CN202726466U - Leaf valve automatic assembling machine - Google Patents
Leaf valve automatic assembling machine Download PDFInfo
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- CN202726466U CN202726466U CN 201220399045 CN201220399045U CN202726466U CN 202726466 U CN202726466 U CN 202726466U CN 201220399045 CN201220399045 CN 201220399045 CN 201220399045 U CN201220399045 U CN 201220399045U CN 202726466 U CN202726466 U CN 202726466U
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Abstract
The utility model provides a leaf valve automatic assembling machine and belongs to the technical field of machinery. The leaf valve automatic assembling machine solves the problems of inefficiency and a high reworking rate caused by manual assembling of leaf valves according to the prior art. The leaf valve automatic assembling machine comprises a machine base in a hexagonal prism shape, a disc-shaped working table above the machine base and parallel to the machine base, and fixtures arranged on the working table, wherein a stepping motor is arranged in the machine base, and an output shaft of the stepping motor is connected with the lower surface of the working table. The machine base is provided with a first manipulator used for fixing a valve base, a second manipulator used for fixing a valve plate, a third manipulator used for fixing a pressing plate, a fourth manipulator used for fixing a first screw, a fifth manipulator used for fixing a second screw, and a sixth manipulator used for taking down a valve body, wherein the first manipulator, the second manipulator, the third manipulator, the fourth manipulator, the fifth manipulator and the sixth manipulator are evenly distributed around the machine base along the anti-clockwise direction in sequence. The six fixtures are respectively arranged in one-to-one correspondence to the six manipulators. The leaf valve automatic assembling machine has the advantages of being high in machining efficiency, high in machining accuracy, and the like.
Description
Technical field
The utility model belongs to field of mechanical technique, relates to a kind of automatic assembling machine, particularly a kind of reed valve body automatic assembling machine.
Background technology
Leaf valve comprises base, is located at flexible reed petals, pressing plate, screw and limited part on the base, and the base center is hollow substantially, and many holes that covered by reed petals are arranged.In the running, air flows into the center of base, and by the hole on base, pushes backward reed petals to limited part, and when air reverses, reed petals firmly leans against on the base and covers the hole, thereby hinders widely flowing of air.
Leaf valve is when assembling, and traditional way all is the operation of assembling manually and screw, and so not only production efficiency is low, and assembling and the precision that screws are low, easily cause product rejection, and yield rate is low, for economical with materials, also can do over again to underproof product, lose time.
Summary of the invention
The purpose of this utility model is to have the problems referred to above for existing technology, has proposed the leaf valve automatic assembling machine that a kind of efficiency of assembling is high, precision is high.
The purpose of this utility model can realize by following technical proposal:
This leaf valve automatic assembling machine, comprise the support that is six prisms, be positioned at support top and be parallel to the discoid workbench of support and be located at anchor clamps on this workbench, be provided with stepper motor in the described support, the output shaft of described stepper motor is connected with the lower surface of above-mentioned workbench, it is characterized in that, described support is provided with the manipulator one for upper valve base, the manipulator two that is used for upper valve block, the manipulator three that is used for top board, one manipulator four is used for tightening up a screw, two manipulator five and be used for taking off the manipulator six of valve body is used for tightening up a screw, described manipulator one, manipulator two, manipulator three, manipulator four, manipulator five and manipulator six counterclockwise evenly distribute successively along support, above-mentioned anchor clamps be six and respectively with above-mentioned one by one corresponding setting of six manipulators.
Use automation to replace artificial, only need the staff to carry out the filling of part workpiece, and the work such as fault eliminating in the machine course of work, reduced widely artificial use, alleviated working strength; Workpiece when assembling is each time all located by manipulator, has reduced the generation of doing over again; Automation replaces artificial, has improved to a great extent operating efficiency.
In above-mentioned leaf valve automatic assembling machine, described manipulator one comprises the column one that is positioned at support the first side place, be located at the horizontal cylinder one on the column one and be located at perpendicular cylinder one on this horizontal cylinder one piston rod, the piston rod of described perpendicular cylinder one below be provided with for the crawl valve seat chuck one, described chuck one be positioned at one of them above-mentioned anchor clamps directly over.
In above-mentioned leaf valve automatic assembling machine, described manipulator two comprises the column two that is positioned at support the second side place, be located at the horizontal cylinder two on the column two and be located at perpendicular cylinder two on these horizontal cylinder two piston rods, the piston rod of described perpendicular cylinder two belows be provided with for the crawl valve block chuck two, described chuck two be positioned at one of them above-mentioned anchor clamps directly over.
In above-mentioned leaf valve automatic assembling machine, described manipulator three comprises the column three that is positioned at support the 3rd side place, be located at the horizontal cylinder three on the column three and be located at perpendicular cylinder three on these horizontal cylinder three piston rods, the piston rod of described perpendicular cylinder three belows be provided with for the crawl pressing plate chuck three, described chuck three be positioned at one of them above-mentioned anchor clamps directly over.
In above-mentioned leaf valve automatic assembling machine, described manipulator four comprises the column four that is positioned at support the 4th side place, be located at the horizontal cylinder four on the column four and be located at perpendicular cylinder four on these horizontal cylinder four piston rods, the piston rod of described perpendicular cylinder four belows is provided with for crawl and the chuck four of squeezing screw one, described chuck four be positioned at one of them above-mentioned anchor clamps directly over.
In above-mentioned leaf valve automatic assembling machine, described manipulator five comprises the column five that is positioned at support the 5th side place, be located at the horizontal cylinder five on the column five and be located at perpendicular cylinder five on these horizontal cylinder five piston rods, the piston rod of described perpendicular cylinder five belows is provided with for crawl and the chuck five of squeezing screw two, described chuck five be positioned at one of them above-mentioned anchor clamps directly over.
In above-mentioned leaf valve automatic assembling machine, described manipulator six comprises the column six that is positioned at support the 6th side place, be located at the horizontal cylinder six on the column six and be located at perpendicular cylinder six on these horizontal cylinder six piston rods, the piston rod of described perpendicular cylinder six belows be provided with for the crawl valve body chuck six, described chuck six be positioned at one of them above-mentioned anchor clamps directly over.
In above-mentioned leaf valve automatic assembling machine, be respectively equipped with valve seat storehouse, valve block storehouse, pressing plate storehouse and screw storehouse around the described support, described valve seat storehouse and manipulator one corresponding setting, described valve block storehouse and manipulator two corresponding settings, described pressing plate storehouse and manipulator three corresponding settings, described screw storehouse and above-mentioned manipulator four and manipulator five corresponding settings.
In above-mentioned leaf valve automatic assembling machine, described manipulator one, manipulator two, manipulator three, manipulator four, manipulator five are connected with manipulator and are connected with computer controlling center respectively.So that control and operation are more accurate, reduce rework rate.
Compared with prior art, this leaf valve automatic assembling machine has the following advantages:
Use automation to replace artificial, only need the staff to carry out the filling of part workpiece, and the work such as fault eliminating in the machine course of work, reduced widely artificial use, alleviated working strength; Workpiece when assembling is each time all located by manipulator, has reduced the generation of doing over again; Automation replaces artificial, has improved to a great extent operating efficiency.
Description of drawings
Fig. 1 is the structural representation of a kind of preferred embodiment of providing of the utility model.
Fig. 2 is the top view of a kind of preferred embodiment of providing of the utility model.
Among the figure, 1, support; 2, workbench; 3, anchor clamps; 4, stepper motor; 5, manipulator one; 6, manipulator two; 7, manipulator three; 71, column three; 8, manipulator four; 81, column four; 9, manipulator five; 91, column five; 10, manipulator six; 101, column six.
The specific embodiment
Below be specific embodiment of the utility model and by reference to the accompanying drawings, the technical solution of the utility model is further described, but the utility model be not limited to these embodiment.
As depicted in figs. 1 and 2, this leaf valve automatic assembling machine comprises the support 1 that is six prisms, is positioned at support 1 top and is parallel to the discoid workbench 2 of support 1 and is located at anchor clamps 3 on this workbench 2.Be provided with stepper motor 4 in support 1, the output shaft of stepper motor 4 is connected with the lower surface of workbench 2, and this stepper motor 4 drives workbench 2 counterclockwise steppings and rotates.
As depicted in figs. 1 and 2, be provided with manipulator 1 for upper valve base at support 1, be used for the manipulator 26 of valve block, the manipulator 37 that is used for top board, one the manipulator 48 of being used for tightening up a screw, two manipulator 59 and be used for taking off the manipulator 6 10 of valve body is used for tightening up a screw.Manipulator 1, manipulator 26, manipulator 37, manipulator 48, manipulator 59 and manipulator 6 10 counterclockwise evenly distribute successively along support 1, anchor clamps 3 be six and respectively with the one by one corresponding setting of six manipulators.
As shown in Figure 1, manipulator 1 comprises the column one that is positioned at support 1 first side place, be located at the horizontal cylinder one on the column one and be located at perpendicular cylinder one on this horizontal cylinder one piston rod, the piston rod of perpendicular cylinder one below is provided with the chuck one for the crawl valve seat, chuck one be positioned at one of them anchor clamps 3 directly over.
As shown in Figure 1, manipulator 26 comprises the column two that is positioned at support 1 second side place, be located at the horizontal cylinder two on the column two and be located at perpendicular cylinder two on these horizontal cylinder two piston rods, the piston rod of perpendicular cylinder two belows is provided with the chuck two for the crawl valve block, chuck two be positioned at one of them anchor clamps 3 directly over.
As shown in Figure 1, manipulator 37 comprises the column 3 71 that is positioned at support 1 the 3rd side place, be located at the horizontal cylinder three on the column 3 71 and be located at perpendicular cylinder three on these horizontal cylinder three piston rods, the piston rod of perpendicular cylinder three belows is provided with the chuck three for the crawl pressing plate, chuck three be positioned at one of them anchor clamps 3 directly over.
As shown in Figure 1, manipulator 48 comprises the column 4 81 that is positioned at support 1 the 4th side place, be located at the horizontal cylinder four on the column 4 81 and be located at perpendicular cylinder four on these horizontal cylinder four piston rods, the piston rod of perpendicular cylinder four belows is provided with the chuck four for crawl and squeezing screw one, chuck four be positioned at one of them anchor clamps 3 directly over.
As shown in Figure 1, manipulator 59 comprises the column 5 91 that is positioned at support 1 the 5th side place, be located at the horizontal cylinder five on the column 5 91 and be located at perpendicular cylinder five on these horizontal cylinder five piston rods, the piston rod of perpendicular cylinder five belows is provided with the chuck five for crawl and squeezing screw two, chuck five be positioned at one of them anchor clamps 3 directly over.
As depicted in figs. 1 and 2, manipulator 6 10 comprises the column 6 101 that is positioned at support 1 the 6th side place, be located at the horizontal cylinder six on the column 6 101 and be located at perpendicular cylinder six on these horizontal cylinder six piston rods, the piston rod of perpendicular cylinder six belows is provided with the chuck six for the crawl valve body, chuck six be positioned at one of them anchor clamps 3 directly over.
In the present embodiment, around support 1, be respectively equipped with valve seat storehouse, valve block storehouse, pressing plate storehouse and screw storehouse, valve seat storehouse and manipulator one 5 corresponding settings, valve block storehouse and manipulator 26 corresponding settings, pressing plate storehouse and manipulator 37 corresponding settings, screw storehouse and manipulator 48 and manipulator 59 corresponding settings.And manipulator 1, manipulator 26, manipulator 37, manipulator 48, manipulator 59 are connected with manipulator and 10 are connected with computer controlling center respectively.
When work, manipulator one 5 crawl valve seats are installed to valve seat on one of them anchor clamps 3; Stepper motor 4 drives workbench 2 and rotates 60 degree angles, the anchor clamps 3 that valve seat is housed this moment turn to the below of manipulator 26, and manipulator 26 crawl valve blocks are installed to valve block on the valve seat, meanwhile, manipulator 1 is installed to next valve seat on another anchor clamps 3; Stepper motor 4 drives workbench 2 and rotates 60 degree angles, and manipulator 37 crawl pressing plates are installed to pressing plate on the valve seat; Stepper motor 4 drives workbench 2 and rotates 60 degree angles, and manipulator 48 grasps and screw one is installed on the valve seat; Stepper motor 4 drives workbench 2 and rotates 60 degree angles, and manipulator 59 grasps and screw two is installed on the valve seat.Each independent manipulator is all worked simultaneously, and working (machining) efficiency is high, and is connected with control centre, and machining accuracy is high.After screw two was installed on the valve seat, stepper motor 4 drove workbench 2 and rotates 60 degree angles, and manipulator 6 10 grasps the valve body that assembles from anchor clamps 3.
In the present embodiment, use automation to replace artificial, only need the staff to carry out the filling of part workpiece, and the work such as fault eliminating in the machine course of work, reduced widely artificial use, alleviated working strength; Workpiece when assembling is each time all located by manipulator, has reduced the generation of doing over again; Automation replaces artificial, has improved to a great extent operating efficiency.
Specific embodiment described herein only is to the explanation for example of the utility model spirit.The utility model person of ordinary skill in the field can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Although this paper has more used 1, support; 2, workbench; 3, anchor clamps; 4, stepper motor; 5, manipulator one; 6, manipulator two; 7, manipulator three; 71, column three; 8, manipulator four; 81, column four; 9, manipulator five; 91, column five; 10, manipulator six; 101, the term such as column six, but do not get rid of the possibility of using other term.Using these terms only is in order to describe more easily and explain essence of the present utility model; They are construed to any additional restriction all is contrary with the utility model spirit.
Claims (9)
1. leaf valve automatic assembling machine, comprise the support (1) that is six prisms, be positioned at support (1) top and be parallel to the discoid workbench (2) of support (1) and be located at anchor clamps (3) on this workbench (2), be provided with stepper motor (4) in the described support (1), the output shaft of described stepper motor (4) is connected with the lower surface of above-mentioned workbench (2), it is characterized in that, described support (1) is provided with the manipulator one (5) for upper valve base, the manipulator two (6) that is used for upper valve block, the manipulator three (7) that is used for top board, one manipulator four (8) is used for tightening up a screw, two manipulator five (9) and be used for taking off the manipulator six (10) of valve body is used for tightening up a screw, described manipulator one (5), manipulator two (6), manipulator three (7), manipulator four (8), manipulator five (9) and manipulator six (10) counterclockwise evenly distribute successively along support (1), above-mentioned anchor clamps (3) be six and respectively with above-mentioned one by one corresponding setting of six manipulators.
2. a kind of leaf valve automatic assembling machine according to claim 1, it is characterized in that, described manipulator one (5) comprises the column one that is positioned at support (1) first side place, be located at the horizontal cylinder one on the column one and be located at perpendicular cylinder one on this horizontal cylinder one piston rod, the piston rod of described perpendicular cylinder one below be provided with for the crawl valve seat chuck one, described chuck one be positioned at above-mentioned one of them anchor clamps (3) directly over.
3. a kind of leaf valve automatic assembling machine according to claim 1, it is characterized in that, described manipulator two (6) comprises the column two that is positioned at support (1) second side place, be located at the horizontal cylinder two on the column two and be located at perpendicular cylinder two on these horizontal cylinder two piston rods, the piston rod of described perpendicular cylinder two belows be provided with for the crawl valve block chuck two, described chuck two be positioned at above-mentioned one of them anchor clamps (3) directly over.
4. a kind of leaf valve automatic assembling machine according to claim 1, it is characterized in that, described manipulator three (7) comprises the column three (71) that is positioned at support (1) the 3rd side place, be located at the horizontal cylinder three on the column three (71) and be located at perpendicular cylinder three on these horizontal cylinder three piston rods, the piston rod of described perpendicular cylinder three belows be provided with for the crawl pressing plate chuck three, described chuck three be positioned at above-mentioned one of them anchor clamps (3) directly over.
5. a kind of leaf valve automatic assembling machine according to claim 1, it is characterized in that, described manipulator four (8) comprises the column four (81) that is positioned at support (1) the 4th side place, be located at the horizontal cylinder four on the column four (81) and be located at perpendicular cylinder four on these horizontal cylinder four piston rods, the piston rod of described perpendicular cylinder four belows is provided with for crawl and the chuck four of squeezing screw one, described chuck four be positioned at above-mentioned one of them anchor clamps (3) directly over.
6. a kind of leaf valve automatic assembling machine according to claim 1, it is characterized in that, described manipulator five (9) comprises the column five (91) that is positioned at support (1) the 5th side place, be located at the horizontal cylinder five on the column five (91) and be located at perpendicular cylinder five on these horizontal cylinder five piston rods, the piston rod of described perpendicular cylinder five belows is provided with for crawl and the chuck five of squeezing screw two, described chuck five be positioned at above-mentioned one of them anchor clamps (3) directly over.
7. a kind of leaf valve automatic assembling machine according to claim 1, it is characterized in that, described manipulator six (10) comprises the column six (101) that is positioned at support (1) the 6th side place, be located at the horizontal cylinder six on the column six (101) and be located at perpendicular cylinder six on these horizontal cylinder six piston rods, the piston rod of described perpendicular cylinder six belows be provided with for the crawl valve body chuck six, described chuck six be positioned at above-mentioned one of them anchor clamps (3) directly over.
8. the described a kind of leaf valve automatic assembling machine of any one according to claim 1-7, it is characterized in that, be respectively equipped with valve seat storehouse, valve block storehouse, pressing plate storehouse and screw storehouse around the described support (1), described valve seat storehouse and manipulator one (5) corresponding setting, described valve block storehouse and manipulator two (6) corresponding settings, described pressing plate storehouse and manipulator three (7) corresponding settings, described screw storehouse and above-mentioned manipulator four (8) and manipulator five (9) corresponding settings.
9. the described a kind of leaf valve automatic assembling machine of any one according to claim 1-7, it is characterized in that, described manipulator one (5), manipulator two (6), manipulator three (7), manipulator four (8), manipulator five (9) are connected with manipulator (10) be connected with computer controlling center respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220399045 CN202726466U (en) | 2012-08-13 | 2012-08-13 | Leaf valve automatic assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220399045 CN202726466U (en) | 2012-08-13 | 2012-08-13 | Leaf valve automatic assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202726466U true CN202726466U (en) | 2013-02-13 |
Family
ID=47652214
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220399045 Expired - Fee Related CN202726466U (en) | 2012-08-13 | 2012-08-13 | Leaf valve automatic assembling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202726466U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103212985A (en) * | 2013-05-15 | 2013-07-24 | 浙江华龙巨水科技股份有限公司 | Clamping spring loading device of ball valve automatic assembling machine |
| CN103223594A (en) * | 2013-05-15 | 2013-07-31 | 浙江华龙巨水科技股份有限公司 | Valve ball loading device of an automatic ball valve assembling machine |
| CN103240582A (en) * | 2013-05-15 | 2013-08-14 | 浙江华龙巨水科技股份有限公司 | Valve rod loading device of ball valve automatic assembling machine |
| CN107649876A (en) * | 2017-10-18 | 2018-02-02 | 南阳淅减汽车减振器有限公司 | Vehicle shock absorber restores valve assembly automatic packer |
| CN109014827A (en) * | 2018-09-04 | 2018-12-18 | 常熟市天银机电股份有限公司 | With the starter automatic assembling apparatus to single reed installation function |
-
2012
- 2012-08-13 CN CN 201220399045 patent/CN202726466U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103212985A (en) * | 2013-05-15 | 2013-07-24 | 浙江华龙巨水科技股份有限公司 | Clamping spring loading device of ball valve automatic assembling machine |
| CN103223594A (en) * | 2013-05-15 | 2013-07-31 | 浙江华龙巨水科技股份有限公司 | Valve ball loading device of an automatic ball valve assembling machine |
| CN103240582A (en) * | 2013-05-15 | 2013-08-14 | 浙江华龙巨水科技股份有限公司 | Valve rod loading device of ball valve automatic assembling machine |
| CN103212985B (en) * | 2013-05-15 | 2015-09-30 | 浙江华龙巨水科技股份有限公司 | A kind of jump ring charging apparatus of ball valve automatic assembling |
| CN107649876A (en) * | 2017-10-18 | 2018-02-02 | 南阳淅减汽车减振器有限公司 | Vehicle shock absorber restores valve assembly automatic packer |
| CN107649876B (en) * | 2017-10-18 | 2023-07-14 | 南阳淅减汽车减振器有限公司 | Automatic split charging machine for automobile shock absorber rebound valve assembly |
| CN109014827A (en) * | 2018-09-04 | 2018-12-18 | 常熟市天银机电股份有限公司 | With the starter automatic assembling apparatus to single reed installation function |
| CN109014827B (en) * | 2018-09-04 | 2024-01-26 | 常熟市天银机电股份有限公司 | Automatic starter assembling device with single reed mounting function |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130213 Termination date: 20150813 |
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| EXPY | Termination of patent right or utility model |