CN107030575A - A kind of automatic processing system - Google Patents
A kind of automatic processing system Download PDFInfo
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- CN107030575A CN107030575A CN201710393153.0A CN201710393153A CN107030575A CN 107030575 A CN107030575 A CN 107030575A CN 201710393153 A CN201710393153 A CN 201710393153A CN 107030575 A CN107030575 A CN 107030575A
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- 238000012545 processing Methods 0.000 title claims abstract description 43
- 238000005520 cutting process Methods 0.000 claims abstract description 158
- 238000005498 polishing Methods 0.000 claims abstract description 111
- 230000007246 mechanism Effects 0.000 claims description 31
- 230000000712 assembly Effects 0.000 claims description 23
- 238000000429 assembly Methods 0.000 claims description 23
- 239000000428 dust Substances 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 4
- 230000003028 elevating effect Effects 0.000 claims description 3
- 239000004575 stone Substances 0.000 abstract description 15
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 5
- 230000032258 transport Effects 0.000 description 13
- 239000000463 material Substances 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/02—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by sawing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mining & Mineral Resources (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本发明涉及石材加工技术领域，公开了一种石材自动加工系统，所述加工系统包括运输固定组件、切削组件、抛光组件、切削仿形控制器、环形导轨及圆圆滑触线，切削组件和抛光组件均可设置在环形导轨的一侧或内外两侧，设置在环形导轨内外两侧的切削组件和抛光组件一一对应，一一对应设置的切削组件和抛光组件可同时对工件进行对切和对抛加工，也可对工件进行单独加工。本发明提供的自动加工系统可加工多种异形石材制品，实现了异形石材制品的自动化流水线生产方式，显著提高劳动效率，节省生产成本，改善了生产环境。
The invention relates to the technical field of stone processing, and discloses an automatic stone processing system. The processing system includes a transport fixing assembly, a cutting assembly, a polishing assembly, a cutting profiling controller, a circular guide rail and a round and smooth contact wire, a cutting assembly and a polishing assembly. The components can be set on one side or on both sides of the circular guide rail. The cutting components and polishing components arranged on the inner and outer sides of the circular guide rail correspond one by one. For polishing processing, the workpiece can also be processed separately. The automatic processing system provided by the invention can process a variety of special-shaped stone products, realizes the automatic assembly line production mode of special-shaped stone products, significantly improves labor efficiency, saves production costs, and improves the production environment.
Description
技术领域technical field
本发明涉及石材加工技术领域，尤其涉及一种自动加工系统。The invention relates to the technical field of stone processing, in particular to an automatic processing system.
背景技术Background technique
随着城镇建设的发展以及对环境美化的需要，对石材制品的需要越来越多。目前石材的加工通常是采用一台切削机切割完成后再用一台抛光机进行抛光，这种加工方式，导致石材的生产效率低下，也有少数的设备在一台设备上同时安装了切削和抛光部件，设备也能同时完成切削和磨光两种功能，但是通常都是切削完成后，再进行抛光，切削装置与抛光装置不能同时进行工作，加工效率低。With the development of urban construction and the need for landscaping, the demand for stone products is increasing. At present, the processing of stone is usually done by cutting with a cutting machine and then polishing with a polishing machine. This processing method leads to low production efficiency of stone, and there are also a few equipments that are equipped with cutting and polishing at the same time. Parts and equipment can also perform both cutting and polishing functions at the same time, but usually after the cutting is completed, polishing is performed. The cutting device and the polishing device cannot work at the same time, and the processing efficiency is low.
发明内容Contents of the invention
（一）要解决的技术问题(1) Technical problems to be solved
本发明提供一种自动加工系统，以解决切削装置与抛光装置不能同步工作，加工效率低的技术问题。The invention provides an automatic processing system to solve the technical problem that the cutting device and the polishing device cannot work synchronously and the processing efficiency is low.
（二）技术方案(2) Technical solutions
为了解决上述技术问题，现提出如下技术方案：一种自动加工系统，包括切削组件、切削仿形控制器，其特征在于：还包括运输固定组件及环形导轨；In order to solve the above-mentioned technical problems, the following technical solutions are now proposed: an automatic processing system, including a cutting assembly, a cutting profiling controller, characterized in that: it also includes a transport fixing assembly and a circular guide rail;
所述运输固定组件设置在环形导轨上，所述运输固定组件包括设置在导轨上的行走驱动装置、与行走驱动装置相连接的旋转固定装置，所述旋转固定装置用于固定待加工工件；The transportation fixing assembly is arranged on the circular guide rail, the transportation fixing assembly includes a traveling drive device arranged on the guide rail, a rotation fixing device connected with the traveling driving device, and the rotation fixing device is used to fix the workpiece to be processed;
所述切削组件包括切削立臂、设置在所述切削立臂上的切削锯片、驱动所述切削锯片上下移动的锯片升降装置以及驱动所述切削锯片横向移动切削锯片横向移动装置；The cutting assembly includes a cutting vertical arm, a cutting saw blade arranged on the cutting vertical arm, a saw blade elevating device for driving the cutting saw blade to move up and down, and a cutting saw blade lateral moving device for driving the cutting saw blade to move laterally ;
所述切削组件与所述切削仿形控制器电连接，且所述切削组件与所述切削仿形控制器一一对应设置。The cutting assembly is electrically connected to the cutting profiling controller, and the cutting assembly and the cutting profiling controller are provided in a one-to-one correspondence.
进一步，所述行走驱动装置包括行走轮、差动器及差动器驱动机构，所述旋转固定装置包括转盘及转盘驱动机构；Further, the traveling drive device includes a traveling wheel, a differential and a differential drive mechanism, and the rotation fixing device includes a turntable and a turntable drive mechanism;
所述自动加工系统还包括圆滑触线，所述圆滑触线为差动器驱动机构及转盘驱动机构供电。The automatic processing system also includes a smooth antenna, and the smooth antenna supplies power to the differential drive mechanism and the turntable drive mechanism.
进一步，所述切削组件设置在环形导轨的一侧或者内外两侧，所述设置在环形导轨内外两侧的切削组件一一对应。Further, the cutting assembly is arranged on one side or on both sides of the circular guide rail, and the cutting assemblies arranged on the inner and outer sides of the annular guide rail correspond to each other.
进一步，所述旋转固定装置还包括与转盘配合的工件顶针固定件，所述工件顶针固定件包括工件固定立臂、与所述工件固定立臂连接的横臂、安装在所述横臂上的顶针、驱动所述横臂横移的横向移动装置以及驱动所述横臂上下移动的升降组件。Further, the rotation fixing device also includes a workpiece thimble fixing part matched with the turntable, and the workpiece thimble fixing part includes a workpiece fixing vertical arm, a cross arm connected with the workpiece fixing vertical arm, and a work piece mounted on the cross arm. A thimble, a lateral movement device for driving the cross arm to move laterally, and a lifting assembly for driving the cross arm to move up and down.
进一步，所述自动加工系统还包括抛光组件，所述抛光组件设置在环形导轨的一侧或者内外两侧，所述设置在环形导轨内外两侧的抛光组件一一对应；Further, the automatic processing system also includes a polishing assembly, the polishing assembly is arranged on one side or both sides of the annular guide rail, and the polishing assemblies arranged on the inner and outer sides of the annular guide rail correspond to each other;
所述抛光组件包括抛光立臂、安装在抛光立臂上的抛光横臂、设置在抛光横臂上的磨轮或磨块。The polishing assembly includes a polishing vertical arm, a polishing cross arm installed on the polishing vertical arm, and a grinding wheel or a grinding block arranged on the polishing cross arm.
进一步，所述抛光组件还包括抛光立臂横向移动装置，抛光横臂竖向移动装置；Further, the polishing assembly also includes a polishing vertical arm lateral movement device and a polishing cross arm vertical movement device;
所述抛光立臂横向移动装置包括横移丝杠、横移驱动机构，所述横移驱动机构驱动横移丝杠转动，带动抛光立臂横向移动；The horizontal moving device of the polishing vertical arm includes a horizontal moving screw and a horizontal driving mechanism, and the horizontal moving driving mechanism drives the horizontal moving screw to rotate to drive the polishing vertical arm to move laterally;
所述抛光横臂竖向移动装置包括安装在抛光立臂上的十字滑板、竖移丝杠，竖移驱动机构，所述抛光横臂与十字滑板滑动配合，所述竖移驱动机构驱动竖移丝杠转动，带动抛光横臂沿十字滑板竖向移动。The vertical moving device of the polishing cross arm includes a cross slide installed on the polishing vertical arm, a vertical movement lead screw, and a vertical movement drive mechanism. The polishing cross arm slides with the cross slide, and the vertical movement drive mechanism drives the vertical movement The screw rotates to drive the polished cross arm to move vertically along the cross slide.
进一步，在抛光横臂上安装有气缸，所述气缸的缸体与十字滑板相连接，所述气缸的活塞与抛光横臂相连接，所述气缸推动抛光横臂沿十字滑板横向移动。Further, a cylinder is installed on the polishing arm, the cylinder body of the cylinder is connected to the cross slide, the piston of the cylinder is connected to the polishing arm, and the cylinder pushes the polishing arm to move laterally along the cross slide.
进一步，所述切削锯片横向移动装置包括横移丝杠、横移滑板、横移驱动机构，所述切削立臂固定安装在横移滑板上，所述横移驱动机构驱动横移丝杠转动，带动切削立臂横移滑板横向移动；Further, the cutting saw blade transverse movement device includes a transverse movement screw, a transverse movement slide plate, and a transverse movement drive mechanism, the cutting vertical arm is fixedly mounted on the transverse movement slide plate, and the transverse movement drive mechanism drives the transverse movement lead screw to rotate , to drive the cutting vertical arm to move laterally;
所述锯片升降装置包括切削横臂，切削十字滑板，竖移丝杠，竖移驱动机构，所述切削十字滑板安装在切削立臂上，切削横臂安装在切削十字滑板上，所述竖移驱动机构驱动竖移丝杠移动，带动切削横臂沿切削十字滑板升降移动。The saw blade lifting device includes a cutting cross arm, a cutting cross slide, a vertical screw, and a vertical drive mechanism. The cutting cross slide is installed on the cutting vertical arm, and the cutting cross arm is installed on the cutting cross slide. The moving driving mechanism drives the vertical moving lead screw to move, and drives the cutting cross arm to move up and down along the cutting cross slide.
进一步，所述在切削组件和抛光组件上设有防尘罩，所述切削组件和抛光组件上均设有刀具自动检测装置。Further, the cutting assembly and the polishing assembly are provided with a dust cover, and the cutting assembly and the polishing assembly are equipped with a tool automatic detection device.
进一步，所述圆滑触线包括设置在所述环形导轨一侧的支撑柱以及对应环形导轨上方或下方设置的并固定在所述支撑柱上的线盘。Further, the smooth antenna includes a supporting column arranged on one side of the circular guide rail and a wire reel arranged above or below the corresponding circular guide rail and fixed on the supporting column.
（三）有益效果(3) Beneficial effects
本发明的上述技术方案具有如下优点：本发明提供的自动加工系统，其包括运输固定组件、切削组件、抛光组件、切削仿形控制器以及环形导轨，运输固定组件用于固定待加工工件并将待加工工件通过环形导轨运送至切削组件或者抛光组件所对应的加工工位处，切削组件和抛光组件设置在环形导轨中间，本发明自动加工系统可以同时对待加工工件进行切削和抛光，从而加快了工件的加工速度，提高了生产效率。The above-mentioned technical solution of the present invention has the following advantages: the automatic processing system provided by the present invention includes a transportation and fixing assembly, a cutting assembly, a polishing assembly, a cutting profiling controller and a circular guide rail, and the transportation and fixing assembly is used to fix the workpiece to be processed and The workpiece to be processed is transported to the processing station corresponding to the cutting assembly or the polishing assembly through the circular guide rail. The cutting assembly and the polishing assembly are arranged in the middle of the circular guide rail. The automatic processing system of the present invention can simultaneously cut and polish the workpiece to be processed, thereby speeding up The processing speed of the workpiece improves the production efficiency.
同时本发明可设置多个运输固定组件、多个切削组件、多个抛光组件，多个切削组件可以设置在环形导轨的一侧，也可以设置在环形导轨的内外两侧，设置在内外两侧的切削组件可同时对切待加工工件；同理，多个抛光组件可设置在环形导轨的一侧，也可以设置在环形导轨的内外两侧，设置在内外两侧的抛光组件可同时对抛待加工工件。At the same time, the present invention can be provided with a plurality of transport fixing assemblies, a plurality of cutting assemblies, and a plurality of polishing assemblies, and a plurality of cutting assemblies can be arranged on one side of the circular guide rail, or can be arranged on both inner and outer sides of the annular guide rail, and can be arranged on both inner and outer sides of the circular guide rail. The cutting assembly can cut the workpiece to be processed at the same time; in the same way, multiple polishing assemblies can be set on one side of the circular guide rail, or on the inner and outer sides of the circular guide rail, and the polishing assemblies on the inner and outer sides can be simultaneously polished. The workpiece to be processed.
利用多个切削组件同时对多个工件进行切削，由于每个切削组件均配备独立的仿形控制器，从而可实现对异型工件的机械化自动化加工，一个切削组件可加工工件一部分，多个切削组件共同完成对一件工件的切削，也可以一个切削组件完成对工件的粗切割，其余切削组件完成对工件的精切割，促进了石材工件的自动化生产，节约了人力物力。Multiple cutting components are used to cut multiple workpieces at the same time. Since each cutting component is equipped with an independent profiling controller, the mechanized and automatic processing of special-shaped workpieces can be realized. One cutting component can process a part of the workpiece, and multiple cutting components Together to complete the cutting of a workpiece, one cutting component can also complete the rough cutting of the workpiece, and the other cutting components can complete the fine cutting of the workpiece, which promotes the automatic production of stone workpieces and saves manpower and material resources.
除了上面所描述的本发明解决的技术问题、构成的技术方案的技术特征以及有这些技术方案的技术特征所带来的优点之外，本发明的其他技术特征及这些技术特征带来的优点，将结合附图作出进一步说明。In addition to the above-described technical problems solved by the present invention, the technical features of the formed technical solutions and the advantages brought by the technical features of these technical solutions, other technical features of the present invention and the advantages brought by these technical features, Further description will be made in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本发明实施例自动加工系统的立视图；Fig. 1 is the vertical view of the automatic processing system of the embodiment of the present invention;
图2是本发明实施例自动加工系统的主视图；Fig. 2 is the front view of the automatic processing system of the embodiment of the present invention;
图3是本发明实施例自动加工系统的俯视图；Fig. 3 is the top view of the automatic processing system of the embodiment of the present invention;
图4是本发明实施例运输固定组件的主视图；Fig. 4 is the front view of the transportation fixing assembly of the embodiment of the present invention;
图5是本发明实施例运输固定组件的右视图；Fig. 5 is the right side view of the transportation fixing assembly of the embodiment of the present invention;
图6是本发明实施例差动机构的示意图；Fig. 6 is a schematic diagram of a differential mechanism according to an embodiment of the present invention;
图7是本发明实施例切削组件的主视图；Fig. 7 is the front view of the cutting assembly of the embodiment of the present invention;
图8是本发明实施例抛光组件的主视图。Fig. 8 is a front view of a polishing assembly according to an embodiment of the present invention.
图中：1：运输固定组件，11:行走轮，12：差动机构，121：动力输入轴，122：动力输入齿轮，123：从动齿轮，124：动力输出轴，125：动力输出齿轮，126：差动齿轮，127：连接盘，13：固定座，14：转盘，15：顶针，151：顶针横移手轮，152：顶针横臂，153：顶针十字滑板，16：工件固定立臂，17：顶针升降丝杠，2：切削组件，21：横移手轮，22：切削底座，23：锯片，24：切削立臂，25：竖移电机，26：横移电机，27：切削十字滑板，28：切削横臂，3：抛光组件，31横移手轮，32：磨头底座，33：横移滑板，34：磨头，35：抛光横臂，36：抛光十字滑板，37：升降手轮，38：抛光立臂，39：气缸，4：环形导轨，5：圆滑触线。In the figure: 1: transportation fixed assembly, 11: traveling wheel, 12: differential mechanism, 121: power input shaft, 122: power input gear, 123: driven gear, 124: power output shaft, 125: power output gear, 126: differential gear, 127: connecting plate, 13: fixed seat, 14: turntable, 15: thimble, 151: thimble traverse handwheel, 152: thimble cross arm, 153: thimble cross slide, 16: workpiece fixing vertical arm , 17: Ejector lifting screw, 2: Cutting assembly, 21: Traversing hand wheel, 22: Cutting base, 23: Saw blade, 24: Cutting vertical arm, 25: Vertical motor, 26: Traversing motor, 27: Cutting cross slide, 28: Cutting cross arm, 3: Polishing component, 31 Traversing handwheel, 32: Grinding head base, 33: Traversing slide, 34: Grinding head, 35: Polishing cross arm, 36: Polishing cross slide, 37: lifting hand wheel, 38: polished vertical arm, 39: cylinder, 4: circular guide rail, 5: smooth contact line.
具体实施方式detailed description
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明的一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例，都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以视具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention depending on the specific circumstances.
此外，在本发明的描述中，除非另有说明，“多个”、“多根”、“多组”的含义是两个或两个以上，“若干个”、“若干根”、“若干组”的含义是一个或一个以上。In addition, in the description of the present invention, unless otherwise specified, the meanings of "multiple", "multiple roots" and "multiple groups" are two or more, "several", "several roots", "several "Group" means one or more than one.
如图1、图2、图3所示，本发明实施例提供的自动加工系统，包括运输固定组件1、切削组件2、抛光组件3、环形导轨4，圆滑触线5以及切削仿形控制器，。所述运输固定组件1设置在环形导轨4上，并沿环形导轨4运转，所述切削组件2和抛光组件3固定在环形导轨内外两侧，所述待加工工件设置在运输固定组件1上，运输固定组件1带动待加工产品依次经过切削组件2和抛光组件3，切削组件2和抛光组件3分别对工件进行切削加工和抛光加工。所述切削组件2与切削仿形控制器电连接，且所述切削组件2与所述切削仿形控制器一一对应设置；As shown in Fig. 1, Fig. 2 and Fig. 3, the automatic processing system provided by the embodiment of the present invention includes a transportation and fixing assembly 1, a cutting assembly 2, a polishing assembly 3, a circular guide rail 4, a smooth contact line 5 and a cutting profiling controller ,. The transport fixing assembly 1 is arranged on the annular guide rail 4 and runs along the annular guide rail 4, the cutting assembly 2 and the polishing assembly 3 are fixed on the inner and outer sides of the annular guide rail, and the workpiece to be processed is arranged on the transport fixing assembly 1, The transport fixing assembly 1 drives the product to be processed to pass through the cutting assembly 2 and the polishing assembly 3 in sequence, and the cutting assembly 2 and the polishing assembly 3 respectively perform cutting and polishing on the workpiece. The cutting assembly 2 is electrically connected to the cutting profiling controller, and the cutting assembly 2 and the cutting profiling controller are set in one-to-one correspondence;
需要说明的是，所述运输固定组件1、切削组件2、抛光组件3的数量至少为一个，具体的数量设置根据实际生产的工件数量的多少以及切削与抛光的难易程度具体确定。所述多个切削组件2可以设置在环形导轨4的一侧，也可以设置在环形导轨4的内外两侧，设置在环形导轨4内外两侧的切削组件2一一对应，可以对切待加工工件，也可分别切割工件不同的部位；同理，所述抛光组件3可以设置在环形导轨4的一侧，也可设置在环形导轨4的内外两侧，设置在环形导轨4内外两侧的抛光组件3可以对抛待加工工件进行，也可分别抛光工件不同部位。It should be noted that there is at least one transportation and fixing assembly 1, cutting assembly 2, and polishing assembly 3, and the specific number setting is determined according to the number of workpieces actually produced and the difficulty of cutting and polishing. The plurality of cutting assemblies 2 can be arranged on one side of the circular guide rail 4, and can also be arranged on the inner and outer sides of the annular guide rail 4. The cutting assemblies 2 arranged on the inner and outer sides of the annular guide rail 4 correspond one by one, and can be cut to be processed. The workpiece can also cut different parts of the workpiece respectively; in the same way, the polishing assembly 3 can be arranged on one side of the annular guide rail 4, or can be arranged on the inner and outer sides of the annular guide rail 4, and can be arranged on the inner and outer sides of the annular guide rail 4. The polishing assembly 3 can be used to polish the workpiece to be processed, or to polish different parts of the workpiece.
根据需要加工的工件的实际情况，可以设定一个切削组件完成对一件产品的切削加工，不同的切削组件可以对工件进行粗切割、精切割加工，也可以设定几个切削组件共同完成对一件产品的切削加工，同理，每一个切削组件只加工工件的一部分，可以设定由一个抛光工位完成对一件产品的完整抛光，也可以设定由多个抛光工位组合完成对一件产品的抛光加工，每一组抛光组件只完成工件的一部分抛光。According to the actual situation of the workpiece to be processed, one cutting unit can be set to complete the cutting of a product. Different cutting units can be used for rough cutting and fine cutting of the workpiece, or several cutting units can be set together to complete the cutting process. For the cutting process of a product, in the same way, each cutting component only processes a part of the workpiece. It can be set to complete the complete polishing of a product by one polishing station, or it can be set to complete the polishing by a combination of multiple polishing stations. For the polishing process of a product, each group of polishing components only completes a part of the workpiece polishing.
在本实施例中，所述环形导轨4为两条导轨合并而成。环形导轨4上设置的多个运输固定组件1，根据切削组件2和抛光组件3所在的位置，可将环形导轨4分为两个区域，一个是加工区，在该区域，每一个切削组件2和抛光组件3都分别对应加工一个运输固定组件1，并对运输固定组件1上所固定的工件进行加工；另一个是装卸区，在该区域，没有切削组件2或抛光组件3与运输固定组件1相对应，以便于对工件的装卸。In this embodiment, the circular guide rail 4 is formed by merging two guide rails. A plurality of transport fixing assemblies 1 arranged on the circular guide rail 4, according to the positions of the cutting assembly 2 and the polishing assembly 3, the circular guide rail 4 can be divided into two areas, one is the processing area, in this area, each cutting assembly 2 and polishing assembly 3 are respectively processed a transportation fixing assembly 1, and the workpiece fixed on the transportation fixing assembly 1 is processed; the other is the loading and unloading area, in this area, there is no cutting assembly 2 or polishing assembly 3 and transportation fixing assembly 1 corresponding to facilitate the loading and unloading of the workpiece.
如图4、图5、图6所示，所述工件运输固定组件3包括行走驱动装置、与行走驱动装置相连接的旋转固定装置；所述旋转固定装置包括设置在工件固定座13上的转盘14以及与所述转盘14配合的工件顶针固定件，所述顶针固定件包括工件固定立臂16、与所述工件固定立臂16连接的顶针横臂152，安装在所述顶针横臂上的顶针15，所述顶针横臂152连接有横向移动装置和升降装置，顶针横臂152横向和升降移动从而带动顶针移动。其中，转盘14可以是固定不动的托盘，也可以是受驱动机构带动其绕中心位置自转的托盘，也即工件固定在转盘14上时，可以是与转盘14一起固定不动的形式，也可以是随转盘14转动的形式，一般而言，对于花盆等带有圆形轮廓的工件，需要采用带有旋转驱动装置的转盘，所述圆圆滑触线5用于为转盘驱动装置供电。As shown in Fig. 4, Fig. 5 and Fig. 6, the workpiece transportation and fixing assembly 3 includes a traveling driving device and a rotating and fixing device connected with the traveling driving device; the rotating and fixing device includes a turntable arranged on the workpiece fixing seat 13 14 and the workpiece thimble fixing part matched with the turntable 14, the thimble fixing part includes the workpiece fixing vertical arm 16, the thimble cross arm 152 connected with the workpiece fixing vertical arm 16, and the thimble cross arm 152 installed on the thimble cross arm The thimble 15, the thimble cross arm 152 is connected with a lateral movement device and a lifting device, and the thimble cross arm 152 moves horizontally and vertically so as to drive the thimble to move. Wherein, the turntable 14 can be a fixed tray, or it can be driven by a driving mechanism to rotate around the central position, that is, when the workpiece is fixed on the turntable 14, it can be fixed together with the turntable 14, or It can be in the form of rotating with the turntable 14. Generally speaking, for workpieces with round contours such as flowerpots, a turntable with a rotary drive device is required. The round and smooth antenna 5 is used to supply power to the turntable drive device.
在一个具体实施例中，顶针固定立臂16上安装有升降丝杠17，和顶针十字滑板153，顶针横臂152与十字滑板153滑动配合，升降丝杠17在升降电机带动下转动带动顶针横臂152沿十字滑板153上下滑动，从而带动顶针15上下移动。顶针横臂152安装在顶针十字滑板153上并可沿顶针十字滑板153横向移动，转动顶针横移手轮151带动顶针横臂152沿顶针十字滑板153横向移动，从而带动顶针15横向移动，顶针15的上方设有顶针顶紧手轮，顶针顶紧手轮通过丝杠丝母传动系统驱动顶针15上下移动，圆滑触线5给顶针升降电机供电。In a specific embodiment, the lifting lead screw 17 and the thimble cross slide 153 are installed on the fixed arm 16 of the thimble. The arm 152 slides up and down along the cross slide 153, thereby driving the thimble 15 to move up and down. The thimble cross arm 152 is installed on the thimble cross slide 153 and can move laterally along the thimble cross slide 153. Turning the thimble traverse hand wheel 151 drives the thimble cross arm 152 to move laterally along the thimble cross slide 153, thereby driving the thimble 15 to move laterally, and the thimble 15 The top of the top is provided with a thimble jacking handwheel, and the thimble jacking handwheel drives the thimble 15 to move up and down through the screw nut transmission system, and the smooth contact line 5 supplies power to the thimble lifting motor.
所述行走驱动装置包括行走轮11和差动器12，两个行走轮11直接安装在固定座13上，两个行走轮11安装在差动器的输出轴上，差动器12通过驱动机构驱动运输固定组件1在环形导轨上顺利通行。The walking drive device includes a road wheel 11 and a differential 12, the two road wheels 11 are directly installed on the fixed seat 13, the two road wheels 11 are installed on the output shaft of the differential, and the differential 12 is passed through the driving mechanism. The driving transport fixing assembly 1 passes smoothly on the ring guide rail.
在一个具体实施例中，差动器12包括动力输入轴121、两个动力输出轴124，动力输入轴121和动力输出轴124呈垂直设置，两个动力输入齿轮122分别固定套接在两个动力输入轴上，动力输出齿轮125固定套接在动力输出轴124上，从动齿轮123滑动套设在一个动力输出轴124上，从动齿轮123在动力输入齿轮122的带动下旋转并带动两个连接盘127旋转，两个连接盘127分别连接着两个差动齿轮126，从动齿轮123通过连接盘127、差动齿轮126带动动力输出齿轮125旋转，从而带动动力输出轴121旋转。In a specific embodiment, the differential 12 includes a power input shaft 121 and two power output shafts 124, the power input shaft 121 and the power output shaft 124 are vertically arranged, and the two power input gears 122 are respectively fixedly sleeved on two On the power input shaft, the power output gear 125 is fixedly sleeved on the power output shaft 124, and the driven gear 123 is slidably sleeved on a power output shaft 124. The driven gear 123 rotates under the drive of the power input gear 122 and drives two Two connecting discs 127 rotate, and the two connecting discs 127 are respectively connected with two differential gears 126. The driven gear 123 drives the power output gear 125 to rotate through the connecting discs 127 and the differential gears 126, thereby driving the power output shaft 121 to rotate.
当运输固定组件1在环形导轨4上直行时，差动齿轮126不自转，差动齿轮126带动两个动力输出齿轮125同步运转，两个动力输出轴124以相同的速度运转，安装在两个动力输出轴124上的两个行走轮11以相同速度向前行走；当运输固定组件1在环形导轨4上转弯时，差动齿轮126自转，两个动力输出齿轮125运转的速度不一致，导致两个动力输出轴124运转的速度也不一致，从而导致两个行走轮11的行走速度不一致，实现了运输固定组件1转弯行走的目的。When the transport fixing assembly 1 goes straight on the circular guide rail 4, the differential gear 126 does not rotate, and the differential gear 126 drives the two power output gears 125 to run synchronously, and the two power output shafts 124 run at the same speed and are installed on two Two road wheels 11 on the power output shaft 124 walk forward with the same speed; The running speeds of the two power output shafts 124 are also inconsistent, resulting in inconsistent walking speeds of the two road wheels 11, thus achieving the purpose of transporting the fixed assembly 1 to turn and walk.
在本实施例中，所述圆滑触线5为由设置在环形导轨4一侧的支撑柱及与支撑柱相连接的线盘组成，所述线盘可以设置在环形导轨的上方，也可设置在环形导轨的下方。所述圆滑触线5的作用是为运输固定组件1中的差动器驱动机构，转盘驱动机构供电及顶针固定件中顶针升降驱动机构供电。In this embodiment, the smooth antenna 5 is composed of a support column arranged on one side of the circular guide rail 4 and a coil connected to the support column. The coil can be arranged above the circular guide rail, or can be provided under the ring rail. The function of the smooth contact wire 5 is to supply power to the drive mechanism of the differential in the transport fixing assembly 1, the drive mechanism of the turntable and the lift drive mechanism of the thimble in the thimble fixture.
如图7所示，所述切削组件2包括切削立臂24、设置在所述切削立臂上的切削锯片23、驱动所述锯片上下移动的锯片升降组件以及驱动所述锯片横向移动的锯片横向移动组件。As shown in Figure 7, the cutting assembly 2 includes a cutting vertical arm 24, a cutting saw blade 23 arranged on the cutting vertical arm, a saw blade elevating assembly that drives the saw blade to move up and down, and drives the saw blade to move horizontally. The moving saw blade moves the assembly laterally.
在一个具体实施例中，切削立臂24设置在切削底座22上，切削立臂底部固定安装有滑板，所述滑板通过丝杠传动系统可沿切削底座移动，横移手轮21与丝杠相连接，转动横移手轮21通过丝杠传动系统使切削立臂24沿切削底座22横向移动。切削立臂24上安装有切削十字滑板27，切削十字滑板27上安装有切削横臂28，锯片23安装在切削横臂28上，竖移电机25通过丝杠传动系统带动切削横臂28沿切削立臂24上下移动，横移电机26通过丝杠传动系统带动切削横臂28沿切削十字滑板27横向移动，切削锯片23与切削电机相连接，竖移电机和横移电机均与切削仿形控制器相连接，在切削过程中，仿形控制器自动控制竖移电机和横移电机带动锯片作竖向和横向移动，完成对工件的切割。In a specific embodiment, the cutting vertical arm 24 is arranged on the cutting base 22, and the bottom of the cutting vertical arm is fixedly equipped with a slide plate. Connecting, turning the traverse hand wheel 21 makes the cutting vertical arm 24 move laterally along the cutting base 22 through the screw drive system. A cutting cross slide 27 is installed on the cutting vertical arm 24, a cutting cross arm 28 is installed on the cutting cross slide 27, a saw blade 23 is installed on the cutting cross arm 28, and the vertical movement motor 25 drives the cutting cross arm 28 along the The cutting vertical arm 24 moves up and down, and the traverse motor 26 drives the cutting cross arm 28 to move laterally along the cutting cross slide 27 through the screw transmission system. In the cutting process, the profiling controller automatically controls the vertical movement motor and the transverse movement motor to drive the saw blade to move vertically and horizontally to complete the cutting of the workpiece.
本实施例的切削组件根据实际加工的工件的形状，可以是横切形式的切削组件，也可以为立车形式的切削组件，锯片的旋转是通过旋转盘完成，旋转盘的结构为现有技术，此处不再累述。According to the shape of the workpiece to be actually processed, the cutting assembly of this embodiment can be a cutting assembly in the form of a crosscut, or a cutting assembly in the form of a vertical lathe. technology, which will not be repeated here.
如图8所示，所述抛光组件3包括抛光立臂38、设置在所述抛光立臂38上的磨头34以及使得所述磨头34与石材表面紧密接触的自动补差组件，所述磨头34连接有磨头升降装置和磨头横向移动装置。As shown in Figure 8, the polishing assembly 3 includes a polishing vertical arm 38, a grinding head 34 arranged on the polishing vertical arm 38, and an automatic differential compensation assembly that makes the grinding head 34 closely contact with the stone surface. The head 34 is connected with a grinding head lifting device and a grinding head lateral moving device.
在一个具体实施例中，所述磨头34安装在抛光横臂35上，抛光横臂35又安装在抛光十字滑板36上，抛光十字滑板36安装在抛光立臂38上，抛光立臂38安装在磨头底座32上，转动升降手轮37通过丝杠传动系统驱动抛光十字滑板36沿抛光立臂38上下移动，从而实现磨头的上下升降移动。抛光立臂38的底部固定安装有横移滑板33，横移滑板33与磨头底座32滑动配合，转动横移手轮31通过丝杠传动系统驱动横移滑板33沿磨头底座32横向移动，完成磨头34的横向移动。In a specific embodiment, the grinding head 34 is installed on the polishing cross arm 35, the polishing cross arm 35 is installed on the polishing cross slide 36, the polishing cross slide 36 is installed on the polishing vertical arm 38, and the polishing vertical arm 38 is installed On the grinding head base 32, turn the lifting hand wheel 37 to drive the polishing cross slide 36 to move up and down along the polishing vertical arm 38 through the screw drive system, thereby realizing the up and down movement of the grinding head. The bottom of the polishing vertical arm 38 is fixedly equipped with a traversing slide 33, the traversing slide 33 is slidingly matched with the grinding head base 32, and the turning traversing handwheel 31 drives the traversing sliding plate 33 to move laterally along the grinding head base 32 through the screw transmission system. The lateral movement of the grinding head 34 is completed.
所述自动补差组件为气缸39，具体的设置方式为：抛光横臂35远离磨头一端安装有气缸活塞杆，抛光十字滑板36上安装有气缸缸体，气缸39推动磨头34靠近工件表面对工件进行磨削，并且在磨头34磨损后气体压力能够推动磨头自动靠近工件，达到自动补偿因工件磨损产生的磨头与工件之间产生的距离，磨头的形式可以为磨轮，也可以为磨块，根据实际加工的工件的形状确定。The automatic compensation component is a cylinder 39, and the specific setting method is: a cylinder piston rod is installed on the end of the polishing cross arm 35 away from the grinding head, a cylinder cylinder is installed on the polishing cross slide 36, and the cylinder 39 pushes the grinding head 34 to be close to the surface of the workpiece. The workpiece is ground, and the gas pressure can push the grinding head to automatically approach the workpiece after the grinding head 34 is worn, so as to automatically compensate the distance between the grinding head and the workpiece due to the wear of the workpiece. The grinding head can be in the form of a grinding wheel or It is a grinding block, which is determined according to the shape of the workpiece to be actually processed.
作为一种优选实施例，所述在切削组件2和抛光组件3上方设有防尘罩，所述防尘罩可以设置为多个，分别密闭在每个切削组件2和抛光组件3的上方，也可以设置成一个，将所述切削组件和抛光组件一起密闭，所述防尘罩的作用是为了防止切削和抛光所产生的粉尘污染环境，所述切削组件和抛光组件上均设有刀具自动检测装置，切削刀具和磨光轮达到磨损极限后刀具检测装置能够自动报警，以方便及时更换。As a preferred embodiment, a dust cover is provided above the cutting assembly 2 and the polishing assembly 3, and the dust cover can be arranged in multiples, which are respectively sealed above each cutting assembly 2 and polishing assembly 3, It can also be set as one, and the cutting assembly and the polishing assembly are sealed together. The function of the dust cover is to prevent the dust from cutting and polishing from polluting the environment. Both the cutting assembly and the polishing assembly are equipped with a tool automatic After the detection device, the cutting tool and the grinding wheel reach the wear limit, the tool detection device can automatically alarm, so as to facilitate timely replacement.
本发明实施例自动加工系统的工作过程如下：The working process of the automatic processing system of the embodiment of the present invention is as follows:
步骤1：将多个待加工工件固定在多个运输固定组件上；Step 1: fixing multiple workpieces to be processed on multiple transport fixing components;
步骤2： 将多个切削组件调节到工件的待切削位置，将多个抛光组件调节到工件待抛光位置，利用与所述切削组件连接的切削仿形控制器控制多个切削组件同时对多个工件进行切削，切削完成后，多个抛光组件对多个工件进行抛光，Step 2: Adjust multiple cutting assemblies to the position of the workpiece to be cut, adjust multiple polishing assemblies to the position of the workpiece to be polished, and use the cutting profiling controller connected to the cutting assembly to control multiple cutting assemblies to simultaneously The workpiece is cut, and after the cutting is completed, multiple polishing components polish multiple workpieces,
或者将多个切削组件调节到工件的待切削位置，将多个抛光组件调节到工件的待抛光位置，利用与所述切削组件连接的切削仿形控制器控制多个切削组件对多个工件进行切削，同时，多个抛光组件对多个工件进行抛光。Or adjust a plurality of cutting assemblies to the position to be cut of the workpiece, adjust a plurality of polishing assemblies to the position to be polished of the workpiece, and use a cutting profiling controller connected with the cutting assembly to control the plurality of cutting assemblies to process the plurality of workpieces Cutting, while multiple polishing assemblies polish multiple workpieces.
同时对于一些较复杂的工件，例如表面设置有多条凹槽的弧形板、花盆等，也可以采用采用分段加工的方式，也即可以同时将多个切削组件调节到工件的待切削位置，工件运输固定装置运送工件依次经过多个切削组件，每个切削组件在仿形控制器的控制下依次完成对工件一部分切削。将多个抛光组件调到工件的待抛光位置，运输固定组件运送工件依次经过多个抛光组件，多个抛光组件依次完成对工件的抛光。At the same time, for some more complex workpieces, such as arc-shaped plates and flowerpots with multiple grooves on the surface, segmental processing can also be adopted, that is, multiple cutting components can be adjusted to the workpiece to be cut at the same time. position, the workpiece transport fixture transports the workpiece through multiple cutting assemblies in sequence, and each cutting assembly completes a part of the workpiece in turn under the control of the profiling controller. The plurality of polishing assemblies are adjusted to the position of the workpiece to be polished, and the transportation and fixing assembly transports the workpiece to pass through the plurality of polishing assemblies in turn, and the plurality of polishing assemblies sequentially complete the polishing of the workpiece.
综上所述，本发明自动加工系统及生产方法，利用多个切削组件和多个抛光组件同时对多个工件进行切削和抛光，不仅提高了石材产品的加工效率，同时也节约了大量的人力物力，促进了石材产品的机械化生产。In summary, the automatic processing system and production method of the present invention use multiple cutting components and multiple polishing components to simultaneously cut and polish multiple workpieces, which not only improves the processing efficiency of stone products, but also saves a lot of manpower Material resources have promoted the mechanized production of stone products.
同时需要进一步说明的是，本发明自动加工系统及生产方法不仅仅适用于石材的加工，同时体积小形状复杂的木材、铝材的加工也同样适用，也即本发明石的切削抛光生产线及生产方法对需要采用切削、抛光加工的一般的小型产品，无论材质是不是石材均可根据实际情况选择使用。At the same time, it needs to be further explained that the automatic processing system and production method of the present invention are not only applicable to the processing of stone materials, but also applicable to the processing of wood and aluminum materials with small volume and complex shape, that is, the stone cutting and polishing production line and production line of the present invention Method For general small products that need to be cut and polished, regardless of whether the material is stone or not, it can be used according to the actual situation.
最后应说明的是：以上实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: it can still be Modifications are made to the technical solutions described in the foregoing embodiments, or equivalent replacements are made to some of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
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