CN104674432A - 一种水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法 - Google Patents
一种水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法 Download PDFInfo
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- QKSIFUGZHOUETI-UHFFFAOYSA-N copper;azane Chemical compound N.N.N.N.[Cu+2] QKSIFUGZHOUETI-UHFFFAOYSA-N 0.000 title claims abstract description 43
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Abstract
本发明公开了一种水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,选用的经纬线材料按质量份数计为:铜氨纤维35-40份,粘胶纤维40-90份,蚕丝20-25份,竹纤维8-15份,棉纤维30-35份,超细旦涤纶8-18份,经线采用92/2,纬线采用48/1;清棉工序中包括初洗与精洗步骤:初洗步骤中,浴比为1:30-50,并加入中性清洁剂,清洗剂的用量为4-5g/L,水温为55-65℃,水洗时间为0.5-0.8小时;精洗步骤中,浴比为1:11-15,并加入质量浓度为26-32%的整理剂溶液,加入量为每升水6-9g/L,处理0.5-0.8小时,精洗温度为66-72℃;本发明不会破坏铜氨纤维的抗菌性能,具有较好的舒适性,同时有效解决纤维分子结构松散,吸湿性大,容易变形伸长的特点,避免纤维面料出现亮经、亮纬、疵点的问题发生。
Description
技术领域
本发明属于纺织技术领域,特别是一种水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法。
背景技术
粘胶纤维,人造纤维的一个主要品种;由天然纤维素经碱化而成碱纤维素,再与二硫化碳作用生成纤维素黄原酸酯,溶解于稀碱液内得到的粘稠溶液称粘胶,粘胶经湿法纺丝和一系列处理工序后即成粘胶纤维;但由于粘胶纤维纤维本身所固有的属性:纤维比较蓬松,单纤维也比较脆,可织造性差,在制成面料时存在很多难以克服的问题如:纤维较蓬松,纤维间抱合力差。
传统的棉、涤原料在用于春夏服装面料时,都有存在排汗效果不佳的缺点,抗菌效果差。竹纤维是一种新兴的天然且绿色环保的纤维,它的基本原料来自于大自然的常青植物竹子。竹纤维具有吸湿性,透气性和悬垂性,这些特点都优于棉织品,另外重要的是它还具有天然抗菌性。
蒸丝是纺织生产中的特殊工艺过程,由于纤维分子结构松散,吸湿性大,容易变形伸长的特点,在生产过程中常因张力而引起过度伸长,如果在丝织准备各工序中的张力、温度等工艺和操作控制不当,就会纤维伸长过大或不均匀,因此,如不经过蒸丝处理,就会在织物上出现亮经、亮纬、疵点,为了提高纤维纺织面料的质量,采用何种蒸丝方法即为本发明索要解决的技术问题。
发明内容
本发明所要解决的技术问题是,克服现有技术的缺点,提供一种水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法。
为了解决以上技术问题,本发明提供一种水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,选用的经纬线材料按质量份数计为:铜氨纤维35-40份,粘胶纤维40-90份,蚕丝20-25份,竹纤维8-15份,棉纤维30-35份,超细旦涤纶8-18份,所述经线采用92/2,所述纬线采用48/1;
所述混纺面料的制备工序为清棉→梳棉→混条→头针→二针→三针→四针→粗纱→细纱→织布操作,其中:所述织布工序中还包括整经→并线→倍捻→水煮定型→浆纱及喷气操作;
所述清棉工序中包括初洗与精洗步骤:
所述初洗步骤中,将铜氨纤维、粘胶纤维、蚕丝、竹纤维、棉纤维及超细旦涤纶分类放入水洗机中,浴比为1:30-50,并加入中性清洁剂,清洗剂的用量为4-5g/L,水温为55-65℃,水洗时间为0.5-0.8小时;
所述精洗步骤中,将铜氨纤维、粘胶纤维、蚕丝、竹纤维、棉纤维及超细旦涤纶浸泡在清水中,浴比为1:11-15,并加入质量浓度为26-32%的整理剂溶液,加入量为每升水6-9g/L,处理0.5-0.8小时,精洗温度为66-72℃;
所述混条→头针→二针→三针→四针→粗纱→细纱操作中,控制相对湿度70%-75%,温度26-30℃;
所述水煮式定型具体步骤为: 向定型箱内注水,注入水量为箱体容积的65%-75%;加热箱体内部使得水温升高至85-90℃时,保温2-3小时后;将面料由箱体上方放入箱体内,并没入水中,利用箱体中的水快速的对面料进行快速定型,定型时间为16-18min;由箱体上方移出面料即完成定型;
所述整理剂按质量份数计为:苯酐25-35份、三乙二醇10-12份、戊二酸15-18份、丁三醇8-10份、锌氧粉5-7份、氧化镁3-5份、氯丁橡胶15-25份、弹力胶70-95份、软化油2-3份、碳酸二甲酯15-20份、过氧化苯甲酰1-3份、醋酸乙酯4-8份、乳化剂1-4份、壳聚糖20-30份、电气石颗粒0.3-0.7份、负离子粉0.2-0.6份、柔性磁体按摩珠0.1-0.4份、竹炭微粉1-4份、阻燃剂1-3份、甲基纤维素10-14份。
技术效果:本发明的抗菌溶液组成除了能使竹纤维的抗菌杀菌能力更高且稳定性和分散性能更好外,还能够在赋予保健竹纤维面料更大附着力时,防止脱落,并且增加保健竹纤维面料的杀菌性和防霉性;过氧化苯甲酰和弹力胶的组合配比可以改善混纺面料纤维比较蓬松,单纤维比较脆,可织造性纤维间抱合力差的缺点;
同时,本发明配合在后续的喷气工序,一方面使反应体系中游离的或裸露的还原负离子具有更高的反应活性; 同时,通过整理剂的各原料的特定组合,在存放中不会发生团聚和粒子长大,并且不会被氧化,稳定性和分散性好;
本发明采用上述的技术方案传统的定型加热介质大多数是以燃烧的石油、煤炭等来供热,污染大,能耗大,热效率高,发热均匀,无污染,安装方便,使用方便,价格便宜,属于环保绿色生产;本发明采用水煮式定型工艺,温度的可控性好,利用恒定温度的水对纤维面料进行定型,能更好的渗透到纤维的内部,加湿处理确保补偿纱线重量的损失,改善纱线质量;由于水的渗透好,且温度好控制,水煮式定型能够及时补充工艺能量损失,因此工艺时间短;同时有效解决纤维分子结构松散,吸湿性大,容易变形伸长的特点,避免纤维面料出现亮经、亮纬、疵点的问题发生。
本发明进一步限定的技术方案是:
进一步的,前述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,选用的经纬线材料按质量份数计为:铜氨纤维33份,粘胶纤维56份,蚕丝21份,竹纤维11份,棉纤维32份,超细旦涤纶16份。
前述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,所述水煮式定型具体步骤为:向定型箱内注水,注入水量为箱体容积的70%;加热箱体内部使得水温升高至88℃时,保温2.5小时后;将面料由箱体上方放入箱体内,并没入水中,利用箱体中的水快速的对面料进行快速定型,定型时间为17min;由箱体上方移出面料即完成定型。
前述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,所述梳棉步骤中:粘胶纤维的锟林、刺辊速比为2:3,锡林盖板的隔距为0.15 mm,生条定量16-18 g/5m;超细旦涤纶梳棉的锟林、刺辊速比为2.2:2.5,锡林盖板的隔距为0.1mm,生条定量16g/5m,铜氨纤维的锟林、刺辊速比为2:4.2,锡林盖板的隔距为0.18mm,生条定量19g/5m。
前述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,所述粗纱的定量为4.2g/10m,伸长率为1.00-1.20%。
前述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,所述细纱步骤中,后区牵伸倍数为1.31,细纱捻系数为380,锭速为16000r/min;所述络筒步骤中,车速为1000m/min,加压6-10N。
前述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,所述整经步骤中,车速为280m/min,环境温度24℃,相对湿度68%,卷绕密度为0.53-0.56g/cm3,断头延时1s;
所述喷气织造步骤中,主喷时间时间为100°,主喷气压2.1Mpa;
辅喷时间:第一次辅喷:240-360°,气压升高到4.4Mpa,第二次辅喷:550-800°,气压降至1.6Mpa。
前述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,所述浆纱步骤中,浆料按质量份数计为:聚乙烯醇PVA40-60份,淀粉16-24份,固体丙烯酸7-9份,抗静电剂5-6份,润滑剂4-6份,甘油0.5-0.7份,浆纱车速60m/min,出浆槽湿态纱片预烘,先高温后低温,高温120℃,低温60℃,随后空冷至室温。
本发明中对面料进行配方和工艺方法的调整,针对不同的配方采用不同的工艺处理方法,提高了粘胶纤维纺纱织布的整体性能;其次通过面料的适宜配比,进一步调节所纺纱线与所织面料的性能;最后通过后整理工序,使最终所成混纺面料既具有对温度的调节功能,又有高档面料所应有的手感和质感。
具体实施方式
实施例1
本实施例提供的一种水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,选用的经纬线材料按质量份数计为:铜氨纤维38份,粘胶纤维56份,蚕丝21份,竹纤维12份,棉纤维32份,超细旦涤纶16份,所述经线采用92/2,所述纬线采用48/1;
所述混纺面料的制备工序为清棉→梳棉→混条→头针→二针→三针→四针→粗纱→细纱→织布操作,其中:所述织布工序中还包括整经→并线→倍捻→水煮定型→浆纱及喷气操作;
所述清棉工序中包括初洗与精洗步骤:
所述初洗步骤中,将铜氨纤维、粘胶纤维、蚕丝、竹纤维、棉纤维及超细旦涤纶分类放入水洗机中,浴比为1:30,并加入中性清洁剂,清洗剂的用量为5g/L,水温为55℃,水洗时间为0.8小时;
所述精洗步骤中,将铜氨纤维、粘胶纤维、蚕丝、竹纤维、棉纤维及超细旦涤纶浸泡在清水中,浴比为1:11,并加入质量浓度为32%的整理剂溶液,加入量为每升水6g/L,处理0.8小时,精洗温度为66℃;
所述混条→头针→二针→三针→四针→粗纱→细纱操作中,控制相对湿度75%,温度26℃;
所述水煮式定型具体步骤为:向定型箱内注水,注入水量为箱体容积的75%;加热箱体内部使得水温升高至85℃时,保温3小时后;将面料由箱体上方放入箱体内,并没入水中,利用箱体中的水快速的对面料进行快速定型,定型时间为16min;由箱体上方移出面料即完成定型;
所述整理剂按质量份数计为:苯酐35份、三乙二醇10份、戊二酸18份、丁三醇8份、锌氧粉7份、氧化镁3份、氯丁橡胶25份、弹力胶70份、软化油3份、碳酸二甲酯15份、过氧化苯甲酰3份、醋酸乙酯4份、乳化剂4份、壳聚糖20份、电气石颗粒0.7份、负离子粉0.2份、柔性磁体按摩珠0.4份、竹炭微粉1份、阻燃剂3份、甲基纤维素10份;
所述梳棉步骤中:粘胶纤维的锟林、刺辊速比为2:3,锡林盖板的隔距为0.15 mm,生条定量16-18 g/5m;超细旦涤纶梳棉的锟林、刺辊速比为2.2:2.5,锡林盖板的隔距为0.1mm,生条定量16g/5m,铜氨纤维的锟林、刺辊速比为2:4.2,锡林盖板的隔距为0.18mm,生条定量19g/5m;
所述粗纱的定量为4.2g/10m,伸长率为1.00-1.20%;所述细纱步骤中,后区牵伸倍数为1.31,细纱捻系数为380,锭速为16000r/min;所述络筒步骤中,车速为1000m/min,加压6-10N;
所述整经步骤中,车速为280m/min,环境温度24℃,相对湿度68%,卷绕密度0.53g/cm3,断头延时1s;
所述喷气织造步骤中,主喷时间时间为100°,主喷气压2.1Mpa;
辅喷时间:第一次辅喷:240-360°,气压升高到4.4Mpa,第二次辅喷:550-800°,气压降至1.6Mpa;
所述浆纱步骤中,浆料按质量份数计为:聚乙烯醇PVA40份,淀粉24份,固体丙烯酸7份,抗静电剂6份,润滑剂4份,甘油0.7份,浆纱车速60m/min,出浆槽湿态纱片预烘,先高温后低温,高温120℃,低温60℃,随后空冷至室温。
实施例2
本实施例提供的一种水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,选用的经纬线材料按质量份数计为:铜氨纤维33份,粘胶纤维56份,蚕丝21份,竹纤维11份,棉纤维32份,超细旦涤纶16份,所述经线采用92/2,所述纬线采用48/1;
所述混纺面料的制备工序为清棉→梳棉→混条→头针→二针→三针→四针→粗纱→细纱→织布操作,其中:所述织布工序中还包括整经→并线→倍捻→水煮定型→浆纱及喷气操作;
所述清棉工序中包括初洗与精洗步骤:
所述初洗步骤中,将铜氨纤维、粘胶纤维、蚕丝、竹纤维、棉纤维及超细旦涤纶分类放入水洗机中,浴比为1:36,并加入中性清洁剂,清洗剂的用量为5g/L,水温为65℃,水洗时间为0.6小时;
所述精洗步骤中,将铜氨纤维、粘胶纤维、蚕丝、竹纤维、棉纤维及超细旦涤纶浸泡在清水中,浴比为1:11,并加入质量浓度为28%的整理剂溶液,加入量为每升水8g/L,处理0.6小时,精洗温度为68℃;
所述混条→头针→二针→三针→四针→粗纱→细纱操作中,控制相对湿度71%,温度28℃;
所述水煮式定型具体步骤为:向定型箱内注水,注入水量为箱体容积的70%;加热箱体内部使得水温升高至88℃时,保温2.5小时后;将面料由箱体上方放入箱体内,并没入水中,利用箱体中的水快速的对面料进行快速定型,定型时间为17min;由箱体上方移出面料即完成定型;
所述整理剂按质量份数计为:苯酐32份、三乙二醇11份、戊二酸16份、丁三醇9份、锌氧粉6份、氧化镁4份、氯丁橡胶18份、弹力胶85份、软化油2份、碳酸二甲酯16份、过氧化苯甲酰2份、醋酸乙酯6份、乳化剂3份、壳聚糖26份、电气石颗粒0.6份、负离子粉0.4份、柔性磁体按摩珠0.3份、竹炭微粉3份、阻燃剂2份、甲基纤维素11份;
所述梳棉步骤中:粘胶纤维的锟林、刺辊速比为2:3,锡林盖板的隔距为0.15 mm,生条定量16-18 g/5m;超细旦涤纶梳棉的锟林、刺辊速比为2.2:2.5,锡林盖板的隔距为0.1mm,生条定量16g/5m,铜氨纤维的锟林、刺辊速比为2:4.2,锡林盖板的隔距为0.18mm,生条定量19g/5m;
所述粗纱的定量为4.2g/10m,伸长率为1.00-1.20%;所述细纱步骤中,后区牵伸倍数为1.31,细纱捻系数为380,锭速为16000r/min;所述络筒步骤中,车速为1000m/min,加压6-10N;
所述整经步骤中,车速为280m/min,环境温度24℃,相对湿度68%,卷绕密度为0.56g/cm3,断头延时1s;所述喷气织造步骤中,主喷时间时间为100°,主喷气压2.1Mpa;
辅喷时间:第一次辅喷:320°,气压升高到4.4Mpa,第二次辅喷:650°,气压降至1.6Mpa;
所述浆纱步骤中,浆料按质量份数计为:聚乙烯醇PVA60份,淀粉21份,固体丙烯酸8份,抗静电剂6份,润滑剂6份,甘油0.6份,浆纱车速60m/min,出浆槽湿态纱片预烘,先高温后低温,高温120℃,低温60℃,随后空冷至室温。
以上实施例仅为说明本发明的技术思想,不能以此限定本发明的保护范围,凡是按照本发明提出的技术思想,在技术方案基础上所做的任何改动,均落入本发明保护范围之内。
Claims (8)
1.一种水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,其特征在于,选用的经纬线材料按质量份数计为:铜氨纤维35-40份,粘胶纤维40-90份,蚕丝20-25份,竹纤维8-15份,棉纤维30-35份,超细旦涤纶8-18份,所述经线采用92/2,所述纬线采用48/1;
所述混纺面料的制备工序为清棉→梳棉→混条→头针→二针→三针→四针→粗纱→细纱→织布操作,其中:所述织布工序中还包括整经→并线→倍捻→水煮定型→浆纱及喷气操作;
所述清棉工序中包括初洗与精洗步骤:
所述初洗步骤中,将铜氨纤维、粘胶纤维、蚕丝、竹纤维、棉纤维及超细旦涤纶分类放入水洗机中,浴比为1:30-50,并加入中性清洁剂,清洗剂的用量为4-5g/L,水温为55-65℃,水洗时间为0.5-0.8小时;
所述精洗步骤中,将铜氨纤维、粘胶纤维、蚕丝、竹纤维、棉纤维及超细旦涤纶浸泡在清水中,浴比为1:11-15,并加入质量浓度为26-32%的整理剂溶液,加入量为每升水6-9g/L,处理0.5-0.8小时,精洗温度为66-72℃;
所述混条→头针→二针→三针→四针→粗纱→细纱操作中,控制相对湿度70%-75%,温度26-30℃;
所述水煮式定型具体步骤为: 向定型箱内注水,注入水量为箱体容积的65%-75%;加热箱体内部使得水温升高至85-90℃时,保温2-3小时后;将面料由箱体上方放入箱体内,并没入水中,利用箱体中的水快速的对面料进行快速定型,定型时间为16-18min;由箱体上方移出面料即完成定型;
所述整理剂按质量份数计为:苯酐25-35份、三乙二醇10-12份、戊二酸15-18份、丁三醇8-10份、锌氧粉5-7份、氧化镁3-5份、氯丁橡胶15-25份、弹力胶70-95份、软化油2-3份、碳酸二甲酯15-20份、过氧化苯甲酰1-3份、醋酸乙酯4-8份、乳化剂1-4份、壳聚糖20-30份、电气石颗粒0.3-0.7份、负离子粉0.2-0.6份、柔性磁体按摩珠0.1-0.4份、竹炭微粉1-4份、阻燃剂1-3份、甲基纤维素10-14份。
2.根据权利要求1所述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,其特征在于,选用的经纬线材料按质量份数计为:铜氨纤维33份,粘胶纤维56份,蚕丝21份,竹纤维11份,棉纤维32份,超细旦涤纶16份。
3.根据权利要求1所述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,其特征在于,所述水煮式定型具体步骤为:向定型箱内注水,注入水量为箱体容积的70%;加热箱体内部使得水温升高至88℃时,保温2.5小时后;将面料由箱体上方放入箱体内,并没入水中,利用箱体中的水快速的对面料进行快速定型,定型时间为17min;由箱体上方移出面料即完成定型。
4.根据权利要求1所述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,其特征在于,所述梳棉步骤中:粘胶纤维的锟林、刺辊速比为2:3,锡林盖板的隔距为0.15 mm,生条定量16-18 g/5m;超细旦涤纶梳棉的锟林、刺辊速比为2.2:2.5,锡林盖板的隔距为0.1mm,生条定量16g/5m,铜氨纤维的锟林、刺辊速比为2:4.2,锡林盖板的隔距为0.18mm,生条定量19g/5m。
5.根据权利要求1所述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,其特征在于,所述粗纱的定量为4.2g/10m,伸长率为1.00-1.20%。
6.根据权利要求1所述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,其特征在于,所述细纱步骤中,后区牵伸倍数为1.31,细纱捻系数为380,锭速为16000r/min;所述络筒步骤中,车速为1000m/min,加压6-10N。
7.根据权利要求1所述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,其特征在于,所述整经步骤中,车速为280m/min,环境温度24℃,相对湿度68%,卷绕密度为0.53-0.56g/cm3,断头延时1s;
所述喷气织造步骤中,主喷时间时间为100°,主喷气压2.1Mpa;
辅喷时间:第一次辅喷:240-360°,气压升高到4.4Mpa,第二次辅喷:550-800°,气压降至1.6Mpa。
8.根据权利要求1所述的水煮定型铜氨纤维/竹纤维抗菌混纺面料的制作方法,其特征在于,所述浆纱步骤中,浆料按质量份数计为:聚乙烯醇PVA40-60份,淀粉16-24份,固体丙烯酸7-9份,抗静电剂5-6份,润滑剂4-6份,甘油0.5-0.7份,浆纱车速60m/min,出浆槽湿态纱片预烘,先高温后低温,高温120℃,低温60℃,随后空冷至室温。
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