CN214135555U - Automatic special polishing machine for castings - Google Patents

Automatic special polishing machine for castings Download PDF

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Publication number
CN214135555U
CN214135555U CN202022902868.4U CN202022902868U CN214135555U CN 214135555 U CN214135555 U CN 214135555U CN 202022902868 U CN202022902868 U CN 202022902868U CN 214135555 U CN214135555 U CN 214135555U
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moving mechanism
axle
axis moving
axis
polishing
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CN202022902868.4U
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邓永安
周锦添
杨怀锐
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Zhongshan Jinghang Intelligent Technology Co ltd
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Zhongshan Jinghang Intelligent Technology Co ltd
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Abstract

The utility model discloses an automatic special polishing machine for castings, which comprises a base, a control device arranged in the base, an outer cover arranged on the base, a control panel arranged on the outer cover and connected with the control device, a bracket with a Z-axis moving platform arranged on the base, a main shaft head arranged on the Z-axis moving platform, and a rotating motor arranged on the main shaft head, install in the head of polishing of main tapping lower extreme, locate the head of polishing left and right sides and communicate the suction channel of the piece of can breathing away of dust catcher, locate the Z axle moving mechanism that can drive Z axle moving platform on the support and reciprocate, locate the Y axle moving mechanism on the base, locate the X axle moving mechanism of Y axle moving mechanism upper end, locate the operation platform subassembly of X axle moving mechanism upper end, X axle moving mechanism drives the operation platform subassembly and removes about, Y axle moving mechanism drives X axle moving mechanism and carries out the back-and-forth movement with the operation platform subassembly.

Description

Automatic special polishing machine for castings
Technical Field
The utility model relates to a technical field of the equipment of polishing, in particular to automatic special plane of polishing of foundry goods.
Background
In present processing industry, the foundry goods often has the overlap, and the overlap can influence subsequent manufacturing procedure, can influence the clamping location of work piece among the subsequent handling, consequently, need polish the process to the foundry goods and just can carry out other subsequent handling, current process of polishing is generally accomplished through the polishing of people's hand, and it is inefficient to polish, and the precision of polishing is not good enough, influences the uniformity of product quality, and workman's intensity of labour is big, and is high to the admittance threshold of workman's skill, and the human cost is high. Some polishing processing equipment appears on the market at present, but the structural design of the existing polishing processing equipment is old compared with the traditional structure, the volume is large, the equipment cost is high, the occupied space of a workshop is large, the operation is complex, the polishing processing efficiency is low, the automation degree is low, the automatic material receiving function is not provided, the automatic door opening and closing function is not provided, the labor intensity of workers is high, and the polishing process is time-consuming and labor-consuming; moreover, the positioning structure of the existing polishing equipment is not scientific and reasonable in design, the processing precision is influenced, and the quality and the yield of products are influenced; moreover, the existing polishing equipment has poor flexibility, can only adapt to the processing requirements of specific workpieces, cannot meet the processing requirements of other workpieces, and has low universality.
Therefore, how to realize a structural design scientific and reasonable, the operation is simple and easy convenient, and small in size has automatic receipts material function and automatic switch door function, and machining efficiency is high, and degree of automation is high, and location structural design is reasonable, ensures the processing precision, and the flexibility is high, is applicable to the processing demand of different work pieces, and the automatic special plane of polishing that the commonality is strong is the technological problem that awaits the solution in an urgent need in the industry.
Disclosure of Invention
The utility model aims at providing the automatic special plane of polishing of foundry goods aims at realizing a structural design scientific and reasonable, and the operation is simple and easy convenient, and small in size has automatic receipts material function and automatic switch door function, and machining efficiency is high, and degree of automation is high, and location structure reasonable in design ensures the processing precision, and the flexibility is high, is applicable to the processing demand of different work pieces, the strong automatic special plane of polishing of commonality.
The utility model provides an automatic special polishing machine for castings, which comprises a base, a control device arranged in the base, an outer cover arranged on the base, a control panel arranged on the outer cover and connected with the control device, a bracket with a Z-axis moving platform arranged on the base, a main shaft head arranged on the Z-axis moving platform, and a rotating motor arranged on the main shaft head, the device comprises a main shaft head, a polishing head arranged at the lower end of the main shaft head, air suction channels which are arranged at the left side and the right side of the polishing head and communicated with a dust collector and can suck polishing debris, a Z-axis moving mechanism which is arranged on a support and can drive a Z-axis moving platform to move up and down, a Y-axis moving mechanism arranged on a base, an X-axis moving mechanism arranged at the upper end of the Y-axis moving mechanism, and an operating platform assembly arranged at the upper end of the X-axis moving mechanism, wherein the X-axis moving mechanism drives the operating platform assembly to move left and right, and the Y-axis moving mechanism drives the X-axis moving mechanism and the operating platform assembly to move front and back; the operation platform assembly comprises an operation platform arranged at the upper end of the X-axis moving mechanism, a tool position arranged on the operation platform, a supporting plate arranged on the tool position and capable of mounting a workpiece, a positioning structure arranged at the side surface of the supporting plate and used for fixing the workpiece, a material receiving basket arranged at the front side of the supporting plate, and a pushing cylinder assembly arranged at the rear side of the supporting plate and capable of pushing the workpiece to the front side into the material receiving basket, wherein a positioning pin corresponding to a hole position on the supporting plate is arranged on the tool position and inserted into the hole position of the supporting plate and used for positioning; the push-out air cylinder component comprises a push-out air cylinder and a push plate arranged at the front end of the push-out air cylinder; the positioning structure comprises a clamping oil cylinder arranged on the side face of the supporting plate and a clamping block which is connected with the clamping oil cylinder and plays a role in fixing the workpiece.
Preferably, the outer cover is provided with an automatic door and an automatic door cylinder capable of controlling the automatic door to work.
Preferably, the X-axis moving mechanism comprises an X-axis moving platform arranged on the Y-axis moving mechanism, an X-axis guide rail and an X-axis servo motor arranged on the X-axis moving platform, and an X-axis lead screw connected between the X-axis servo motor and the operating platform assembly in a transmission manner, wherein the X-axis servo motor drives the X-axis lead screw to rotate so as to drive the operating platform assembly to move left and right along the X-axis guide rail.
Preferably, the Y-axis moving mechanism comprises a Y-axis guide rail, a Y-axis servo motor and a Y-axis screw rod which is connected between the Y-axis servo motor and the X-axis moving platform in a transmission mode, and the Y-axis servo motor works to drive the Y-axis screw rod to rotate so as to drive the X-axis moving mechanism and the operating platform assembly to move back and forth along the Y-axis guide rail.
Preferably, the Z-axis moving mechanism comprises a Z-axis guide rail and a Z-axis servo motor which are arranged on the support, and a Z-axis lead screw which is in transmission connection between the Z-axis servo motor and the Z-axis moving platform, and the Z-axis servo motor works to drive the Z-axis lead screw to rotate so as to drive the Z-axis moving platform to move up and down along the Z-axis guide rail and further drive the spindle head, the rotating motor and the polishing head to move up and down.
The utility model discloses a structural design scientific and reasonable, the operation is simple and easy convenient, and small in size has automatic material function and automatic switch door function of receiving, and machining efficiency is high, and degree of automation is high, and location structure reasonable in design ensures the processing precision, and the flexibility is high, is applicable to the processing demand of different work pieces, the automatic special plane of polishing that the commonality is strong.
Drawings
Fig. 1 is one of schematic three-dimensional structures of an embodiment of the special automatic grinding machine for castings according to the present invention;
fig. 2 is a second schematic perspective view of an embodiment of the special automatic grinding machine for castings according to the present invention, wherein the housing and the control panel are not shown;
FIG. 3 is an enlarged view of portion A of FIG. 2;
fig. 4 is a third schematic perspective view of an embodiment of the special automatic grinding machine for castings according to the present invention, wherein the outer cover and the control panel are not shown;
fig. 5 is an enlarged view of a portion B in fig. 4.
The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Referring to fig. 1 to 5, an embodiment of the special automatic polishing machine for castings according to the present invention is provided, which comprises a base 101, a control device disposed in the base 101, a housing 102 disposed on the base 101, a control panel 103 disposed on the housing 102 and connected to the control device, a support 104 mounted on the base 101 and having a Z-axis moving platform 109, a spindle head 105 mounted on the Z-axis moving platform 109, a rotating motor 106 mounted on the spindle head 105, a polishing head 107 mounted at a lower end of the spindle head 105, suction channels 108 disposed at left and right sides of the polishing head 107 and communicating with a dust collector and capable of sucking away polishing debris, a Z-axis moving mechanism disposed on the support 104 and capable of driving the Z-axis moving platform 109 to move up and down, a Y-axis moving mechanism disposed on the base 101, an X-axis moving mechanism disposed at an upper end of the Y-axis moving mechanism, and an operating platform assembly disposed at an upper end of the X-axis moving mechanism, the X-axis moving mechanism drives the operating platform assembly to move left and right, and the Y-axis moving mechanism drives the X-axis moving mechanism and the operating platform assembly to move front and back.
The operation platform assembly comprises an operation platform 110 arranged at the upper end of the X-axis moving mechanism, a tool position 111 arranged on the operation platform 110, a supporting plate 112 arranged on the tool position 111 and capable of mounting a workpiece 113, a positioning structure 117 arranged at the side surface of the supporting plate 112 and used for fixing the workpiece 113, a receiving basket 114 arranged at the front side of the supporting plate 112, a pushing cylinder assembly 115 arranged at the rear side of the supporting plate 112 and capable of pushing the workpiece 113 to the receiving basket 114 towards the front side, a positioning pin corresponding to a hole position on the supporting plate 112 is arranged on the tool position 111 and inserted into the hole position of the supporting plate 112 and used for positioning, the operation platform assembly further comprises a jacking cylinder 116 arranged at the lower end of the supporting plate 112, an opening through which the jacking cylinder 116 penetrates is arranged at the tool position 111, and the jacking cylinder 116 jacks up the supporting plate 112 and the workpiece 113 so that the supporting plate 112 is separated from the positioning pin.
The push-out cylinder assembly 115 includes a push-out cylinder and a push plate disposed at a front end of the push-out cylinder.
The positioning structure 117 includes a clamping cylinder disposed at a side of the supporting plate 112, and a clamping block connected to the clamping cylinder and used for fixing the workpiece 113. The clamping cylinder controls the clamping block to work, so that the clamping block is pressed downwards to fix the workpiece 113, or is tilted upwards to release the workpiece 113.
The housing 102 is provided with an automatic door 118 and an automatic door cylinder capable of controlling the automatic door 118 to operate. Artifical material loading, then opening equipment, automatically-controlled door 118 can be controlled to the automatically-controlled door cylinder and close, and equipment is automatic promptly and polishes, and after polishing, automatically-controlled door 118 will be controlled to the automatically-controlled door cylinder and opens, has the warning effect, and the workman sees that automatically-controlled door 118 opens and indicates that the operation is accomplished promptly, needs to carry out next round of material loading in the past, and degree of automation is high, effectively reduces workman's intensity of labour.
The X-axis moving mechanism comprises an X-axis moving platform 119 arranged on the Y-axis moving mechanism, an X-axis guide rail 120 and an X-axis servo motor 121 which are arranged on the X-axis moving platform 119, and an X-axis lead screw 122 which is in transmission connection between the X-axis servo motor 121 and the operation platform assembly, wherein the X-axis servo motor 121 works to drive the X-axis lead screw 122 to rotate so as to drive the operation platform assembly to move left and right along the X-axis guide rail 120.
The Y-axis moving mechanism comprises a Y-axis guide rail 123, a Y-axis servo motor 124 and a Y-axis screw rod 125 which is in transmission connection between the Y-axis servo motor 124 and the X-axis moving platform 119, and the Y-axis servo motor 124 works to drive the Y-axis screw rod 125 to rotate so as to drive the X-axis moving mechanism and the operating platform assembly to move back and forth along the Y-axis guide rail 123.
The Z-axis moving mechanism includes a Z-axis guide rail 126 and a Z-axis servo motor 127 which are arranged on the support 104, and a Z-axis lead screw which is in transmission connection between the Z-axis servo motor 127 and the Z-axis moving platform 109, wherein the Z-axis servo motor 127 works to drive the Z-axis lead screw to rotate so as to drive the Z-axis moving platform 109 to move up and down along the Z-axis guide rail 126, and further drive the spindle head 105, the rotating motor 106 and the polishing head 107 to move up and down.
When the automatic polishing device works, a worker fixes a workpiece 113 on a supporting plate 112, then a control device controls each component to work, an automatic door 118 is closed, a clamping oil cylinder controls a clamping block to press downwards to fix the workpiece 113, then a Y-axis moving mechanism drives an X-axis moving mechanism and an operating platform assembly to move back and forth until the X-axis moving mechanism moves to a proper position, the X-axis moving mechanism drives the operating platform assembly to move left and right until the X-axis moving mechanism moves to a proper position, a Z-axis moving mechanism drives a spindle head 105, a rotating motor 106 and a polishing head 107 to move downwards until the X-axis moving mechanism moves to a proper position, then the polishing head 107 can polish the workpiece 113, polishing debris can be generated in the polishing process, air suction channels 108 on the left side and the right side of the polishing head 107 can suck the polishing debris, after polishing is completed, the clamping oil cylinder controls the clamping block to tilt up to release the workpiece 113, then a jacking cylinder 116 jacks up the supporting plate 112 and the workpiece 113 so that the supporting plate 112 is separated from a positioning pin, release cylinder work this moment and drive the push pedal and release forward, push away work piece 113 forward to receiving in the material basket 114, automatic door 118 is opened at last, automatic process of polishing has been accomplished promptly and automatic material operation of receiving has been accomplished, the degree of automation is high, automatic material function is received in having, the operation is simple and easy convenient, need not special person's special plane, a workman can compromise many equipment simultaneously, the artificial utilization ratio of full play, high machining efficiency, effectively reduce workman's intensity of labour, and, the structural design scientific and reasonable of this automatic special plane of polishing, small in size, low in investment cost, occupation space is little, required factory building area is little, location structure 117 reasonable in design, can ensure the precision of processing, further ensure the quality of product. In addition, the automatic special polishing machine is provided with an X-axis moving mechanism, a Y-axis moving mechanism and a Z-axis moving mechanism, can flexibly move in multiple dimensions, meets the processing requirements of different workpieces 113, and has strong universality. In addition, because the polishing operation can splash the piece of polishing, therefore for the safety consideration, during the operation, automatically-controlled door 118 can be controlled to close to the automatically-controlled door cylinder, and after polishing, automatically-controlled door 118 will be controlled to open to have the warning effect, and the workman sees that automatically-controlled door 118 opens and promptly shows that the operation is accomplished, needs to carry out the next round of material loading in the past, has the automatic switch door function, and degree of automation is high, effectively reduces workman's intensity of labour.
The utility model discloses a structural design scientific and reasonable, the operation is simple and easy convenient, and small in size has automatic material function and automatic switch door function of receiving, and machining efficiency is high, and degree of automation is high, and location structure 117 reasonable in design ensures the processing precision, and the flexibility is high, is applicable to the processing demand of different work pieces 113, the automatic special plane of polishing that the commonality is strong.
The above only is the preferred embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structural changes made by the contents of the specification and the drawings, or the direct or indirect application in other related technical fields, are included in the same way in the protection scope of the present invention.

Claims (5)

1. The automatic special polishing machine for the castings is characterized by comprising a base, a control device arranged in the base, an outer cover arranged on the base in a mounting cover mode, a control panel arranged on the outer cover and connected with the control device, a bracket with a Z-axis moving platform, a main shaft head arranged on the Z-axis moving platform and a rotating motor arranged on the main shaft head, the device comprises a main shaft head, a polishing head arranged at the lower end of the main shaft head, air suction channels which are arranged at the left side and the right side of the polishing head and communicated with a dust collector and can suck polishing debris, a Z-axis moving mechanism which is arranged on a support and can drive a Z-axis moving platform to move up and down, a Y-axis moving mechanism arranged on a base, an X-axis moving mechanism arranged at the upper end of the Y-axis moving mechanism, and an operating platform assembly arranged at the upper end of the X-axis moving mechanism, wherein the X-axis moving mechanism drives the operating platform assembly to move left and right, and the Y-axis moving mechanism drives the X-axis moving mechanism and the operating platform assembly to move front and back;
the operation platform assembly comprises an operation platform arranged at the upper end of the X-axis moving mechanism, a tool position arranged on the operation platform, a supporting plate arranged on the tool position and capable of mounting a workpiece, a positioning structure arranged at the side surface of the supporting plate and used for fixing the workpiece, a material receiving basket arranged at the front side of the supporting plate, and a pushing cylinder assembly arranged at the rear side of the supporting plate and capable of pushing the workpiece to the front side into the material receiving basket, wherein a positioning pin corresponding to a hole position on the supporting plate is arranged on the tool position and inserted into the hole position of the supporting plate and used for positioning;
the push-out air cylinder component comprises a push-out air cylinder and a push plate arranged at the front end of the push-out air cylinder;
the positioning structure comprises a clamping oil cylinder arranged on the side face of the supporting plate and a clamping block which is connected with the clamping oil cylinder and plays a role in fixing the workpiece.
2. The automatic special grinding machine for castings according to claim 1, wherein an automatic door and an automatic door cylinder for controlling the automatic door are provided on the housing.
3. The automatic special machine of polishing of casting of claim 1 or 2, characterized in that, the X-axis moving mechanism includes an X-axis moving platform disposed on the Y-axis moving mechanism, an X-axis guide rail and an X-axis servo motor disposed on the X-axis moving platform, and an X-axis lead screw connected between the X-axis servo motor and the operation platform assembly in a transmission manner, wherein the X-axis servo motor operates to drive the X-axis lead screw to rotate so as to drive the operation platform assembly to move left and right along the X-axis guide rail.
4. The automatic special machine of polishing of foundry goods of claim 3, characterized in that, Y axle moving mechanism includes Y axle guide rail, Y axle servo motor, transmission link to Y axle servo motor and X axle moving platform between the Y axle lead screw, Y axle servo motor work drive Y axle lead screw rotate thus drive X axle moving mechanism, operation platform subassembly along Y axle guide rail back-and-forth movement.
5. The automatic special machine of polishing of foundry goods of claim 4, characterized in that, Z axle moving mechanism includes Z axle guide rail and Z axle servo motor, transmission link is in Z axle lead screw between Z axle servo motor and Z axle moving platform on the support, and Z axle servo motor work drives Z axle lead screw rotation and consequently drives Z axle moving platform and move up and down along Z axle guide rail and then drive main tapping, rotation motor, polishing head and move up and down.
CN202022902868.4U 2020-12-07 2020-12-07 Automatic special polishing machine for castings Active CN214135555U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202022902868.4U CN214135555U (en) 2020-12-07 2020-12-07 Automatic special polishing machine for castings

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022902868.4U CN214135555U (en) 2020-12-07 2020-12-07 Automatic special polishing machine for castings

Publications (1)

Publication Number Publication Date
CN214135555U true CN214135555U (en) 2021-09-07

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Application Number Title Priority Date Filing Date
CN202022902868.4U Active CN214135555U (en) 2020-12-07 2020-12-07 Automatic special polishing machine for castings

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CN (1) CN214135555U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114310566A (en) * 2022-01-06 2022-04-12 赣州协隆机械设备有限公司 Grinding machine for machining special-shaped curved surface

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114310566A (en) * 2022-01-06 2022-04-12 赣州协隆机械设备有限公司 Grinding machine for machining special-shaped curved surface

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