CN106544088A - 一种哈氏c系列合金冷镦工艺润滑剂组合物 - Google Patents

一种哈氏c系列合金冷镦工艺润滑剂组合物 Download PDF

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CN106544088A
CN106544088A CN201610966110.2A CN201610966110A CN106544088A CN 106544088 A CN106544088 A CN 106544088A CN 201610966110 A CN201610966110 A CN 201610966110A CN 106544088 A CN106544088 A CN 106544088A
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lubricant compositions
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黄福川
唐弓斌
肖锋
张姗姗
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Guangxi University
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Abstract

本发明公开了一种哈氏C系列合金冷镦工艺润滑剂组合物，采用HVIS基础油作为基础油，配合多种复合添加剂。包括：抗氧剂、金属减活剂、油性剂、摩擦改进剂、极压剂、抗磨剂、防锈剂、分散剂、抗泡剂、增粘剂、填充剂等。本发明组合物具有良好的承载抗磨性、挤压性、低温流动扩散性、润滑性、冷却性，油膜强度大、油膜厚度保持稳定，无异味、不刺激皮肤，提高光洁度，保护模具和零件表面不锈蚀和氧化，减少动力能耗，流动性、扩散性好，良好的抗泡性、抗乳化性、热氧化安定性、剪切安定性好，减少沉淀物和漆膜的产生，成型件易清洗。

Description

一种哈氏C系列合金冷镦工艺润滑剂组合物
技术领域
本发明一种哈氏C系列合金冷镦工艺润滑剂组合物属于金属加工润滑剂领域。
背景技术
哈氏合金(Hastelloyalloy)主要分为B、C、G三个系列，它主要用于铁基Cr-Ni或Cr-Ni-Mo不锈钢、非金属材料等无法使用的强腐蚀性介质场合。每个牌号都有具体的化学成分，机械性能，各有所长，不能一概而论说哈氏合金有什么特性。哈氏合金板适用于各种含有氧化和还原性介质的化学工业。
哈氏C系列主要是C-276(00Cr16MO16W4)、C-4(00Cr16MO16)、C-22(00Cr22MO13W3)、C-2000(00Cr20MO16)等。以C-276为例，N：14.5～16.5，Cr:15～17，MO：4.0～7.0，Fe≤0.01，C≤0.08，Si≤2.5，CO≤1.0，Mn≤0.04，P≤0.03，S:3.0～4.5，W≤0.035。
冷镦加工是利用模具在常温下对金属棒料镦粗(常为局部镦粗)成形的锻造方法。冷镦是另一种形式的镦锻工艺。更具金属型变理论，在常温下对金属坯料施加一定的压力，使之在模腔产生变形。按规定的形状和尺寸成形。冷镦工艺广泛应用于中小零件以及各种类型的标准件。
冷镦工艺的主要特征是无切削加工，材料利用率高，利用率达80～90％，且金属材料流线不会被切断，因此成品强度比切削加工或铸造成型零件强度更高，在一定的批量生产条件下，冷镦加工成本要比其它加工成本低得多，适用于通常需要切削件以及紧固件等形状对称的产品加工。产品的尺寸精度、重量精度及力学性能等都能达到较高的要求。
发明内容
本发明要解决的技术问题是提供一种具有良好的承载抗磨性、挤压性、低温流动扩散性、润滑性、冷却性，油膜强度大、油膜厚度保持稳定，无异味、不刺激皮肤，提高光洁度，保护被加工零件表面不锈蚀和氧化，减少动力能耗，低温流动性好，良好的抗泡性、抗乳化性、热氧化定性好，减少沉淀物和漆膜的产生，成型件易清洗的哈氏C系列合金冷镦工艺润滑剂组合物。
本发明通过如下技术方案解决上述技术问题：
一种哈氏C系列合金冷镦工艺润滑剂组合物，采用HVIS基础油作为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
组分 质量百分比含量
基础油 余量
抗氧剂 0.03％～0.2％
金属减活剂 0.05％～0.2％
油性剂 2.0％～5.0％
摩擦改进剂 2.0％～4.0％
极压剂 3.0％～5.0％
抗磨剂 4.0％～8.0％
防锈剂 0.06％～0.3％
分散剂 2.0％～5.0％
抗泡剂 10～50ppm
增粘剂 2.0％～6.0％
填充剂 2.0％～3.0％
以上各组分的质量百分比总和是100％。
抗氧剂是质量比50％的混合多环酚Hitec 4762和50％的二壬基二苯胺T558复合；
金属减活剂是质量比50％的苯三唑衍生物T551和50％的杂环化合物T553复合。
油性剂是硫化猪油；摩擦改进剂是油酸乙二醇酯T403B。
极压剂是硼酸三丁酯；抗磨剂是氯化石蜡T502。
防锈剂是质量比30％的合成石油磺酸钡T701A和30％的羊毛脂和40％的苯并三氮唑T706复合；分散剂是高分子量聚异丁烯基丁二酰亚胺T615A。
抗泡剂是甲基硅油T901；增粘剂是乙丙共聚物T613A。
填充剂是85号微晶蜡。
本发明的显著优点：本发明组合物具有良好的承载抗磨性、挤压性(不拉毛、拉伤、有效延长冲模的使用寿命)、低温流动扩散性、润滑性、冷却性，油膜强度大、油膜厚度保持稳定，无异味、不刺激皮肤等。提高光洁度，保护被加工零件表面不锈蚀和氧化，减少动力能耗，低温流动性好，良好的抗泡性、抗乳化性、热氧化定性好，减少沉淀物和漆膜的产生，成型件易清洗。
具体实施方式
实施例1：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例2：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例3：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例3产品的主要理化指标：
实施例2产品的主要理化指标：
实施例1产品的主要理化指标：

Claims (7)

1.一种哈氏C系列合金冷镦工艺润滑剂组合物，其特征在于：采用HVIS基础油作为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
组分 质量百分比含量 基础油 余量 抗氧剂 0.03％～0.2％ 金属减活剂 0.05％～0.2％ 油性剂 2.0％～5.0％ 摩擦改进剂 2.0％～4.0％ 极压剂 3.0％～5.0％ 抗磨剂 4.0％～8.0％ 防锈剂 0.06％～0.3％ 分散剂 2.0％～5.0％ 抗泡剂 10～50ppm 增粘剂 0.2％～0.6％ 填充剂 2.0％～3.0％
以上各组分的质量百分比总和是100％。
2.如权利要求1所述的一种哈氏C系列合金冷镦工艺润滑剂组合物，其特征在于抗氧剂是质量比50％的混合多环酚Hitec 4762和50％的二壬基二苯胺T558复合；金属减活剂是质量比50％的苯三唑衍生物T551和50％的杂环化合物T553复合。
3.如权利要求1所述的一种哈氏C系列合金冷镦工艺润滑剂组合物，其特征在于油性剂是硫化猪油；摩擦改进剂是油酸乙二醇酯T403B。
4.如权利要求1所述的一种哈氏C系列合金冷镦工艺润滑剂组合物，其特征在于极压剂是硼酸三丁酯；抗磨剂是氯化石蜡T502。
5.如权利要求1所述的一种哈氏C系列合金冷镦工艺润滑剂组合物，其特征在于防锈剂是质量比30％的合成石油磺酸钡T701A和30％的羊毛脂和40％的苯并三氮唑T706复合；分散剂是高分子量聚异丁烯基丁二酰亚胺T615A。
6.如权利要求1所述的一种哈氏C系列合金冷镦工艺润滑剂组合物，其特征在于抗泡剂是甲基硅油T901；增粘剂是乙丙共聚物T613A。
7.如权利要求1所述的一种哈氏C系列合金冷镦工艺润滑剂组合物，其特征在于填充剂是85号微晶蜡。
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