CN106826447B - A kind of SMART METALS plate trimmer of Multifunctional high abrasion-resistant - Google Patents

A kind of SMART METALS plate trimmer of Multifunctional high abrasion-resistant Download PDF

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Publication number
CN106826447B
CN106826447B CN201611198971.7A CN201611198971A CN106826447B CN 106826447 B CN106826447 B CN 106826447B CN 201611198971 A CN201611198971 A CN 201611198971A CN 106826447 B CN106826447 B CN 106826447B
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China
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deburring
manipulator
longitudinal
high abrasion
feeding
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CN201611198971.7A
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CN106826447A (en
Inventor
郎文昌
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Mcczech Nanotechnology (suzhou) Co Ltd
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Wenzhou Polytechnic
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Manipulator (AREA)

Abstract

The present invention relates to the SMART METALS plate trimmers of Multifunctional high abrasion-resistant comprising support assembly, the high abrasion processing unit (plant) strengthened through surface ion plating coating being arranged on support assembly and the outer transparent shield body covered on processing unit (plant);Processing unit (plant) includes high abrasion deburring center, feeding device, blanking device and Intelligentized mechanical arm device;The switching door of transparent shield body, which is arranged, repairs paracentral front in high abrasion, is provided with the channel of metal plate to be processed between support assembly upper end below the switching door, the present invention has rational design, compact-sized and easy to use.

Description

A kind of SMART METALS plate trimmer of Multifunctional high abrasion-resistant
Technical field
The present invention relates to the SMART METALS plate trimmers of Multifunctional high abrasion-resistant.
Background technique
After sheet metal completion of processing, especially there can be seamed edge after milling, slotting, if there is seamed edge, be easy Hand is scratched, and seamed edge position is easy to produce stress concentration, causes crackle to generate, serious product quality.Therefore repairing seamed edge is gold Belong to plate processing necessary auxiliary process, the existing method for repairing seamed edge be usually manually with trimmer, electric grinder, polishing machine, Rib is repaired in the polishing of the equipment such as hand grinding tool, and since seamed edge is irregular, traditional lathe cannot achieve thorough deburring, typically pincers worker band Protective glasses manual operations, there are security risk, long processing time is not suitable for producing in enormous quantities, and cost of labor is high, but repairs While repairing rib quality joined human factor, quality can not standardize unified formulation, the level and sense of responsibility of pincers worker, inspectoral water The flat key factor for becoming control quality with sense of responsibility.
Therefore, how to design from the trimmer for making multi-angle automated intelligent and replace artificial, improve processing quality, improve Working efficiency reduces cost, and that realizes standardized work becomes technical problem urgently to be solved.
In addition, being answered since noise generated in process and dust can damage workers ' health in processing This, which creates conditions, allows for people far from process equipment, only when equipment breaks down, just needs worker's execute-in-place.Moreover, being Guarantee processing quality, also it is necessary to the carry out videographs to processing site, to be managed collectively to assembling quality.
Simultaneously as trimmer is during the work time, by multiple actions such as shearing force, extruding force, frictional force, traditional is repaired The unit serious wear in machine maintenance needs to be replaced frequently deburring unit key components and parts, has seriously affected efficiency and reliability, leads to Reasonable selection and heat treatment are crossed, is still difficult to promote the performance and used life of trimmer deburring unit, therefore, passes through high property The surface strengthening technology of energy carries out coating intensive treatment to deburring unit, so that it is tough in hard outside deburring unit critical component, reach Hardness, intensity, fatigue performance and toughness are comprehensive to be improved.Therefore, while designing intelligent multi-function trimmer, selection The surface peening deburring unit of high abrasion realizes that the SMART METALS plate trimmer of Multifunctional high abrasion-resistant is to promote intermetallic composite coating row The effective measures of industry efficiency, quality and reliability.
Summary of the invention
For above content, the technical problems to be solved by the invention be generally speaking to provide it is a kind of design rationally, cost Cheap, durable, wear-and corrosion-resistant, it is safe and reliable, easy to operate, time saving and energy saving, save fund, have the more function of videograph Can, compact-sized and Multifunctional high abrasion-resistant easy to use SMART METALS plate trimmer;In detail solve the technical issues of with And beneficial effect is obtained in aftermentioned content and content in specific embodiment is combined to specifically describe.
To solve the above problems, the technical solution used in the present invention is:
A kind of SMART METALS plate trimmer of Multifunctional high abrasion-resistant, including support assembly, is arranged on support assembly The high abrasion processing unit (plant) and the outer transparent shield body covered on high abrasion processing unit (plant) strengthened through surface ion plating coating; Processing unit (plant) includes high abrasion deburring center, feeding device, blanking device and robot device;The folding of transparent shield body Door, which is arranged, repairs paracentral front in high abrasion, is provided between support assembly upper end below the switching door to be added The channel of work metal plate, the channel is corresponding with the end at the beginning of feeding device and blanking device respectively, Intelligentized mechanical Arm device setting repairs the paracentral back side in high abrasion, feeding device and blanking device be separately positioned on high abrasion repair it is paracentral Metal plate to be processed is pushed on high abrasion deburring center by the left and right sides, feeding device, and deburring center is 4-coordinate system or five Coordinate system or six coordinate system machining centers, Intelligentized mechanical arm device will be located at the supercentral metal plate to be processed of high abrasion deburring It is sent on blanking device.
It further include having video monitoring camera, the video monitoring camera is set to transparent shield body (1) inner wall On, the signal output end of the video monitoring camera is connected with video monitoring host.
The use of time, the metal plate to be processed that a upper procedure (surface wire drawing or grinding plane) is completed are entered by channel On feeding device, feeding device is sent to end by conveyer belt, is incited somebody to action by Intelligentized manipulator, electric/pneumatic push rod It send to high abrasion deburring center, and high abrasion deburring center is ground or is polished to its deburring by programmed order, then passes through intelligence Change the metal plate to be processed after robot device negative-pressure adsorption/electromagnetic adsorption deburring, and is sent to blanking device beginning On, blanking device is sent out channel, is then given next process (press mold, labeling etc.).By above-mentioned apparatus, realize Automation and intelligentification deburring edging or polishing realize multi-angle processing by six coordinates or Five Axis system.Transparent shield body rises To protective effect, while being easy to intuitively observe inner case.
As a further improvement of the above technical scheme:
Feeding device includes feed frame, the feeding motor being arranged on feed frame, along level is disposed longitudinally on feeding Feeding conveyer belt, the lateral feeding for being vertically set on feeding transmission end of tape side being sequentially connected in rack and with feeding motor Cylinder, feeding optoelectronic switch and the feeding push plate that feeding cylinder piston rod end is set;Feeding push plate will be located at feeding and pass The metal plate to be processed of end of tape is sent to be pushed on deburring center, whether feeding optoelectronic switch is for detecting feeding transmission end of tape There is metal plate to be processed and control feeding cylinder and stretches.
Its working principle, feeding motor-gear set/chain/tooth band/flat rubber belting-feeding conveyer belt, thus by metal to be processed Plate is sent to end from beginning, when feeding optoelectronic switch detects that metal plate to be processed reaches end, controls feeding cylinder Quickly metal plate to be processed is pushed on deburring center.Structure is simple, stable drive, intelligent and high-efficiency.
Blanking device includes that blanking rack, the blanking motor being arranged in blanking rack and level are disposed longitudinally on blanking Blanking conveyer belt in rack;Blanking motor and blanking conveyer belt are sequentially connected, and the beginning of blanking conveyer belt is located at manipulator dress Set a side-lower and for receiving the metal plate to be processed that robot device is sent.
Its working principle, blanking motor-gear set/chain/tooth band/flat rubber belting-blanking conveyer belt, thus by robot device The metal plate to be processed sent is sent out.Structure is simple, stable drive, intelligent and high-efficiency.
Intelligentized mechanical arm device includes manipulator column, the manipulator crossbeam that manipulator the upper end of the column is arranged in, setting It is arranged in the manipulator transport motor on manipulator crossbeam, cross drive on manipulator crossbeam and by manipulator transport motor band Move the manipulator conveyer belt being driven, the manipulator cross slide way being horizontally installed on manipulator crossbeam, in manipulator cross slide way The manipulator cantilever crane of upper transverse shifting, is vertically arranged in manipulator cantilever crane at the manipulator control valve being arranged on manipulator cantilever crane On manipulator lifting cylinder, be vertically arranged on manipulator cantilever crane manipulator sliding rail, vertical sliding be arranged in mechanical rubber sleeve The mechanical arm that manipulator sliding block, the back side and the connection of manipulator sliding block and top on rail are connect with manipulator lifting cylinder lower end The lateral elongated slot connection of bent plate, the manipulator transverse strands being arranged in below mechanical arm bent plate, upper end and manipulator transverse strands The manipulator sucker that manipulator longitudinal direction frame and upper end are connect with longitudinal elongated slot of manipulator longitudinal direction frame;Manipulator control valve difference It is connect by tracheae with manipulator sucker and manipulator lifting cylinder;Manipulator sucker is for adsorbing metal plate to be processed Surface.It is provided with manipulator snakeskin guard strip on manipulator crossbeam, is provided on manipulator crossbeam for controlling mechanical arm The control limit switch and/or deceleration control switch of frame.
Its course of work, manipulator transport motor-manipulator conveyer belt-manipulator sliding block (mechanical arm bent plate) laterally move It is dynamic, preferably two, manipulator control valve, a manipulator control valve-manipulator lifting cylinder control manipulator sucker lifting, separately One manipulator control valve-manipulator sucker exhausting generates negative pressure to draw the metal plate to be processed on workbench.Specifically Step, manipulator sucker adsorb metal plate to be processed, and the control of manipulator lifting cylinder rises, and manipulator conveyer belt is sent to down Expect at device, manipulator lifting cylinder control decline, air-supply generates positive pressure, metal plate to be processed is put into blanking conveyer belt.Its It is adsorbed by air control, realizes lossless transport, improved workpiece quality, prevent from colliding with, it is each to move clearly demarcated clear, non-interference and phase Mutually linkage.
Cross slide way bears active force, reduces the load of manipulator conveyer belt;Manipulator transverse strands and manipulator longitudinal direction frame On elongated slot design, it is versatile to increase its scalability.Manipulator control valve Electromagnetic Control, is swift in response.Manipulator snake Skin guard strip protection electric wire prevents from losing electric wire, and control limit switch prevents from exceeding, and improves safety, and deceleration control switch is realized fast It runs slowly when point terminal, reduces motor braking load, design rationally, improves service life.
High abrasion deburring center includes the total rack of deburring, the longitudinal moving device being arranged in the total rack of deburring, Zong Xiangyi The dynamic high abrasion deburring unit being arranged on longitudinal moving device, the transverse shifting that high abrasion deburring unit reverse side is set The table device on horizontal mobile device is arranged in device and transverse shifting;On high abrasion deburring unit and table device Metal plate to be processed it is corresponding, table device is corresponding with the manipulator sucker of robot device.High abrasion deburring unit is crucial Component using ion coating plating technology carry out intensive treatment, the coating of selection have AlCrN, TiAlN, TiSiN, ALCrSiN, The coating systems such as AlTiN, DLC, using the ion plating of electromagnetic field controlled arc or closure magnetron sputtering technique preparation.
Its principle, longitudinal moving device are X to coordinate, and horizontal mobile device is Y-direction coordinate, and table device turns for Z-direction Moving axes, deburring unit is polar coordinates rotational coordinates, to realize Five Axis architecture.To expand the range of work and angle, To have better Flexible Manufacture.The polar coordinate system and Z-direction set up in Y-Z plane is fastened in the rectangular co-ordinate of X-Y plane Rotational coordinates, advanced design is ingenious, and theory is advanced,.Meet the processing request of different workpieces, high efficiency smart.
Longitudinal moving device includes longitudinal seat, the longitudinal cylinder that longitudinal seat is arranged in, is arranged on longitudinal cylinder piston rod Longitudinal movement axis, longitudinal cylinder is set and vertically moves longitudinal clutch between axis, is arranged and on longitudinal seat and is used for The longitudinal bracing seat of support longitudinal movement axis, the longitudinal rail being arranged on longitudinal seat, the longitudinal direction being arranged on longitudinal movement axis Link block and the longitudinal slide being disposed longitudinally on longitudinal rail;The deburring rack of deburring unit respectively with longitudinally connected piece and Longitudinal slide connection.
Its longitudinal cylinder-longitudinal direction clutch-longitudinal movement axis-deburring unit.Clutch overload is realized by longitudinal clutch Protection.By longitudinal bracing seat by longitudinal movement axis rigidity, design rationally, is swift in response.
High abrasion deburring unit includes vertically moving the deburring rack being arranged on longitudinal moving device, being horizontally installed on and repair Deburring in the rack of side swings the deburring shaft that braking motor, transverse direction and rotation be arranged in deburring rack, setting is put in deburring Deburring conveyer belt between dynamic braking motor and deburring shaft, is arranged and is repairing the deburring swinging frame being fixedly connected with deburring shaft It deburring angle optoelectronic switch in the rack of side and for control deburring shaft rotation angle, the deburring that is arranged on deburring swinging frame Fine motion motor, is disposed longitudinally on repairing on deburring swinging frame at the deburring being arranged on deburring fine motion motor output shaft driving gear The driven seat of deburring and be arranged under the driven seat of deburring that side longitudinally guiding rail, longitudinal movement are arranged on deburring longitudinally guiding rail Side and the polishing/polishing nose for being used to process metal plate to be processed;It is provided on the driven seat of deburring and drives gear with deburring The longitudinal rack of engagement;Electromagnetic friction clutch brake is provided between deburring rack and deburring shaft.
Its deburring swings braking motor-deburring conveyer belt-deburring shaft-deburring swinging frame and realizes rotation, angle control;It is logical It crosses deburring fine motion motor-driven seat rack-and-pinion of deburring driving gear-deburring and realizes radial precisely fine tuning, pass through optoelectronic switch control System and feedback rotational angle information realize double brake, accurate positioning, braking by braking motor+electromagnetic friction clutch brake Securely, securely and reliably, precise control.
Table device includes the Working gantry being arranged on the cross slide of horizontal mobile device, is arranged in Working gantry The worktable rotary motor of lower section, is arranged in workbench the workbench direction speed reducer connecting with worktable rotary motor drive Workbench clutch between rotating electric machine and workbench direction speed reducer, the work being arranged in above the speed reducer of workbench direction Platform absorptive table, the workbench bearing block being arranged between Working gantry and workbench absorptive table and workbench absorptive table is taken out negative The workbench of pressure takes out negative pressure line;The output shaft of workbench absorptive table and workbench direction speed reducer is sequentially connected;Deburring unit Polishing/polishing nose on work platform for placing absorptive table metal plate to be processed process.
When its work, worktable rotary motor-workbench clutch-workbench direction speed reducer-workbench absorptive table is real It now rotates, workbench takes out negative pressure line and takes out negative-pressure adsorption clamping positioning to workbench absorptive table, reversely blows afloat realization and unclamps, realizes Lossless clamping acts fast accurate, avoids damage of the mechanical grip to workpiece, can be with processing stainless steel compared to electromagnetic adsorption Or aluminium alloy etc..The range of work is wide, easy to operate, low in cost, does not hurt workpiece, and action response is fast.Pass through workbench clutch Overload protection realizes the separation of transmission with stress by workbench bearing block, and active force is directly delivered on Working gantry, improves Service life.
Horizontal mobile device includes lateral base, the horizontal drive motor being arranged on lateral base, is arranged in lateral machine Cross is arranged in parallel on seat and with the horizontal leading screw screw mechanism of horizontal drive motor transmission connection, with horizontal leading screw screw mechanism The cross slide on cross slide way is arranged in cross slide way and transverse shifting on base;The silk of horizontal leading screw screw mechanism Mother is arranged below cross slide.
When its work, horizontal drive motor-horizontal leading screw screw mechanism-cross slide is to realize the quick of deburring unit Feeding.The separation that transmission with stress are realized by guide rail, improves service life.
The present invention has rational design, low in cost, durable, wear-and corrosion-resistant, it is safe and reliable, easy to operate, time saving and energy saving, Saving fund, substitution are artificial, realize the Flexible Manufacture of multi-angle, compact-sized and easy to use.
In addition, the video monitoring camera by this setting can record processing site, and worker can be made It is on duty to no longer need to scene.
Beneficial effects of the present invention description without being limited thereto, in order to preferably be easy to understand, specific embodiment part into More preferably detailed description is gone.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention;
Fig. 2 is the structural schematic diagram of processing unit (plant) of the present invention;
Fig. 3 is another viewing angle constructions schematic diagram of processing unit (plant) of the present invention;
Fig. 4 is the structural schematic diagram of robot device of the present invention;
Fig. 5 is that high abrasion of the present invention repairs paracentral first viewing angle constructions schematic diagram;
Fig. 6 is that high abrasion of the present invention repairs paracentral first viewing angle constructions schematic diagram;
Fig. 7 is that high abrasion of the present invention repairs paracentral first viewing angle constructions schematic diagram;
Fig. 8 is that high abrasion of the present invention repairs the first viewing angle constructions schematic diagram of paracentral explosion;
Fig. 9 is that high abrasion of the present invention repairs the second viewing angle constructions schematic diagram of paracentral explosion;
Figure 10 is the first viewing angle constructions schematic diagram of high abrasion deburring unit of the present invention;
Figure 11 is the second viewing angle constructions schematic diagram of high abrasion deburring unit of the present invention;
Figure 12 is the structural schematic diagram of polishing/polishing nose of the present invention;
Figure 13 is the use configuration schematic diagram of table device of the present invention;
Figure 14 is the schematic layout diagram of video monitoring camera of the present invention;
Wherein: 1, transparent shield body;2, support assembly;3, processing unit (plant);4, high abrasion deburring center;5, feeding fills It sets;6, blanking device;7, robot device;10, metal plate to be processed;50, feed frame;51, feeding motor;52, feeding passes Send band;53, feeding optoelectronic switch;54, feeding cylinder;55, feeding push plate;58, blanking rack;59, blanking motor;60, blanking Conveyer belt;70, manipulator column;71, manipulator crossbeam;72, manipulator snakeskin guard strip;73, manipulator transport motor;74, machine Tool hand conveyer belt;75, manipulator cantilever crane;76, manipulator control valve;77, manipulator lifting cylinder;78, mechanical arm bent plate; 79, manipulator sliding rail;80, manipulator sliding block;81, manipulator transverse strands;82, manipulator longitudinal direction frame;83, manipulator sucker;40, The total rack of deburring;41, longitudinal moving device;42, deburring unit;43, table device;44, horizontal mobile device;410, longitudinal Seat;411, longitudinal cylinder;412, axis is vertically moved;413, longitudinal clutch;414, longitudinally connected piece;415, longitudinal bracing seat; 416, longitudinal rail;417, longitudinal slide;420, deburring rack;421, deburring swings braking motor;422, deburring conveyer belt; 423, deburring shaft;424, deburring swinging frame;425, deburring angle optoelectronic switch;426, deburring fine motion motor;427, deburring is driven Moving gear;428, the driven seat of deburring;429, deburring longitudinally guiding rail;430, polishing/polishing nose;431, Working gantry;432, Worktable rotary motor;433, workbench direction speed reducer;434, workbench clutch;435, workbench bearing block;436, work Make platform absorptive table;437, workbench takes out negative pressure line;440, lateral base;441, horizontal drive motor;442, horizontal leading screw silk Parent agency;443, cross slide way;444, cross slide.
Specific embodiment
With reference to Fig. 1-13, it is specific as shown in Figure 1-3, Multifunctional high abrasion-resistant of the invention SMART METALS plate trimmer, Including support assembly 2, the high abrasion processing unit (plant) 3 strengthened through surface ion plating coating being arranged on support assembly 2 and outer Cover on the transparent shield body 1 on high abrasion processing unit (plant) 3;High abrasion processing unit (plant) 3 include deburring center 4, feeding device 5, Blanking device 6 and robot device 7;The front at high abrasion deburring center 4 is arranged in the switching door of transparent shield body 1, The channel of metal plate 10 to be processed is provided with below switching door between 2 upper end of support assembly, channel is filled with feeding respectively It sets 5 beginning and the end of blanking device 6 corresponds to, the back at high abrasion deburring center 4 is arranged in Intelligentized mechanical arm device 7 Face, feeding device 5 and blanking device 6 are separately positioned on the left and right sides at high abrasion deburring center 4, and feeding device 5 will be to be processed Metal plate 10 is pushed on deburring center 4, and high abrasion deburring center 4 is in 4-coordinate system or Five Axis system or the processing of six coordinate systems The metal plate to be processed 10 being located on high abrasion deburring center 4 is sent on blanking device 6 by the heart, Intelligentized mechanical arm device 7.
The use of time, the metal plate to be processed 10 that a upper procedure (surface wire drawing or grinding plane) is completed by channel into Enter on feeding device 5, feeding device 5 is sent to end by conveyer belt, by manipulator, electric/pneumatic push rod by its It send to high abrasion deburring center 4, high abrasion deburring center 4 is ground or is polished to its deburring by programmed order, then passes through intelligence Change the metal plate to be processed 10 after 7 negative-pressure adsorptions of robot device/electromagnetic adsorption deburring, and is sent to blanking device 6 On beginning, blanking device 6 is sent out channel, is then given next process (press mold, labeling etc.).Pass through above-mentioned dress It sets, realizes automation and intelligentification deburring edging or polishing, by six coordinates or Five Axis system, realize multi-angle processing.It is transparent anti- Shroud body 1 plays a protective role, while being easy to intuitively observe inner case.
Such as Fig. 3, feeding device 5 includes feed frame 50, the feeding motor 51 being arranged on feed frame 50, along horizontal vertical To the feeding conveyer belt 52 for being arranged on feed frame 50 and being sequentially connected with feeding motor 51, laterally it is vertically set on feeding biography Send feeding cylinder 54, feeding optoelectronic switch 53 and the feeding that 54 piston rod end of feeding cylinder is set of 52 end side of band Push plate 55;The metal plate to be processed 10 for being located at 52 end of feeding conveyer belt is pushed to high abrasion deburring center 4 by feeding push plate 55 On, feeding optoelectronic switch 53 is for detecting whether 52 end of feeding conveyer belt has metal plate 10 to be processed and control feeding cylinder 54 It is flexible.
Its working principle, feeding motor 51- gear set/chain/tooth band/flat rubber belting-feeding conveyer belt 52, thus by be processed Metal plate 10 is sent to end from beginning, when feeding optoelectronic switch 53 detects that metal plate 10 to be processed reaches end, control Metal plate 10 to be processed is quickly pushed on deburring center 4 by feeding cylinder 54 processed.Structure is simple, stable drive, intelligent and high-efficiency.
Such as Fig. 3, blanking device 6 includes blanking rack 58, the blanking motor 59 and level being arranged in blanking rack 58 The blanking conveyer belt 60 being disposed longitudinally in blanking rack 58;Blanking motor 59 and blanking conveyer belt 60 are sequentially connected, and blanking passes The beginning of band 60 is sent to be located at 7 one side-lower of robot device and for receiving the metal plate to be processed 10 that robot device 7 is sent.
Its working principle, blanking motor 59- gear set/chain/tooth band/flat rubber belting-blanking conveyer belt 60, thus by manipulator The metal plate to be processed 10 that device 7 is sent is sent out.Structure is simple, stable drive, intelligent and high-efficiency.
Such as Fig. 4, Intelligentized mechanical arm device 7 includes manipulator column 70, the machinery that 70 upper end of manipulator column is arranged in Hand crossbeam 71, the manipulator transport motor 73 being arranged on manipulator crossbeam 71, cross drive are arranged on manipulator crossbeam 71 And the manipulator conveyer belt 74 of transmission, the manipulator being horizontally installed on manipulator crossbeam 71 are driven by manipulator transport motor 73 Cross slide way, the manipulator cantilever crane 75 of transverse shifting, the machinery being arranged on manipulator cantilever crane 75 on manipulator cross slide way Hand control valve 76, is vertically arranged in manipulator cantilever crane 75 at the manipulator lifting cylinder 77 being vertically arranged on manipulator cantilever crane 75 On manipulator sliding rail 79, vertical sliding manipulator sliding block 80, the back side and manipulator sliding block on manipulator sliding rail 79 are set 80 connection and top connect with 77 lower end of manipulator lifting cylinder mechanical arm bent plate 78, setting under mechanical arm bent plate 78 The manipulator longitudinal direction frame 82 of the lateral elongated slot connection of the manipulator transverse strands 81, upper end and manipulator transverse strands 81 of side and upper end The manipulator sucker 83 being connect with longitudinal elongated slot of manipulator longitudinal direction frame 82;Manipulator control valve 76 passes through tracheae and machinery respectively Hand sucker 83 and/or manipulator lifting cylinder 77 connect;Manipulator sucker 83 is used to adsorb the upper surface of metal plate 10 to be processed. It is provided with manipulator snakeskin guard strip 72 on manipulator crossbeam 71, is provided on manipulator crossbeam 71 for controlling mechanical arm The control limit switch and/or deceleration control switch of frame 75.
Its course of work, manipulator transport motor 73- manipulator conveyer belt 74- manipulator sliding block 80(mechanical arm bent plate 78) transverse shifting, preferably two, manipulator control valve 76, a manipulator control valve 76- manipulator lifting cylinder 77 controls machine Tool hand sucker 83 is gone up and down, and 83 exhausting of another manipulator control valve 76- manipulator sucker generates negative pressure thus will be on workbench Metal plate 10 to be processed is drawn.Specific steps, manipulator sucker 83 adsorb metal plate 10 to be processed, and manipulator lifting cylinder 77 is controlled System rises, and manipulator conveyer belt 74 is sent at blanking device, and the control decline of manipulator lifting cylinder 77, air-supply generates just Pressure, is put into blanking conveyer belt 60 for metal plate 10 to be processed.It is adsorbed by air control, realizes lossless transport, improves workpiece quality, It prevents from colliding with, it is each to move clearly demarcated clear, non-interference and mutual linkage.
Cross slide way bears active force, reduces the load of manipulator conveyer belt 74;Manipulator transverse strands 81 and manipulator are vertical Elongated slot design on frame 82, thus increase its scalability, it is versatile.76 Electromagnetic Control of manipulator control valve, is swift in response. Manipulator snakeskin guard strip 72 protects electric wire to prevent from losing electric wire, and control limit switch prevents from exceeding, and improves safety, control of slowing down Switch is realized to run slowly when hurrying up terminal, reduces motor braking load, and design rationally, improves service life.
Such as Fig. 5-9,13, high abrasion deburring center 4 includes the total rack 40 of deburring, indulging in the total rack 40 of deburring is arranged in The high abrasion deburring unit 42 that is arranged on longitudinal moving device 41 to mobile device 41, longitudinal movement is arranged and repairs in high abrasion The dress of the workbench on horizontal mobile device 44 is arranged in the horizontal mobile device 44 and transverse shifting of 42 reverse side of side unit Set 43;High abrasion deburring unit 42 is corresponding with the metal plate to be processed 10 on table device 43, table device 43 and machinery The manipulator sucker 83 of arm device 7 is corresponding.High abrasion deburring unit prepares nano combined AlCrN using arc ion plating (aip) and applies Layer carries out intensive treatment.
Its principle, longitudinal moving device 41 are X to coordinate, and horizontal mobile device 44 is Y-direction coordinate, and table device 43 is Z-direction rotational coordinates, deburring unit 42 is polar coordinates rotational coordinates, to realize Five Axis architecture.To expand the range of work With angle, thus have better Flexible Manufacture.The polar coordinates set up in Y-Z plane are fastened in the rectangular co-ordinate of X-Y plane System and Z-direction rotational coordinates, advanced design is ingenious, and theory is advanced,.Meet the processing request of different workpieces, high efficiency smart.
Specifically, longitudinal moving device 41 includes longitudinal seat 410, longitudinal gas that longitudinal seat 410 is arranged in such as Fig. 5-9 Cylinder 411, the longitudinal movement axis 412 being arranged on 411 piston rod of longitudinal cylinder, setting are in longitudinal cylinder 411 and longitudinal movement axis Longitudinal clutch 413 between 412, the longitudinal bracing seat for being arranged on longitudinal seat 410 and being used to support longitudinal movement axis 412 415, the longitudinal rail 416 that is arranged on longitudinal seat 410, longitudinally connected piece 414 be arranged on longitudinal movement axis 412 and vertical To the longitudinal slide 417 being arranged on longitudinal rail 416;The deburring rack 420 of deburring unit 42 respectively with longitudinally connected piece 414 It is connected with longitudinal slide 417.
The longitudinal direction its longitudinal cylinder 411- clutch 413- vertically moves axis 412- deburring unit 42.Pass through longitudinal clutch 413 realize clutch overload protection.By longitudinal bracing seat 415 by 412 rigidity of longitudinal movement axis, design rationally, is swift in response.
Specifically, such as Figure 10-12, high abrasion deburring unit 42 includes that longitudinal movement is arranged on longitudinal moving device 41 Deburring rack 420, the deburring that is horizontally installed in deburring rack 420 swings braking motor 421, transverse direction and rotation setting and repairing Deburring shaft 423 in side rack 420 is arranged in the deburring that deburring is swung between braking motor 421 and deburring shaft 423 and transmits With 422, the deburring swinging frame 424 that is fixedly connected with deburring shaft 423, it is arranged in deburring rack 420 and for controlling deburring The deburring angle optoelectronic switch 425 of 423 rotation angle of shaft, the deburring fine motion motor 426 being arranged on deburring swinging frame 424, The deburring being arranged on 426 output shaft of deburring fine motion motor drives gear 427, is disposed longitudinally on repairing on deburring swinging frame 424 The driven seat 428 of deburring and setting that side longitudinally guiding rail 429, longitudinal movement are arranged on deburring longitudinally guiding rail 429 are being repaired Driven 428 lower section of seat in side and polishing/polishing nose 430 for being processed to metal plate 10 to be processed;On the driven seat 428 of deburring It is provided with the longitudinal rack engaged with deburring driving gear 427;Electricity is provided between deburring rack 420 and deburring shaft 423 Magnetic friction clutch-brake.
Its deburring, which swings braking motor 421- deburring conveyer belt 422- deburring shaft 423- deburring swinging frame 424 and realizes, to be turned It is dynamic, angle control;Driven 428 rack-and-pinion of seat of gear 42- deburring is driven to realize by deburring fine motion motor 426- deburring radial Precisely fine tuning controls by optoelectronic switch and feeds back rotational angle information, real by braking motor+electromagnetic friction clutch brake Existing double brake, accurate positioning, braking is secured, securely and reliably, precise control.
Specifically, such as Figure 13, table device 43 includes being arranged on the cross slide 444 of horizontal mobile device 44 Working gantry 431, the worktable rotary motor 432 being arranged in below Working gantry 431 are driven with worktable rotary motor 432 The workbench direction speed reducer 433 of connection is arranged between worktable rotary motor 432 and workbench direction speed reducer 433 Workbench clutch 434, is arranged in Working gantry the workbench absorptive table 436 that 433 top of workbench direction speed reducer is arranged in Workbench bearing block 435 between 431 and workbench absorptive table 436 and the workbench to the pumping negative pressure of workbench absorptive table 436 Take out negative pressure line 437;The output shaft of workbench absorptive table 436 and workbench direction speed reducer 433 is sequentially connected;Deburring unit 42 Polishing/polishing nose 430 on work platform for placing absorptive table 436 metal plate to be processed 10 process.
When its work, worktable rotary motor 432- workbench clutch 434- workbench direction speed reducer 433- workbench Absorptive table 436 realizes rotation, and workbench takes out negative pressure line 437 and takes out negative-pressure adsorption clamping positioning to workbench absorptive table 436, reversely It blows afloat realization to unclamp, realizes lossless clamping, act fast accurate, avoid damage of the mechanical grip to workpiece, inhaled compared to electromagnetism It is attached, it can be with processing stainless steel or aluminium alloy etc..The range of work is wide, easy to operate, low in cost, does not hurt workpiece, and action response is fast. By 434 overload protection of workbench clutch, the separation of transmission with stress is realized by workbench bearing block 435, active force is straight It connects and is transmitted on Working gantry 431, improve service life.
Specifically, such as Fig. 5-9, horizontal mobile device 44 includes lateral base 440, is arranged on lateral base 440 Horizontal drive motor 441, the horizontal leading screw screw for being arranged on lateral base 440 and being sequentially connected with horizontal drive motor 441 Mechanism 442 is arranged in parallel in cross slide way 443 and transverse shifting on lateral base 440 with horizontal leading screw screw mechanism 442 Cross slide 444 on cross slide way 443 is set;The screw of horizontal leading screw screw mechanism 442 is arranged under cross slide 444 Side.
When its work, horizontal drive motor 441- horizontal leading screw screw mechanism 442- cross slide 444 is to realize deburring The fast feed of unit 42.The separation that transmission with stress are realized by guide rail, improves service life.
The present embodiment further includes that have further include having video monitoring camera 91, and the video monitoring camera is set to On bright 1 inner wall of protecting cover, for the dynamic of videograph processing site, the signal output end of the video monitoring camera is connected There is video monitoring host 92, the present embodiment video monitoring camera and video monitoring host can be directly from market using applications.
The present invention has rational design, low in cost, durable, wear-and corrosion-resistant, it is safe and reliable, easy to operate, time saving and energy saving, Saving fund, substitution are artificial, realize the Flexible Manufacture of multi-angle, compact-sized and easy to use.
It is to disclose in order to more clear, and the prior art is not just being enumerated that the present invention, which fully describes,.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used To modify to technical solution documented by previous embodiment or equivalent replacement of some of the technical features;Make It is obvious for being combined for those skilled in the art to multiple technical solutions of the invention.And these are modified or replace It changes, the spirit and scope for technical solution of the embodiment of the present invention that it does not separate the essence of the corresponding technical solution.

Claims (7)

1. a kind of SMART METALS plate trimmer of Multifunctional high abrasion-resistant, it is characterised in that: exist including support assembly (2), setting The high abrasion processing unit (plant) (3) strengthened through surface ion plating coating and the outer high abrasion that covers on support assembly (2) process dress Set the transparent shield body (1) on (3);Processing unit (plant) (3) includes high abrasion deburring center (4), feeding device (5), blanking dress Set (6) and robot device (7);The switching door of transparent shield body (1) is arranged in the front at high abrasion deburring center (4), The channel of metal plate to be processed (10) is provided between support assembly (2) upper end below the switching door, it is described logical Road is corresponding with the end at the beginning of feeding device (5) and blanking device (6) respectively, and Intelligentized mechanical arm device (7) setting exists The back side at high abrasion deburring center (4), feeding device (5) and blanking device (6) are separately positioned on high abrasion deburring center (4) The left and right sides, metal plate to be processed (10) is pushed on high abrasion deburring center (4) by feeding device (5), in high abrasion deburring The heart (4) is that 4-coordinate system or Five Axis system or six coordinate system machining centers, Intelligentized mechanical arm device (7) will be repaired positioned at high abrasion Metal plate to be processed (10) on side center (4) is sent on blanking device (6);
It further include having video monitoring camera, the video monitoring camera is set on transparent shield body (1) inner wall, should The signal output end of video monitoring camera is connected with video monitoring host;
Feeding device (5) includes feed frame (50), the feeding motor (51) being arranged on feed frame (50), along horizontal longitudinal It is arranged on feed frame (50) and is vertically set on the feeding conveyer belt (52) of feeding motor (51) transmission connection, transverse direction Expect the feeding cylinder (54), feeding optoelectronic switch (53) and setting of conveyer belt (52) end side in feeding cylinder (54) piston The feeding push plate (55) of boom end;Feeding push plate (55) pushes away the metal plate to be processed (10) for being located at feeding conveyer belt (52) end It is sent on deburring center (4), feeding optoelectronic switch (53) is for detecting whether feeding conveyer belt (52) end has metal to be processed Plate (10) and to control feeding cylinder (54) flexible;
Blanking device (6) includes that blanking rack (58), the blanking motor (59) being arranged on blanking rack (58) and level are vertical To the blanking conveyer belt (60) being arranged on blanking rack (58);Blanking motor (59) and blanking conveyer belt (60) are sequentially connected, The beginning of blanking conveyer belt (60) be located at (7) one side-lower of robot device and for receive that robot device (7) sends to It processes metal plate (10);
Intelligentized mechanical arm device (7) includes that the manipulator of manipulator column (70), setting in manipulator column (70) upper end is horizontal Beam (71), the manipulator transport motor (73) being arranged on manipulator crossbeam (71), cross drive are arranged in manipulator crossbeam (71) the manipulator conveyer belt (74) of transmission is driven on and by manipulator transport motor (73), is horizontally installed on manipulator crossbeam (71) manipulator cross slide way on, on manipulator cross slide way the manipulator cantilever crane (75) of transverse shifting, be arranged in machinery Manipulator control valve (76) on arm frame (75), the manipulator lifting cylinder being vertically arranged on manipulator cantilever crane (75) (77), it is vertically arranged in manipulator sliding rail (79) on manipulator cantilever crane (75), vertical sliding is arranged in manipulator sliding rail (79) On manipulator sliding block (80), the back side and manipulator sliding block (80) connection and top connect with manipulator lifting cylinder (77) lower end Mechanical arm bent plate (78), manipulator transverse strands (81), upper end and manipulator below mechanical arm bent plate (78) is set The manipulator longitudinal direction frame (82) of the lateral elongated slot connection of transverse strands (81) and upper end and the longitudinal direction of manipulator longitudinal direction frame (82) are long The manipulator sucker (83) of slot connection;Manipulator control valve (76) passes through tracheae and manipulator sucker (83) and manipulator respectively Lifting cylinder (77) connection;Manipulator sucker (83) is used to adsorb the upper surface of metal plate to be processed (10).
2. the SMART METALS plate trimmer of Multifunctional high abrasion-resistant according to claim 1, it is characterised in that: in intelligence It is provided with manipulator snakeskin guard strip (72) on manipulator crossbeam (71), is provided on manipulator crossbeam (71) for controlling machinery The control limit switch and/or deceleration control switch of arm frame (75).
3. the SMART METALS plate trimmer of -2 described in any item Multifunctional high abrasion-resistants according to claim 1, it is characterised in that: High abrasion deburring center (4) include the total rack of deburring (40), be arranged longitudinal moving device (41) in the total rack of deburring (40), It vertically moves the high abrasion deburring unit (42) through ion coating plating surface peening being arranged on longitudinal moving device (41), set Horizontal mobile device (44) and the transverse shifting setting set in high abrasion deburring unit (42) reverse side are filled in transverse shifting Set the table device (43) on (44);Metal plate to be processed on high abrasion deburring unit (42) and table device (43) (10) corresponding, table device (43) is corresponding with manipulator sucker (83) of Intelligentized mechanical arm device (7), high abrasion deburring list Member carries out intensive treatment using ion coating plating technology, and the coating of selection has AlCrN, TiAlN, TiSiN, ALCrSiN, AlTiN Or DLC coating system, using the ion plating of electromagnetic field controlled arc or closure magnetron sputtering technique preparation.
4. the SMART METALS plate trimmer of Multifunctional high abrasion-resistant according to claim 3, it is characterised in that: longitudinal movement Device (41) include longitudinal seat (410), setting longitudinal seat (410) longitudinal cylinder (411), be arranged in longitudinal cylinder (411) The longitudinal clutch of longitudinal movement axis (412), setting between longitudinal cylinder (411) and longitudinal movement axis (412) on piston rod Device (413), the longitudinal bracing seat (415) for being arranged on longitudinal seat (410) and being used to support longitudinal movement axis (412), setting exist Longitudinal rail (416), setting on longitudinal seat (410) is longitudinally connected piece (414) and longitudinal in longitudinal movement axis (412) The longitudinal slide (417) being arranged on longitudinal rail (416);The deburring rack (420) of deburring unit (42) connects with longitudinal respectively It connects block (414) and longitudinal slide (417) connects.
5. the SMART METALS plate trimmer of Multifunctional high abrasion-resistant according to claim 3, it is characterised in that: high abrasion is repaired Side unit (42) includes vertically moving the deburring rack (420) being arranged on longitudinal moving device (41), being horizontally installed on deburring Deburring in rack (420) swings the deburring shaft of braking motor (421), transverse direction and rotation setting on deburring rack (420) (423), it is arranged and swings deburring conveyer belt (422) and the deburring between braking motor (421) and deburring shaft (423) in deburring Deburring swinging frame (424) that shaft (423) is fixedly connected is arranged on deburring rack (420) and for controlling deburring shaft (423) the deburring angle optoelectronic switch (425) of rotation angle, the deburring fine motion motor being arranged on deburring swinging frame (424) (426), the deburring being arranged on deburring fine motion motor (426) output shaft drives gear (427), is disposed longitudinally on deburring swinging frame (424) the driven seat of deburring that deburring longitudinally guiding rail (429), longitudinal movement on are arranged on deburring longitudinally guiding rail (429) (428) and setting is in the polishing/polishing nose driven seat of deburring (428) lower section and be used to process metal plate to be processed (10) (430);The longitudinal rack engaged with deburring driving gear (427) is provided on the driven seat of deburring (428);In deburring rack (420) electromagnetic friction clutch brake is provided between deburring shaft (423).
6. the SMART METALS plate trimmer of Multifunctional high abrasion-resistant according to claim 3, it is characterised in that: workbench dress (43) are set to include the Working gantry (431) being arranged on the cross slide (444) of horizontal mobile device (44), be arranged in workbench Worktable rotary motor (432) below frame (431) subtracts with the workbench direction of worktable rotary motor (432) transmission connection Fast machine (433), the workbench clutch being arranged between worktable rotary motor (432) and workbench direction speed reducer (433) (434), workbench absorptive table (436) above workbench direction speed reducer (433) is set, is arranged in Working gantry (431) Workbench bearing block (435) between workbench absorptive table (436) and the work to workbench absorptive table (436) pumping negative pressure Platform takes out negative pressure line (437);The output shaft of workbench absorptive table (436) and workbench direction speed reducer (433) is sequentially connected;
Polishing/polishing nose (430) of high abrasion deburring unit (42) is to the gold to be processed on work platform for placing absorptive table (436) Belong to plate (10) processing.
7. the SMART METALS plate trimmer of Multifunctional high abrasion-resistant according to claim 3, it is characterised in that: transverse shifting Device (44) includes lateral base (440), the horizontal drive motor (441) being arranged on lateral base (440), is arranged in transverse direction Horizontal leading screw screw mechanism (442) and horizontal leading screw silk on base (440) and with horizontal drive motor (441) transmission connection The cross slide way (443) and transverse shifting that parent agency (442) is arranged in parallel on lateral base (440) are arranged in cross slide way (443) cross slide (444) on;The screw setting of horizontal leading screw screw mechanism (442) is below cross slide (444).
CN201611198971.7A 2016-12-22 2016-12-22 A kind of SMART METALS plate trimmer of Multifunctional high abrasion-resistant Active CN106826447B (en)

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