CN106520334A - 一种哈氏g系列合金冷镦工艺润滑剂组合物 - Google Patents

一种哈氏g系列合金冷镦工艺润滑剂组合物 Download PDF

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CN106520334A
CN106520334A CN201610966113.6A CN201610966113A CN106520334A CN 106520334 A CN106520334 A CN 106520334A CN 201610966113 A CN201610966113 A CN 201610966113A CN 106520334 A CN106520334 A CN 106520334A
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kazakhstan
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黄福川
唐弓斌
肖锋
张姗姗
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Guangxi University
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Abstract

本发明公开了一种哈氏G系列合金冷镦工艺润滑剂组合物，采用MVI基础油作为基础油，配合多种复合添加剂。包括：防锈剂、抗氧剂、金属减活剂、油性剂、摩擦改进剂、极压剂、抗磨剂、分散剂、抗泡剂、增粘剂、抗氧抗腐剂等。本发明的组合物具有良好的承载抗磨性、挤压性、低温流动扩散性、润滑性、冷却性，油膜强度大、油膜厚度保持稳定，无异味、不刺激皮肤；提高光洁度，保护被加工零件表面不锈蚀和氧化，减少动力能耗，低温流动性好，良好的抗泡性、抗乳化性、热氧化定性好，减少沉淀物和漆膜的产生，成型件易清洗。

Description

一种哈氏G系列合金冷镦工艺润滑剂组合物
技术领域
本发明一种哈氏G系列合金冷镦工艺润滑剂组合物属于金属加工润滑剂领域。
背景技术
哈氏合金(Hastelloyalloy)主要分为B、C、G三个系列，它主要用于铁基Cr-Ni或Cr-Ni-Mo不锈钢、非金属材料等无法使用的强腐蚀性介质场合。每个牌号都有具体的化学成分，机械性能，各有所长，不能一概而论说哈氏合金有什么特性。哈氏合金板适用于各种含有氧化和还原性介质的化学工业。
G系列主要是G-3(00Cr22Ni48MO7Cu)和G-30(00Cr30Ni48MO7CuO)等。以G-3为例，Ni:21～23.5，Cr:6.0～8.0，MO:18.0～21.0，Fe≤0.015，C≤1.0，Si≤5.0，CO≤1.0，Mn≤0.04，P≤0.03，S≤1.5，W:1.5～2.5，V≤0.50。
冷镦加工是利用模具在常温下对金属棒料镦粗(常为局部镦粗)成形的锻造方法。冷镦是另一种形式的镦锻工艺。更具金属型变理论，在常温下对金属坯料施加一定的压力，使之在模腔产生变形。按规定的形状和尺寸成形。冷镦工艺广泛应用于中小零件以及各种类型的标准件。
冷镦工艺的主要特征是无切削加工，材料利用率高，利用率达80～90％，且金属材料流线不会被切断，因此成品强度比切削加工或铸造成型零件强度更高，在一定的批量生产条件下，冷镦加工成本要比其它加工成本低得多，适用于通常需要切削件以及紧固件等形状对称的产品加工。产品的尺寸精度、重量精度及力学性能等都能达到较高的要求。
发明内容
本发明要解决的技术问题是提供一种具有良好的承载抗磨性、挤压性、低温流动扩散性、润滑性、冷却性，油膜强度大、油膜厚度保持稳定，无异味、不刺激皮肤，提高光洁度，保护被加工零件表面不锈蚀和氧化，减少动力能耗，低温流动性好，良好的抗泡性、抗乳化性、热氧化定性好，减少沉淀物和漆膜的产生，成型件易清洗的哈氏G系列合金冷镦工艺润滑剂组合物。
本发明通过如下技术方案解决上述技术问题：
一种哈氏G系列合金冷镦工艺润滑剂组合物，采用MVI基础油作为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
组分 质量百分比含量
基础油 余量
防锈剂 0.05％～0.5％
抗氧剂 0.05％～0.3％
金属减活剂 0.08％～0.5％
油性剂 2.0％～6.0％
摩擦改进剂 2.0％～3.0％
极压剂 3.0％～5.0％
抗磨剂 5.0％～9.0％
分散剂 2.0％～4.0％
抗泡剂 40～80ppm
增粘剂 3.0％～7.0％
抗氧抗腐剂 0.5％～1.2％
以上各组分的质量百分比总和是100％。
防锈剂是质量比50％的甲基苯并三氮唑和50％的烷基磷酸咪唑啉盐T708复合；
抗氧剂是质量比50％的对,对’二异辛基二苯胺和50％的2,6-二叔丁基混合酚T502A复合。
金属减活剂是质量比50％的苯三唑衍生物T551和50％的巯基苯并咪唑复合；
油性剂是硫化猪油。
摩擦改进剂是烷基亚磷酸酯；
极压剂是磷酸三乙酯。
抗磨剂是氯化石蜡T301；分散剂是双烯基丁二酰亚胺T152。
抗泡剂是甲基硅油；增粘剂是聚异丁烯T603C。
抗氧抗腐剂是硫磷丁辛基锌盐T202。
本发明的优点在于：本组合物具有良好的承载抗磨性、挤压性(不拉毛、拉伤、有效延长冲模的使用寿命)、低温流动扩散性、润滑性、冷却性，油膜强度大、油膜厚度保持稳定，无异味、不刺激皮肤；提高光洁度，保护被加工零件表面不锈蚀和氧化，减少动力能耗，低温流动性好，良好的抗泡性、抗乳化性、热氧化定性好，减少沉淀物和漆膜的产生，成型件易清洗。
具体实施方式
实施例1：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例2：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例3：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例1产品的主要理化指标：
实施例2产品的主要理化指标：
实施例3产品的主要理化指标：

Claims (7)

1.一种哈氏G系列合金冷镦工艺润滑剂组合物，其特征在于：采用MVI基础油作为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
组分 质量百分比含量 基础油 余量 防锈剂 0.05％～0.5％ 抗氧剂 0.05％～0.3％ 金属减活剂 0.08％～0.5％ 油性剂 2.0％～6.0％ 摩擦改进剂 2.0％～3.0％ 极压剂 3.0％～5.0％ 抗磨剂 5.0％～9.0％ 分散剂 2.0％～4.0％ 抗泡剂 40～80ppm 增粘剂 3.0％～7.0％ 抗氧抗腐剂 0.5％～1.2％
以上各组分的质量百分比总和是100％。
2.如权利要求1所述的一种哈氏G系列合金冷镦工艺润滑剂组合物，其特征在于防锈剂是质量比50％的甲基苯并三氮唑和50％的烷基磷酸咪唑啉盐T708复合；抗氧剂是质量比50％的对,对’二异辛基二苯胺和50％的2,6-二叔丁基混合酚T502A复合。
3.如权利要求1所述的一种哈氏G系列合金冷镦工艺润滑剂组合物，其特征在于金属减活剂是质量比50％的苯三唑衍生物T551和50％的巯基苯并咪唑复合；油性剂是硫化猪油。
4.如权利要求1所述的一种哈氏G系列合金冷镦工艺润滑剂组合物，其特征在于摩擦改进剂是烷基亚磷酸酯；极压剂是磷酸三乙酯。
5.如权利要求1所述的一种哈氏G系列合金冷镦工艺润滑剂组合物，其特征在于抗磨剂是氯化石蜡T301；分散剂是双烯基丁二酰亚胺T152。
6.如权利要求1所述的一种哈氏G系列合金冷镦工艺润滑剂组合物，其特征在于抗泡剂是甲基硅油；增粘剂是聚异丁烯T603C。
7.如权利要求1所述的一种哈氏G系列合金冷镦工艺润滑剂组合物，其特征在于抗氧抗腐剂是硫磷丁辛基锌盐T202。
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CN102690702A (zh) * 2012-06-18 2012-09-26 上海福岛化工科技发展有限公司 极压抗磨开式齿轮油
CN104987943A (zh) * 2015-07-20 2015-10-21 广西大学 高温精密模锻碳钢润滑剂组合物
CN105238519A (zh) * 2015-10-19 2016-01-13 中国石油化工股份有限公司 润滑油组合物及其用途

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102690702A (zh) * 2012-06-18 2012-09-26 上海福岛化工科技发展有限公司 极压抗磨开式齿轮油
CN104987943A (zh) * 2015-07-20 2015-10-21 广西大学 高温精密模锻碳钢润滑剂组合物
CN105238519A (zh) * 2015-10-19 2016-01-13 中国石油化工股份有限公司 润滑油组合物及其用途

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