CN106536448B - 中k值ltcc组合物和装置 - Google Patents

中k值ltcc组合物和装置 Download PDF

Info

Publication number
CN106536448B
CN106536448B CN201580037339.1A CN201580037339A CN106536448B CN 106536448 B CN106536448 B CN 106536448B CN 201580037339 A CN201580037339 A CN 201580037339A CN 106536448 B CN106536448 B CN 106536448B
Authority
CN
China
Prior art keywords
dielectric
free
composition
cadmium
lead
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201580037339.1A
Other languages
English (en)
Other versions
CN106536448A (zh
Inventor
沃尔特·赛姆斯
格雷戈里·R·皮锐茨巴赫
约翰·J·马洛尼
詹姆斯·E·亨利
奥维尔·W·布朗
斯里尼瓦桑·斯里达兰
叶-深·海格
史丹利·王
乔治·E·格雷迪
乔治·E·萨科斯克
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Vibrantz Corp
Original Assignee
Ferro Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ferro Corp filed Critical Ferro Corp
Publication of CN106536448A publication Critical patent/CN106536448A/zh
Application granted granted Critical
Publication of CN106536448B publication Critical patent/CN106536448B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/12Ceramic dielectrics
    • H01G4/129Ceramic dielectrics containing a glassy phase, e.g. glass ceramic
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • C03C8/14Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
    • C03C8/18Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions containing free metals
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/18Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in aluminium oxide
    • C04B35/195Alkaline earth aluminosilicates, e.g. cordierite or anorthite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/16Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
    • C04B35/22Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay rich in calcium oxide, e.g. wollastonite
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/453Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on zinc, tin, or bismuth oxides or solid solutions thereof with other oxides, e.g. zincates, stannates or bismuthates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/465Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/465Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates
    • C04B35/468Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates based on barium titanates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/465Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates
    • C04B35/468Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates based on barium titanates
    • C04B35/4682Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates based on barium titanates based on BaTiO3 perovskite phase
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/475Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on bismuth titanates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/46Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
    • C04B35/462Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
    • C04B35/478Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on aluminium titanates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/62218Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products obtaining ceramic films, e.g. by using temporary supports
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62625Wet mixtures
    • C04B35/6263Wet mixtures characterised by their solids loadings, i.e. the percentage of solids
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/24Electrically-conducting paints
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/10Metal-oxide dielectrics
    • H01G4/105Glass dielectric
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/12Ceramic dielectrics
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/12Ceramic dielectrics
    • H01G4/1209Ceramic dielectrics characterised by the ceramic dielectric material
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES OR LIGHT-SENSITIVE DEVICES, OF THE ELECTROLYTIC TYPE
    • H01G4/00Fixed capacitors; Processes of their manufacture
    • H01G4/002Details
    • H01G4/018Dielectrics
    • H01G4/06Solid dielectrics
    • H01G4/08Inorganic dielectrics
    • H01G4/12Ceramic dielectrics
    • H01G4/1209Ceramic dielectrics characterised by the ceramic dielectric material
    • H01G4/1218Ceramic dielectrics characterised by the ceramic dielectric material based on titanium oxides or titanates
    • H01G4/1227Ceramic dielectrics characterised by the ceramic dielectric material based on titanium oxides or titanates based on alkaline earth titanates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3201Alkali metal oxides or oxide-forming salts thereof
    • C04B2235/3203Lithium oxide or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3208Calcium oxide or oxide-forming salts thereof, e.g. lime
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3215Barium oxides or oxide-forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
    • C04B2235/3222Aluminates other than alumino-silicates, e.g. spinel (MgAl2O4)
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3224Rare earth oxide or oxide forming salts thereof, e.g. scandium oxide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3232Titanium oxides or titanates, e.g. rutile or anatase
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3231Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
    • C04B2235/3232Titanium oxides or titanates, e.g. rutile or anatase
    • C04B2235/3234Titanates, not containing zirconia
    • C04B2235/3236Alkaline earth titanates
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3281Copper oxides, cuprates or oxide-forming salts thereof, e.g. CuO or Cu2O
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3284Zinc oxides, zincates, cadmium oxides, cadmiates, mercury oxides, mercurates or oxide forming salts thereof
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3298Bismuth oxides, bismuthates or oxide forming salts thereof, e.g. zinc bismuthate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3409Boron oxide, borates, boric acids, or oxide forming salts thereof, e.g. borax
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids, or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3436Alkaline earth metal silicates, e.g. barium silicate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/444Halide containing anions, e.g. bromide, iodate, chlorite
    • C04B2235/445Fluoride containing anions, e.g. fluosilicate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/602Making the green bodies or pre-forms by moulding
    • C04B2235/6025Tape casting, e.g. with a doctor blade
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/60Aspects relating to the preparation, properties or mechanical treatment of green bodies or pre-forms
    • C04B2235/608Green bodies or pre-forms with well-defined density
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/72Products characterised by the absence or the low content of specific components, e.g. alkali metal free alumina ceramics
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/72Products characterised by the absence or the low content of specific components, e.g. alkali metal free alumina ceramics
    • C04B2235/725Metal content
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/74Physical characteristics
    • C04B2235/77Density

Abstract

LTCC装置是由电介质组合物生产的,该组合物包含前体材料的混合物,前体材料混合物通过煅烧形成了电介质材料,该材料包含碱土金属的钛酸盐基质,该基质是用选自稀土元素、氧化铝、氧化硅和氧化铋的至少一种掺杂的。

Description

中K值LTCC组合物和装置
发明背景
1.发明领域
本发明涉及电介质组合物,并且更具体的涉及一种掺杂的钛酸钡基电介质组合物,其可以用于低温共烧陶瓷(LTCC)应用,具有贵金属金属化。
2.相关领域说明
用于无线应用中的LTCC系统所用的现有技术的材料包括K为4-8和Q因子大于500(测量频率1MHZ)的电介质。
发明内容
日益需要这样的电介质材料,其具有10-120的较高的K值和大于500(越高越好)的Q值。还需要可以与现有技术的LTCC电介质共煅烧(没有翘曲,并且保持了良好的附着性)的材料,特别是L8带子。
本发明涉及在煅烧后Q值大于500和大于1000的电介质材料。
本发明涉及(a)适于中K LTCC应用的电介质材料组合物,(b)在875℃或者更低的峰值温度煅烧的电介质材料,(c)电介质材料,其可以单独煅烧以及与现有技术的BaO-CaO-B2O3-Al2O3-SiO2-TiO2带子电介质共煅烧,具有良好的附着性并且在界面处没有翘曲和不适当的反应。
本发明的电介质组合物包含平均粒径(D50粒度)是大约0.5-大约5微米的粒子的均匀致密微观结构。均匀和致密粒子微观结构在实现高可靠性多层电容器(具有薄于5微米的电介质层)中是关键的。
在一种实施方案中,本发明涉及一种组合物,其包含前体材料混合物,前体材料混合物通过煅烧形成了电介质材料,电介质材料包含用至少一种稀土元素掺杂的钛酸钡或者钛酸钙基质。
在一种实施方案中,本发明涉及一种组合物,其包含前体材料混合物,前体材料混合物通过煅烧形成了电介质材料,电介质材料包含碱土金属的钛酸盐例如钛酸钡和/或钛酸钙基质,该基质是用选自由铋、钕、钐、钆和镧组成的组的至少一种掺杂的。
在另一实施方案中,本发明涉及一种无铅和无镉的电介质糊组合物,其包含固体部分,该固体部分包含:
大约0.5wt%-大约50wt%(BaO+CaO+SrO+MgO);
大约0.1wt%-大约60wt%(Al2O3+B2O3);
大约0.1wt%-大约60wt%(SiO2+TiO2+ZrO2)
大约0wt%-大约40wt%Bi2O3
大约0wt%-大约35wt%(Nd2O3+Gd2O3+La2O3+Sm2O3);
大约0wt%-大约10wt%ZnO;
大约0wt%-大约10wt%CuO;和
大约0wt%-大约8wt%LiF。
在另一实施方案中,本发明涉及一种无铅和无镉的电介质糊组合物,其包含固体部分,该固体部分包含:
大约5wt%-大约25wt%(BaO+CaO+SrO+MgO);
大约0.5wt%-大约45wt%(Al2O3+B2O3);
大约3wt%-大约58wt%(SiO2+TiO2+ZrO2);
大约1wt%-大约30wt%Bi2O3
大约0wt%-大约30wt%(Nd2O3+Gd2O3+La2O3+Sm2O3);
大约0.1wt%-大约10wt%ZnO;
大约0.1wt%-大约10wt%CuO;和
大约0.1wt%-大约5wt%LiF。
在另一实施方案中,本发明涉及一种无铅和无镉的电介质糊组合物,其包含固体部分,该固体部分包含:
大约14wt%-大约27wt%(BaO+CaO+SrO+MgO);
大约1wt%-大约43wt%(Al2O3+B2O3);
大约21wt%-大约58wt%(SiO2+TiO2+ZrO2);
大约8wt%-大约20wt%Bi2O3
大约0.1wt%-大约20wt%(Nd2O3+Gd2O3+La2O3+Sm2O3);
大约0.1wt%-大约5wt%ZnO;
大约0.1wt%-大约5wt%CuO;和
大约0.1wt%-大约3wt%LiF。
在另一实施方案中,本发明涉及一种无铅和无镉的电介质糊组合物,其包含固体部分,该固体部分包含:
大约10wt%-大约28wt%(BaO+CaO+SrO+MgO);
大约1wt%-大约13wt%(Al2O3+B2O3);
大约22wt%-大约58wt%(SiO2+TiO2+ZrO2);
大约9wt%-大约19wt%Bi2O3
大约0wt%-大约28wt%(Nd2O3+Gd2O3+La2O3+Sm2O3);
大约1wt%-大约5wt%ZnO;
大约0.1wt%-大约3wt%CuO;和
大约0.5wt%-大约3wt%LiF。
在另一实施方案中,本发明涉及一种无铅和无镉的电介质糊组合物,其包含固体部分,该固体部分包含:
大约5wt%-大约50wt%(BaO+CaO+SrO+MgO);
大约0.1wt%-大约50wt%(Al2O3+B2O3);
大约0.1wt%-大约50wt%(SiO2+TiO2+ZrO2);和
大约0.1-40wt%Bi2O3
这种实施方案可以进一步包含选自由下面的物质组成的组的至少一种:
大约0.1wt%-大约10wt%ZnO;
大约0.1wt%-大约30wt%(Nd2O3+Gd2O3+La2O3+Sm2O3);
大约0.1wt%-大约10wt%CuO;和
大约0.1wt%-大约10wt%LiF。
在另一实施方案中,本发明涉及一种无铅和无镉的电介质糊组合物,其包含固体部分,该固体部分包含:
大约0.5wt%-大约50wt%BaO;
大约0wt%-大约40wt%CaO;
大约0wt%-大约10wt%SrO;
大约0wt%-大约10wt%ZnO;
大约0.1wt%-大约20wt%B2O3
大约0wt%-大约40wt%Al2O3
大约0wt%-大约40wt%SiO2
大约1wt%-大约70wt%TiO2
大约0wt%-大约30wt%Bi2O3
大约0-大约30wt%Nd2O3
大约0-大约40wt%Sm2O3
大约0-大约10wt%CuO;和
大约0-大约10wt%LiF。
在这种实施方案的一种替代中,所述糊包括选自由下面的物质组成的组至少一种:
大约0.1wt%-大约10wt%SrO;
大约0.1wt%-大约10wt%ZnO;
大约0.1wt%-大约40wt%Al2O3
大约0.1wt%-大约40wt%SiO2
大约0.1wt%-大约30wt%Bi2O3
大约0.1-大约30wt%Nd2O3
大约0.1-大约40wt%Sm2O3
大约0.1-大约10wt%CuO;和
大约0.1-大约10wt%LiF。
在另一实施方案中,本发明涉及一种无铅和无镉的电介质糊组合物,其包含固体部分,该固体部分包含:
大约5wt%-大约25wt%BaO;
大约0wt%-大约20wt%CaO;
大约0wt%-大约5wt%SrO;
大约0wt%-大约7wt%ZnO;
大约0.5wt%-大约25wt%B2O3
大约0wt%-大约35wt%Al2O3
大约1wt%-大约35wt%SiO2
大约2wt%-大约65wt%TiO2
大约0wt%-大约20wt%Bi2O3
大约0wt%-大约25wt%Nd2O3
大约0wt%-大约35wt%Sm2O3
大约0wt%-大约5wt%CuO;和
大约0wt%-大约5wt%LiF。
在这种实施方案的一种替代中,所述糊包括选自由下面的物质组成的组的至少一种:
大约0.1wt%-大约20wt%CaO;
大约0.1wt%-大约5wt%SrO;
大约0.1wt%-大约7wt%ZnO;
大约0.1wt%-大约35wt%Al2O3
大约0.1wt%-大约20wt%Bi2O3
大约0.1wt%-大约25wt%Nd2O3
大约0.1wt%-大约35wt%Sm2O3
大约0.1wt%-大约5wt%CuO;和
大约0.1wt%-大约5wt%LiF。
在另一实施方案中,本发明涉及一种无铅和无镉的电介质糊组合物,其包含固体部分,该固体部分包含:
大约15wt%-大约25wt%BaO;
大约0wt%-大约15wt%CaO;
大约0wt%-大约3wt%SrO;
大约0wt%-大约6wt%ZnO;
大约1wt%-大约15wt%B2O3
大约0wt%-大约30wt%Al2O3
大约0wt%-大约30wt%SiO2
大约3wt%-大约60wt%TiO2
大约0wt%-大约17wt%Bi2O3
大约0wt%-大约20wt%Nd2O3
大约0wt%-大约30wt%Sm2O3
大约0wt%-大约3wt%CuO;和
大约0wt%-大约3wt%LiF。
在这种实施方案的一种替代中,所述糊包括选自由下面的物质组成的组的至少一种:
大约0.1wt%-大约15wt%CaO;
大约0.1wt%-大约3wt%SrO;
大约0.1wt%-大约6wt%ZnO;
大约0.1wt%-大约30wt%Al2O3
大约0.1wt%-大约30wt%SiO2
大约0.1wt%-大约17wt%Bi2O3
大约0.1wt%-大约20wt%Nd2O3
大约0.1wt%-大约30wt%Sm2O3
大约0.1wt%-大约3wt%CuO;和
大约0.1wt%-大约3wt%LiF。
在另一实施方案中,本发明涉及一种无铅和无镉的电介质糊组合物,其包含固体部分,该固体部分包含:
大约0.5wt%-大约50wt%BaO;
大约0.5wt%-大约60wt%TiO2
大约0.1wt%-大约40wt%Bi2O3
大约0.1wt%-大约30wt%SiO2
大约0.1wt%-大约30wt%ZnO;
大约0.1wt%-大约40wt%B2O3
大约0.1wt%-大约30wt%CuO;和
大约0.1wt%-大约30wt%LiF。
在另一实施方案中,本发明涉及一种无铅和无镉的电介质糊组合物,其包含固体部分,该固体部分包含:
大约5wt%-大约40wt%BaO;
大约10wt%-大约60wt%TiO2
大约5wt%-大约25wt%Bi2O3
大约0.1wt%-大约15wt%SiO2
大约0.1wt%-大约15wt%ZnO;
大约0.1wt%-大约15wt%B2O3
大约0.1wt%-大约15wt%CuO;和
大约0.1wt%-大约15wt%LiF。
在这种实施方案的一种替代中,
在另一实施方案中,本发明涉及一种无铅和无镉的电介质糊组合物,其包含固体部分,该固体部分包含:
大约15wt%-大约30wt%BaO;
大约40wt%-大约57wt%TiO2
大约8wt%-大约18wt%Bi2O3
大约0.1wt%-大约5wt%SiO2
大约0.1wt%-大约5wt%ZnO;
大约0.1wt%-大约5wt%B2O3
大约0.1wt%-大约5wt%CuO;和
大约0.1wt%-大约5wt%LiF。
在另一实施方案中,本发明涉及一种无铅和无镉的电介质糊组合物,其包含固体部分,该固体部分包含:
大约12wt%-大约18wt%BaO;
大约0.1wt%-大约5wt%CaO;
大约0.1wt%-大约7wt%ZnO;
大约0.1wt%-大约5wt%B2O3
大约30wt%-大约40wt%TiO2
大约8wt%-大约16wt%Bi2O3
大约0wt%-大约3wt%CuO;和
大约0.1wt%-大约3wt%LiF。
在另一实施方案中,本发明涉及一种煅烧的电或者电子元件,其包含本文公开的在煅烧之前的任何电介质糊,以及导电糊,该导电糊在煅烧之前包含:(a)60-90wt%的Ag+Pd+Pt+Au,(b)1-10wt%的添加剂,其选自由过渡金属的硅化物、碳化物、氮化物和硼化物组成的组,(c)0.5-10wt%的至少一种玻璃料(glass frit),和(d)10-40wt%的有机部分。该电或者电子元件可以是高Q谐振器、通带滤波器、无线包装系统及其组合。
在另一实施方案中,本发明涉及一种形成电子元件的方法,其包含:将本文公开的电介质糊施用到基底上;将该基底在足够的温度煅烧,来烧结该电介质材料。
在另一实施方案中,本发明涉及一种形成电子元件的方法,其包含将带子层合到电介质糊上。该带子可以包含固体部分,该固体部分包含5-25wt%BaO、1-10wt%CaO、2-13wt%B2O3、30-55wt%Al2O3、15-40wt%SiO2和0.01-13wt%TiO2
多个实施方案包括方法:共煅烧至少一层本文公开的任何无铅和无镉的电介质材料或者糊和与其相组合的介电常数小于10的带子或者糊的至少一种交替的单独的层,来形成多层基底,其中交替的层具有不同的介电常数。
在另一实施方案中,本发明涉及一种形成电子元件的方法,其包含将本文公开的任何电介质材料的粒子施用到基底上,并且将该基底在足够的温度煅烧来烧结该电介质材料。应当理解本文中每个数值(百分比、温度等)都假定为是用“大约”作为前缀的。
在另一实施方案中,本发明涉及一种煅烧的电介质材料或者糊,其介电常数K是10-100,优选20-80。
在本文的任何实施方案中,该电介质材料可以包含不同的相,例如任意比例的结晶和无定形,例如1:99-99:1(结晶:无定形),其是以mol%或者wt%表达的,其他比例包括10:90、20:80、30:70、40:60、50:50、60:40、70:30、80:20和90:10以及处于其之间的全部值。在一种实施方案中,该电介质糊包括10-30wt%的结晶电介质和70-90wt%的无定形电介质。
本发明的前述和其他特征在下文中更充分的描述并在权利要求中具体指出,下面的说明书更详细的阐述了本发明的某些示例性实施方案,但是它们仅仅是可以使用本发明的原则几个不同方式的指示。
附图说明
图1图示了本发明电解质的煅烧曲线。
图2图示了本发明电解质的热机械分析。
具体实施方式
LTCC(低温共烧陶瓷)是一种多层玻璃陶瓷基底技术,其是在相对低的煅烧温度(小于1000℃)与低电阻金属导体例如Ag、Au、Pt或者Pd或者其组合共煅烧的。有时候它被称作“玻璃陶瓷”,因为它的主要成分可以由玻璃和氧化铝或者其他陶瓷填料来组成。一些LTCC配料是再结晶玻璃。本文中的玻璃可以以玻璃料形式提供,其可以原位形成或者加入组合物中。在一些情况中,可以在非氧化性气氛中,例如氧分压是10-12到10-8的气氛中理想地使用贱金属例如镍及其合金。“贱金属”是除了金、银、钯和铂的任何金属。合金化的金属可以包括锰、铬、钴和铝。
切割来自电介质材料的浆料的带式流延,并且形成称作通孔的孔,来在层间形成电连接。将该通孔用导电糊填充。然后根据需要沿着共煅烧电阻印刷电路图案。堆叠多层印刷基底。将热和压力施加到该堆叠体来将层结合在一起。然后进行低温(<1000℃)烧结。所烧结的堆叠体锯割成最终的尺寸,并且根据需要完成后煅烧工艺。
可用于汽车应用的多层结构可以具有大约5个陶瓷层,例如3-7或者4-6个。在RF应用中,结构可以具有10-25个陶瓷层。作为配线基底,可以使用5-8个陶瓷层。
电介质糊。一种用于形成电介质层的糊,可以通过混合有机载体与本文所公开的电介质原材料来获得。还有用的是前体化合物(碳酸盐、硝酸盐、硫酸盐、磷酸盐),其通过煅烧转化成本文所述的氧化物和复合氧化物。该电介质材料是通过选择含有这些氧化物的多种化合物,或者这些氧化物的多种前体,并且将它们以适当的比例混合来获得的。确定电介质原材料中这些化合物的比例,以使得在煅烧后可以获得期望的电介质层组合物。该电介质原材料(如本文其他处所公开的)通常以粉末形式使用,平均粒度是大约0.1-大约3微米,更优选大约1微米或更低。
有机载体。本文的糊包括有机部分。该有机部分是或者包括有机载体,其是有机溶剂中的粘合剂或者水中的粘合剂。本文所用的粘合剂的选择不是关键的;常规粘合剂例如乙基纤维素、聚乙烯基丁醇、乙基纤维素和羟丙基纤维素及其组合是适当的,其处于溶剂中。该有机溶剂也不是关键的,并且可以根据具体施用方法(即,印刷或者覆盖)而选自常规有机溶剂例如丁基卡必醇、丙酮、甲苯、乙醇、二甘醇丁醚、2,2,4-三甲基戊二醇单异丁酸酯
Figure BDA0001205226520000101
α-萜品醇、β-萜品醇、γ-萜品醇、十三烷醇、二甘醇乙基醚
Figure BDA0001205226520000103
二甘醇丁基醚(Butyl
Figure BDA0001205226520000102
)和丙二醇及其混合物,在
Figure BDA0001205226520000104
商标下市售自美国田纳西州金斯波特市的伊士曼化学公司(Eastman Chemical Company,Kingsport,TN)的产品;在
Figure BDA0001205226520000106
Figure BDA0001205226520000105
商标下市售自美国密歇根州米德兰市的陶氏化学公司(Dow Chemical Co.,Midland,MI)的产品。
对于本发明的电介质糊的有机部分没有特别限制。在一种实施方案中,本发明的电介质糊包括大约10wt%-大约40wt%的有机部分,或者大约10wt%-大约30wt%的有机部分。可选的,该糊可以包含大约1-5wt%的粘合剂和大约10-50wt%的有机溶剂,并且补足量是电介质组分(固体部分)。在一种实施方案中,本发明的电介质糊包括大约60-大约90wt%的别处公开的固体部分,和大约10wt%-大约40wt%的本段和前段所述的有机部分。如果需要,本发明的糊可以包含高至大约10wt%的其他添加剂例如分散剂、增塑剂、电介质化合物和绝缘化合物。
填料。为了使得不同电介质组合物的带层之间的膨胀失配最小化,可以将填料例如堇青石、氧化铝、锆石、熔融石英、铝硅酸盐及其组合以1-30wt%,优选2-20wt%和更优选2-15wt%的量加入本文的一种或多种电介质糊中。
煅烧。所述电介质堆叠体(两层或者更多层)然后在一个气氛中煅烧,该气氛是根据形成内电极层的糊中导体的类型来决定的。煅烧是在大约700-大约1000℃,优选大约800-大约900℃,更优选大约825-大约875℃进行的。该煅烧可以在空气中进行。可选的,该煅烧气氛的氧分压可以是大约10-12-大约10-8大气压。当监控氧气浓度时,应当避免在低于大约10-12大气压的分压的烧结,因为在这样的低压下,导体会反常烧结并会与电介质层分离;在氧分压高于大约10-8大气压时,该内电极层会被氧化。但是,还原性气氛(H2、N2或者H2/N2)会不期望的将电介质糊中的Bi2O3还原成金属铋。
本文公开的LTCC组合物和装置的应用包括通带滤波器(高通或者低通)、用于通信的无线发射机和接收机,其包括蜂窝应用、功率放大模块(PAM)、RF前端模块(FEM)、WiMAX2模块、LTE高级模块、传输控制单元(TCU)、电子动力转向(EPS)、发动机管理系统(EMS)、不同的传感器模块、雷达模块、压力传感器、照相机模块、小型调谐器模块、用于装置和元件的薄型模块和集成电路测试仪板。通带滤波器包含两个主要零件,一个是电容器和另一个是电感器。低K材料对于设计电感器是良好的,但是不适于设计电容器,这归因于需要活性更大的区域来产生足够的电容。高K材料将导致相反的结果。本发明人已经发现低K(4-8)LTCC材料与中K(10-100)LTCC材料可以共煅烧并制成单个元件,低K材料可以用于设计电感器区域,高K材料可以用于设计电容器区域来优化性能。
实施例
提供下面的实施例来说明本发明优选的方面,并非打算限制本发明的范围。
概述。单个材料的评价;L8、L20、L40和ULF840。
实施例1.L8粉末。
表1.L8VWG粉末性能
性能
热膨胀(室温-260℃)(×10<sup>-7</sup>/℃) 50.0
密度(g/cc) 3.35
表面积(m<sup>2</sup>/g) 3.1
K值 7.4
Q值 >1000
粒度(微米)
D<sub>10</sub> 1.30
D<sub>50</sub> 2.50
D<sub>90</sub> 5.80
L8VWG带子样品是使用由PVB树脂体系和标准刮刀流延组成的浆料来生产的。层合带样品是使用3000psi等静压层合条件来生产的。将该层合零件在825℃、850℃和875℃煅烧,停留时间是15、30和60分钟来建立煅烧范围。下表显示了生坯层合体的密度、煅烧层合体的密度、所测量的XY收缩率和%理论密度。
表2.L8VWG带层合体煅烧基质
Figure BDA0001205226520000121
实施例2.L20电介质材料是根据下表3所包括的配方来制备的。
表3.L20电介质配方
氧化物 wt%
BaO 0.5-50
CaO 0.1-40
B<sub>2</sub>O<sub>3</sub> 0.1-50
Al<sub>2</sub>O<sub>3</sub> 0-20
SiO<sub>2</sub> 0.1-40
TiO<sub>2</sub> 1-40
Bi<sub>2</sub>O<sub>3</sub> 0.1-40
Nd<sub>2</sub>O<sub>3</sub> 0.1-30
L20电介质材料的电性能和物理性能在下表4中给出。
表4.本发明的L20电介质材料的电性能和物理性能
性能
热膨胀(室温-260℃×10<sup>-7</sup>/℃) 87.0
密度g/cc 4.34
K值 22.2
Q值 1050
粒度(微米)
D<sub>10</sub> 1.69
D<sub>50</sub> 2.81
D<sub>90</sub> 4.80
D<sub>95</sub> 5.57
表5.在2密耳白色聚对苯二甲酸乙二醇酯上使用B74001无邻苯二甲酸酯粘合剂流延料生产L20浆料来形成带子。该L20带子具有下面的性能:
Figure BDA0001205226520000131
表6.L20带子的拉伸强度数据在下表中给出。
Figure BDA0001205226520000141
生产L20带子层合体用于测定煅烧密度、XY收缩率和拱形率。将在3000psi生产的大约0.040英寸厚的L20带子层合体生坯切割成0.5英寸×0.5英寸。
将L20的层合体在850℃使用塞拉(Sierra)热窑炉以图1所示的曲线煅烧30分钟。厚度小于50密耳(1.27毫米)的零件通常使用2℃/分钟升温速率来烘烤,这取决于材料负载量。对于厚度超过50密耳(1.27毫米)的零件,该烘烤煅烧升温速率是1℃/分钟。有利的是至少通过烧掉粘合剂来提供50空气交换/小时的空气交换速率。该煅烧升温速率是4-8℃/分钟,从450℃到850℃,在850℃停留30分钟。
煅烧结果。L20生坯层合体是在ZrO2毡上煅烧的。零件还使用C12碳调节器带子在ZrO2调节器上煅烧。
表7.空白层合体的煅烧数据。
L20煅烧 煅烧密度 %理论密度 %XY收缩率 %拱形率
850℃-30min 3.91g/cc 90.1 15.3 1.02
对于煅烧的L20-1210号薄片,不存在可测出的拱形率。
电性能。用可后煅烧的Au表面导体(CN30-025JH),使用后煅烧步骤(850℃,60分钟-带式炉)来在煅烧的L20电介质上产生导体,并且形成单板电容器,用于测定电容、%df、K和Q。在1MHz的设定值,使用HP4192A LF阻抗计,如表8所示:
表8
电容pFd %df K值 Q
26.4 0.0009 21.2 1111
实施例3.L40带子是使用PVB树脂体系和标准刮刀流延成型工艺来生产的。
表9:L40带子性能。
带厚度-微米 生坯片密度(g/cc) 层合体密度(g/cc)
35 2.17 2.87
生产来测定煅烧密度和XY收缩率的L40带子层合体是0.034英寸厚度的,其是在3000psi生产的,并且生坯切割成0.5英寸×0.5英寸。将该L40层合体在850℃使用塞拉热窑炉根据如上所述的图1的曲线煅烧30分钟。
表10:L40空白层合体的煅烧结果:
L40煅烧曲线 煅烧密度-g/cc %XY收缩率
850℃30分钟 4.26 20.8
电性能;用可后煅烧的Au表面导体(CN30-025JH),使用后煅烧步骤(850℃,60分钟-带式炉)来在煅烧的L40电介质上产生导体,并且形成单板电容器,用于测定电容、%df、K和Q。在1MHz的设定值,使用HP4192A LF阻抗计:
表11:L40电数据
电容pFd %df K值 Q
53.02 0.0005 46.1 2000
实施例4.ULF840是一种市售电介质粉末,具有下面的典型性能,如表12所示。
表12.
性能
密度g/cc 5.60
K值 84
Q值 >3000
粒度(微米)
D10 0.4
D50 0.7
D90 1.1
表面积(m2/g) 6.2
用于表12的评估所生产的ULF840带子是使用PVB基树脂体系来制备的,如表13所示。
表13.
带厚度密耳 生坯片密度g/cc 煅烧密度g/cc
1.16 2.63 5.60
实施例5.本发明人研究了在生坯带子层合结构中,共煅烧费罗(Ferro)的L8LTCC电介质材料和不同K值电介质材料。已经初始选择了三种材料(费罗的ULF840、L20和L40)作为候选,来评估与L8的共煅烧相容性。该初始工作包括共煅烧四种材料的带子样品(使用标准L8,850℃煅烧曲线),来测定共煅烧相容性。
材料:
1)L8——10密耳厚的带子
2)ULF840——1.16密耳厚的带子
3)L40——1.27密耳厚的带子
4)L20——3密耳厚的带子
程序:
1)层合体是以2英寸×2英寸的样式,以下面的方式来生产的:
A.三组层合体使用L8带作为基材,通过将单层的ULF840、L20和L40加到L8基材/带材来制造单独的零件的。该合并的材料和零件厚度包含>90%的L8带子。
2)使用等静压压机,在70℃、3000psi层压10分钟,10分钟后没有压力。
3)在850℃和875℃以图1所示的标准L8曲线(烘烤、升温和停留时间)煅烧。观察用于拱形或翘曲的煅烧零件,并且在合适时测量。
表14.生坯片密度
材料 生坯片密度g/cc
L8-10 1.89
ULF840 2.63
LTCC40 2.38
L20 2.51
用于三组的显微照片(未示出)显示了L8/L20优异的平坦度,并且对于L8/ULF840和L8/L40需要调节。
图2显示了热机械分析(TMA)数据,其将L8与ULF840、L20和L40进行对比。
另外的优点和改变将是本领域技术人员容易想到的。所以,本发明在它较宽的方面不限于本文所示和所述的具体细节和示例性实施例。因此,可以进行不同的改变,而不背离附加的权利要求及其等价物所定义的总的发明构思的主旨或者范围。

Claims (21)

1.一种无铅和无镉的电介质糊组合物,其在煅烧之前包含固体部分,该固体部分包含:
14wt%-27wt%(BaO+CaO+SrO+MgO);
1wt%-43wt%(Al2O3+B2O3);
21wt%-58wt%(SiO2+TiO2+ZrO2);
8wt%-20wt%Bi2O3
0.1wt%-20wt%(Nd2O3+Gd2O3+La2O3+Sm2O3);
0.1wt%-5wt%ZnO;
0.1wt%-5wt%CuO;和
0.1wt%-3wt%LiF。
2.一种包含权利要求1所述的电介质糊组合物的无铅和无镉的电介质组合物,其中该组合物包括10-30wt%的结晶电介质和70-90wt%的无定形电介质。
3.根据权利要求1所述的无铅和无镉的电介质糊组合物,包括0.1wt%-35wt%Sm2O3
4.一种无铅和无镉的电介质糊组合物,其在煅烧之前包含固体部分,该固体部分包含:
10wt%-28wt%(BaO+CaO+SrO+MgO);
1wt%-13wt%(Al2O3+B2O3);
22wt%-58wt%(SiO2+TiO2+ZrO2);
9wt%-19wt%Bi2O3
0wt%-28wt%(Nd2O3+Gd2O3+La2O3+Sm2O3);
1wt%-5wt%ZnO;
0.1wt%-3wt%CuO;和
0.5wt%-3wt%LiF。
5.一种无铅和无镉的电介质糊组合物,其在煅烧之前包含固体部分,该固体部分包含:
15wt%-30wt%BaO;
40wt%-57wt%TiO2
8wt%-18wt%Bi2O3
0.1wt%-5wt%SiO2
0.1wt%-5wt%ZnO;
0.1wt%-5wt%B2O3
0.1wt%-5wt%CuO;和
0.1wt%-5wt%LiF。
6.一种无铅和无镉的电介质糊组合物,其在煅烧之前包含固体部分,该固体部分包含:
12wt%-18wt%BaO;
0.1wt%-5wt%CaO;
0.1wt%-7wt%ZnO;
0.1wt%-5wt%B2O3
30wt%-40wt%TiO2
8wt%-16wt%Bi2O3
0wt%-3wt%CuO;和
0.1wt%-3wt%LiF。
7.根据权利要求1-6任一项所述的无铅和无镉的电介质组合物或者电介质糊组合物,其包含:
60wt%-90wt%的固体部分和
进一步包含10wt%-40wt%的有机部分。
8.根据权利要求1-6任一项所述的无铅和无镉的电介质组合物或者电介质糊组合物,其进一步包含选自由下面的物质组成的组的至少一种:堇青石、氧化铝、锆石、熔融石英、铝硅酸盐及其组合。
9.根据权利要求1-6任一项所述的无铅和无镉的电介质组合物或者电介质糊组合物,其中在煅烧后,该煅烧的组合物表现出的Q值是至少500。
10.一种煅烧的电或者电子元件,其在煅烧之前,包含权利要求1-9任一项所述的无铅和无镉的电介质组合物或者电介质糊组合物,以及导电糊,该导电糊在煅烧之前包含:
a.60-90wt%的Ag+Pd+Pt+Au,
b.1-10wt%的选自由过渡金属的硅化物、碳化物、氮化物和硼化物组成的组的添加剂,
c.0.5-10wt%的至少一种玻璃料,
d.10-40wt%的有机部分。
11.根据权利要求10所述的电或者电子元件,其中该电或者电子元件选自由高Q谐振器、通带滤波器、无线包装系统及其组合组成的组。
12.一种形成电子元件的方法,其包含:
(a)将权利要求1-9任一项所述的无铅和无镉的电介质组合物或者电介质糊组合物施用到基底上,或者
(b)将包含权利要求1-9任一项所述的无铅和无镉的电介质组合物或者电介质糊组合物的带子施用到基底上,或者
(c)将权利要求1-9任一项所述的无铅和无镉的电介质组合物或者电介质糊组合物的多个粒子压实,来形成单片复合基底;和
(d)将该基底在足够的温度煅烧,来烧结电介质材料。
13.根据权利要求12所述的方法,其中该煅烧是在800℃-900℃的温度进行的。
14.根据权利要求13所述的方法,其中该煅烧是在825℃-875℃的温度进行的。
15.根据权利要求12-14任一项所述的方法,其中煅烧的电介质材料表现出的介电常数是10-100。
16.根据权利要求15所述的方法,其中该煅烧的电介质材料表现出的介电常数是20-80。
17.根据权利要求12-14任一项所述的方法,其进一步包含在煅烧之前,将带子层合到电介质糊上,该带子在煅烧之前包含固体部分,该固体部分包含:5-25wt%BaO、1-10wt%CaO、2-13wt%B2O3、30-55wt%Al2O3、15-40wt%SiO2和0.01-13wt%TiO2
18.一种共煅烧至少一层根据权利要求1-9任一项所述的无铅和无镉的电介质组合物或者电介质糊组合物和与其相组合的介电常数小于10的带子或者糊的至少一种交替的单独的层,来形成多层基底的方法,其中交替的层具有不同的介电常数。
19.根据权利要求18所述的方法,其中该煅烧是在800℃-900℃的温度进行的。
20.根据权利要求19所述的方法,其中该煅烧是在825℃-875℃的温度进行的。
21.根据权利要求18-20任一项所述的方法,其进一步包含在煅烧之前,将带子层合到电介质糊上,该带子在煅烧之前包含固体部分,该固体部分包含:5-25wt%BaO、1-10wt%CaO、2-13wt%B2O3、30-55wt%Al2O3、15-40wt%SiO2和0.01-13wt%TiO2
CN201580037339.1A 2014-07-09 2015-06-12 中k值ltcc组合物和装置 Active CN106536448B (zh)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201462022319P 2014-07-09 2014-07-09
US62/022,319 2014-07-09
PCT/US2015/035475 WO2016007255A1 (en) 2014-07-09 2015-06-12 Mid-k ltcc compositions and devices

Publications (2)

Publication Number Publication Date
CN106536448A CN106536448A (zh) 2017-03-22
CN106536448B true CN106536448B (zh) 2020-07-17

Family

ID=55064671

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201580037339.1A Active CN106536448B (zh) 2014-07-09 2015-06-12 中k值ltcc组合物和装置

Country Status (6)

Country Link
US (1) US9892853B2 (zh)
EP (1) EP3166905B1 (zh)
KR (1) KR101931108B1 (zh)
CN (1) CN106536448B (zh)
TW (1) TWI594971B (zh)
WO (1) WO2016007255A1 (zh)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107848872B (zh) 2015-08-05 2020-11-06 费罗公司 高介电常数ltcc介电组合物和装置
CN106478091A (zh) * 2016-09-30 2017-03-08 陕西科技大学 添加MgO的0.45BCTZS‑0.55BNT高储能密度陶瓷材料及其制备方法
WO2020014035A1 (en) * 2018-07-11 2020-01-16 Ferro Corporation High q ltcc dielectric compositions and devices
KR102640378B1 (ko) * 2019-02-27 2024-02-23 페로 코포레이션 높은 q인자를 갖는 ltcc 유전체 조성물 및 장치
CN112079566B (zh) * 2020-09-18 2022-03-29 沈阳飞机设计研究所扬州协同创新研究院有限公司 一种高稀土掺量硼硅酸盐玻璃微珠及其制备方法、用途

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101624284A (zh) * 2009-08-05 2010-01-13 中国科学院上海硅酸盐研究所 掺杂bkt-bt系无铅ptcr陶瓷材料及制备方法

Family Cites Families (48)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3379942A (en) * 1964-11-13 1968-04-23 Westinghouse Electric Corp Dielectric glasses and capacitors employing such glasses
US3787219A (en) * 1972-09-22 1974-01-22 Du Pont CaTiO{11 -CRYSTALLIZABLE GLASS DIELECTRIC COMPOSITIONS
US4029605A (en) 1975-12-08 1977-06-14 Hercules Incorporated Metallizing compositions
US4379319A (en) 1982-02-18 1983-04-05 Ferro Corporation Monolithic ceramic capacitors and improved ternary ceramic compositions for producing same
US4540676A (en) 1984-05-23 1985-09-10 Tam Ceramics Low temperature fired dielectric ceramic composition with flat TC characteristic and method of making
US4612600A (en) * 1984-10-29 1986-09-16 Tam Ceramics Inc. Low fire ceramic compositions
JPS61275164A (ja) 1985-05-03 1986-12-05 タム セラミツクス インコ−ポレイテツド 誘電体セラミック組成物
US4816430A (en) 1987-06-09 1989-03-28 Tam Ceramics, Inc. Dielectric ceramic composition
EP0337373A3 (en) * 1988-04-12 1991-02-13 Matsushita Electric Industrial Co., Ltd. Multi-layered dielectric element
JPH01261809A (ja) * 1988-04-12 1989-10-18 Matsushita Electric Ind Co Ltd 積層型誘電体素子
US5258335A (en) 1988-10-14 1993-11-02 Ferro Corporation Low dielectric, low temperature fired glass ceramics
US5296426A (en) 1990-06-15 1994-03-22 E. I. Du Pont De Nemours And Company Low-fire X7R compositions
RU2035779C1 (ru) 1992-06-15 1995-05-20 Ирина Борисовна Камушкина ШИХТА КЕРАМИЧЕСКОГО МАТЕРИАЛА ДЛЯ ВЫСОКОЧАСТОТНЫХ КОНДЕНСАТОРОВ С ВЕЛИЧИНОЙ ТЕМПЕРАТУРНОГО КОЭФФИЦИЕНТА ЕМКОСТИ (-47 ± 30)·10-6град.-1
US5714246A (en) * 1994-05-13 1998-02-03 Ferro Corporation Conductive silver low temperature cofired metallic green tape
US5601673A (en) 1995-01-03 1997-02-11 Ferro Corporation Method of making ceramic article with cavity using LTCC tape
US5661882A (en) 1995-06-30 1997-09-02 Ferro Corporation Method of integrating electronic components into electronic circuit structures made using LTCC tape
US5571767A (en) 1995-08-21 1996-11-05 Ferro Corporation Low fire X7R dielectric compositions and capacitors made therefrom
DE19546237A1 (de) 1995-12-12 1997-06-19 Philips Patentverwaltung Vielschichtkondensator mit Dielektrikum aus modifiziertem Bariumstrontiumtitanat
US5817586A (en) * 1996-04-12 1998-10-06 Asahi Glass Company Ltd. Colored ceramic composition
WO1997047567A1 (en) 1996-06-14 1997-12-18 Philips Electronics N.V. Ceramic multilayer capacitor
US6043174A (en) 1997-06-26 2000-03-28 Mra Laboratories High dielectric constant X7R ceramic capacitor, and powder for making
JP3305626B2 (ja) 1997-07-22 2002-07-24 太陽誘電株式会社 誘電体磁器組成物とこの誘電体磁器組成物を用いたセラミック電子部品
DE19737324A1 (de) 1997-08-28 1999-03-04 Philips Patentverwaltung Vielschichtkondensator mit silber- und seltenerdmetalldotiertem Bariumtitanat
US6185087B1 (en) 1999-04-08 2001-02-06 Kemet Electronics Corp. Multilayer ceramic chip capacitor with high reliability compatible with nickel electrodes
JP3799933B2 (ja) * 2000-02-09 2006-07-19 株式会社村田製作所 導電性ペーストおよびセラミック電子部品
US6406791B1 (en) * 2000-08-14 2002-06-18 Motorola, Inc. Multiphase dielectric composition and multilayered device incorporating the same
US6723673B2 (en) 2000-08-31 2004-04-20 Mra Laboratories, Inc. High dielectric constant very low fired X7R ceramic capacitor, and powder for making
KR100401943B1 (ko) * 2000-11-17 2003-10-17 홍국선 유전체 세라믹 조성물 및 이를 이용한 유전체 세라믹의 제조방법
JP4682426B2 (ja) * 2001-01-15 2011-05-11 Tdk株式会社 電子部品およびその製造方法
JP4248165B2 (ja) * 2001-06-27 2009-04-02 日本碍子株式会社 低温焼成磁器および電子部品
WO2004052804A1 (ja) * 2002-12-06 2004-06-24 Hitachi Metals, Ltd. 高強度低温焼成セラミック組成物及びその製造方法、並びにこれを用いた積層電子部品
JP3992647B2 (ja) 2003-05-28 2007-10-17 Tdk株式会社 抵抗体ペースト、抵抗体および電子部品
US7230817B2 (en) 2005-04-15 2007-06-12 Ferro Corporation Y5V dielectric composition
US7161795B1 (en) 2005-09-26 2007-01-09 Ferro Corporation COG dielectric composition for use with copper electrodes
US7858548B2 (en) 2006-09-13 2010-12-28 Ferro Corporation COG dielectric composition for use with nickel electrodes
EP1981046B1 (en) 2006-01-30 2012-02-15 Murata Manufacturing Co., Ltd. Method for regulating capacitance value of built-in capacitor in multilayered ceramic substrate, and multilayered ceramic substrate and process for producing the same
JP5003683B2 (ja) * 2006-08-09 2012-08-15 株式会社村田製作所 ガラスセラミック組成物、ガラスセラミック焼結体および積層セラミック電子部品
US7547369B2 (en) 2006-08-31 2009-06-16 Ferro Corporation Method of making multilayer structures using tapes on non-densifying substrates
US7541306B2 (en) 2007-01-17 2009-06-02 Ferro Corporation X8R dielectric composition for use with nickel electrodes
JP4598008B2 (ja) * 2007-02-06 2010-12-15 株式会社ノリタケカンパニーリミテド 耐酸性を有する無鉛ガラス組成物およびガラスペースト
US7521390B2 (en) 2007-03-05 2009-04-21 Ferro Corporation Ultra low temperature fixed X7R and BX dielectric ceramic composition and method of making
WO2009061627A1 (en) * 2007-11-06 2009-05-14 Ferro Corporation Lead and cadmium free, low temperature fired x7r dielectric ceramic composition and method of making
JP4618383B2 (ja) * 2008-05-12 2011-01-26 Tdk株式会社 誘電体磁器組成物、積層複合電子部品、積層コモンモードフィルタ、積層セラミックコイルおよび積層セラミックコンデンサ
CN102365249B (zh) * 2009-03-26 2014-06-04 日立金属株式会社 介电陶瓷组合物、多层介电基板、电子部件和介电陶瓷组合物的制备方法
CN101823877B (zh) * 2010-05-28 2012-07-04 天津大学 一种低温共烧陶瓷介质材料及其制备方法
JP5617833B2 (ja) * 2011-12-23 2014-11-05 株式会社村田製作所 積層セラミック電子部品
US9704650B2 (en) 2013-10-30 2017-07-11 Ferro Corporation COG dielectric composition for use with nickel electrodes
KR102005291B1 (ko) 2015-02-27 2019-07-30 페로 코포레이션 로우-k 및 미드-k ltcc 유전체 조성물 및 소자

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101624284A (zh) * 2009-08-05 2010-01-13 中国科学院上海硅酸盐研究所 掺杂bkt-bt系无铅ptcr陶瓷材料及制备方法

Also Published As

Publication number Publication date
EP3166905A1 (en) 2017-05-17
KR20170020436A (ko) 2017-02-22
WO2016007255A1 (en) 2016-01-14
KR101931108B1 (ko) 2018-12-20
EP3166905A4 (en) 2018-04-11
TW201634425A (zh) 2016-10-01
CN106536448A (zh) 2017-03-22
US20170110246A1 (en) 2017-04-20
EP3166905B1 (en) 2020-09-02
US9892853B2 (en) 2018-02-13
TWI594971B (zh) 2017-08-11

Similar Documents

Publication Publication Date Title
KR100683545B1 (ko) 유전체 자기 조성물, 그 제조 방법 및 전자 부품
JP4883228B2 (ja) 低温焼結セラミック焼結体および多層セラミック基板
CN106536448B (zh) 中k值ltcc组合物和装置
KR101141372B1 (ko) 적층 세라믹 전자부품, 및 적층 세라믹 전자부품의 제조방법
KR100772794B1 (ko) 전자 부품, 유전체 자기 조성물 및 그 제조 방법
JP6438594B2 (ja) 低誘電率及び中誘電率ltcc誘電体組成物及び装置
JP4786604B2 (ja) 誘電体磁器及びそれを用いた積層セラミックコンデンサ
KR100673932B1 (ko) 세라믹 전자 부품 및 그 제조 방법
CN107531577B (zh) 低温烧结陶瓷材料、陶瓷烧结体以及陶瓷电子部件
CN104186027A (zh) 复合层叠陶瓷电子部件
KR20150022678A (ko) 적층형 세라믹 전자 부품
JPWO2010079696A1 (ja) 低温焼結セラミック材料およびセラミック基板
CN103548102A (zh) 复合层叠陶瓷电子部件
JP5533674B2 (ja) 低温焼結セラミック材料およびセラミック基板
CN103547544A (zh) 玻璃陶瓷组合物
KR102014336B1 (ko) 고유전 상수-k ltcc 유전성 조성물 및 장치
JP2001114554A (ja) 低温焼成セラミック組成物及びセラミック多層基板
CN104144898A (zh) 复合层叠陶瓷电子部件
JP5582150B2 (ja) セラミック焼結体およびその製造方法
JP4281549B2 (ja) 誘電体磁器組成物およびこれを用いた積層セラミック部品
JP4576151B2 (ja) セラミックス組成物及びセラミックス配線基板
JP2006222339A (ja) 多層配線基板及びその製造方法

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant