CN105097262A - NdFeB系烧结磁铁的制造方法及NdFeB烧结磁铁制造用模 - Google Patents
NdFeB系烧结磁铁的制造方法及NdFeB烧结磁铁制造用模 Download PDFInfo
- Publication number
- CN105097262A CN105097262A CN201510524015.2A CN201510524015A CN105097262A CN 105097262 A CN105097262 A CN 105097262A CN 201510524015 A CN201510524015 A CN 201510524015A CN 105097262 A CN105097262 A CN 105097262A
- Authority
- CN
- China
- Prior art keywords
- mould
- sintered magnet
- ndfeb system
- ndfeb
- carbon element
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910001172 neodymium magnet Inorganic materials 0.000 title claims abstract description 83
- 238000000034 method Methods 0.000 title claims abstract description 40
- 230000008569 process Effects 0.000 title abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 49
- 238000005245 sintering Methods 0.000 claims abstract description 28
- 229910052751 metal Inorganic materials 0.000 claims abstract description 14
- 239000002184 metal Substances 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims description 61
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 56
- 230000005291 magnetic effect Effects 0.000 claims description 54
- 229910052799 carbon Inorganic materials 0.000 claims description 53
- 239000000843 powder Substances 0.000 claims description 46
- 230000005294 ferromagnetic effect Effects 0.000 claims description 19
- 238000011049 filling Methods 0.000 claims description 9
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 5
- 229910052760 oxygen Inorganic materials 0.000 claims description 5
- 239000001301 oxygen Substances 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 2
- 239000003575 carbonaceous material Substances 0.000 abstract 4
- 229910045601 alloy Inorganic materials 0.000 description 23
- 239000000956 alloy Substances 0.000 description 23
- 239000011248 coating agent Substances 0.000 description 12
- 238000000576 coating method Methods 0.000 description 12
- 229910052582 BN Inorganic materials 0.000 description 6
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 description 6
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 5
- 239000010935 stainless steel Substances 0.000 description 5
- 229910001220 stainless steel Inorganic materials 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 230000004907 flux Effects 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000007770 graphite material Substances 0.000 description 3
- 239000007791 liquid phase Substances 0.000 description 3
- 230000005415 magnetization Effects 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000012188 paraffin wax Substances 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- 229910000967 As alloy Inorganic materials 0.000 description 1
- 238000001159 Fisher's combined probability test Methods 0.000 description 1
- 229910052779 Neodymium Inorganic materials 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000005764 inhibitory process Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910000889 permalloy Inorganic materials 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000003786 synthesis reaction Methods 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
- H01F41/0273—Imparting anisotropy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
- B22F3/087—Compacting only using high energy impulses, e.g. magnetic field impulses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0253—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
- H01F41/0266—Moulding; Pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2998/00—Supplementary information concerning processes or compositions relating to powder metallurgy
- B22F2998/10—Processes characterised by the sequence of their steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F2999/00—Aspects linked to processes or compositions used in powder metallurgy
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C2202/00—Physical properties
- C22C2202/02—Magnetic
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/032—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
- H01F1/04—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
- H01F1/047—Alloys characterised by their composition
- H01F1/053—Alloys characterised by their composition containing rare earth metals
- H01F1/055—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
- H01F1/057—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
- H01F1/0571—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
- H01F1/0575—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together
- H01F1/0577—Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together sintered
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Powder Metallurgy (AREA)
- Manufacturing Cores, Coils, And Magnets (AREA)
- Hard Magnetic Materials (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007-214074 | 2007-08-20 | ||
| JP2007214074A JP4879843B2 (ja) | 2007-08-20 | 2007-08-20 | NdFeB系焼結磁石の製造方法およびNdFeB焼結磁石製造用モールド |
| CN200880102582A CN101809689A (zh) | 2007-08-20 | 2008-08-20 | NdFeB系烧结磁铁的制造方法及NdFeB烧结磁铁制造用模 |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200880102582A Division CN101809689A (zh) | 2007-08-20 | 2008-08-20 | NdFeB系烧结磁铁的制造方法及NdFeB烧结磁铁制造用模 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105097262A true CN105097262A (zh) | 2015-11-25 |
Family
ID=40377995
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510524015.2A Pending CN105097262A (zh) | 2007-08-20 | 2008-08-20 | NdFeB系烧结磁铁的制造方法及NdFeB烧结磁铁制造用模 |
| CN200880102582A Pending CN101809689A (zh) | 2007-08-20 | 2008-08-20 | NdFeB系烧结磁铁的制造方法及NdFeB烧结磁铁制造用模 |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200880102582A Pending CN101809689A (zh) | 2007-08-20 | 2008-08-20 | NdFeB系烧结磁铁的制造方法及NdFeB烧结磁铁制造用模 |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US9831034B2 (enExample) |
| EP (2) | EP3091545A1 (enExample) |
| JP (1) | JP4879843B2 (enExample) |
| KR (1) | KR20100043086A (enExample) |
| CN (2) | CN105097262A (enExample) |
| CA (1) | CA2696700C (enExample) |
| WO (1) | WO2009025086A1 (enExample) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113851322A (zh) * | 2021-10-15 | 2021-12-28 | 江西嘉圆磁电科技有限公司 | 一种烧结钕铁硼工件的生产加工工艺 |
Families Citing this family (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104377028A (zh) * | 2009-08-28 | 2015-02-25 | 因太金属株式会社 | NdFeB系烧结磁铁的制造方法、制造装置、及该制造方法所制造的NdFeB系烧结磁铁 |
| JP5744858B2 (ja) * | 2010-05-10 | 2015-07-08 | インターメタリックス株式会社 | NdFeB系焼結磁石製造装置 |
| CN102228760A (zh) * | 2011-06-29 | 2011-11-02 | 无锡光旭新材料科技有限公司 | 一种永磁体过滤棒及其永磁材料体的制备方法 |
| JP6186363B2 (ja) * | 2012-08-27 | 2017-08-23 | インターメタリックス株式会社 | NdFeB系焼結磁石 |
| CN103093921B (zh) * | 2013-01-29 | 2016-08-24 | 烟台首钢磁性材料股份有限公司 | 一种r-t-b-m-c系烧结磁铁及其制造方法及专用装置 |
| CN105190802A (zh) * | 2013-03-12 | 2015-12-23 | 因太金属株式会社 | RFeB系烧结磁体的制造方法和利用其制造的RFeB系烧结磁体 |
| WO2015012412A1 (ja) * | 2013-07-24 | 2015-01-29 | Ndfeb株式会社 | 希土類焼結磁石製造方法と希土類焼結磁石焼結用モールド |
| CN104575919A (zh) * | 2013-10-10 | 2015-04-29 | 三环瓦克华(北京)磁性器件有限公司 | 一种烧结钕铁硼磁体及其制造方法 |
| EP3124629A4 (en) * | 2014-03-28 | 2017-11-22 | Hitachi Metals, Ltd. | Method for recovering rare earth element |
| JP6337616B2 (ja) * | 2014-05-28 | 2018-06-06 | 大同特殊鋼株式会社 | 焼結磁石製造用モールド及び焼結磁石製造方法 |
| JP6213423B2 (ja) | 2014-08-25 | 2017-10-18 | トヨタ自動車株式会社 | 希土類磁石の製造方法 |
| JP6627307B2 (ja) | 2015-07-24 | 2020-01-08 | 大同特殊鋼株式会社 | 焼結磁石製造方法 |
| FR3048630B1 (fr) * | 2016-03-14 | 2020-02-21 | Centre National De La Recherche Scientifique | Procede de fabrication d'une plaque abradable et de reparation d'un anneau de turbine |
| JP6848464B2 (ja) * | 2017-01-19 | 2021-03-24 | 大同特殊鋼株式会社 | 焼結磁石製造用モールド及び該モールドを用いた焼結磁石製造方法 |
| CN112768170B (zh) * | 2020-12-30 | 2022-11-01 | 烟台正海磁性材料股份有限公司 | 一种稀土永磁体及其制备方法 |
| CN113084161B (zh) * | 2021-03-30 | 2023-04-14 | 博深股份有限公司 | 一种粉末冶金闸片通用烧结模具及使用方法 |
Family Cites Families (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60135597A (ja) * | 1983-12-22 | 1985-07-18 | Toyota Motor Corp | 電着塗装の試験片塗装方法 |
| JP3174448B2 (ja) * | 1993-11-26 | 2001-06-11 | 住友特殊金属株式会社 | Fe−B−R系磁石材料の製造方法 |
| SE506482C2 (sv) * | 1996-04-23 | 1997-12-22 | Sandvik Ab | Sintringsunderlag |
| CN1187152C (zh) * | 1999-03-03 | 2005-02-02 | 株式会社新王磁材 | 稀土磁铁烧结用烧结箱及用该箱烧结处理的稀土磁铁制法 |
| US6696015B2 (en) * | 1999-03-03 | 2004-02-24 | Sumitomo Special Metals Co., Ltd. | Method for producing rare-earth magnet |
| US6332932B1 (en) | 1999-04-20 | 2001-12-25 | Sumitomo Special Metals Co., Ltd. | Punch, powder pressing apparatus and powder pressing method |
| JP2002371383A (ja) * | 2001-06-18 | 2002-12-26 | Shin Etsu Chem Co Ltd | 耐熱性被覆部材 |
| CN100528420C (zh) * | 2002-04-12 | 2009-08-19 | 日立金属株式会社 | 稀土类合金粉末的压制成型方法以及稀土类合金烧结体的制造方法 |
| JP4581449B2 (ja) * | 2004-03-23 | 2010-11-17 | 日立金属株式会社 | 希土類焼結磁石の製造方法 |
| JP4605436B2 (ja) * | 2004-03-26 | 2011-01-05 | Tdk株式会社 | 焼結磁石焼結用治具及び焼結磁石の製造方法 |
| JP4391897B2 (ja) | 2004-07-01 | 2009-12-24 | インターメタリックス株式会社 | 磁気異方性希土類焼結磁石の製造方法及び製造装置 |
| US20090060773A1 (en) * | 2004-10-28 | 2009-03-05 | Kim Hyoung Tae | Manufacture Method of NDFEB Isotropic and Anisotropic Permanent Magnets |
| JP2006265601A (ja) * | 2005-03-23 | 2006-10-05 | Tdk Corp | 希土類磁石焼結用容器及びそれを用いた希土類磁石の製造方法 |
| JP4879583B2 (ja) * | 2005-12-28 | 2012-02-22 | インターメタリックス株式会社 | NdFeB系焼結磁石製造用モールド及びNdFeB系焼結磁石の製造方法 |
| JP4818722B2 (ja) | 2005-12-28 | 2011-11-16 | インターメタリックス株式会社 | NdFeB系焼結磁石の製造方法及びNdFeB系焼結磁石製造用モールド |
| EP2017859B1 (en) * | 2007-07-20 | 2012-08-29 | Siemens Aktiengesellschaft | Magnet pole piece and method for its manufacturing |
-
2007
- 2007-08-20 JP JP2007214074A patent/JP4879843B2/ja active Active
-
2008
- 2008-08-20 CA CA2696700A patent/CA2696700C/en not_active Expired - Fee Related
- 2008-08-20 KR KR1020107004164A patent/KR20100043086A/ko not_active Ceased
- 2008-08-20 US US12/673,937 patent/US9831034B2/en active Active
- 2008-08-20 EP EP16172668.2A patent/EP3091545A1/en not_active Withdrawn
- 2008-08-20 EP EP08827794.2A patent/EP2187410B1/en not_active Not-in-force
- 2008-08-20 CN CN201510524015.2A patent/CN105097262A/zh active Pending
- 2008-08-20 CN CN200880102582A patent/CN101809689A/zh active Pending
- 2008-08-20 WO PCT/JP2008/002251 patent/WO2009025086A1/ja not_active Ceased
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113851322A (zh) * | 2021-10-15 | 2021-12-28 | 江西嘉圆磁电科技有限公司 | 一种烧结钕铁硼工件的生产加工工艺 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP2187410A1 (en) | 2010-05-19 |
| EP2187410B1 (en) | 2016-07-20 |
| CN101809689A (zh) | 2010-08-18 |
| WO2009025086A1 (ja) | 2009-02-26 |
| JP2009049202A (ja) | 2009-03-05 |
| EP2187410A4 (en) | 2011-08-24 |
| US20110070118A1 (en) | 2011-03-24 |
| EP3091545A1 (en) | 2016-11-09 |
| JP4879843B2 (ja) | 2012-02-22 |
| CA2696700A1 (en) | 2009-02-26 |
| CA2696700C (en) | 2016-03-15 |
| US9831034B2 (en) | 2017-11-28 |
| KR20100043086A (ko) | 2010-04-27 |
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