CN107649998A - A kind of vertical polishing machine - Google Patents
A kind of vertical polishing machine Download PDFInfo
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- CN107649998A CN107649998A CN201711074210.5A CN201711074210A CN107649998A CN 107649998 A CN107649998 A CN 107649998A CN 201711074210 A CN201711074210 A CN 201711074210A CN 107649998 A CN107649998 A CN 107649998A
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- vertical
- grinding wheel
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- 238000005498 polishing Methods 0.000 title description 12
- 230000000712 assembly Effects 0.000 claims description 10
- 238000000429 assembly Methods 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 8
- 239000004575 stone Substances 0.000 abstract description 16
- 238000000034 method Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 210000004072 lung Anatomy 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0046—Column grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0076—Other grinding machines or devices grinding machines comprising two or more grinding tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/16—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding peculiarly surfaces, e.g. bulged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/50—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor characterised by a special design with respect to properties of the material of non-metallic articles to be ground, e.g. strings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
本发明公开了一种立式磨光机,包括立式磨头组件、工件固定组件,机座,所述立式磨头组件设置在机座上,围绕工件固定组件设置,所述立式磨头组件包括磨头立臂、一个以上的磨轮、磨轮公转系统和磨轮自转系统,所述一个以上磨轮既能在驱动装置的驱动下绕安装座回转轴公转,还能绕磨轮主轴自转,一个以上磨轮依次对类圆柱类石材制品磨光,明显提高劳动效率,所述立式磨光机上还设有摆动磨头组件,所述摆动磨头组件用于磨光类圆柱类石材制品顶部球状体。
The invention discloses a vertical grinding machine, which comprises a vertical grinding head assembly, a workpiece fixing assembly, and a machine base. The vertical grinding head assembly is arranged on the machine base and is arranged around the workpiece fixing assembly. The vertical grinding head assembly The head assembly includes a grinding head vertical arm, more than one grinding wheel, a grinding wheel revolution system and a grinding wheel autorotation system. The grinding wheel polishes the cylindrical stone products in turn, which obviously improves the labor efficiency. The vertical grinding machine is also equipped with a swing grinding head assembly, and the swing grinding head assembly is used to polish the top spherical body of the cylindrical stone products.
Description
技术领域technical field
本发明涉及石材机械技术领域,尤其涉及一种立式磨光机。The invention relates to the technical field of stone machinery, in particular to a vertical grinder.
背景技术Background technique
石材产品是生活中常见的物品,其在生产过程中是先将石材进行加工成相应产品形状,再通过抛光打磨的方式对具有了雏形的石材进行抛光加工,以使得加工成的产品表面光滑且美观。Stone products are common items in daily life. In the production process, the stone is first processed into the corresponding product shape, and then the rough stone is polished by polishing and grinding, so that the surface of the processed product is smooth and beautiful.
目前圆柱类异形石材制品的抛光打磨主要依靠人工进行操作,生产出的产品的光度不一,同时人工磨光存在费时费力、效率低、成本高的问题。人工抛光打磨石材时,操作人员需要靠近石材进行打磨,打磨的过程中产生的粉尘造成工作环境恶劣,操作人员往往会吸入粉尘造成肺部不适。At present, the polishing and polishing of cylindrical special-shaped stone products mainly relies on manual operation, and the luminosity of the produced products is different. At the same time, manual polishing has the problems of time-consuming, laborious, low efficiency, and high cost. When manually polishing and grinding stone, the operator needs to be close to the stone for grinding. The dust generated during the grinding process makes the working environment harsh, and the operator often inhales the dust and causes lung discomfort.
发明内容Contents of the invention
针对现有技术中存在的技术问题,现提出如下技术方案:In view of the technical problems existing in the prior art, the following technical solutions are proposed now:
一种立式磨光机,包括立式磨头组件、工件固定组件,机座,所述立式磨头组件设置在机座上,围绕工件固定组件设置;A vertical grinding machine, comprising a vertical grinding head assembly, a workpiece fixing assembly, and a machine base, the vertical grinding head assembly is arranged on the machine base, and is arranged around the workpiece fixing assembly;
所述立式磨头组件包括磨头立臂、一个以上的磨轮、磨轮公转系统和磨轮自转系统,所述磨轮公转系统包括磨轮安装座、磨轮安装座回转机构、磨轮安装座定位机构,所述磨轮设置在磨轮安装座上;所述磨轮自转系统包括磨轮主轴、磨轮主轴驱动机构,所述磨轮安装在磨轮主轴上,所述磨轮主轴安装在磨轮安装座上,所述磨轮安装座安装在磨头立臂上;The vertical grinding head assembly includes a grinding head vertical arm, more than one grinding wheel, a grinding wheel revolution system and a grinding wheel rotation system. The grinding wheel revolution system includes a grinding wheel mounting seat, a grinding wheel mounting seat rotation mechanism, and a grinding wheel mounting seat positioning mechanism. The grinding wheel is arranged on the grinding wheel mounting base; the grinding wheel rotation system includes a grinding wheel main shaft and a grinding wheel main shaft driving mechanism, the grinding wheel is installed on the grinding wheel main shaft, the grinding wheel main shaft is installed on the grinding wheel mounting base, and the grinding wheel mounting base is installed on the grinding wheel on the head arm;
所述磨轮安装座回转机构包括回转齿轮、安装座回转轴、所述回转齿轮安装在安装座回转轴上,所述安装座回转轴与磨轮安装座固定连接;所述磨轮安装座定位机构包括分度盘、定位销,所述定位销与分度盘相连接,所述分度盘固定套装在安装座回转轴上;The rotary mechanism of the grinding wheel mounting seat includes a rotary gear, a rotary shaft of the mounting seat, the rotary gear is installed on the rotary shaft of the mounting seat, and the rotary shaft of the mounting seat is fixedly connected with the grinding wheel mounting seat; the positioning mechanism of the grinding wheel mounting seat includes a A dial and a positioning pin, the positioning pin is connected with the dial, and the dial is fixedly set on the rotating shaft of the mounting seat;
所述磨轮主轴驱动机构包括主动齿轮、从动齿轮、同步带,所述主动齿轮与磨轮电机相连接,所述同步带与主动齿轮和从动齿轮相连接;The grinding wheel spindle drive mechanism includes a driving gear, a driven gear, and a synchronous belt, the driving gear is connected with the grinding wheel motor, and the synchronous belt is connected with the driving gear and the driven gear;
所述工件固定组件包括底盘和底盘驱动装置。The workpiece fixing assembly includes a chassis and a chassis driving device.
进一步,所述立式磨头组件为一组以上。Further, there are more than one set of vertical grinding head assemblies.
进一步,所述立式磨光机还包括摆动磨头组件,所述摆动磨头组件包括摆动磨头、摆臂、摆臂滑板、摆臂伸缩基座、摆动电机、摆动立臂,所述摆动磨头安装在摆臂上,所述摆臂安装在摆臂滑板上,所述摆臂滑板可滑动设置在摆臂伸缩基座上,所述摆臂伸缩基座设置在摆动立臂上,所述摆动电机与摆臂伸缩基座相连接;Further, the vertical grinder also includes a swing grinding head assembly, which includes a swing grinding head, a swing arm, a swing arm slide, a swing arm telescopic base, a swing motor, and a swing vertical arm. The grinding head is installed on the swing arm, and the swing arm is installed on the swing arm slide plate, and the swing arm slide plate is slidably arranged on the swing arm telescopic base, and the swing arm telescopic base is arranged on the swing vertical arm. The swing motor is connected with the telescopic base of the swing arm;
进一步,所述摆动磨头组件还包括立滑板、升降丝杠,所述立滑板滑动设置在摆动立臂上,所述升降丝杠与立滑板相连接,所述摆臂伸缩基座安装在立滑板上。Further, the swing grinding head assembly also includes a vertical slide plate and a lifting screw, the vertical slide plate is slidably arranged on the swing vertical arm, the lift screw is connected with the vertical slide plate, and the telescopic base of the swing arm is installed on the vertical arm. skateboard.
进一步,所述摆臂滑板上设有气缸,所述气缸的活塞与摆臂相连接,所述气缸推动摆臂沿摆臂滑板移动。Further, an air cylinder is arranged on the swing arm slide plate, the piston of the air cylinder is connected with the swing arm, and the air cylinder pushes the swing arm to move along the swing arm slide plate.
进一步, 磨头立臂上设有竖滑板和升降电机,所述竖滑板滑动设置在磨头立臂上,所述升降电机驱动竖滑板沿磨头立臂升降移动,所述磨轮安装座与竖滑板相连接。Further, the vertical arm of the grinding head is provided with a vertical slide plate and a lifting motor. The vertical slide plate is slidably arranged on the vertical arm of the grinding head. The lifting motor drives the vertical slide plate to move up and down along the vertical arm of the grinding head. Skateboards are connected.
进一步,所述机座上设有导轨,所述导轨上设有横移滑板,所述磨头立臂底部固定安装有立臂底座,所述立臂底座滑动设置在横移滑板上,所述横移滑板上安装有横移手轮和横移丝杠,所述横移手轮通过横移丝杠驱动横移滑板沿导轨移动。Further, a guide rail is provided on the machine base, and a traverse slide plate is provided on the guide rail, and a vertical arm base is fixedly installed on the bottom of the vertical arm of the grinding head, and the vertical arm base is slidably arranged on the traverse slide plate. A traversing handwheel and a traversing lead screw are installed on the traversing slide plate, and the traversing handwheel drives the traversing slide plate to move along the guide rail through the traversing lead screw.
进一步,所述横移滑板上还安装有气缸,所述气缸活塞与立臂底座相连接,所述气缸推动立臂底座沿横移滑板横向移动。Further, an air cylinder is installed on the traversing slide plate, the piston of the air cylinder is connected with the base of the vertical arm, and the cylinder pushes the base of the vertical arm to move laterally along the traversing slide plate.
本发明的有益效果是:本发明的立式磨光设备设有立式磨光组件,能够对类圆柱形石材制品进行磨光,立式磨光组件包括一个以上的磨轮,一个以上的磨轮可以对工件进行不同程度及不同部位的磨光,明显提高了劳动效率,减少了粉尘和噪音对人体的污染。The beneficial effects of the present invention are: the vertical polishing equipment of the present invention is provided with a vertical polishing assembly, which can polish quasi-cylindrical stone products, and the vertical polishing assembly includes more than one grinding wheel, and more than one grinding wheel can Polishing the workpiece in different degrees and different parts can obviously improve the labor efficiency and reduce the pollution of dust and noise to the human body.
附图说明Description of drawings
图1是本发明实施例一主视图;Fig. 1 is a front view of Embodiment 1 of the present invention;
图2是本发明实施例一俯视图;Fig. 2 is a top view of Embodiment 1 of the present invention;
图3是本发明实施例一立式磨头组件主视图;Fig. 3 is a front view of a vertical grinding head assembly according to an embodiment of the present invention;
图4是本发明实施例一立式磨头组件俯视图;Fig. 4 is a top view of a vertical grinding head assembly according to an embodiment of the present invention;
图5是本发明实施例一同步带联接形式示意图;Fig. 5 is a schematic diagram of a synchronous belt connection form according to an embodiment of the present invention;
图6是本发明实施例二立体图。Fig. 6 is a perspective view of Embodiment 2 of the present invention.
图中,1:机座,2:横移导轨,3:横移滑板,4:气缸,5:立臂底座,6:磨头立臂,7:竖滑板,8:升降电机,9:磨轮,10:摆动磨头,11:摆臂,12:摆臂基座,13:气缸安装座,14:气缸,15:手轮,16:摆动立臂,17:立滑板,18:升降电机,19:摆动电机,20:摆动轴,21:摆臂滑板,22:磨轮电机,23:磨轮安装座,24:磨轮主轴,25:安装座回转轴,26:同步带,27:回转齿轮,28:回转电机,29:分度盘,30:定位销,31:主动齿轮,32:摆臂伸缩基座,33:工件固定组件。In the figure, 1: machine base, 2: traverse guide rail, 3: traverse slide plate, 4: cylinder, 5: vertical arm base, 6: vertical arm of grinding head, 7: vertical slide plate, 8: lifting motor, 9: grinding wheel , 10: Swing grinding head, 11: Swing arm, 12: Swing arm base, 13: Cylinder mount, 14: Cylinder, 15: Hand wheel, 16: Swing vertical arm, 17: Vertical skateboard, 18: Lifting motor, 19: Swing motor, 20: Swing shaft, 21: Swing arm slide, 22: Grinding wheel motor, 23: Grinding wheel mounting seat, 24: Grinding wheel spindle, 25: Mounting seat rotary shaft, 26: Synchronous belt, 27: Rotary gear, 28 : rotary motor, 29: indexing plate, 30: positioning pin, 31: driving gear, 32: swing arm telescopic base, 33: workpiece fixing assembly.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments It is a part of embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
此外,在本发明的描述中,除非另有说明,“多个”、“多根”、“多组”的含义是两个或两个以上,“若干个”、“若干根”、“若干组”的含义是一个或一个以上。In addition, in the description of the present invention, unless otherwise specified, the meanings of "multiple", "multiple roots" and "multiple groups" are two or more, "several", "several roots", "several "Group" means one or more than one.
实施例一,如图1、图2、图3、图4、图5所示,一种立式磨光机,包括机座1、立式磨头组件、工件固定组件33。Embodiment 1, as shown in FIG. 1 , FIG. 2 , FIG. 3 , FIG. 4 , and FIG. 5 , a vertical grinding machine includes a machine base 1 , a vertical grinding head assembly, and a workpiece fixing assembly 33 .
所述立式磨头组件包括磨头立臂6、磨头立臂6横移装置、磨轮9、磨轮9升降装置、磨轮公转系统和磨轮自转系统,本实施例中,磨轮9的数量为三个,。The vertical grinding head assembly includes a grinding head vertical arm 6, a grinding head vertical arm 6 traverse device, a grinding wheel 9, a grinding wheel 9 lifting device, a grinding wheel revolution system and a grinding wheel rotation system. In this embodiment, the number of grinding wheels 9 is three indivual,.
所述磨轮公转系统包括磨轮安装座23和磨轮安装座回转机构,所述磨轮安装座回转机构包括安装座回转轴25、回转齿轮27、回转电机28,所述安装座回转轴25与磨轮安装座23固定连接,并支撑在磨轮安装座23的两端,所述回转齿轮27固定套装在安装座回转轴25上,所述回转电机28驱动回转齿轮27旋转,回转齿轮27带动安装座回转轴25旋转,安装座回转轴25带动磨轮安装座23旋转,三个磨轮9均匀分布在磨轮安装座23上,所述三个磨轮9均随磨轮安装座23的旋转而旋转。The grinding wheel revolution system includes a grinding wheel mounting base 23 and a grinding wheel mounting base rotary mechanism. The grinding wheel mounting base rotary mechanism includes a mounting base rotary shaft 25, a rotary gear 27, and a rotary motor 28. The mounting base rotary shaft 25 and the grinding wheel mounting base 23 is fixedly connected and supported on both ends of the grinding wheel mounting base 23, the rotary gear 27 is fixedly set on the rotary shaft 25 of the mounting base, the rotary motor 28 drives the rotary gear 27 to rotate, and the rotary gear 27 drives the rotary shaft 25 of the mounting base Rotate, the rotating shaft 25 of the mounting seat drives the grinding wheel mounting seat 23 to rotate, and the three grinding wheels 9 are evenly distributed on the grinding wheel mounting seat 23, and the three grinding wheels 9 all rotate with the rotation of the grinding wheel mounting seat 23.
所述磨轮公转系统还包括磨轮定位机构,所述磨轮定位机构包括分度盘29、定位销30,所述分度盘29固定套装在安装座回转轴25上,所述定位销30与分度盘29相连接,本实施例中,定位销30的移动依靠气缸的推动,气缸推动定位销30插入分度盘29的槽中,分度盘29不再旋转,则磨轮安装座23固定不动,磨轮9不进行公转。The grinding wheel revolution system also includes a grinding wheel positioning mechanism. The grinding wheel positioning mechanism includes an indexing plate 29 and a positioning pin 30. The indexing plate 29 is fixedly set on the rotating shaft 25 of the mounting seat. The discs 29 are connected. In this embodiment, the movement of the positioning pin 30 depends on the push of the cylinder, and the cylinder pushes the positioning pin 30 to insert into the groove of the indexing plate 29. The indexing plate 29 no longer rotates, and the grinding wheel mounting seat 23 is fixed. , grinding wheel 9 does not revolve.
如图3、图5所示,所述磨轮自转系统包括磨轮电机22、磨轮主轴24、同步带26、主动齿轮31,所述磨轮电机22通过皮带轮带动主动齿轮31旋转,主动齿轮31通过同步带26带动三个从动齿轮旋转,三个从动齿轮分别固定套接在三个磨轮主轴24上,三个磨轮9分别固定套装在三个磨轮主轴24上,磨轮电机通过主动齿轮31、同步带26、从动齿轮的传动带动三个磨轮9自转。As shown in Fig. 3 and Fig. 5, the grinding wheel rotation system includes a grinding wheel motor 22, a grinding wheel main shaft 24, a synchronous belt 26, and a driving gear 31. 26 drives three driven gears to rotate, and the three driven gears are respectively fixedly sleeved on the three grinding wheel main shafts 24, and the three grinding wheels 9 are respectively fixedly set on the three grinding wheel main shafts 24, and the grinding wheel motor passes through the driving gear 31, the synchronous belt 26, the transmission of driven gear drives three grinding wheels 9 rotations.
所述磨轮9升降装置包括竖滑板7、升降电机8,所述磨轮安装座23固定安装在竖滑板7上,所述竖滑板7滑动设置在磨头立臂6上,升降电机8驱动竖滑板7沿磨头立臂6升降移动,从而带动磨轮安装座23升降移动,从而调整磨轮9在高度方向的位置。The lifting device of the grinding wheel 9 includes a vertical slide plate 7 and a lifting motor 8. The grinding wheel mount 23 is fixedly mounted on the vertical slide plate 7. The vertical slide plate 7 is slidably arranged on the vertical arm 6 of the grinding head. The lifting motor 8 drives the vertical slide plate 7 moves up and down along the vertical arm 6 of the grinding head, thereby driving the grinding wheel mounting seat 23 to move up and down, thereby adjusting the position of the grinding wheel 9 in the height direction.
所述磨头立臂6横移装置包括立臂底座5、横移滑板3、导轨2,所述立臂底座5固定安装在磨头立臂6底部,所述立臂底座5滑动设置在横移滑板3上,所述横移滑板3上安装有气缸4,所述气缸4的活塞与立臂底座5相连接,所述气缸4推动立臂底座5沿横移滑板3横向移动。The horizontal movement device of the vertical arm 6 of the grinding head comprises a vertical arm base 5, a traversing slide plate 3, and a guide rail 2. The vertical arm base 5 is fixedly installed on the bottom of the vertical arm 6 of the grinding head, and the vertical arm base 5 is slidingly arranged on the horizontal On the slide plate 3, a cylinder 4 is installed on the slide plate 3, the piston of the cylinder 4 is connected with the arm base 5, and the cylinder 4 pushes the arm base 5 to move laterally along the slide plate 3.
所述横移滑板3滑动设置在导轨2上,所述导轨2固定安装在机座1上,所述横移滑板3上设有丝杠和手轮,所述手轮通过丝杠推动横移滑板3沿导轨2横向移动,带动磨头立臂6横向移动。横移滑板3通过丝杠传动系统沿导轨横向移动,从而调节磨轮9的横向位置,气缸4推动立臂底座5沿横移滑板3相对移动,也是调整磨轮9的横向位置,通过气缸4自动调整磨轮9的横向位置,能够补偿了磨轮9磨损后与工件所产生的间隙,推动磨轮9始终靠近工件,也减少了磨轮9与工件接触时的冲击力,减少了磨轮9的损耗。The traversing slide plate 3 is slidingly arranged on the guide rail 2, and the guide rail 2 is fixedly installed on the machine base 1. The traversing slide plate 3 is provided with a lead screw and a hand wheel, and the hand wheel pushes the traversing through the lead screw. The slide plate 3 moves laterally along the guide rail 2, and drives the vertical arm 6 of the grinding head to move laterally. The horizontal sliding plate 3 moves laterally along the guide rail through the screw drive system, thereby adjusting the lateral position of the grinding wheel 9, and the cylinder 4 pushes the vertical arm base 5 to move relatively along the lateral sliding plate 3, which also adjusts the lateral position of the grinding wheel 9, which is automatically adjusted by the cylinder 4 The lateral position of the grinding wheel 9 can compensate the gap between the grinding wheel 9 worn and the workpiece, and push the grinding wheel 9 close to the workpiece all the time, which also reduces the impact force when the grinding wheel 9 contacts the workpiece, and reduces the loss of the grinding wheel 9.
本发明主要适用于类圆柱形石材制品的磨光,在类圆柱形石材制品各个部位外形直径差异不大的情况下,一个磨轮可一次性对工件的整体进行磨光,磨轮的形状与工件整体的形状相一致,三个磨轮可以作成形状一致的磨轮,三个磨轮磨粉的粒径不同,三个磨轮依次对工件进行粗、中、细磨光,每个磨轮的磨光时间根据预先设定的程序确定;在类圆柱形石材制品各个部位外形直径差异较大的情况下,一个磨轮不能对工件的整体全部进行磨光,每个磨轮与工件的一部分外形相一致,三个磨轮分别对应工件的上、中、下三个部位进行磨光。The present invention is mainly applicable to the polishing of quasi-cylindrical stone products. When there is little difference in the shape and diameter of various parts of quasi-cylindrical stone products, one grinding wheel can polish the whole workpiece at one time, and the shape of the grinding wheel is consistent with the overall shape of the workpiece. The shape of the three grinding wheels is consistent, and the three grinding wheels can be made into a grinding wheel with the same shape. The particle size of the three grinding wheels is different, and the three grinding wheels perform rough, medium and fine grinding on the workpiece in turn. Determined by the specified procedure; in the case of a large difference in the shape and diameter of each part of the quasi-cylindrical stone product, one grinding wheel cannot polish the entire workpiece. Each grinding wheel is consistent with a part of the workpiece, and the three grinding wheels correspond to each other. The upper, middle and lower parts of the workpiece are polished.
根据用户的需要,磨轮的数量可自由选择。According to the needs of users, the number of grinding wheels can be freely selected.
如图1所示,作为一种优选实施方式,机座1上还设有摆动磨头组件,所述摆动磨头组件包括摆动磨头10、摆臂11、摆臂滑板21、摆臂伸缩基座32,摆动立臂16,所述摆动磨头10安装在摆臂11上,所述摆臂11与摆臂滑板21相连接,所述摆臂滑板21滑动设置在摆臂伸缩基座32上,所述摆臂伸缩基座32与摆动立臂16相连接,所述摆动立臂16安装在机座1上。As shown in Figure 1, as a preferred embodiment, a swing grinding head assembly is also provided on the machine base 1, and the swing grinding head assembly includes a swing grinding head 10, a swing arm 11, a swing arm slide plate 21, a swing arm telescopic base Seat 32, swing vertical arm 16, the swing grinding head 10 is installed on the swing arm 11, the swing arm 11 is connected with the swing arm slide plate 21, and the swing arm slide plate 21 is slidably arranged on the swing arm telescopic base 32 , the swing arm telescopic base 32 is connected with the swing vertical arm 16, and the swing vertical arm 16 is installed on the machine base 1.
具体地,摆动立臂16上设有立滑板17和升降电机18,所述升降电机18通过丝杠传动系统带动立滑板17升降移动,所述立滑板17上安装有摆动轴20和摆动电机19,所述摆动轴20一端与摆动电机19相连接,另一端与摆臂伸缩基座32相连接,所述摆动电机19通过摆动轴20驱动摆臂伸缩基座32往复摆动,所述摆臂滑板21滑动设置在摆臂伸缩基座32上,所述摆臂滑板21上设有手轮15,转动手轮15使摆臂滑板21沿摆臂伸缩基座32移动。Specifically, a vertical slide 17 and a lifting motor 18 are arranged on the swing vertical arm 16, and the lifting motor 18 drives the vertical slide 17 to move up and down through a screw drive system, and a swing shaft 20 and a swing motor 19 are installed on the vertical slide 17. One end of the swing shaft 20 is connected to the swing motor 19, and the other end is connected to the swing arm telescopic base 32. The swing motor 19 drives the swing arm telescopic base 32 to swing back and forth through the swing shaft 20, and the swing arm slide plate 21 is slidably arranged on the swing arm telescopic base 32, and the swing arm slide plate 21 is provided with a hand wheel 15, and turning the hand wheel 15 makes the swing arm slide plate 21 move along the swing arm telescopic base 32.
作为一种优选实施方式,所述摆臂滑板21上设有气缸安装座13,所述气缸14安装在气缸安装座13上,所述摆臂11的底部设有摆臂基座12,所述气缸14的活塞与摆臂基座12相连接,所述气缸14通过摆臂基座12推动摆臂11沿摆臂滑板21滑动,从而调整摆动磨头10与工件的相对位置。气缸14自动补偿摆动磨头10因磨损产生的与工件之间的间隙,使摆动磨头10始终靠近工件,同样也能够减少摆动磨头10与工件接触时的冲击力。As a preferred embodiment, the swing arm slide plate 21 is provided with a cylinder mount 13, the cylinder 14 is mounted on the cylinder mount 13, the bottom of the swing arm 11 is provided with a swing arm base 12, the The piston of the cylinder 14 is connected to the swing arm base 12, and the cylinder 14 pushes the swing arm 11 to slide along the swing arm slide plate 21 through the swing arm base 12, thereby adjusting the relative position of the swing grinding head 10 and the workpiece. The cylinder 14 automatically compensates the gap between the oscillating grinding head 10 and the workpiece due to wear, so that the oscillating grinding head 10 is always close to the workpiece, and can also reduce the impact force when the oscillating grinding head 10 contacts the workpiece.
有些类圆柱形石材制品的顶部会设计成球状,摆动磨头组件的设置使用是为了磨光类圆柱形石材制品顶部的球状体。The top of some quasi-cylindrical stone products will be designed into a spherical shape, and the setting and use of the swing grinding head assembly is to polish the spherical body on the top of the quasi-cylindrical stone product.
所述工件固定组件33包括底盘和底盘驱动装置,所述底盘驱动装置驱动底盘旋转,工件放置在底盘上,所述底盘驱动装置可以为电机驱动装置,为现有技术。The workpiece fixing assembly 33 includes a chassis and a chassis driving device. The chassis driving device drives the chassis to rotate, and the workpiece is placed on the chassis. The chassis driving device may be a motor driving device, which is the prior art.
实施例二,如图6所示,实施例二公开了一种立式磨头组件为两组的立式磨光机。本实施例中,立式磨头组件、摆动磨头组件、工件固定组件的结构形式与实施例一相同,只是环绕工件固定组件设有两组立式磨头组件。Embodiment 2, as shown in FIG. 6 , embodiment 2 discloses a vertical grinding machine with two groups of vertical grinding head assemblies. In this embodiment, the structural forms of the vertical grinding head assembly, the swinging grinding head assembly, and the workpiece fixing assembly are the same as those in Embodiment 1, except that two sets of vertical grinding head assemblies are arranged around the workpiece fixing assembly.
实施例二与实施例一相比具有如下优点:在类圆柱形石材制品各个部位外形直径差异较大的情况下,一个磨轮不能对工件的整体全部进行磨光,每个磨轮与工件的一部分外形相一致,三个磨轮分别对应工件的上、中、下三个部位进行磨光。实施例二中设有两组立式磨头组件,两组立式磨头组件中每一组磨轮的粒径不同,当一组立式磨头组件工作时,人工可以把另一组磨头组件中的磨轮更换成磨粉粒径不同的磨轮,两组立式磨头组件交替工作,完成对工件的粗、中、细不同程度抛光。Compared with Embodiment 1, Embodiment 2 has the following advantages: in the case that the diameters of various parts of quasi-cylindrical stone products are quite different, one grinding wheel cannot polish the entire workpiece, and each grinding wheel and a part of the shape of the workpiece Consistently, the three grinding wheels are respectively corresponding to the upper, middle and lower parts of the workpiece for grinding. Two groups of vertical grinding head assemblies are provided in the second embodiment, and the particle diameter of each group of grinding wheels in the two groups of vertical grinding head assemblies is different. When one group of vertical grinding head assemblies is working, the other group of grinding head assemblies can be manually The grinding wheels in the assembly are replaced with grinding wheels with different particle sizes, and two sets of vertical grinding head assemblies work alternately to complete the rough, medium and fine polishing of the workpiece.
实施例一立式磨光机的具体使用过程为:The concrete use process of embodiment one vertical grinder is:
步骤1:将待加工工件固定在工件固定组件上;Step 1: Fix the workpiece to be processed on the workpiece fixing component;
步骤2:将立式磨头组件组件调节到待磨光位置,三个磨轮组件依次对工件进行粗、中、细不同程度磨光,同时摆动磨头组件对工件顶部球体进行磨光。Step 2: Adjust the vertical grinding head assembly to the position to be polished, and the three grinding wheel assemblies sequentially grind the workpiece to different degrees of rough, medium and fine, and at the same time, the swing grinding head assembly polishes the sphere on the top of the workpiece.
Claims (8)
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Application publication date: 20180202 |