower section of the workbench, the driving motor passes through first with the speed reducer
Transmission chain connects, and the speed reducer is connected with the Cam splitter by the second transmission chain；Pass through spiral shell on the turntable
Bolt is uniformly fixed with eight valve body frock clamps 131, and valve body body mounting groove is equipped on eight valve body frock clamps.
The valve body body feed mechanism includes valve body body vibration feeding unit and valve body body ejecting unit 28；It is described
Valve body body vibration feeding unit includes vibrating disk 21, vibrating disk pedestal 22, straight shake device 23, fibre optical sensor 24；The vibration
Disk pedestal 22 is located at 1 left side of valve body assembling pedestal, and the vibrating disk 21 is located on the vibrating disk pedestal 22, the vibration
The valve body bulk transport track 25 to match with valve body shapes is additionally provided on disk 21, the straight device 23 that shakes is located at the valve body body
25 lower section middle part of delivery track, 25 end of valve body bulk transport track is fixed with the valve body body ejecting unit 28 to be connected
It connects；The valve body that the valve body body ejecting unit 28 includes valve body body ejection cylinder and is fixed on valve body body ejection cylinder
Body mandril；
It is single that the valve body body moving mechanism includes 26, the two valve body body grippings of valve body body horizontal vertical mobile unit
Member 27 and valve body body rotary unit 29, the horizontal vertical mobile unit include being fixed on workbench 11 moving horizontally branch
Frame 261, be fixed on move horizontally on stent 261 move horizontally slide 262, with move horizontally the level that slide 262 matches
Mobile sliding block 263 is fixed on the horizontal moving cylinder 264 moved horizontally on stent 261, is fixed on and moves horizontally on sliding block 263
Vertically moving support, be fixed on vertically moving slide 265, matching with vertically moving slide 265 in vertically moving support
Vertically move sliding block 266 and the vertical moving cylinder 267 being fixed in vertically moving support；Two valve body body grippings
Unit 27 is vertically moved described in being bolted on sliding block 266, and the valve body body catching unit 27 includes valve body and grips
Cylinder 271 and the valve body opening-closing clamp 272 on valve body gripping cylinder 271；The valve body body rotary unit 29
Including the valve body body rotary unit stent being fixed on workbench 11, the valve body being fixed on valve body body rotary unit stent
Electric rotating machine, valve body rotate transmission chain, valve body rotates gear and valve body rolling clamp, on the valve body body rotary unit 29
It is additionally provided with camera and light source.
The valve seals feed mechanism includes valve seals vibration feeding unit 31 and valve seals ejection is single
Member 32, the valve seals vibration feeding unit 31 is connected unanimously with the valve body body vibration feeding cellular construction, described
Sealing ring vibration feeding unit 31 is equipped with the valve seals delivery track to match with the valve seal loop-shaped, described
Valve seals ejecting unit 32 is located at the valve seals delivery track end, the valve seals ejecting unit 32
Including valve seals ejection cylinder, the valve seals ejection sleeve 321 being fixedly connected on ejection cylinder and it is located at valve body
Lead 322 in sealing ring ejection sleeve 321；
The valve seals assemble mechanism includes valve seals horizontal vertical mobile unit 33, is fixed on sealing ring water
Valve seals in flat vertical moving unit extract unit 34 and valve seals installation unit 35；The valve seals water
Flat vertical moving unit 33 is connected unanimously with 26 structure of valve body body horizontal vertical mobile unit, the valve seal snare
Unit 34 is taken to include valve seals loop bar 341 and its cylinder, the valve seals installation unit 35 includes being fixed on work
Sealing ring mounting bracket on platform 11, the sealing ring mounting bracket sliding slot being fixed in the sealing ring mounting bracket, with sealing
Enclose the sealing ring mounting bracket sliding block that mounting bracket sliding slot matches, the sealing being fixed on the sealing ring mounting bracket sliding block
Enclose fixture folding cylinder 351, the sealing ring fixture 352 on the sealing ring fixture folding cylinder 351, the sealing ring
Mounting bracket sliding block is connected with the piston rod for the vertical moving cylinder 267 being fixed in sealing ring mounting bracket.
The valve body air inlet component feed mechanism includes valve body air inlet component feeding unit 41 and valve body air inlet component detects
Unit 42, the valve body air inlet component feeding unit 41 is connected unanimously with the valve body body vibration feeding cellular construction, described
Valve body air inlet component feeding unit 41 is equipped with the valve body air inlet component delivery track to match with the valve body air inlet component shape,
The valve body air inlet component detection unit 42 is located at the end of the valve body air inlet component delivery track；The valve body air inlet component
Assemble mechanism includes air inlet component horizontal vertical mobile unit 43 and air inlet component catching unit 44, and the air inlet component is horizontal to hang down
Translation moving cell 43 is connected unanimously with 26 structure of valve body body horizontal vertical mobile unit, the air inlet component catching unit
44 are connected unanimously with 27 structure of valve body body catching unit.
The valve body air inlet component sealing ring assembling device 5 is connected unanimously with 3 structure of valve seals assembling device.
The flap feed mechanism includes flap vibration feeding unit 61 and flap ejecting unit 62；The flap vibration is sent
Material unit 61 is connected unanimously with the valve body body vibration feeding cellular construction, and the valve vibration feeding unit is equipped with and flap
The flap delivery track that shape matches, the flap ejecting unit 62 are located at conveying flap delivery track end, the flap
Ejecting unit 62 includes flap ejection cylinder and is fixedly connected on the flap angled slide block of flap ejection cylinder one end；
The flap assemble mechanism includes flap horizontal vertical mobile unit 63, flap catching unit 64 and flap and compresses list
Member；The flap horizontal vertical mobile unit 63 connects unanimously with 26 structure of valve body body horizontal vertical mobile unit, institute
It states flap catching unit 64 to be fixed in the flap horizontal vertical mobile unit 63, the flap catching unit 64 includes flap
The shape of gripping cylinder and flap frock clamp, the flap frock clamp and flap matches, the flap frock clamp peace
Dress is again on the flap gripping cylinder；The flap compressing unit includes the flap being bolted on the workbench 11
Compress stent, the flap compression cylinder being fixed on flap compression stent, the flap for being fixedly connected on flap compression cylinder one end
Compress mandril.
The valve body detection device 7 includes the valve body detection level vertical movement mechanism 71 being fixed on workbench 11, valve
Gripping rotating mechanism, valve body detection sensor are surveyed in physical examination；The valve body detection level vertical movement mechanism 71 and the valve body sheet
The structure connection of body horizontal vertical moving mechanism is consistent, and the valve body detection gripping rotating mechanism includes valve body detection gripping rotary pneumatic
Cylinder 72 detects 74 slide 73 of valve body detection gear and slide matching that gripping rotary cylinder 72 is fixedly connected with the valve body
The valve body detection gear 74 of conjunction and valve body detection fixture 75, the valve body detection fixture 75 are fixed on the valve body detection gripping gas
On cylinder.
The valve body, which carries mobile device 8, includes the valve body horizontal vertical moving mechanism 81 being fixed on workbench 11, valve
Body gripping body 82, valve body conveying mechanism 83 and bad valve body collecting mechanism；The valve body horizontal vertical moving mechanism 81 and institute
The structure connection of stating valve body body horizontal vertical moving mechanism is consistent, is fixed in the valve body horizontal vertical moving mechanism 81
The valve body gripping body 82 is connected unanimously with the valve body body gripping body structure, and the valve body conveying mechanism 83 includes solid
83 stent of valve body conveying mechanism being scheduled on workbench 11 and the valve body delivery track being fixed on 83 stent of valve body conveying mechanism,
The valve body delivery track is equipped with bad valve body blanking port, and bad valve body collecting tank is equipped with below the bad valve body blanking port
84, the bad valve body blanking port is equipped with baffle 832, and 832 bottom surface of baffle is connected with bad valve body blanking cylinder 833.
The automatic assembly equipment workflow of car-valve valve body：
A, each parts of car-valve valve body are put into corresponding vibrating disk；
B, valve body body is sent to the end of valve body bulk transport track 25 under the action of valve body body vibration feeding unit；
C, valve body body is ejected by valve body body ejecting unit 28；
D, valve body body horizontal vertical mobile unit 26 grips valve body body with valve body body catching unit 27, is placed on valve
It rotates a certain angle on body body rotary unit 29, then valve body body is moved on the turntable of rotating mechanism 13；
E, valve seals are moved to valve seals conveyor track under the action of valve seals vibration feeding unit 31
The end in road；
F, it is sleeved on sealing ring loop bar in the case where valve seals ejecting unit 32 and valve seals extract the cooperation of unit 34
On 341；
G, valve seals are moved to above valve body body to be assembled by valve seals horizontal vertical mobile unit 33；
H, valve seals are installed on valve body body by valve seals installation unit 35；
I, the assembly of driven by rotary disc valve body body and valve seals rotates to next station；
J, valve body air inlet component is in the cooperation the following group of valve body air inlet component feed mechanism and valve body air inlet component assemble mechanism
It is attached to the bottom of valve body body；
K, valve body air inlet component sealing ring is assembled to valve body air inlet component；Its assembling mode assembles class with valve seals
Seemingly；
L, flap is assembled into above valve body body, assembling mode is similar with the assembling of valve body air inlet component；
M, the car-valve valve body for completing assembling is detected by valve body detection device 7；
N, by carrying mobile device 8, defective products is fallen into bad valve body collecting tank 84, and others pass through valve body conveyer
Structure 83 is transported away.
It is that using the above program, the present invention significantly reduces worker and assembles automobile compared with the advantageous effect of the prior art
The labor intensity of valve, improves work efficiency, and enhances security, reliable and stable.
It should be noted that above-mentioned each technical characteristic continues to be mutually combined, the various embodiments not being enumerated above are formed,
It is accordingly to be regarded as the scope of description of the invention record；Also, for those of ordinary skills, it can add according to the above description
To improve or convert, and all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Claims (9)
1. a kind of automatic assembly equipment of car-valve valve body, it is characterised in that：The automatic assembling of the car-valve valve body is set
It is standby to assemble pedestal and clockwise the valve body body feed device around valve body assembling pedestal, valve seals including valve body
Assembling device, valve body air inlet component assembling device, air inlet component sealing ring assembling device, flap assembling device, valve body detection dress
It puts and carries mobile device with valve body；
The valve body assembling pedestal is equipped with box pedestal, and the box pedestal is equipped with blanking plate component, is set on the box pedestal
There is workbench, the workbench is equipped with rotating mechanism, eight valve body frock clamps are uniformly provided on the rotating mechanism；
The valve body body feed device is equipped with the valve body body feed mechanism being fixed on the left of the box pedestal and is fixed on
Valve body body moving mechanism on the workbench；
The valve seals assembling device is located at the workbench left back, close including valve seals feed mechanism and valve body
Seal assemble mechanism；
The valve body air inlet component assembling device include being located at valve body air inlet component feed mechanism on rear side of the box pedestal and
The valve body air inlet component assemble mechanism being fixed on the workbench；
The valve body air inlet component sealing ring assembling device is located at the workbench right back, including valve body air inlet component sealing ring
Feed mechanism and valve body air inlet component sealing ring assemble mechanism；
The flap assembling device is located on the workbench, including flap feed mechanism and flap assemble mechanism；
The box pedestal bottom four corners are bolted there are four corner wheel component, and the box pedestal left side front, which is equipped with, touches
Display module is touched, the touches display module is equipped with starting switch, pause switch and shutdown switch；It is set before the box pedestal
There are filter assemblies, control cabinet is equipped on rear side of the box pedestal, the blanking plate component top is equipped with tri coloured lantern, the whirler
Structure includes turntable, Cam splitter, speed reducer and driving motor, and the turntable is located on the Cam splitter, the cam
Dispenser is bolted on workbench, and the driving motor, speed reducer are bolted on box pedestal, are described
Below workbench, the driving motor is connected with the speed reducer by the first transmission chain, the speed reducer and the cam
Dispenser is connected by the second transmission chain；Uniformly it is fixed with eight valve body frock clamps on the turntable by bolt, eight
Valve body body mounting groove is equipped on the valve body frock clamp.
2. a kind of automatic assembly equipment of car-valve valve body according to claim 1, it is characterised in that：The valve body sheet
Body feed mechanism includes valve body body vibration feeding unit and valve body body ejecting unit；The valve body body vibration feeding unit
Including vibrating disk, vibrating disk pedestal, directly shake device, fibre optical sensor；It is left that the vibrating disk pedestal is located at the valve body assembling pedestal
Side, the vibrating disk are located on the vibrating disk pedestal, and the valve body sheet to match with valve body shapes is additionally provided on the vibrating disk
Body delivery track, the straight device that shakes are located at lower section in the middle part of the valve body bulk transport track, the valve body bulk transport track end
End is fixedly connected with the valve body body ejecting unit；The valve body body ejecting unit is including valve body body ejection cylinder and admittedly
The valve body body mandril being scheduled on valve body body ejection cylinder；The valve body body moving mechanism includes valve body body horizontal vertical
Mobile unit, two valve body body catching units and valve body body rotary unit, the horizontal vertical mobile unit include fixing
On the table move horizontally stent, be fixed on move horizontally on stent move horizontally slide and horizontal moving cylinder, with
Move horizontally that slide matches move horizontally sliding block, be fixed on the vertically moving support moved horizontally on sliding block, be fixed on it is vertical
Vertically moving slide and vertical moving cylinder, vertically moving sliding block with vertically move that slide matches on stent is moved in translation；
Two valve body body catching units are vertically moved described in being bolted on sliding block, the valve body body catching unit
Cylinder and the valve body opening-closing clamp on valve body gripping cylinder are gripped including valve body；The valve body body rotary unit
Including fixed valve body body rotary unit stent on the table, the valve body rotation being fixed on valve body body rotary unit stent
Rotating motor, valve body rotation transmission chain, valve body rotate gear and valve body rolling clamp, are also set on the valve body body rotary unit
There are camera and light source.
3. a kind of automatic assembly equipment of car-valve valve body according to claim 2, it is characterised in that：The valve body is close
Seal feed mechanism includes valve seals vibration feeding unit and valve seals ejecting unit, the valve seals vibration
Feeding unit includes valve seals vibrating disk pedestal, the valve seals being located on valve seals vibrating disk pedestal vibration
Disk, the valve seals delivery track being located on the valve seals vibrating disk, the valve seals delivery track and institute
Valve seal loop-shaped is stated to match；The valve seals ejecting unit is located at the valve seals delivery track end,
Cylinder, valve are released including valve seals ejection stent, the valve seals being fixed on the valve seals ejection stent
Body sealing ring ejects cylinder, and the valve seals release cylinder and are fixedly connected with valve seals push rod, the valve seal
Circle ejection cylinder is fixedly connected with valve seals ejection sleeve, and lead is equipped in the valve seals ejection sleeve；Institute
Stating valve seals assemble mechanism includes valve seals horizontal vertical mobile unit, is fixed on sealing ring horizontal vertical movement list
Valve seals in member extract unit and valve seals installation unit；The valve seals horizontal vertical mobile unit with
The valve body body horizontal vertical mobile unit structure connection is consistent, and the valve seals, which extract unit, includes sealing ring loop bar
And its cylinder, the valve seals installation unit include fixed sealing ring mounting bracket on the table, be fixed on it is described
The sealing ring installation branch that sealing ring mounting bracket sliding slot and sealing ring mounting bracket sliding slot in sealing ring mounting bracket match
Frame sliding block, the sealing ring fixture folding cylinder being fixed on the sealing ring mounting bracket sliding block are pressed from both sides mounted on the sealing ring
Has the sealing ring fixture on folding cylinder, the sealing ring mounting bracket sliding block is vertical in sealing ring mounting bracket with being fixed on
The piston rod of mobile cylinder is connected.
4. a kind of automatic assembly equipment of car-valve valve body according to claim 2, it is characterised in that：The valve body into
Gas component feed mechanism includes valve body air inlet component feeding unit and valve body air inlet component detection unit, the valve body air inlet component
Feeding unit is connected unanimously with the valve body body vibration feeding cellular construction, the valve body air inlet component feeding unit be equipped with
The valve body air inlet component delivery track that the valve body air inlet component shape matches, the valve body air inlet component detection unit are located at
The end of the valve body air inlet component delivery track；The valve body air inlet component assemble mechanism is moved including air inlet component horizontal vertical
Moving cell and air inlet component catching unit, the air inlet component horizontal vertical mobile unit are moved with the valve body body horizontal vertical
The connection of moving cell structure is consistent, and the air inlet component catching unit is connected unanimously with the valve body body catching unit structure.
5. a kind of automatic assembly equipment of car-valve valve body according to claim 1, it is characterised in that：The valve body into
Gas component sealing ring assembling device is connected unanimously with the valve seals assembling device structure.
6. a kind of automatic assembly equipment of car-valve valve body according to claim 2, it is characterised in that：The flap feeding
Mechanism includes flap vibration feeding unit and flap ejecting unit；The flap vibration feeding unit is vibrated with the valve body body
The connection of feeding unit structure is consistent, and the flap vibration feeding unit is equipped with the flap delivery track to match with flap shape,
The flap ejecting unit is located at conveying flap delivery track end, and the flap ejecting unit is including flap ejection cylinder and admittedly
Surely it is connected to the flap angled slide block of flap ejection cylinder one end；It is single that the flap assemble mechanism includes the movement of flap horizontal vertical
Member, flap catching unit and flap compressing unit；The flap horizontal vertical mobile unit and the valve body body horizontal vertical
The connection of mobile unit structure is consistent, and the flap catching unit is fixed in the flap horizontal vertical mobile unit, the valve
Valve catching unit includes flap gripping cylinder and flap frock clamp, and the shape of the flap frock clamp and flap matches,
The flap frock clamp installation is again on the flap gripping cylinder；The flap compressing unit includes being bolted on institute
The flap on workbench is stated to compress stent, the flap compression cylinder being fixed on flap compression stent, be fixedly connected on flap pressure
The flap of tight cylinder one end compresses mandril.
7. a kind of automatic assembly equipment of car-valve valve body according to claim 2, it is characterised in that：The valve body inspection
Surveying device includes fixed valve body detection level vertical movement mechanism on the table, valve body detection gripping rotating mechanism, valve body
Detection sensor；The valve body detection level vertical movement mechanism is connected one with the valve body horizontal vertical moving mechanism structure
It causes, the valve body detection gripping rotating mechanism grips rotary pneumatic including valve body detection gripping rotary cylinder, with valve body detection
Valve body detection gear slide, valve body matched with slide detection gear and the valve body detection fixture that cylinder is fixedly connected, it is described
Valve body detection fixture is fixed on the valve body detection gripping cylinder.
8. a kind of automatic assembly equipment of car-valve valve body according to claim 2, it is characterised in that：The valve body is removed
Transporting mobile device includes fixed valve body horizontal vertical mobile unit on the table, valve body catching unit, valve body supply unit
With bad valve body collector unit；The knot of the valve body horizontal vertical mobile unit and the valve body body horizontal vertical mobile unit
The valve body catching unit that structure connection is consistent, is fixed in the valve body horizontal vertical mobile unit is pressed from both sides with the valve body body
Take cellular construction connection consistent, the valve body supply unit includes fixed valve body supply unit stent and fixation on the table
Valve body delivery track on valve body supply unit stent, the valve body delivery track be equipped with bad valve body blanking port, it is described not
Bad valve body collecting tank is equipped with below good valve body blanking port, the bad valve body blanking port is equipped with baffle, and the baffle bottom surface connects
It is connected to bad valve body blanking cylinder.
9. a kind of automatic assemble method of car-valve valve body：It is characterized in that, the automatic assembly equipment work of car-valve valve body
Make flow：
A, each parts of car-valve valve body are put into corresponding vibrating disk；
B, valve body body is sent to the end of valve body bulk transport track under the action of valve body body vibration feeding unit；
C, valve body body is ejected by valve body body ejecting unit；
D, valve body body horizontal vertical mobile unit grips valve body body with valve body body catching unit, is placed on the rotation of valve body body
Turn to rotate a certain angle on unit, then valve body body is moved on the turntable of rotating mechanism；
E, valve seals are moved to the end of valve seals delivery track under the action of valve seals vibration feeding unit
End；
F, it is sleeved in the case where valve seals ejecting unit and valve seals extract the cooperation of unit on sealing ring loop bar；
G, valve seals are moved to above valve body body to be assembled by valve seals horizontal vertical mobile unit；
H, valve seals are installed on valve body body by valve seals installation unit；
I, the assembly of driven by rotary disc valve body body and valve seals rotates to next station；
J, valve body air inlet component is assembled under the cooperation of valve body air inlet component feed mechanism and valve body air inlet component assemble mechanism
The bottom of valve body body；
K, valve body air inlet component sealing ring is assembled to valve body air inlet component；Its assembling mode is similar with valve seals assembling；
L, flap is assembled into above valve body body, assembling mode is similar with the assembling of valve body air inlet component；
M, the car-valve valve body for completing assembling is detected by valve body detection device；
N, by carrying mobile device, defective products is fallen into bad valve body collecting tank, and others are conveyed by valve body conveying mechanism
It walks.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710464851.5A CN107081598B (en) | 2017-06-19 | 2017-06-19 | A kind of automatic assembly equipment and its assemble method of car-valve valve body |
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| CN201710464851.5A CN107081598B (en) | 2017-06-19 | 2017-06-19 | A kind of automatic assembly equipment and its assemble method of car-valve valve body |
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| CN107081598B true CN107081598B (en) | 2018-06-01 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107649876B (en) * | 2017-10-18 | 2023-07-14 | 南阳淅减汽车减振器有限公司 | Automatic split charging machine for automobile shock absorber rebound valve assembly |
| CN109746330B (en) * | 2019-01-24 | 2020-10-02 | 深圳市博司通科技有限公司 | Automation equipment for riveting lubricating oil filter screen |
| CN111231045B (en) * | 2020-03-02 | 2021-09-10 | 深圳科易设计服务有限公司 | Full-automatic assembling equipment for wooden clothes hanger |
| CN113829020B (en) * | 2021-10-12 | 2024-06-04 | 浙江达鼎智能科技有限公司 | Valve rod sealing ring mounting mechanism |
| CN113843609B (en) * | 2021-10-27 | 2023-11-14 | 丽水意德阀门有限公司 | Automatic processing equipment for high-temperature high-pressure high-performance valve |
| CN115371914B (en) * | 2022-10-26 | 2023-01-24 | 济宁落陵春辉机械制造有限公司 | Valve rod tightening air tightness experimental device |
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Effective date of registration: 20180731 Address after: 518000 Guangdong province Shenzhen District Longgang District Bantian Street cloth road long Rong building A-6C Co-patentee after: Zhang Zhuoying Patentee after: Lan Siteng Science and Technology Ltd. of Shenzhen Co-patentee after: Ran Jiani Address before: 518000 Guangdong province Shenzhen District Longgang District Bantian Street cloth road long Rong building A-6C Patentee before: Lan Siteng Science and Technology Ltd. of Shenzhen |
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Effective date of registration: 20190816 Address after: 518000 Guangdong City, Longgang District, Bantian street, road, Wing Hing Building, A-6C Patentee after: Lan Siteng Science and Technology Ltd. of Shenzhen Address before: 518000 Guangdong City, Longgang District, Bantian street, road, Wing Hing Building, A-6C Co-patentee before: Zhang Zhuoying Patentee before: Lan Siteng Science and Technology Ltd. of Shenzhen Co-patentee before: Ran Jiani |
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Effective date of registration: 20201223 Address after: No.86 Chang'an North Street, Jishi Town, Jingjiang City, Taizhou City, Jiangsu Province Patentee after: JINGJIANG HAOXIN ELECTRICAL MACHINERY FITTING Co.,Ltd. Address before: 518000 Guangdong province Shenzhen District Longgang District Bantian Street cloth road long Rong building A-6C Patentee before: SHENZHEN LANSITENG SCIENCE & TECHNOLOGY Co.,Ltd. |