CN102328251A - Intelligent surface grinding machine with horizontal spindle and rotary table - Google Patents
Intelligent surface grinding machine with horizontal spindle and rotary table Download PDFInfo
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- CN102328251A CN102328251A CN201110292245A CN201110292245A CN102328251A CN 102328251 A CN102328251 A CN 102328251A CN 201110292245 A CN201110292245 A CN 201110292245A CN 201110292245 A CN201110292245 A CN 201110292245A CN 102328251 A CN102328251 A CN 102328251A
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Abstract
The invention provides an intelligent surface grinding machine with a horizontal spindle and a rotary table, which comprises a grinding machine body and a worktable, wherein one side of the worktable is provided with a turn-over device, an automatic thickness measuring device, a workpiece and worktable cleaning device and a workpiece storage site; and a mechanical arm is arranged above the worktable, the turn-over device and the workpiece storage site. By adopting the intelligent surface grinding machine with the horizontal spindle and the rotary table, both surfaces of a saw bit matrix are automatically processed without manual interference through the arranged turn-over device, automatic thickness measuring device and mechanical arm, and the production efficiency is greatly improved. Moreover, as all steps are controlled by a program, the human error is also reduced, and the workpiece quality is improved.
Description
Technical field
The present invention relates to a kind of surface grinding machine, particularly a kind of intelligent horizontal axis rotary grinder that is used for automatic precessing saw sheet matrix.
Background technology
Be used for the saw industry field that stone material, cement products cut; For overall precision and the cutting efficiency that improves cutting machine, and prolong its service life, make its to the critical piece saw bit matrix require increasingly high; Not only require saw bit matrix higher intensity and hardness to be arranged, good mould tough type; And require saw bit matrix that less flatness and outward appearance are arranged, and concentric circles polishing scratch outward appearance especially in recent years, saw bit matrix concentric circles polishing scratch is finish grinded by the concentric circles grinding machine.
Existing concentric circles grinding machine all is manually-operated, and a people can operate two lathes at most simultaneously.During work; Artificial to the saw bit matrix thickness measuring before the grinding; With the surplus of needs grinding input grinding machine,, therefore need the division of labor repeatedly saw bit matrix to be taken out whether continue grinding with decision after measuring thickness and turn-over according to final goal thickness for the precision that guarantees grinding and the outward appearance on lamellar body two sides.Its main present situation is that its manually-operated efficient is not high owing to need the saw bit matrix of grinding bigger in batches.
Therefore; Through grinding machine is carried out automatic improving; And realize accomplishing the concentric circles grinding process through automatic control; Topmost in the middle of this is to make saw bit matrix turn-over automatically, and the thickness of measuring workpieces automatically is not so that automatic control program is having the process of accomplishing grinding saw bit matrix two sides under the artificial condition of intervening automatically.
Summary of the invention
Technical problem to be solved by this invention provides a kind of intelligent horizontal axis rotary grinder, can accomplish the process on grinding saw bit matrix two sides automatically.
For solving the problems of the technologies described above; The technical scheme that the present invention adopted is: a kind of intelligent horizontal axis rotary grinder; Comprise grinder bed, workbench, a side of workbench is provided with turn-over rig, automatic measuring thickness device, workpiece and bench clean device and workpiece bank bit;
The top of workbench, turn-over rig and workpiece bank bit is provided with manipulator.
Workpiece was placed boss after described workpiece bank bit was provided with preceding workpiece placement boss of grinding and grinding, and workpiece placement boss is provided with and aligns mandrel before the grinding.
In the described turn-over rig, the turn-over frame is fixedly connected with rotating shaft, and the turn-over frame is provided with electromagnet or the negative-pressure adsorption device that is used for fixing workpiece.
Be provided with the vertical feed screw nut motion of manipulator horizontal screw lead nut motion and manipulator in the described manipulator;
Manipulator horizontal screw lead nut motion covers the top of workbench, turn-over rig and workpiece bank bit;
The lower end of manipulator is provided with owing to draw the electromagnet or the negative-pressure adsorption device of workpiece.
One of scheme of optimizing, described workbench one side is provided with automatic measuring thickness device, is provided with the displacement transducer that is movable to the workbench top in the automatic measuring thickness device.
Two of the scheme of optimizing, described automatic measuring thickness device one end is provided with the sheet body device that veers away automatically that is used for workpiece loading, unloading automatic measuring thickness device.
The described workpiece device that veers away automatically is positioned at the below of manipulator.
In the described workpiece device that veers away automatically, the pallet of place work piece is connected with the pallet transmission mechanism, and pallet is provided with electromagnet or negative-pressure adsorption device, and described pallet transmission mechanism is used to make pallet to travel to and fro between automatic measuring thickness device.
Described workbench top is provided with extractor fan, and described workbench top is equipped with workpiece and bench clean device in the outer part.
Described workbench below is provided with blowning installation.
A kind of intelligent horizontal axis rotary grinder provided by the invention through turn-over rig, automatic measuring thickness device and the manipulator that is provided with, has realized need not the two sides of artificial interference ground automation precessing saw sheet matrix, has improved production efficiency greatly.And, improved the quality of workpiece because each step by programme-control, has also reduced human error.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is described further:
Fig. 1 is the overall structure sketch map of the embodiment of the invention 1.
Fig. 2 looks sketch map for the left side of Fig. 1.
Fig. 3 is the structural representation of turn-over rig among the present invention.
Fig. 4 is the structural representation of automatic measuring thickness device in the embodiment of the invention 1.
Fig. 5 looks sketch map for the left side of the embodiment of the invention 2.
Fig. 6 is the structural representation of automatic measuring thickness device in the embodiment of the invention 2.
Among the figure: workpiece is placed boss 1 before the grinding, aligns mandrel 2, and workpiece is placed boss 3 after the grinding, manipulator horizontal screw lead nut motion 4, and workpiece device 5 automatically veers away; Pallet 501, pallet transmission mechanism 502, pallet driving motor 503, automatic measuring thickness device 6, sensor drive motor 601; Sensor frame 602, sensor chuck 603, displacement transducer 604, sensor base 605, sensor roller 606; Turn-over rig 7, turn-over frame 71, rotating shaft 72, workbench 8, workpiece and bench clean device 9; Manipulator 10, the vertical feed screw nut motion 11 of manipulator, extractor fan 12, emery wheel 13, grinding machine vertical feed guide rail 14; Fine setting tool setting device 15, switch board 16, grinder bed 17, blowning installation 18, grinding machine length feed guide rail 19.
The specific embodiment
Embodiment 1:
In Fig. 1, Fig. 2 and Fig. 5, a kind of intelligent horizontal axis rotary grinder comprises grinder bed 17, workbench 8, and a side of workbench 8 is provided with turn-over rig 7, automatic measuring thickness device 6 and workpiece bank bit; Workpiece was placed boss 3 after described workpiece bank bit was provided with grinding preceding workpiece placement boss 1 and grinding, and workpiece placement boss 1 is provided with and aligns mandrel 2 before the grinding.Align mandrel 2 and be used to make workpiece to be in initial position, all follow-throughs are benchmark with the initial position of workpiece all.Workpiece in this example is meant saw bit matrix.
In Fig. 1, the top of workbench 8, turn-over rig 7 and workpiece bank bit is provided with manipulator 10.Manipulator horizontal screw lead nut motion 4 covers the top of workbench 8, turn-over rig 7 and workpiece bank bit specifically; Thereby make manipulator 10 can workpiece be transported to corresponding position; For example workpiece is placed boss 3 after the grinding from workbench 8 to the work bank bit, from workbench 8 to turn-over rig 7 etc.
In Fig. 3, in the described turn-over rig 7, turn-over frame 71 is fixedly connected with rotating shaft 72, and turn-over frame 71 is provided with electromagnet or the negative-pressure adsorption device that is used for fixing workpiece.Electromagnet is under "on" position, and the locking workpiece unclamps workpiece under off-position.For the workpiece of non iron, then adopt negative-pressure adsorption device locking workpiece, concrete structure is the sucker that has pipeline; Pipeline is connected with negative pressure of vacuum equipment through valve, and when needs locking workpiece, pipeline is communicated with negative pressure of vacuum equipment; Sucker locks workpiece under suction function, when needs unclamped workpiece, pipeline and negative pressure of vacuum equipment broke off; And and air communication, thereby discharge the workpiece (not shown).Control system in the switch board 16 can drive described rotating shaft 8 according to 180 ° of program setting upsets, is about to be placed on the workbench 8 behind the workpiece turn-over on the turn-over frame 71, adopts this structure can realize the turn-over process operation of workpiece.
In Fig. 1, Fig. 2 and Fig. 5, be provided with manipulator horizontal screw lead nut motion 4 and the vertical feed screw nut motion 11 of manipulator in the described manipulator 10; Manipulator horizontal screw lead nut motion 4 covers the top of workbench 8, turn-over rig 7 and workpiece bank bit; The lower end of manipulator 10 is provided with electromagnet or the negative-pressure adsorption device that is used to draw workpiece.Be that manipulator 10 can move up and down with the vertical feed screw nut motion 11 of manipulator 10 its inner manipulators along manipulator horizontal screw lead nut motion 4 horizontal movements by driven by servomotor of being fixed in grinder bed 17 tops.Adopt this structure, workpiece just can be drawn from each station easily in the lower end of manipulator 10, under programme-control, is transported to other station then.
In Fig. 4, described automatic measuring thickness device 6 one ends are provided with the sheet body device 5 that veers away automatically that is used for workpiece loading, unloading automatic measuring thickness device 6.The described sheet body device 5 that veers away automatically is positioned at the below of manipulator 10.Automatically veer away sheet body device 5 between turn-over rig 7 and workpiece bank bit.In process; The thickness that needs measuring workpieces for example needs the allowance of measuring workpieces before processing, thereby is convenient to reset or revise the parameter in the automatic control program; Can be placed into workpiece on the sheet body device 5 that veers away automatically this moment by manipulator 10; By the sheet body device 5 that veers away automatically workpiece is delivered in the automatic measuring thickness device 6 again and measured, measure the back that finishes and workpiece is delivered to turn-over rig 7, thereby obtain accurate process data by manipulator 10.
In Fig. 4; In the described sheet body device 5 that veers away automatically; The pallet 501 of place work piece is connected with pallet transmission mechanism 502, and pallet 501 is provided with electromagnet or negative-pressure adsorption device, and described pallet transmission mechanism 502 is used to make pallet 501 to travel to and fro between automatic measuring thickness device 6.A kind of pallet transmission mechanism 502 that adopts bolt and nut mechanism is provided among Fig. 4; Pallet driving motor 503 rotation drives the screw rod rotation, thereby drives nut on it along screw motion; Nut is fixedly connected with pallet 501; Then the workpiece on the pallet 501 is delivered in the automatic measuring thickness device 6, sensor base 605 tops are provided with displacement transducer 604, and displacement transducer usually adopts has differential capacitance sensor or grating sensor etc.; Be provided with sensor roller 606 in the lower end of displacement transducer 604, in order to reduce the friction of displacement transducer 604 lower ends and workpiece.After finishing, measurement turns back to the below of manipulator 10 again by pallet transmission mechanism 502 drive pallets 501 and the workpiece on it.Be illustrated with bolt and nut mechanism in this example, but to adopt the cylinder kind of drive, belt gear or chain-drive mechanism also be feasible, and belt gear and chain-drive mechanism can also obtain transfer rate faster.
Described workbench 8 tops are provided with extractor fan 12.Be installed in emery wheel 13 inboards in this example, the fog that produces by cooling water when being used to draw grinding.
Described workbench 8 belows are provided with blowning installation 18.In workbench 8 mandrels, blowning installation 18 is housed in this example, the action of manipulator 10 is drawn workpiece on workbench 8 when, blowing makes things convenient for manipulator 10 reliably workpiece to be picked up.
Workbench 8 can vertically move back and forth along grinding machine length feed guide rail 19, and the emery wheel 13 of workbench 8 tops can move up and down along grinding machine vertical feed guide rail 14.Realization is to the grinding of workpiece.
Each of whole intelligent horizontal axis rotary grinder divides the realization and the interlock of action, comprises that grinding process is accomplished automatically by the control system in the switch board 16 fully.
Concrete operating procedure is following:
At first open control system in the switch board 16, use fine setting tool setting device 15 to carry out artificial tool setting operation, after the unlatching Automatic Cycle; Manipulator 10 is after workpiece is placed boss 1 top before manipulator horizontal screw lead nut motion 4 horizontal movements to the grinding, and lamellar body is placed on the workpiece on the boss 1 before vertical feed screw nut motion 11 vertical motions of manipulator to the grinding again, is in this example on the roundlet saw blade lamellar body; Workpiece before the grinding is drawn the back to move upward along aligning mandrel 2; Meanwhile, workpiece and bench clean device 9 are accomplished 8 actions of cleaning platform, and manipulator 10 is drawn workpiece to the sheet body device 5 that veers away automatically; Automatically the sheet body device 5 that veers away is delivered to automatic measuring thickness device 6 with workpiece and is carried out automatic measuring thickness; After measurement finished, the sheet body device 5 that veers away was automatically taken back original position with workpiece again, and manipulator 10 is drawn the workpiece behind the thickness measuring to the turn-over frame 71 of turn-over rig 7 and retreated to initial, set position; Turn-over frame 71 72 Rotate 180s ° is around the shaft placed on the workbench 8 workpiece and return-to-home position; Electromagnet in the switch board 16 on the control system control workbench 8 get electric or the negative-pressure adsorption device action with lamellar body fixing back rotation, vertically move back and forth along grinding machine length feed guide rail 19, and control emery wheel 13 rotations and along 14 feed motions of grinding machine vertical feed guide rail; Accomplish first grinding process; Grinding is accomplished back emery wheel 13 and workbench 8 and is stopped the rotation and retreat to desired location, and workbench 8 discharges workpiece, and grinding cleaning on workpiece and the bench clean device 9 completion workpiece; Manipulator 10 moves on the workbench 8; Blowning installations 18 are blown when manipulator 10 grabbing workpieces in the workbench 8, and manipulator 10 is drawn lamellar body to turn-over frame 7, and turn-over frame 7 Rotate 180s ° are placed turn-over action and the return-to-home position of accomplishing lamellar body on the workbench 8 with lamellar body; Accomplish workpiece by control system control grinding in the switch board 16 second; Manipulator 10 workpiece that grinding is intact is drawn to the sheet body device 5 that veers away automatically, and the sheet body device 5 that veers away is automatically delivered to automatic measuring thickness device 6 with workpiece and ground the back automatic measuring thickness, after measurement finishes; Automatically the sheet body device 5 of veering away is taken back original position with workpiece; Manipulator 10 will grind back and the workpiece that finishes of thickness measuring and draw to the grinding lamellar body and place boss 3 and be retracted into desired location, and whole process and action are accomplished by the programme-control of control system in the switch board 16 automatically, so far can accomplish the full-automatic grinding work of whole monolithic saw bit matrix.
In addition, the workpiece behind the mill is after automatic measuring thickness device 6 carries out thickness measuring, and the control system is judged when workpiece is not ground to appointed thickness in the switch board 16, can send workpiece back to workbench 8 again and continue grinding.When a certain workpiece carries out grinding; Manipulator 10 is drawn new not grinding work piece again and through the sheet body device 5 that veers away automatically workpiece is delivered to automatic measuring thickness device 6 thickness measurings; Manipulator 10 is drawn to turn-over frame 71 this new not grinding work piece first-class to be ground again after having surveyed thickness; After treating that the grinding of a slice workpiece is qualified; Will new not grinding work piece be turned over to workbench 8 by turn-over frame 7 and directly get into the grinding process of a slice down, remain the grinding of two saw bit matrixes like this and measure the reciprocal process of waiting for, thereby practice thrift the monolithic grinding time.
A large amount of water spray hazes that cooling water produced when extractor fan 12 meetings were with grinding in the process of grinding and the fine abrasive dust in the fog are taken away, thereby have reduced pollution.
Embodiment 2:
Through above optimization embodiment technical scheme of the present invention being described is for the ease of to understanding of the present invention; Should not be regarded as restriction for technical scheme of the present invention; To those skilled in the art; Need not pass through the replacement of the technical characterictic of creative work, ought to be also in protection scope of the present invention.For example bolt and nut mechanism is replaced with belt gear or cylinder transmission mechanism etc.
Claims (10)
1. intelligent horizontal axis rotary grinder; Comprise grinder bed (17), workbench (8), it is characterized in that: a side of workbench (8) is provided with turn-over rig (7), automatic measuring thickness device (6), workpiece and bench clean device (9) and workpiece bank bit;
The top of workbench (8), turn-over rig (7) and workpiece bank bit is provided with manipulator (10).
2. a kind of intelligent horizontal axis rotary grinder according to claim 1; It is characterized in that: workpiece was placed boss (3) after described workpiece bank bit was provided with preceding workpiece placement boss (1) of grinding and grinding, and workpiece placement boss (1) is provided with and aligns mandrel (2) before the grinding.
3. a kind of intelligent horizontal axis rotary grinder according to claim 1; It is characterized in that: in the described turn-over rig (7); Turn-over frame (71) is fixedly connected with rotating shaft (72), and turn-over frame (71) is provided with electromagnet or the negative-pressure adsorption device that is used for fixing workpiece.
4. a kind of intelligent horizontal axis rotary grinder according to claim 1 is characterized in that: be provided with the vertical feed screw nut motion of manipulator horizontal screw lead nut motion (4) and manipulator (11) in the described manipulator (10);
Manipulator horizontal screw lead nut motion (4) covers the top of workbench (8), turn-over rig (7) and workpiece bank bit;
The lower end of manipulator (10) is provided with electromagnet or the negative-pressure adsorption device that is used to draw workpiece.
5. a kind of intelligent horizontal axis rotary grinder according to claim 1; It is characterized in that: described workbench (8) one sides are provided with automatic measuring thickness device (6), are provided with the displacement transducer (604) that is movable to workbench (8) top in the automatic measuring thickness device (6).
6. a kind of intelligent horizontal axis rotary grinder according to claim 1 is characterized in that: described automatic measuring thickness device (6) one ends are provided with the workpiece device (5) that veers away automatically that is used for workpiece loading, unloading automatic measuring thickness device (6).
7. a kind of intelligent horizontal axis rotary grinder according to claim 6 is characterized in that: the described workpiece device (5) that veers away automatically is positioned at the below of manipulator (10).
8. a kind of intelligent horizontal axis rotary grinder according to claim 7; It is characterized in that: in the described workpiece device (5) that veers away automatically; The pallet of place work piece (501) is connected with pallet transmission mechanism (502); Pallet (501) is provided with electromagnet or negative-pressure adsorption device, and described pallet transmission mechanism (502) is used to make pallet (501) to travel to and fro between automatic measuring thickness device (6).
9. a kind of intelligent horizontal axis rotary grinder according to claim 1 is characterized in that: described workbench (8) top is provided with extractor fan (12), and described workbench (8) top is equipped with workpiece and bench clean device (9) in the outer part.
10. a kind of intelligent horizontal axis rotary grinder according to claim 1 is characterized in that: described workbench (8) below is provided with blowning installation (18).
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