CN106520295A - 一种锰合金冷镦工艺润滑剂组合物 - Google Patents

一种锰合金冷镦工艺润滑剂组合物 Download PDF

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CN106520295A
CN106520295A CN201610962465.4A CN201610962465A CN106520295A CN 106520295 A CN106520295 A CN 106520295A CN 201610962465 A CN201610962465 A CN 201610962465A CN 106520295 A CN106520295 A CN 106520295A
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manganese alloy
cold heading
agent
alloy cold
lubricant compositions
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黄福川
陈帆
陈一帆
唐弓斌
肖锋
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Guangxi University
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Abstract

本发明公开了一种锰合金冷镦工艺润滑剂组合物，采用MVI 500作为基础油，配合多种复合添加剂。包括：抗氧剂、金属减活剂、油性剂、摩擦改进剂、极压剂、抗磨剂、防锈剂、分散剂、粘附剂、抗泡剂、填充剂、抗氧抗腐剂等。本发明的组合物具有良好的承载抗磨性、减摩、极压性、低温流动扩散性、润滑性、冷却性，油膜强度大、油膜厚度保持稳定，无异味、不刺激皮肤，提高光洁度，保护被加工零件表面不锈蚀和氧化，减少动力能耗，低温流动性好，良好的抗泡性、抗乳化性、热氧化定性好，减少沉淀物和漆膜的产生，成型件易清洗。

Description

一种锰合金冷镦工艺润滑剂组合物
技术领域
本发明一种锰合金冷镦工艺润滑剂组合物属于金属加工工艺润滑剂领域。
背景技术
锰合金是由锰、硅、铁及少量碳和其它元素组成的合金。主要产品有硅锰和锰铁，锰铁又分为高碳锰铁(C含量7％～7.5％)中碳锰铁(C含量1％～1.5％)低碳锰铁(C含量0.2％～0.7％)。
冷镦加工是利用模具在常温下对金属棒料镦粗(常为局部镦粗)成形的锻造方法。冷镦是另一种形式的镦锻工艺。更具金属型变理论，在常温下对金属坯料施加一定的压力，使之在模腔产生变形。按规定的形状和尺寸成形。冷镦工艺广泛应用于中小零件以及各种类型的标准件。
冷镦工艺的主要特征是无切削加工，材料利用率高，利用率达80～90％，且金属材料流线不会被切断，因此成品强度比切削加工或铸造成型零件强度更高，在一定的批量生产条件下，冷镦加工成本要比其它加工成本低得多，适用于通常需要切削件以及紧固件等形状对称的产品加工。产品的尺寸精度、重量精度及力学性能等都能达到较高的要求。
发明内容
本发明要解决的技术问题是提供一种具有良好的承载抗磨性、挤压性、低温流动扩散性、润滑性、冷却性，油膜强度大、油膜厚度保持稳定，无异味、不刺激皮肤，提高光洁度，保护被加工零件表面不锈蚀和氧化，减少动力能耗，低温流动性好，良好的抗泡性、抗乳化性、热氧化定性好，减少沉淀物和漆膜的产生，成型件易清洗的锰合金冷镦工艺润滑剂组合物。
本发明通过如下技术方案解决上述技术问题：
一种锰合金冷镦工艺润滑剂组合物，采用MVI 500作为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
以上各组分的质量百分比总和是100％。
抗氧剂是质量比50％的2,6二叔丁基混合酚T502A和50％的丁基辛基二苯胺T557复合。
金属减活剂是苯三唑衍生物。
油性剂是硫化棉籽油T404。
摩擦改进剂是缩水山梨醇半硬脂酸酯。
极压剂是硫代磷酸苯酯T309；
抗磨剂是氯化石蜡T301。
防锈剂是质量比50％的石油磺酸钡T701A和50％的苯并三氮唑T706复合。
分散剂是双烯基丁二酰亚胺T152。
粘附剂是乙丙共聚物T612。
抗泡剂是甲基硅油T901。
填充剂是62号半精炼石蜡。
抗氧抗腐剂是硫磷丁辛基锌盐T202。
本发明的优点在于：本发明的组合物具有良好的承载抗磨性、减摩、极压性(不拉毛、拉伤、有效延长模具的使用寿命)、低温流动扩散性、润滑性、冷却性，油膜强度大、油膜厚度保持稳定，无异味、不刺激皮肤，提高光洁度，保护被加工零件表面不锈蚀和氧化，减少动力能耗，低温流动性好，良好的抗泡性、抗乳化性、热氧化定性好，减少沉淀物和漆膜的产生，成型件易清洗。
具体实施方式
实施例1：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例2：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例3：
将以下各组分按下列质量百分比调和而成：
以上各组分质量百分比含量总和为100％。
实施例3产品的主要理化指标：
实施例2产品的主要理化指标：
实施例1产品的主要理化指标：

Claims (7)

1.一种锰合金冷镦工艺润滑剂组合物，其特征在于：采用MVI 500作为基础油，配合多种复合添加剂，其各自质量百分数的成分组成：
组分 质量百分比含量 基础油 余量 抗氧剂 0.03％～0.2％ 金属减活剂 0.05％～0.3％ 油性剂 3.0％～5.0％ 摩擦改进剂 3.0％～5.0％ 极压剂 2.0％～4.0％ 抗磨剂 4.0％～6.0％ 防锈剂 0.05％～0.3％ 分散剂 1.0％～3.0％ 粘附剂 3.0％～5.0％ 抗泡剂 10～50ppm 填充剂 3.0％～6.0％ 抗氧抗腐剂 0.5％～1.2％
以上各组分的质量百分比总和是100％。
2.如权利要求1所述的一种锰合金冷镦工艺润滑剂组合物，其特征在于抗氧剂是质量比50％的2,6二叔丁基混合酚T502A和50％的丁基辛基二苯胺T557复合；金属减活剂是苯三唑衍生物。
3.如权利要求1所述的一种锰合金冷镦工艺润滑剂组合物，其特征在于油性剂是硫化棉籽油T404；摩擦改进剂是缩水山梨醇半硬脂酸酯。
4.如权利要求1所述的一种锰合金冷镦工艺润滑剂组合物，其特征在于极压剂是硫代磷酸苯酯T309；抗磨剂是氯化石蜡T301。
5.如权利要求1所述的一种锰合金冷镦工艺润滑剂组合物，其特征在于防锈剂是质量比50％的石油磺酸钡T701A和50％的苯并三氮唑T706复合；分散剂是双烯基丁二酰亚胺T152。
6.如权利要求1所述的一种锰合金冷镦工艺润滑剂组合物，其特征在于粘附剂是乙丙共聚物T612；抗泡剂是甲基硅油T901。
7.如权利要求1所述的一种锰合金冷镦工艺润滑剂组合物，其特征在于填充剂是62号半精炼石蜡；抗氧抗腐剂是硫磷丁辛基锌盐T202。
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CN103710085A (zh) * 2013-11-19 2014-04-09 广西大学 银及其合金箔材冷轧润滑剂
CN105238519A (zh) * 2015-10-19 2016-01-13 中国石油化工股份有限公司 润滑油组合物及其用途

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CN105238519A (zh) * 2015-10-19 2016-01-13 中国石油化工股份有限公司 润滑油组合物及其用途

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* Cited by examiner, † Cited by third party
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CN111778089A (zh) * 2019-04-04 2020-10-16 中国石油天然气股份有限公司 一种无钡环保型剃齿加工工艺油组合物及其制备方法

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