CN106826447A - A kind of SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant - Google Patents

A kind of SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant Download PDF

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Publication number
CN106826447A
CN106826447A CN201611198971.7A CN201611198971A CN106826447A CN 106826447 A CN106826447 A CN 106826447A CN 201611198971 A CN201611198971 A CN 201611198971A CN 106826447 A CN106826447 A CN 106826447A
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CN
China
Prior art keywords
deburring
manipulator
high abrasion
longitudinal
feeding
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Application number
CN201611198971.7A
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Chinese (zh)
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CN106826447B (en
Inventor
郎文昌
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Mcczech Nanotechnology (suzhou) Co Ltd
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Wenzhou Polytechnic
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Priority to CN201611198971.7A priority Critical patent/CN106826447B/en
Publication of CN106826447A publication Critical patent/CN106826447A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/04Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Manipulator (AREA)

Abstract

The present invention relates to the SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant, it includes support assembly, the high abrasion processing unit (plant) strengthened through surface ion plating coating and the outer transparent shield body covered on processing unit (plant) being arranged on support assembly;Processing unit (plant) includes high abrasion deburring center, feeding device, blanking device and Intelligentized mechanical arm device;The switching door of transparent shield body is arranged on high abrasion and repaiies paracentral front, is provided with the passage of metallic plate to be processed between support assembly upper end below the switching door, reasonable in design, compact conformation of the invention and easy to use.

Description

A kind of SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant
Technical field
The present invention relates to the SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant.
Background technology
After sheet metal completion of processing, can there is seamed edge after especially milling, slotting are finished, if there is seamed edge, easily Hand is scratched, and seamed edge position easily produces stress concentration, causes crackle to produce, serious product quality.Therefore it is gold to repair seamed edge The necessary aided process of category plate processing, it is existing repair seamed edge method be usually artificial trimmer, electric grinder, polishing machine, Rib is repaiied in the polishing of the equipment such as hand grinding tool, and because seamed edge is irregular, traditional lathe cannot realize thorough deburring, typically all pincers worker band Protective glasses manual operations, there is potential safety hazard, long processing time is not suitable for producing in enormous quantities, and cost of labor is high, but repaiies While repairing rib quality adds human factor, quality cannot standardize unified formulation, the level and sense of responsibility of pincers worker, inspectoral water The flat key factor for turning into control quality with sense of responsibility.
Therefore, how to design from the trimmer substitution artificial for making multi-angle automated intelligent, improve crudy, improve Operating efficiency, reduces cost realizes the technical problem solved as urgent need of standardized work.
Further, since noise produced in process and dust can damage workers ' health, therefore should in processing This creates conditions and allows for people away from process equipment, only when equipment breaks down, just needs workman's execute-in-place.And, it is Guarantee crudy, is also necessary to carry out videograph to processing site, to be managed collectively assembling quality.
Simultaneously as trimmer is in the course of the work, by multiple actions such as shearing force, extruding force, frictional force, traditional repaiies The unit serious wear in machine maintenance, it is necessary to often change deburring unit key components and parts, had a strong impact on efficiency and reliability, lead to Rational selection and heat treatment are crossed, is still difficult to be lifted the performance and used life of trimmer deburring unit, therefore, by property high The surface strengthening technology of energy carries out coating intensive treatment to deburring unit so that tough in hard outside deburring unit critical component, reaches Hardness, intensity, fatigue performance and toughness are comprehensively improved.Therefore, while intelligent multi-function trimmer is designed, selection The surface peening deburring unit of high abrasion, the SMART METALS sheet material trimmer for realizing Multifunctional high abrasion-resistant is lifting intermetallic composite coating row The effective measures of industry efficiency, quality and reliability.
The content of the invention
For the above, the technical problems to be solved by the invention are generally speaking to provide a kind of reasonable in design, cost Cheap, durable, wear-and corrosion-resistant, it is safe and reliable, simple to operate, time saving and energy saving, save fund, with many work(of videograph The SMART METALS sheet material trimmer of energy, compact conformation and Multifunctional high abrasion-resistant easy to use;In detail solve technical problem with And obtain beneficial effect content specific descriptions in aftermentioned content and combination specific embodiment.
To solve the above problems, the technical solution used in the present invention is:
A kind of SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant, including support assembly, be arranged on support assembly through table The high abrasion processing unit (plant) and the outer transparent shield body covered on high abrasion processing unit (plant) of face ion coating plating reinforcing;Processing Device includes high abrasion deburring center, feeding device, blanking device and robot device;The switching door of transparent shield body sets Put and repair paracentral front in high abrasion, gold to be processed is provided between support assembly upper end below the switching door Belong to the passage of plate, the passage is corresponding with the top of feeding device and the end of blanking device respectively, Intelligentized manipulator dress Put and be arranged on high abrasion and repair the paracentral back side, feeding device is separately positioned on high abrasion and repaiies paracentral left and right with blanking device Be pushed to metallic plate to be processed on high abrasion deburring center by both sides, feeding device, and deburring center is 4-coordinate system or Five Axis System or six coordinate system machining centers, Intelligentized mechanical arm device will be sent to positioned at the supercentral metallic plate to be processed of high abrasion deburring On blanking device.
Video monitoring camera is also included, described video monitoring camera is arranged at transparent shield body (1) inwall On, the signal output part of the video monitoring camera is connected with video monitoring main frame.
When using, a upper procedure(Surface wire drawing or grinding plane)The metallic plate to be processed for completing is entered by passage On feeding device, feeding device is sent to end by conveyer belt, and by Intelligentized manipulator, electric/pneumatic push rod will It delivers to high abrasion deburring center, and high abrasion deburring center is ground or polished by programmed order to its deburring, then by intelligence Change the metallic plate to be processed after robot device negative-pressure adsorption/electromagnetic adsorption deburring is finished, and be sent to blanking device top On, blanking device is sent out passage, is then given next process(Press mold, labeling etc.).By said apparatus, realize Automation and intelligentification deburring edging or polishing, by six coordinates or Five Axis system, realize that multi-angle is processed.Transparent shield body rises To protective effect, while being easy to intuitively observe inner case.
As the further improvement of above-mentioned technical proposal:
Feeding device includes feed frame, the feeding motor being arranged on feed frame, is disposed longitudinally on feed frame along level Feeding conveyer belt that is upper and being connected with feeding motor, the feeding gas for being laterally vertically set on feeding transmission end of tape side Cylinder, feeding optoelectronic switch and it is arranged on the feeding push pedal of feeding cylinder piston boom end;Feeding push pedal will be transmitted positioned at feeding The metallic plate to be processed of end of tape is pushed on deburring center, and feeding optoelectronic switch is used to detect whether feeding transmission end of tape has Metallic plate to be processed simultaneously controls feeding Telescopic-cylinder.
Its operation principle, feeding motor-gear group/chain/cingulum/flat rubber belting-feeding conveyer belt, so as to by metal to be processed Plate is sent to end from top, when feeding optoelectronic switch detects metallic plate to be processed reaches end, controls feeding cylinder Quickly metallic plate to be processed is pushed on deburring center.Simple structure, stable drive, intelligent and high-efficiency.
Blanking device includes that blanking frame, the blanking motor being arranged in blanking frame and level are disposed longitudinally on blanking Blanking conveyer belt in frame;Blanking motor is connected with blanking conveyer belt, and the top of blanking conveyer belt is filled positioned at manipulator Put a side-lower and for receiving the metallic plate to be processed that robot device is sent.
Its operation principle, blanking motor-gear group/chain/cingulum/flat rubber belting-blanking conveyer belt, so as to by robot device The metallic plate to be processed sent is sent out.Simple structure, stable drive, intelligent and high-efficiency.
Manipulator crossbeam, setting that Intelligentized mechanical arm device includes manipulator column, is arranged on manipulator column upper end Manipulator transmission motor on manipulator crossbeam, cross drive are arranged on manipulator crossbeam and transmit motor belt motor by manipulator The manipulator conveyer belt of dynamic transmission, the manipulator cross slide way being horizontally installed on manipulator crossbeam, in manipulator cross slide way The manipulator arm support of upper transverse shifting, the manipulator control valve being arranged on manipulator arm support, it is vertically arranged in manipulator arm support On manipulator lift cylinder, be vertically arranged on manipulator arm support manipulator slide rail, be slidably arranged in mechanical rubber sleeve vertically The mechanical arm that the connection of manipulator sliding block, the back side and manipulator sliding block and top on rail are connected with manipulator lift cylinder lower end The horizontal elongated slot connection of bent plate, the manipulator transverse strands being arranged on below mechanical arm bent plate, upper end and manipulator transverse strands The manipulator sucker that manipulator longitudinal direction frame and upper end are connected with longitudinal elongated slot of manipulator longitudinal direction frame;Manipulator control valve is distinguished It is connected with manipulator sucker and manipulator lift cylinder by tracheae;Manipulator sucker is used to adsorb metallic plate to be processed Surface.Manipulator snakeskin guard strip is provided with manipulator crossbeam, is provided with manipulator crossbeam for control machinery arm The control limit switch and/or deceleration controlling switch of frame.
Its course of work, manipulator transmission motor-manipulator conveyer belt-manipulator sliding block(Mechanical arm bent plate)Laterally move It is dynamic, preferably two, manipulator control valve, a manipulator control valve-manipulator lift cylinder control machinery hand sucker lifting, separately One manipulator control valve-manipulator sucker exhausting produces negative pressure so as to the metallic plate to be processed on workbench be drawn.Specifically Step, manipulator sucker suction metallic plate to be processed, manipulator lift cylinder control rises, and manipulator conveyer belt is sent to down At material device, the control of manipulator lift cylinder declines, and air-supply produces malleation, and metallic plate to be processed is put into blanking conveyer belt.Its Adsorbed by air control, realize lossless transport, improve workpiece quality, prevent from colliding with, clearly demarcated clear, the non-interference and phase of each motion Mutually linkage.
Cross slide way bears active force, reduces the load of manipulator conveyer belt;Manipulator transverse strands and manipulator longitudinal direction frame On elongated slot design, so as to increase its autgmentability, highly versatile.Manipulator control valve Electromagnetic Control, is swift in response.Manipulator snake Skin guard strip protection electric wire prevents from losing electric wire, and control limit switch prevents from exceeding, and improves security, and deceleration controlling switch is realized fast Run slowly when point terminal, reduce motor braking load, it is reasonable in design, improve service life.
High abrasion deburring center includes that the total frame of deburring, the longitudinal moving device being arranged in the total frame of deburring, longitudinal direction are moved The dynamic high abrasion deburring unit being arranged on longitudinal moving device, the transverse shifting for being arranged on high abrasion deburring unit reverse side Device and transverse shifting are arranged on the table device on horizontal mobile device;On high abrasion deburring unit and table device Metallic plate to be processed correspondence, table device is corresponding with the manipulator sucker of robot device.High abrasion deburring unit is crucial Part carries out intensive treatment using ion coating plating technology, the coating of selection have AlCrN, TiAlN, TiSiN, ALCrSiN, The coating systems such as AlTiN, DLC, are prepared using the ion plating of electromagnetic field controlled arc or closure magnetron sputtering technique.
Its principle, longitudinal moving device be X to coordinate, horizontal mobile device is Y-direction coordinate, and table device is that Z-direction turns Moving axes, deburring unit is polar coordinates rotational coordinates, so as to realize Five Axis architecture.So as to expand the range of work and angle, So as to have more preferable Flexible Manufacture.The polar coordinate system and Z-direction set up in Y-Z plane are fastened in the rectangular co-ordinate of X-Y plane Rotational coordinates, advanced design is ingenious, and theory is advanced,.Meet the processing request of different workpieces, high efficiency smart.
Longitudinal moving device includes longitudinal seat, is arranged on longitudinal cylinder of longitudinal seat, is arranged on longitudinal cylinder piston rod Vertically move axle, be arranged on longitudinal cylinder and vertically move longitudinal clutch between axle, be arranged on longitudinal seat and be used for Support the longitudinal bracing seat for vertically moving axle, the longitudinal rail being arranged on longitudinal seat, be arranged on the longitudinal direction vertically moved on axle Contiguous block and the longitudinal slide being disposed longitudinally on longitudinal rail;The deburring frame of deburring unit respectively with longitudinally connected piece and Longitudinal slide connection.
Its longitudinal cylinder-longitudinal direction clutch-vertically move axle-deburring unit.Realize that clutch is overloaded by longitudinal clutch Protection.It is reasonable in design by longitudinal bracing seat by vertically moving axle rigidity, it is swift in response.
High abrasion deburring unit includes vertically moving deburring frame, the horizontally set repairing being arranged on longitudinal moving device Deburring in the frame of side swings braking motor, the deburring rotating shaft that transverse direction and rotation are arranged in deburring frame, is arranged on deburring pendulum Deburring swing span, setting repairing that dynamic deburring conveyer belt between braking motor and deburring rotating shaft is fixedly connected with deburring rotating shaft In the frame of side and for controlling deburring angle optoelectronic switch, the deburring being arranged on deburring swing span of deburring rotating shaft rotation angle Fine motion motor, the deburring drive gear being arranged on deburring fine motion motor output shaft, it is disposed longitudinally on repairing on deburring swing span Side longitudinally guiding rail, vertically move the driven seat of deburring that is arranged on deburring longitudinally guiding rail and be arranged under the driven seat of deburring Side and the polishing/polishing nose for being processed to metallic plate to be processed;It is provided with the driven seat of deburring and deburring drive gear The longitudinal rack of engagement;Electromagnetic friction clutch brake is provided between deburring frame and deburring rotating shaft.
Its deburring swings braking motor-deburring conveyer belt-deburring rotating shaft-deburring swing span and realizes rotating, angle control;It is logical Cross the driven seat rack-and-pinion of deburring fine motion motor-deburring drive gear-deburring and realize radially precisely fine setting, by optoelectronic switch control System and feedback rotational angle information, double brake, accurate positioning, braking are realized by braking motor+electromagnetic friction clutch brake Firmly, it is safe and reliable, precise control.
Table device includes the Working gantry being arranged on the cross slide of horizontal mobile device, is arranged on Working gantry Lower section worktable rotary motor and worktable rotary motor drive connection workbench direction reductor, be arranged on workbench Workbench clutch between electric rotating machine and workbench direction reductor, the work being arranged on above the reductor of workbench direction Platform absorptive table, the table spindle bearing being arranged between Working gantry and workbench absorptive table and negative is taken out to workbench absorptive table The workbench of pressure takes out negative pressure line;Workbench absorptive table is connected with the output shaft of workbench direction reductor;Deburring unit Polishing/polishing nose on work platform for placing absorptive table metallic plate to be processed processing.
During its work, worktable rotary motor-workbench clutch-workbench direction reductor-workbench absorptive table reality Now rotate, workbench takes out negative pressure line and takes out negative-pressure adsorption clamping and positioning to workbench absorptive table, reversely blow afloat realization and unclamp, realize Lossless clamping, acts fast accurate, it is to avoid damage of the mechanical grip to workpiece, compared to electromagnetic adsorption, can be with processing stainless steel Or aluminium alloy etc..The range of work is wide, easy to operate, with low cost, does not hinder workpiece, and action response is fast.By workbench clutch Overload protection, realizes that transmission is separated with stress by table spindle bearing, and active force is directly delivered on Working gantry, is improved Service life.
Horizontal mobile device includes horizontal support, the horizontal drive motor being arranged on horizontal support, is arranged on horizontal machine The horizontal leading screw screw mechanism and horizontal leading screw screw mechanism being connected on seat and with horizontal drive motor are set in parallel in horizontal stroke The cross slide on cross slide way is arranged on to the cross slide way and transverse shifting on support;The silk of horizontal leading screw screw mechanism Mother is arranged on cross slide lower section.
During its work, horizontal drive motor-horizontal leading screw screw mechanism-cross slide is so as to realize the quick of deburring unit Feeding.Realize that transmission is separated with stress by guide rail, improve service life.
Reasonable in design, with low cost, durable, wear-and corrosion-resistant of the invention, it is safe and reliable, simple to operate, time saving and energy saving, Saving fund, Flexible Manufacture that is artificial, realizing multi-angle is substituted, compact conformation and easy to use.
In addition, can be recorded to processing site by this video monitoring camera for setting, it is possible to so that workman Without live on duty again.
Beneficial effects of the present invention not limited to this are described, and in order to preferably readily appreciate, are entered in specific embodiment part More preferably detailed description is gone.
Brief description of the drawings
Fig. 1 is structural representation of the invention;
Fig. 2 is the structural representation of processing unit (plant) of the present invention;
Fig. 3 is another viewing angle constructions schematic diagram of processing unit (plant) of the present invention;
Fig. 4 is the structural representation of robot device of the present invention;
Fig. 5 is that high abrasion of the present invention repaiies paracentral first viewing angle constructions schematic diagram;
Fig. 6 is that high abrasion of the present invention repaiies paracentral first viewing angle constructions schematic diagram;
Fig. 7 is that high abrasion of the present invention repaiies paracentral first viewing angle constructions schematic diagram;
Fig. 8 is that high abrasion of the present invention repaiies the first viewing angle constructions schematic diagram of paracentral blast;
Fig. 9 is that high abrasion of the present invention repaiies the second viewing angle constructions schematic diagram of paracentral blast;
Figure 10 is the first viewing angle constructions schematic diagram of high abrasion deburring unit of the present invention;
Figure 11 is the second viewing angle constructions schematic diagram of high abrasion deburring unit of the present invention;
Figure 12 is the structural representation of polishing/polishing nose of the invention;
Figure 13 is the use configuration schematic diagram of table device of the present invention;
Figure 14 is the schematic layout diagram of video monitoring camera of the present invention;
Wherein:1st, transparent shield body;2nd, support assembly;3rd, processing unit (plant);4th, high abrasion deburring center;5th, feeding device;6、 Blanking device;7th, robot device;10th, metallic plate to be processed;50th, feed frame;51st, feeding motor;52nd, feeding conveyer belt; 53rd, feeding optoelectronic switch;54th, feeding cylinder;55th, feeding push pedal;58th, blanking frame;59th, blanking motor;60th, blanking transmission Band;70th, manipulator column;71st, manipulator crossbeam;72nd, manipulator snakeskin guard strip;73rd, manipulator transmission motor;74th, manipulator Conveyer belt;75th, manipulator arm support;76th, manipulator control valve;77th, manipulator lift cylinder;78th, mechanical arm bent plate;79th, machine Tool rubber sleeve rail;80th, manipulator sliding block;81st, manipulator transverse strands;82nd, manipulator longitudinal direction frame;83rd, manipulator sucker;40th, deburring Total frame;41st, longitudinal moving device;42nd, deburring unit;43rd, table device;44th, horizontal mobile device;410th, longitudinal seat; 411st, longitudinal cylinder;412nd, axle is vertically moved;413rd, longitudinal clutch;414th, longitudinally connected piece;415th, longitudinal bracing seat;416、 Longitudinal rail;417th, longitudinal slide;420th, deburring frame;421st, deburring swings braking motor;422nd, deburring conveyer belt;423rd, repair Side rotating shaft;424th, deburring swing span;425th, deburring angle optoelectronic switch;426th, deburring fine motion motor;427th, deburring drive gear; 428th, the driven seat of deburring;429th, deburring longitudinally guiding rail;430th, polishing/polishing nose;431st, Working gantry;432nd, workbench rotation Rotating motor;433rd, workbench direction reductor;434th, workbench clutch;435th, table spindle bearing;436th, workbench absorption Platform;437th, workbench takes out negative pressure line;440th, horizontal support;441st, horizontal drive motor;442nd, horizontal leading screw screw mechanism; 443rd, cross slide way;444th, cross slide.
Specific embodiment
With reference to Fig. 1-13, specifically as Figure 1-3, the SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant of the invention, Including support assembly 2, the high abrasion processing unit (plant) 3 strengthened through surface ion plating coating being arranged on support assembly 2 and outer Cover on the transparent shield body 1 on high abrasion processing unit (plant) 3;High abrasion processing unit (plant) 3 include deburring center 4, feeding device 5, Blanking device 6 and robot device 7;The switching door of transparent shield body 1 is arranged on the front at high abrasion deburring center 4, The passage of metallic plate to be processed 10 is provided between switching door lower section and the upper end of support assembly 2, passage is filled with feeding respectively 5 top and the end correspondence of blanking device 6 are put, Intelligentized mechanical arm device 7 is arranged on the back of the body at high abrasion deburring center 4 Face, feeding device 5 is separately positioned on the left and right sides at high abrasion deburring center 4 with blanking device 6, and feeding device 5 will be to be processed Metallic plate 10 is pushed on deburring center 4, and high abrasion deburring center 4 is in 4-coordinate system or Five Axis system or the processing of six coordinate systems Be sent to the metallic plate to be processed 10 being located on high abrasion deburring center 4 on blanking device 6 by the heart, Intelligentized mechanical arm device 7.
When using, a upper procedure(Surface wire drawing or grinding plane)The metallic plate to be processed 10 for completing is entered by passage Enter on feeding device 5, feeding device 5 is sent to end by conveyer belt, by manipulator, electric/pneumatic push rod by its High abrasion deburring center 4 is delivered to, high abrasion deburring center 4 is ground or polished by programmed order to its deburring, then by intelligence Change the metallic plate to be processed 10 after 7 negative-pressure adsorptions of robot device/electromagnetic adsorption deburring is finished, and be sent to blanking device 6 On top, blanking device 6 is sent out passage, is then given next process(Press mold, labeling etc.).By above-mentioned dress Put, realize automation and intelligentification deburring edging or polishing, by six coordinates or Five Axis system, realize that multi-angle is processed.It is transparent anti- Shroud body 1 plays a protective role, while being easy to intuitively observe inner case.
Such as Fig. 3, feeding device 5 includes feed frame 50, the feeding motor 51 being arranged on feed frame 50, is indulged along level To the feeding conveyer belt 52 being arranged on feed frame 50 and with the drive connection of feeding motor 51, laterally it is vertically set on feeding biography Send the feeding cylinder 54 with 52 end sides, feeding optoelectronic switch 53 and be arranged on the feeding of the piston rod end of feeding cylinder 54 Push pedal 55;The metallic plate to be processed 10 for being located at the end of feeding conveyer belt 52 is pushed to high abrasion deburring center 4 by feeding push pedal 55 On, feeding optoelectronic switch 53 is used to detect whether the end of feeding conveyer belt 52 has metallic plate to be processed 10 and control feeding cylinder 54 It is flexible.
Its operation principle, feeding motor 51- gear trains/chain/cingulum/flat rubber belting-feeding conveyer belt 52, so that will be to be processed Metallic plate 10 is sent to end from top, when feeding optoelectronic switch 53 detects metallic plate to be processed 10 reaches end, control Quickly be pushed to metallic plate to be processed 10 on deburring center 4 by feeding cylinder 54 processed.Simple structure, stable drive, intelligent and high-efficiency.
Such as Fig. 3, blanking device 6 includes blanking frame 58, the blanking motor 59 being arranged in blanking frame 58 and level It is disposed longitudinally on the blanking conveyer belt 60 in blanking frame 58;Blanking motor 59 is connected with blanking conveyer belt 60, and blanking is passed Send and be located at the side-lower of robot device 7 one and for receiving the metallic plate to be processed 10 that robot device 7 is sent with 60 top.
Its operation principle, blanking motor 59- gear trains/chain/cingulum/flat rubber belting-blanking conveyer belt 60, so as to by manipulator The metallic plate to be processed 10 that device 7 is sent is sent out.Simple structure, stable drive, intelligent and high-efficiency.
Such as Fig. 4, Intelligentized mechanical arm device 7 includes manipulator column 70, is arranged on the machinery of the upper end of manipulator column 70 Hand crossbeam 71, the manipulator being arranged on manipulator crossbeam 71 transmission motor 73, cross drive are arranged on manipulator crossbeam 71 And the manipulator conveyer belt 74 that motor 73 drives transmission, the manipulator being horizontally installed on manipulator crossbeam 71 are transmitted by manipulator Cross slide way, the manipulator arm support 75 of transverse shifting, the machinery being arranged on manipulator arm support 75 on manipulator cross slide way Hand control valve 76, the manipulator lift cylinder 77 being vertically arranged on manipulator arm support 75, it is vertically arranged in manipulator arm support 75 On manipulator slide rail 79, be slidably arranged in the manipulator sliding block 80, back side and manipulator sliding block on manipulator slide rail 79 vertically 80 connection and top be connected with the lower end of manipulator lift cylinder 77 mechanical arm bent plate 78, be arranged under mechanical arm bent plate 78 The manipulator longitudinal direction frame 82 of the horizontal elongated slot connection of the manipulator transverse strands 81, upper end and manipulator transverse strands 81 of side and upper end The manipulator sucker 83 being connected with longitudinal elongated slot of manipulator longitudinal direction frame 82;Manipulator control valve 76 is respectively by tracheae and machinery Hand sucker 83 and/or manipulator lift cylinder 77 are connected;Manipulator sucker 83 is used to adsorb the upper surface of metallic plate to be processed 10. Manipulator snakeskin guard strip 72 is provided with manipulator crossbeam 71, is provided with manipulator crossbeam 71 for control machinery arm The control limit switch and/or deceleration controlling switch of frame 75.
Its course of work, manipulator transmission motor 73- manipulator conveyer belt 74- manipulators sliding block 80(Mechanical arm bent plate 78)Transverse shifting, preferably two, manipulator control valve 76, a control machine of manipulator control valve 76- manipulators lift cylinder 77 Tool hand sucker 83 is lifted, and another exhausting of manipulator control valve 76- manipulators sucker 83 produces negative pressure so as to by workbench Metallic plate to be processed 10 is drawn.Specific steps, manipulator sucker 83 adsorbs metallic plate to be processed 10, and manipulator lift cylinder 77 is controlled System rises, and manipulator conveyer belt 74 is sent at blanking device, and the control of manipulator lift cylinder 77 declines, and air-supply is produced just Pressure, blanking conveyer belt 60 is put into by metallic plate to be processed 10.It is adsorbed by air control, realizes lossless transport, improves workpiece quality, Prevent from colliding with, clearly demarcated clear, the non-interference and mutual linkage of each motion.
Cross slide way bears active force, reduces the load of manipulator conveyer belt 74;Manipulator transverse strands 81 are indulged with manipulator Designed to the elongated slot on frame 82, so as to increase its autgmentability, highly versatile.The Electromagnetic Control of manipulator control valve 76, is swift in response. The protection electric wire of manipulator snakeskin guard strip 72 prevents from losing electric wire, and control limit switch prevents from exceeding, and improves security, control of slowing down Switch is realized being run slowly when terminal as soon as possible, reduces motor braking load, reasonable in design, improves service life.
Such as Fig. 5-9,13, high abrasion deburring center 4 includes the total frame 40 of deburring, is arranged on indulging in the total frame 40 of deburring To mobile device 41, vertically move be arranged on longitudinal moving device 41 high abrasion deburring unit 42, be arranged on high abrasion and repair The horizontal mobile device 44 and transverse shifting of the reverse side of side unit 42 are arranged on the workbench dress on horizontal mobile device 44 Put 43;High abrasion deburring unit 42 is corresponding with the metallic plate to be processed 10 on table device 43, table device 43 with machinery The correspondence of manipulator sucker 83 of arm device 7.High abrasion deburring unit prepares nano combined AlCrN and applies using arc ion plating (aip) Layer carries out intensive treatment.
Its principle, longitudinal moving device 41 be X to coordinate, horizontal mobile device 44 is Y-direction coordinate, and table device 43 is Z-direction rotational coordinates, deburring unit 42 is polar coordinates rotational coordinates, so as to realize Five Axis architecture.So as to expand the range of work With angle so that have more preferable Flexible Manufacture.The polar coordinates set up in Y-Z plane are fastened in the rectangular co-ordinate of X-Y plane System and Z-direction rotational coordinates, advanced design are ingenious, and theory is advanced,.Meet the processing request of different workpieces, high efficiency smart.
Specifically, such as Fig. 5-9, longitudinal moving device 41 includes longitudinal seat 410, is arranged on longitudinal gas of longitudinal seat 410 Cylinder 411, it is arranged on vertically moving axle 412, being arranged on longitudinal cylinder 411 and vertically move axle on the piston rod of longitudinal cylinder 411 Longitudinal clutch 413 between 412, the longitudinal bracing seat for being arranged on longitudinal seat 410 and axle 412 being vertically moved for supporting 415th, the longitudinal rail 416 that is arranged on longitudinal seat 410, it is arranged on vertically move on axle 412 longitudinally connected piece 414 and vertical To the longitudinal slide 417 being arranged on longitudinal rail 416;The deburring frame 420 of deburring unit 42 respectively with longitudinally connected piece 414 Connected with longitudinal slide 417.
Its longitudinal cylinder 411- longitudinal directions clutch 413- vertically moves axle 412- deburrings unit 42.By longitudinal clutch 413 realize clutch overload protection.It is reasonable in design by longitudinal bracing seat 415 by vertically moving the rigidity of axle 412, it is swift in response.
Specifically, such as Figure 10-12, high abrasion deburring unit 42 includes vertically moving being arranged on longitudinal moving device 41 Deburring frame 420, the deburring that is horizontally installed in deburring frame 420 swings braking motor 421, transverse direction and rotation sets repairing Deburring rotating shaft 423 in side frame 420, it is arranged on the deburring transmission that deburring is swung between braking motor 421 and deburring rotating shaft 423 With 422 be fixedly connected with deburring rotating shaft 423 deburring swing span 424, be arranged in deburring frame 420 and for controlling deburring The deburring angle optoelectronic switch 425 of the rotation angle of rotating shaft 423, the deburring fine motion motor 426 being arranged on deburring swing span 424, The deburring drive gear 427 that is arranged on the output shaft of deburring fine motion motor 426, it is disposed longitudinally on repairing on deburring swing span 424 Side longitudinally guiding rail 429, vertically move the driven seat 428 of the deburring being arranged on deburring longitudinally guiding rail 429 and repairing is set The driven lower section of seat 428 in side and the polishing/polishing nose 430 for being processed to metallic plate to be processed 10;On the driven seat 428 of deburring It is provided with the longitudinal rack engaged with deburring drive gear 427;Electricity is provided between deburring frame 420 and deburring rotating shaft 423 Magnetic friction clutch-brake.
Its deburring swings braking motor 421- deburring conveyer belt 422- deburring rotating shaft 423- deburrings swing span 424 and realizes turning It is dynamic, angle control;Realized radially by the driven rack-and-pinion of seat 428 of deburring fine motion motor 426- deburring drive gear 42- deburrings Precisely fine setting, by optoelectronic switch control and feedback rotational angle information, by braking motor+electromagnetic friction clutch brake reality Existing double brake, accurate positioning, braking is firm, safe and reliable, precise control.
Specifically, such as Figure 13, table device 43 includes being arranged on the cross slide 444 of horizontal mobile device 44 Working gantry 431, the worktable rotary motor 432 being arranged on below Working gantry 431 and worktable rotary motor 432 are driven The workbench direction reductor 433 of connection, it is arranged between worktable rotary motor 432 and workbench direction reductor 433 Workbench clutch 434, the workbench absorptive table 436 for being arranged on the top of workbench direction reductor 433, it is arranged on Working gantry Table spindle bearing 435 between 431 and workbench absorptive table 436 and the workbench of negative pressure is taken out to workbench absorptive table 436 Take out negative pressure line 437;Workbench absorptive table 436 is connected with the output shaft of workbench direction reductor 433;Deburring unit 42 Polishing/polishing nose 430 metallic plate to be processed 10 on work platform for placing absorptive table 436 is processed.
During its work, worktable rotary motor 432- workbench clutch 434- workbench direction reductor 433- workbench Absorptive table 436 is realized rotating, and workbench takes out negative pressure line 437 and takes out negative-pressure adsorption clamping and positioning to workbench absorptive table 436, reversely Blow afloat realization to unclamp, realize lossless clamping, act fast accurate, it is to avoid damage of the mechanical grip to workpiece, inhaled compared to electromagnetism It is attached, can be with processing stainless steel or aluminium alloy etc..The range of work is wide, easy to operate, with low cost, does not hinder workpiece, and action response is fast. By the overload protection of workbench clutch 434, realize that transmission is separated with stress by table spindle bearing 435, active force is straight Connect and be delivered on Working gantry 431, improve service life.
Specifically, such as Fig. 5-9, horizontal mobile device 44 includes horizontal support 440, is arranged on horizontal support 440 Horizontal drive motor 441, the horizontal leading screw screw for being arranged on horizontal support 440 and being connected with horizontal drive motor 441 Mechanism 442 and horizontal leading screw screw mechanism 442 are set in parallel in cross slide way 443 and transverse shifting on horizontal support 440 It is arranged on the cross slide 444 on cross slide way 443;The screw of horizontal leading screw screw mechanism 442 is arranged under cross slide 444 Side.
During its work, horizontal drive motor 441- horizontal leading screw screw mechanism 442- cross slides 444 are so as to realize deburring The fast feed of unit 42.Realize that transmission is separated with stress by guide rail, improve service life.
The present embodiment is also included and also includes video monitoring camera 91, and described video monitoring camera is arranged at On the inwall of bright protecting cover 1, for the dynamic of videograph processing site, the signal output part of the video monitoring camera is connected There is video monitoring main frame 92, the present embodiment video monitoring camera and video monitoring main frame can be directly from market using applications.
Reasonable in design, with low cost, durable, wear-and corrosion-resistant of the invention, it is safe and reliable, simple to operate, time saving and energy saving, Saving fund, Flexible Manufacture that is artificial, realizing multi-angle is substituted, compact conformation and easy to use.
It is, in order to more clearly disclose, and just not enumerated for prior art that the present invention is fully described.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although The present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those within the art that:It still may be used Modified with to the technical scheme described in previous embodiment, or equivalent is carried out to which part technical characteristic;Make It is obvious for those skilled in the art are combined to multiple technical schemes of the invention.And these are changed or replace Change, do not make the spirit and scope of the essence disengaging embodiment of the present invention technical scheme of appropriate technical solution.

Claims (10)

1. the SMART METALS sheet material trimmer of a kind of Multifunctional high abrasion-resistant, it is characterised in that:Including support assembly (2), it is arranged on The high abrasion processing unit (plant) (3) strengthened through surface ion plating coating and the outer high abrasion that covers on support assembly (2) process dress Put the transparent shield body (1) on (3);Processing unit (plant) (3) includes high abrasion deburring center (4), feeding device (5), blanking dress Put (6) and robot device (7);The switching door of transparent shield body (1) is arranged on the front at high abrasion deburring center (4), The passage of metallic plate to be processed (10) is provided between support assembly (2) upper end below the switching door, it is described logical Road is corresponding with the top of feeding device (5) and the end of blanking device (6) respectively, and Intelligentized mechanical arm device (7) is arranged on The back side at high abrasion deburring center (4), feeding device (5) is separately positioned on high abrasion deburring center (4) with blanking device (6) Be pushed to metallic plate to be processed (10) on high abrasion deburring center (4) by the left and right sides, feeding device (5), in high abrasion deburring The heart (4) is 4-coordinate system or Five Axis system or six coordinate system machining centers, and Intelligentized mechanical arm device (7) will be repaiied positioned at high abrasion Metallic plate to be processed (10) on side center (4) is sent on blanking device (6);
Video monitoring camera is also included, described video monitoring camera is arranged on transparent shield body (1) inwall, should The signal output part of video monitoring camera is connected with video monitoring main frame.
2. the SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant according to claim 1, it is characterised in that:Feeding is filled Put (5) and be disposed longitudinally on feeding including feed frame (50), the feeding motor (51) being arranged on feed frame (50), along level Feeding conveyer belt (52), transverse direction in frame (50) and with feeding motor (51) drive connection are vertically set on feeding conveyer belt (52) the feeding cylinder (54) of end side, feeding optoelectronic switch (53) and it is arranged on feeding cylinder (54) piston rod end Feeding push pedal (55);Metallic plate to be processed (10) positioned at feeding conveyer belt (52) end is pushed to deburring by feeding push pedal (55) On center (4), feeding optoelectronic switch (53) for detect feeding conveyer belt (52) end whether have metallic plate to be processed (10) and Control feeding cylinder (54) is stretched.
3. the SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant according to claim 1, it is characterised in that:Blanking is filled (6) are put to be disposed longitudinally on down including blanking frame (58), the blanking motor (59) being arranged in blanking frame (58) and level Blanking conveyer belt (60) on material frame (58);Blanking motor (59) is connected with blanking conveyer belt (60), blanking conveyer belt (60) top is located at the side-lower of robot device (7) one and for receiving the metallic plate to be processed that robot device (7) is sent (10)。
4. the SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant according to claim 1, it is characterised in that:It is intelligent Robot device (7) including manipulator column (70), be arranged on manipulator column (70) upper end manipulator crossbeam (71), set Manipulator on manipulator crossbeam (71) transmits motor (73), cross drive and is arranged on manipulator crossbeam (71) and by machinery Hand transmits the manipulator conveyer belt (74) that motor (73) drives transmission, the manipulator horizontal stroke being horizontally installed on manipulator crossbeam (71) Direction guiding rail, the manipulator arm support (75) of transverse shifting, the machine being arranged on manipulator arm support (75) on manipulator cross slide way Tool hand control valve (76), the manipulator lift cylinder (77) being vertically arranged on manipulator arm support (75), it is vertically arranged in machinery Manipulator slide rail (79) on arm frame (75), the manipulator sliding block (80) being slidably arranged in vertically on manipulator slide rail (79), The back side is connected with manipulator sliding block (80) and top is connected with manipulator lift cylinder (77) lower end mechanical arm bent plate (78), The horizontal elongated slot of the manipulator transverse strands (81), upper end and manipulator transverse strands (81) that are arranged on below mechanical arm bent plate (78) The manipulator sucker that manipulator longitudinal direction frame (82) of connection and upper end are connected with longitudinal elongated slot of manipulator longitudinal direction frame (82) (83);Manipulator control valve (76) is connected by tracheae with manipulator sucker (83) and manipulator lift cylinder (77) respectively; Manipulator sucker (83) is for adsorbing the upper surface of metallic plate to be processed (10).
5. the SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant according to claim 4, it is characterised in that:In intellectuality Manipulator snakeskin guard strip (72) is provided with manipulator crossbeam (71), is provided with for control machinery on manipulator crossbeam (71) The control limit switch and/or deceleration controlling switch of arm frame (75).
6. the SMART METALS sheet material trimmer of the Multifunctional high abrasion-resistant according to claim any one of 1-5, its feature exists In:High abrasion deburring center (4) includes the total frame of deburring (40), the longitudinal moving device being arranged in the total frame of deburring (40) (41) the high abrasion deburring unit through ion coating plating surface peening being arranged on longitudinal moving device (41), is vertically moved (42) horizontal mobile device (44) and transverse shifting for, being arranged on high abrasion deburring unit (42) reverse side are arranged on transverse direction Table device (43) in mobile device (44);Gold to be processed in high abrasion deburring unit (42) and table device (43) Category plate (10) correspondence, table device (43) is corresponding with the manipulator sucker (83) of Intelligentized mechanical arm device (7), and high abrasion is repaiied Side unit critical component carries out intensive treatment using ion coating plating technology, the coating of selection have AlCrN, TiAlN, TiSiN, ALCrSiN, AlTiN, DLC coating system, are prepared using the ion plating of electromagnetic field controlled arc or closure magnetron sputtering technique.
7. the SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant according to claim 6, it is characterised in that:Longitudinal direction is moved Dynamic device (41) including longitudinal seat (410), be arranged on longitudinal cylinder (411) of longitudinal seat (410), be arranged on longitudinal cylinder (411) vertically moving axle (412), being arranged on longitudinal cylinder (411) and vertically move the longitudinal direction between axle (412) on piston rod Clutch (413), be arranged on longitudinal seat (410) and for support vertically move axle (412) longitudinal bracing seat (415), set Put the longitudinal rail (416) on longitudinal seat (410), be arranged on longitudinally connected piece (414) vertically moving on axle (412) and It is disposed longitudinally on the longitudinal slide (417) on longitudinal rail (416);The deburring frame (420) of deburring unit (42) respectively with it is vertical Connected to contiguous block (414) and longitudinal slide (417).
8. the SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant according to claim 6, it is characterised in that:High abrasion Deburring unit (42) is including vertically moving the deburring frame (420), the horizontally set repairing that are arranged on longitudinal moving device (41) Deburring in side frame (420) swings the deburring turn that braking motor (421), transverse direction and rotation are arranged in deburring frame (420) Axle (423), be arranged on deburring swing braking motor (421) and deburring rotating shaft (423) between deburring conveyer belt (422) and repair Deburring swing span (424) that side rotating shaft (423) is fixedly connected, it is arranged in deburring frame (420) and for controlling deburring rotating shaft (423) deburring angle optoelectronic switch (425) of rotation angle, the deburring fine motion motor being arranged on deburring swing span (424) (426) the deburring drive gear (427) that, is arranged on deburring fine motion motor (426) output shaft, it is disposed longitudinally on deburring swing span (424) deburring longitudinally guiding rail (429) on, the driven seat of deburring being arranged on deburring longitudinally guiding rail (429) is vertically moved (428) and be arranged on the driven seat of deburring (428) lower section and the polishing/polishing nose for being processed to metallic plate to be processed (10) (430);The longitudinal rack engaged with deburring drive gear (427) is provided with the driven seat of deburring (428);In deburring frame (420) it is provided with electromagnetic friction clutch brake and deburring rotating shaft (423) between.
9. the SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant according to claim 6, it is characterised in that:Workbench Device (43) including be arranged on the cross slide of horizontal mobile device (44) (444) Working gantry (431), be arranged on work The workbench direction of worktable rotary motor (432) and worktable rotary motor (432) drive connection below stand (431) Reductor (433), the workbench clutch being arranged between worktable rotary motor (432) and workbench direction reductor (433) Device (434), the workbench absorptive table (436) being arranged on above workbench direction reductor (433), it is arranged on Working gantry (431) table spindle bearing (435) and between workbench absorptive table (436) and negative pressure is taken out to workbench absorptive table (436) Workbench take out negative pressure line (437);Workbench absorptive table (436) is driven with the output shaft in workbench direction reductor (433) Connection;
Polishing/the polishing nose (430) of high abrasion deburring unit (42) is to the gold to be processed on work platform for placing absorptive table (436) Category plate (10) processing.
10. the SMART METALS sheet material trimmer of Multifunctional high abrasion-resistant according to claim 6, it is characterised in that:Laterally Mobile device (44) including horizontal support (440), the horizontal drive motor (441) being arranged on horizontal support (440), be arranged on The horizontal leading screw screw mechanism (442) being connected on horizontal support (440) and with horizontal drive motor (441) and transverse wire The cross slide way (443) and transverse shifting that thick stick screw mechanism (442) is set in parallel on horizontal support (440) are arranged on transverse direction Cross slide (444) on guide rail (443);The screw of horizontal leading screw screw mechanism (442) is arranged under cross slide (444) Side.
CN201611198971.7A 2016-12-22 2016-12-22 A kind of SMART METALS plate trimmer of Multifunctional high abrasion-resistant Active CN106826447B (en)

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CN108145562A (en) * 2017-12-24 2018-06-12 宋仲华 A kind of intelligence punching block slab polishing system
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CN108838820A (en) * 2018-07-11 2018-11-20 温州职业技术学院 A kind of cutting transmission device of injection needle production equipment
CN111421446A (en) * 2020-04-30 2020-07-17 武汉北凯科技有限公司 Composite board brushing machine

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CN111421446A (en) * 2020-04-30 2020-07-17 武汉北凯科技有限公司 Composite board brushing machine

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