CN111421446A - Composite board brushing machine - Google Patents
Composite board brushing machine Download PDFInfo
- Publication number
- CN111421446A CN111421446A CN202010361982.2A CN202010361982A CN111421446A CN 111421446 A CN111421446 A CN 111421446A CN 202010361982 A CN202010361982 A CN 202010361982A CN 111421446 A CN111421446 A CN 111421446A
- Authority
- CN
- China
- Prior art keywords
- composite board
- hydraulic cylinder
- rack
- adjusting arm
- steel wire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000002131 composite material Substances 0.000 title claims abstract description 26
- 230000001680 brushing effect Effects 0.000 title claims abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000004140 cleaning Methods 0.000 claims abstract description 11
- 239000000428 dust Substances 0.000 claims description 11
- 239000003638 chemical reducing agent Substances 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 9
- 238000001514 detection method Methods 0.000 claims description 7
- 229910000831 Steel Inorganic materials 0.000 abstract description 27
- 239000010959 steel Substances 0.000 abstract description 27
- 238000005299 abrasion Methods 0.000 abstract description 7
- 238000005498 polishing Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 239000002245 particle Substances 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003708 edge detection Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/12—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to a composite board cleaning machine, which comprises a polishing roller arranged in a shell, wherein bearing seats are arranged on two sides of the polishing roller, the polishing roller is connected with a transmission motor through a coupler, the bearing seats are connected with an adjusting mechanism, the adjusting mechanism comprises an adjusting arm and a hydraulic cylinder, the hydraulic cylinder is fixed on a rack, a middle rotating fulcrum of the adjusting arm is arranged on the rack, one end of the adjusting arm is hinged with the hydraulic cylinder, the other end of the adjusting arm is fixedly connected with the bearing seats, when the hydraulic cylinder stretches out and draws back, the adjusting arm swings along with the hydraulic cylinder, and the adjusting arm drives the bearing seats to swing when swinging; the rack is also connected with a transverse moving mechanism, and the transverse moving mechanism drives the rack to reciprocate along the guide rail. The invention can ensure that the abrasion of the whole roller surface of the steel wire brush or the grinding wheel of the composite board brushing machine is uniform, and the steel wire brush roller or the grinding wheel does not need to be stopped for grinding.
Description
Technical Field
The invention relates to a rolling production line, in particular to a composite board brushing machine.
Background
The strip processing is usually finished by adopting a steel wire brush or grinding wheel for grinding, the rotating speed, the compaction degree and the like of the steel wire brush are controlled in an open mode in the using process, the processing result is not related to equipment, and the composite performance of the product is often influenced in the subsequent production; the problem also exists in grinding of the grinding wheel, and the problem of cracking of the grinding wheel can also occur under the condition of poor control of the compaction degree; in addition, the width of the grinding wheel and the width of the steel wire brush are often larger than that of the plate strip, and after the steel wire brush or the grinding wheel is used for a period of time, the steel wire brush or the grinding wheel needs to be repaired or polished, so that the production efficiency is greatly influenced.
There are a number of solutions and problems available:
1. the material quality, the thickness and the density of the steel wire brush are adjusted, the wear resistance is enhanced, and the service life of the steel wire brush can be prolonged.
2. The material quality, the particle size and the adhesive of the grinding wheel are adjusted, so that the impact resistance and the compressive strength of the grinding wheel are enhanced, the abrasion of the grinding wheel is reduced, the service life of the grinding wheel can be prolonged, or the problem of the burst of the grinding wheel is reduced.
Both of the above approaches can improve the existing process, but cannot be achieved simultaneously, and when the surface of the wire brush or the grinding wheel is not uniformly worn, the wire brush or the grinding wheel must be replaced.
Disclosure of Invention
The invention aims to solve the technical problem of providing a composite board brushing machine, which ensures that the whole roll surface of a steel wire brush or a grinding wheel is uniformly abraded, and the steel wire brush roll or the grinding wheel does not need to be repaired and polished.
The technical scheme adopted by the invention for solving the technical problems is as follows: a composite board cleaning machine comprises a grinding roller arranged in a shell, wherein bearing seats are arranged on two sides of the grinding roller, the grinding roller is connected with a transmission motor through a coupler, the bearing seats are connected with an adjusting mechanism, the adjusting mechanism comprises an adjusting arm and a hydraulic cylinder, the hydraulic cylinder is fixed on a rack, a middle rotating fulcrum of the adjusting arm is arranged on the rack, one end of the adjusting arm is hinged with the hydraulic cylinder, the other end of the adjusting arm is fixedly connected with the bearing seats, when the hydraulic cylinder stretches out and draws back, the adjusting arm swings along with the hydraulic cylinder, and the adjusting arm drives the bearing seats to swing when swinging; the rack is also connected with a transverse moving mechanism, and the transverse moving mechanism drives the rack to reciprocate along the guide rail.
In the scheme, a video detection system for detecting the cleaning effect of the plate strip is arranged at an outlet of the composite plate cleaning machine and is connected with a P L C control system, and the P L C control system controls the actions of the transmission motor, the hydraulic cylinder and the transverse moving mechanism.
In the above scheme, the lifting lug is installed at the lever of the hydraulic cylinder and is connected with the adjusting arm through the pin shaft.
In the above scheme, the traversing mechanism comprises a traversing motor, a speed reducer, a screw rod and a nut, the traversing motor drives the screw rod to rotate through the speed reducer, the nut is sleeved on the screw rod, and the nut is fixed on the rack.
In the above scheme, the guide rail is provided with a limit switch for limiting the moving range of the rack, and the limit switch is electrically connected with the transverse moving motor.
In the above scheme, the top of the shell is provided with the dust removal port, and the dust removal port is connected with the dust removal fan through a pipeline.
In the above scheme, the lower part of casing is equipped with chip removal device, chip removal device is including the link joint that the slope was arranged, the end of link joint is equipped with the blown down tank, install spiral feeder in the blown down tank.
The composite board brushing machine has the following beneficial effects:
1. the video detection system is arranged at the outlet of the brushing mechanism, the plate belt brushing effect can be obtained in real time, the comparison result is converted into data, and parameters of the transmission motor, the hydraulic cylinder and the transverse movement mechanism are adjusted through P L C, so that the composite plate brushing machine achieves the best effect, the brushing process is closed-loop control, the addition of the transverse movement mechanism ensures that the abrasion of the whole roll surface of a steel wire brush or an abrasion wheel is uniform, and the steel wire brush roll or the abrasion wheel does not need to be stopped for grinding.
2. The invention adopts a novel brushing mechanism, the steel wire brush roller and the grinding wheel roller do not need to be ground or repaired from the upper machine to the lower machine, the production line does not need to be stopped in the middle, the steel wire brush or the grinding wheel can be used by 100 percent (no ineffective loss), and the texturing effect can be automatically adjusted. The effective utilization rate of the steel wire brush and the grinding wheel is improved by more than 50%, the quality is improved to 100%, and the utilization rate of a production line is prolonged.
Drawings
The invention will be further described with reference to the accompanying drawings and examples, in which:
FIG. 1 is a front view of the composite board brusher of the present invention;
FIG. 2 is a side view of the composite board brusher of the present invention;
FIG. 3 is a control schematic diagram of the composite board brusher of the present invention;
FIG. 4 is a schematic view of the mounting of the grinding wand;
FIG. 5 is a schematic view of the adjustment mechanism;
fig. 6 is a schematic structural view of the traverse mechanism.
Detailed Description
For a more clear understanding of the technical features, objects and effects of the present invention, embodiments of the present invention will now be described in detail with reference to the accompanying drawings.
As shown in fig. 1-6, the composite board cleaning machine of the present invention comprises a housing 13, wherein a frame 1, a grinding roller 2, a transmission motor 4, an adjusting mechanism and a traversing mechanism are arranged in the housing 13.
The bearing seats 3 are arranged on two sides of the grinding roller 2, and the grinding roller 2 is connected with the transmission motor 4 through a coupler. The grinding roller 2 is a steel wire brush roller or a grinding wheel. The bearing pedestal 3 is connected with an adjusting mechanism, and the adjusting mechanism comprises an adjusting arm 5 and a hydraulic cylinder. The pneumatic cylinder is fixed on frame 1, and the middle rotatory fulcrum setting of adjusting arm 5 is on frame 1, and the one end of adjusting arm 5 is articulated with the pneumatic cylinder, and the other end and the bearing frame 3 fixed connection of adjusting arm 5, when the pneumatic cylinder is flexible, adjusting arm 5 swings along with the pneumatic cylinder, and adjusting arm 5 drives the bearing frame 3 swing when the swing. The frame 1 is also connected with a traversing mechanism which drives the frame 1 to reciprocate along the guide rail 10.
Furthermore, a video detection system for detecting the cleaning effect of the plate strip is arranged at an outlet of the composite plate cleaning machine, the video detection system is connected with the P L C control system, and the P L C control system controls the actions of the transmission motor 4, the hydraulic cylinder and the transverse moving mechanism.
Furthermore, a lifting lug is arranged at the lever of the hydraulic cylinder and is connected with the adjusting arm 5 through a pin shaft.
Furthermore, the transverse moving mechanism comprises a transverse moving motor 6, a speed reducer, a screw rod 7 and a nut 8, the transverse moving motor 6 drives the screw rod 7 to rotate through the speed reducer, the nut 8 is sleeved on the screw rod 7, and the nut 8 is fixed on the rack 1. The guide rail 10 is provided with a limit switch for limiting the moving range of the frame 1, and the limit switch is electrically connected with the transverse moving motor 6. The transverse moving motor 6 drives the speed reducer to rotate, the speed reducer drives the screw rod 7 to rotate, and when the screw rod 7 rotates forwards and backwards, the nut 8 drives the rack 1 to advance and retreat. Linear guide rails 10 are arranged on two sides of the screw rod 7, and the weight of the frame 1 is borne by the linear guide rails 10. Two limit switches are arranged on the rack 1, when the rack 1 moves transversely, the plate belt returns when meeting the limit switches, and the rack 1 reciprocates between the two limits.
Further, the top of the shell 13 of the whole machine is provided with a dust removal port 9, and the dust removal port 9 is connected with a dust removal fan through a pipeline.
Further, a chip removal device is arranged on the lower portion of the shell 13 and comprises a chain plate 11 which is obliquely arranged, a discharge chute is arranged at the tail end of the chain plate 11, and a spiral feeder 12 is installed in the discharge chute. The chip removal device is arranged at the lower part of the shell 13, a transmission shaft and a driven shaft are fixed on the bearing seats 3 at the two inner sides of the shell 13, and the chain plates are annular belts which are sleeved on the transmission shaft and the driven shaft. Transmission shaft one side links to each other with motor reducer, and link joint 11 is driven when motor rotates the drive transmission shaft, and iron powder, steel wire brush hair, the grains of sand that will drop etc. send to the blown down tank, and spiral feeder 12 is equipped with to the blown down tank, and the motor drives the feeder and sends the iron powder, steel wire brush hair, the grains of sand etc. of collecting to collecting the box, and the workman regularly clears up. The brush case protection casing attaches to be multilayer structure, lays the soundproof cotton at the skin of brush case, uses corrosion resistant plate to do the protection outside the soundproof cotton, can the separation clean the leakage of in-process noise.
Further, the strip edge detection of the transverse moving mechanism can be carried out by using a mechanical contact mode, a photoelectric mode and the like. Instead of the traverse screw 7, other mechanisms may be used, for example, a hydraulic cylinder with a magnetic scale, a roller chain drive, a rack and pinion drive, or the like.
The working principle of the invention is as follows:
the composite board brushing machine aims to enable the composite surface of the plate strip to generate hardened burrs so that the subsequent compounding can be very smooth.
The hardened burrs of the plate belt are polished by a steel wire brush or a grinding wheel with certain force and rotating speed, so that the plate belt surface is rough and the rough surface has certain hardness.
The invention is designed based on the above, and the steel wire brush or the grinding wheel can grind the plate belt at a fixed screw-down force and a fixed linear speed, so that the grinding effect can be always the same.
The polishing equipment is arranged on the transverse moving mechanism, the steel wire brush and the grinding wheel can move and polish at the same time, the whole steel wire brush or the grinding wheel can be uniformly worn, and the problem that the grinding needs to be regularly carried out due to less edge abrasion is solved.
The chip removal device is arranged in the equipment, so that particle wastes generated in production and use can be collected in a centralized manner, and workers can clean the particle wastes conveniently.
The dust removal device is arranged in the equipment, and dust can be collected and treated.
The video detection system is arranged at the outlet of the brushing mechanism, the brushing effect can be obtained in real time (a high-definition camera captures a plate surface figure and compares the plate surface figure with a reference plate), the comparison result is converted into data, the brushing mechanism is adjusted through P L C to achieve the best effect, the brushing process is closed-loop control, the addition of the transverse movement mechanism ensures that the abrasion of the whole roll surface of the steel wire brush or the grinding wheel is uniform, the steel wire brush roll or the grinding wheel does not need to be stopped for polishing (in order to ensure that the whole plate surface can be brushed or ground, the steel wire brush or the grinding wheel can be wider than the plate belt, after a period of use, the brush at the edge part is not abraded or is slightly abraded, protrusions can affect the use effect, and the steel wire brush or the grinding wheel needs to be polished after a period of use, and the.
While the present invention has been described with reference to the embodiments shown in the drawings, the present invention is not limited to the embodiments, which are illustrative and not restrictive, and it will be apparent to those skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (7)
1. A composite board cleaning machine comprises a grinding roller arranged in a shell, wherein bearing seats are arranged on two sides of the grinding roller, and the grinding roller is connected with a transmission motor through a coupler; the rack is also connected with a transverse moving mechanism, and the transverse moving mechanism drives the rack to reciprocate along the guide rail.
2. The composite board cleaning machine according to claim 1, wherein a video detection system for detecting the cleaning effect of the strip is arranged at the outlet of the composite board cleaning machine, the video detection system is connected with a P L C control system, and the P L C control system controls the actions of the transmission motor, the hydraulic cylinder and the traversing mechanism.
3. The composite board brusher of claim 1, wherein a lifting lug is mounted on the lever of the hydraulic cylinder, the lifting lug being connected to the adjustment arm by a pin.
4. The composite board brushing machine according to claim 1, wherein the traversing mechanism comprises a traversing motor, a speed reducer, a screw rod and a nut, the traversing motor drives the screw rod to rotate through the speed reducer, the nut is sleeved on the screw rod, and the nut is fixed on the frame.
5. The composite board brusher of claim 4, wherein a limit switch for limiting the range of movement of the frame is provided on the rail, the limit switch being electrically connected to the traverse motor.
6. The composite board brusher of claim 1, wherein a dust removal port is provided at the top of the housing, said dust removal port being connected to a dust removal fan via a pipe.
7. The composite board brusher of claim 1, wherein the lower portion of the housing is provided with a chip removal device comprising an obliquely arranged chain plate, the end of which is provided with a discharge chute in which a screw feeder is mounted.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010361982.2A CN111421446A (en) | 2020-04-30 | 2020-04-30 | Composite board brushing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010361982.2A CN111421446A (en) | 2020-04-30 | 2020-04-30 | Composite board brushing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111421446A true CN111421446A (en) | 2020-07-17 |
Family
ID=71554951
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010361982.2A Pending CN111421446A (en) | 2020-04-30 | 2020-04-30 | Composite board brushing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111421446A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022183735A1 (en) * | 2021-03-05 | 2022-09-09 | 江苏康瑞新材料科技股份有限公司 | Composite panel, composite panel texturing device, and manufacturing method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH652334A5 (en) * | 1983-05-13 | 1985-11-15 | Liotte Rep Etrangenes Ets | GRINDING MACHINE. |
| JP2009248294A (en) * | 2008-04-11 | 2009-10-29 | Amada Co Ltd | Chip removal device in band saw machine |
| CN105381994A (en) * | 2015-12-14 | 2016-03-09 | 安徽楚江特钢有限公司 | Brush roller movement mechanism of dry brushing machine |
| CN106826447A (en) * | 2016-12-22 | 2017-06-13 | 温州职业技术学院 | A kind of SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant |
| CN212240477U (en) * | 2020-04-30 | 2020-12-29 | 武汉北凯科技有限公司 | Composite board brushing machine |
-
2020
- 2020-04-30 CN CN202010361982.2A patent/CN111421446A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH652334A5 (en) * | 1983-05-13 | 1985-11-15 | Liotte Rep Etrangenes Ets | GRINDING MACHINE. |
| JP2009248294A (en) * | 2008-04-11 | 2009-10-29 | Amada Co Ltd | Chip removal device in band saw machine |
| CN105381994A (en) * | 2015-12-14 | 2016-03-09 | 安徽楚江特钢有限公司 | Brush roller movement mechanism of dry brushing machine |
| CN106826447A (en) * | 2016-12-22 | 2017-06-13 | 温州职业技术学院 | A kind of SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant |
| CN212240477U (en) * | 2020-04-30 | 2020-12-29 | 武汉北凯科技有限公司 | Composite board brushing machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022183735A1 (en) * | 2021-03-05 | 2022-09-09 | 江苏康瑞新材料科技股份有限公司 | Composite panel, composite panel texturing device, and manufacturing method |
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