CN103696234A - 一种抗螨防皱易去污洁净面料的制备方法 - Google Patents
一种抗螨防皱易去污洁净面料的制备方法 Download PDFInfo
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- CN103696234A CN103696234A CN201310727263.8A CN201310727263A CN103696234A CN 103696234 A CN103696234 A CN 103696234A CN 201310727263 A CN201310727263 A CN 201310727263A CN 103696234 A CN103696234 A CN 103696234A
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- shell fabric
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- fabric
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- 239000004744 fabric Substances 0.000 title claims abstract description 26
- UFWIBTONFRDIAS-UHFFFAOYSA-N naphthalene Chemical compound 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C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 238000002360 preparation method Methods 0.000 title claims abstract description 9
- 238000004140 cleaning Methods 0.000 title abstract description 5
- 239000002689 soil Substances 0.000 title abstract description 5
- 239000012224 working solution Substances 0.000 claims abstract description 20
- 229920000742 Cotton Polymers 0.000 claims abstract description 12
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 4
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- 238000000034 method Methods 0.000 claims description 19
- QTBSBXVTEAMEQO-UHFFFAOYSA-N acetic acid Chemical compound 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CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 15
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- 239000000463 material Substances 0.000 claims description 4
- XZAQBIOYFWCYIP-UHFFFAOYSA-N NC(=O)N.OC=CO Chemical compound 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NC(=O)N.OC=CO XZAQBIOYFWCYIP-UHFFFAOYSA-N 0.000 claims description 3
- NTHWMYGWWRZVTN-UHFFFAOYSA-N Sodium silicate Chemical compound 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Abstract
本发明公开了一种抗螨防皱易去污洁净面料的制备方法，该面料是65%-67%棉花和33%-35%的涤纶混合组成的，产品经功能性整理后，为获得厚重柔软，悬垂性和光洁性，采用空气处理工艺。在空气柔软机中进行处理，以高速空气拉动面料在200米/分钟的速度下不断在挡板上冲击，在提高面料柔软和悬垂度的同时获得如桃皮绒般的手感。本项目创新性的将抗螨虫、防皱和易去污三种功能结合为一体，通过对助剂的筛选和大量的工艺实验，寻找到相容性好，工作液稳定的三种功能整理的助剂，并成果获得各种助剂工作温度的交叉点，使用同浴一步法生产，各项功能均达到设计要求，大大缩短了生产工艺，较大幅度的节约了能源。
Description
一种抗螨防皱易去污洁净面料的制备方法
技术领域
[0001] 本发明主要涉及一种制备方法，尤其涉及一种抗螨防皱易去污洁净面料的制备方法。
背景技术
[0002]目前，市场上家纺床单面料大多采用涤棉混纺或全棉织物制成，功能较为单一。涤棉混纺织物虽然外观挺括，但舒适性较差，而全棉织物却也存在着容易起皱的缺点，并且由于住宅结构空气密度高、空调普及后室内恒温和高湿度条件，以及人们灭虫和大扫除等习惯的削减都为螨虫和衣料害虫提供了易于生存的环境螨幼虫破坏和微生物损坏纤维制品的情况不断增加，栖息在被褥等物品上的螨虫引起过敏性疾病的问题也越来越严重。随着人民生活水平的逐步提高，对家纺类纺织品的美观、舒适性和功能性等要求越来越高，人们需要一种外观整洁挺括，舒适亲肤、卫生健康及易洗涤的多功能床单用纺织品。
[0003] 抗螨防皱易去污洁净面料经纱采用全棉精梳纱线，纬纱采用涤棉混纺纱线，经抗螨虫、抗皱和易去污整理，使其具有舒适性优良、光泽柔和、富有自然美感、坚牢耐用、手感柔软、挺括顺滑的特点，又具有易于清洗和抗螨虫的功能性，是一种优秀的床品面料。
[0004] 抗螨防皱易去污洁净面料在染整加工过程中存在着棉涤棉交织物染色匀染，多功能整理过程中的工艺相容性，织物手感的处理等一系列工艺技术问题急待解决，因此抗螨防皱易去污洁净面料染整加工进行创新。
发明内容
[0005] 本发明目的就是提供一种抗螨防皱易去污洁净面料的制备方法。
[0006] 本发明是通过以下技术方案实现的:
一种抗螨防皱易去污洁净面料的制备方法，该面料是由65%-67%棉花和33%-35%的涤纶混合组成的，包括以下步骤:
(1)烧毛:
在烧毛机的火口进行2正2反烧毛，蒸汽灭火；
(2)冷堆:
工艺流程:进布、浸轧工作液、打卷后于25°C室温堆置20-25小时；
所述的工作液配方为:
烧碱 45-50g/l 双氧水:16-18g/l 光稳定剂783:8-12g/l 水玻璃:8-12g/l 螯合剂 TH305:5-7g/l 精炼剂 MCH-125F:8-12g/l
(3)双碱氧处理: 工艺流程:热水洗，水温85-90°C，洗2-3格；浸轧工作液；短蒸，短蒸时间为2-3分钟，蒸箱温度90-100°C，蒸箱容积为18-22m3 ；
所述的工作液配方为:
烧碱 23-28g/l 双氧水:8_12g/l 光稳定剂783:8-12g/l 螯合剂 TH305:1.5-2.5g/l ；
(4)丝光:
工作流程:浸轧碱液，碱液浓度为220-240g/l、施加张力、伸幅和淋洗、去碱蒸箱去碱、90°C水洗，40°C加醋酸中和水洗、洗涤、轧水烘干；
(5)染色:采用士林和分散染料二浴法染色；
(6)预洗:冰醋酸5g/l水洗;
(7)耐久防水整理:
工艺流程:浸轧工作液、烘干、在170-180°C下烘焙55-65秒；
所述的工作液配方为:
三防易去污剂YZ-3600:40g/l、
二羟甲基二羟基乙烯脲:35g/l，
纺织整理剂VK-TA33: 6g/l 抗螨虫剂 SCJ-998: 30g/l 冰醋酸: 2g/l
(8)空气柔软整理:在空气柔软机中进行处理，以高速空气拉动面料在200米/分钟的速度下不断在挡板上冲击，环境温度为20-30°C，时间40-50min ；
(9)防缩处理，即得所述面料。
[0007] 本发明的优点是:
空气柔软整理:产品经功能性整理后，为获得厚重柔软，悬垂性和光洁性，采用空气处理工艺。在空气柔软机中进行处理，以高速空气拉动面料在200米/分钟的速度下不断在挡板上冲击，在提高面料柔软和悬垂度的同时获得如桃皮绒般的手感。
[0008] 抗螨抗皱易去污整理工艺:本项目创新性的将抗螨虫、防皱和易去污三种功能结合为一体，通过对助剂的筛选和大量的工艺实验，寻找到相容性好，工作液稳定的三种功能整理的助剂，并成果获得各种助剂工作温度的交叉点，使用同浴一步法生产，各项功能均达到设计要求，大大缩短了生产工艺，较大幅度的节约了能源。
具体实施方式
[0009] 实施例1
一种抗螨防皱易去污洁净面料的制备方法，该面料是由67%棉花和33%的涤纶混合组成的，包括以下步骤:
(1)烧毛:
在烧毛机的火口进行2正2反烧毛，蒸汽灭火；
(2)冷堆: 工艺流程:进布、浸轧工作液、打卷后于25°C室温堆置20-25小时；
所述的工作液配方为:
烧碱 45-50g/l 双氧水:16-18g/l 光稳定剂783:8-12g/l 水玻璃:8-12g/l 螯合剂 TH305:5-7g/l 精炼剂 MCH-125F:8-12g/l
(3)双碱氧处理:
工艺流程:热水洗，水温85-90°C，洗2-3格；浸轧工作液；短蒸，短蒸时间为2-3分钟，蒸箱温度90-100°C，蒸箱容积为18-22m3 ；
所述的工作液配方为:
烧碱 23-28g/l 双氧水:8_12g/l 光稳定剂783:8-12g/l 螯合剂 TH305:1.5-2.5g/l ；
(4)丝光:
工作流程:浸轧碱液，碱液浓度为220-240g/l、施加张力、伸幅和淋洗、去碱蒸箱去碱、90°C水洗，40°C加醋酸中和水洗、洗涤、轧水烘干；
(5)染色:采用士林和分散染料二浴法染色；
(6)预洗:冰醋酸5g/l水洗;
(7)耐久防水整理:
工艺流程:浸轧工作液、烘干、在170-180°C下烘焙55-65秒；
所述的工作液配方为:
三防易去污剂YZ-3600:40g/l、
二羟甲基二羟基乙烯脲:35g/l，
纺织整理剂VK-TA33: 6g/l 抗螨虫剂 SCJ-998: 30g/l 冰醋酸: 2g/l
(8)空气柔软整理:在空气柔软机中进行处理，以高速空气拉动面料在200米/分钟的速度下不断在挡板上冲击，环境温度为20-30°C，时间40-50min ；
(9)防缩处理，即得所述面料。
[0010] 产品性能:
经向断裂强力(N): 1210 纬向断裂强力(N):526 经向撕破强力(N): 23.4 纬向撕破强力(N):16.5 干摩擦牢度(级):4-5 湿摩擦牢度(级):3-4。
Claims (1)
1.一种抗螨防皱易去污洁净面料的制备方法，其特征在于该面料是由65%-67%棉花和33%-35%的涤纶混合组成的，包括以下步骤: (1)烧毛: 在烧毛机的火口进行2正2反烧毛，蒸汽灭火； (2)冷堆: 工艺流程:进布、浸轧工作液、打卷后于25°C室温堆置20-25小时； 所述的工作液配方为: 烧碱 45-50g/l 双氧水:16-18g/l 光稳定剂783:8-12g/l 水玻璃:8-12g/l 螯合剂 TH305:5-7g/l 精炼剂 MCH-125F:8-12g/l (3)双碱氧处理: 工艺流程:热水洗，水温85-90°C，洗2-3格；浸轧工作液；短蒸，短蒸时间为2-3分钟，蒸箱温度90-100°C，蒸箱容积为18-22m3 ； 所述的工作液配方为: 烧碱 23-28g/l 双氧水:8_12g/l 光稳定剂783:8-12g/l 螯合剂 TH305:1.5-2.5g/l ； (4)丝光: 工作流程:浸轧碱液，碱液浓度为220-240g/l、施加张力、伸幅和淋洗、去碱蒸箱去碱、90°C水洗，40°C加醋酸中和水洗、洗涤、轧水烘干； (5)染色:采用士林和分散染料二浴法染色； (6)预洗:冰醋酸5g/l水洗; (7)耐久防水整理: 工艺流程:浸轧工作液、烘干、在170-180°C下烘焙55-65秒； 所述的工作液配方为: 三防易去污剂YZ-3600:40g/l、 二羟甲基二羟基乙烯脲:35g/l， 纺织整理剂VK-TA33: 6g/l 抗螨虫剂 SCJ-998: 30g/l 冰醋酸: 2g/l (8)空气柔软整理:在空气柔软机中进行处理，以高速空气拉动面料在200米/分钟的速度下不断在挡板上冲击，环境温度为20-30°C，时间40-50min ； (9)防缩处理，即得所述面料。
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