CN102449853A - 滑环触点同轴连接器 - Google Patents

滑环触点同轴连接器 Download PDF

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CN102449853A
CN102449853A CN2010800243592A CN201080024359A CN102449853A CN 102449853 A CN102449853 A CN 102449853A CN 2010800243592 A CN2010800243592 A CN 2010800243592A CN 201080024359 A CN201080024359 A CN 201080024359A CN 102449853 A CN102449853 A CN 102449853A
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connector
slip ring
coaxial connector
combines
compression
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N·伊斯兰
A·考克斯
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Commscope Technologies LLC
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Andrew LLC
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • H01R24/56Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency specially adapted to a specific shape of cables, e.g. corrugated cables, twisted pair cables, cables with two screens or hollow cables
    • H01R24/564Corrugated cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0521Connection to outer conductor by action of a nut
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205Sealing means between cable and housing, e.g. grommet
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581Shield structure
    • H01R13/6582Shield structure with resilient means for engaging mating connector
    • H01R13/6583Shield structure with resilient means for engaging mating connector with separate conductive resilient members between mating shield members
    • H01R13/6584Shield structure with resilient means for engaging mating connector with separate conductive resilient members between mating shield members formed by conductive elastomeric members, e.g. flat gaskets or O-rings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00Two poles

Abstract

一种具有连接器本体的同轴连接器设置有连接器本体孔径。环形结合槽设置于连接器本体孔径中开口至连接器本体的电缆端。结合槽的夹持侧壁从结合槽的底部向内成角。就座于结合本体孔径内的滑环设置有夹紧表面。环形压缩本体定位于滑环和结合本体的压缩表面之间。连接器本体和结合本体经由螺纹结合在一起。滑环定尺寸为用于结合本体沿着螺纹的轴向前进以相对于压缩本体施加压缩力以将外部导体的前缘夹持于滑环和夹持侧壁之间。

Description

滑环触点同轴连接器
相关申请的交叉参考
本申请要求2009年6月5日由Nahid Islam和Al Cox申请的名称为“Coaxial Connector for Solid Outer Conductor Coaxial Cable”的美国临时专利申请序列号61/184,573的权益,该申请目前未决并且整体地通过参考结合于此。
技术领域
本发明涉及用于同轴电缆的电连接器。更具体地,本发明涉及一种同轴连接器,其具有提供夹紧和夹持外部导体机电互连的滑环触点。
背景技术
前挡块型同轴连接器,例如如在由Larry Buenz共同拥有的美国专利No.6,793,529(2004年9月21日授权,名称为“Coaxial Connector with PositiveStop Clamping Nut Attachment”,其整体地通过参考结合于此)中公开的,具有连接器本体和构造用于螺纹互连的后螺母。由于连接器本体和后螺母螺旋在一起,同轴电缆的外部导体的扩口前缘就以可靠的机电互连夹持于连接器本体和结合本体之间。为了指示正确的螺旋完成和避免由于过度张紧而对连接器和/或同轴电缆造成损伤,可在连接器本体和后本体之间应用前挡块,其中后本体和连接器本体之间的螺旋在出现期望最大张紧压缩/扭矩力的特定轴向位置处到底,明确地告知安装者,已经达到了适合的张紧量。为了允许热膨胀循环和/或连接器和/或外部导体制造尺寸中的差异,压缩元件插入在外部导体、后本体和/或连接器本体的接触内表面之间。压缩元件通常在安装之前与同轴连接器松弛地供应,这产生了对于压缩元件的损失和/或损坏危险。
在先的前挡块型同轴连接器设计通常需要外部导体的扩口以使能连接器本体、外部导体的前缘和后螺母之间的夹层夹持动作。虽然波纹外部导体同轴电缆在扩口过程期间为用户提供了适合的外部直径夹紧表面,但是平滑壁外部导体同轴电缆的平滑外径可能难以在扩口期间容易地夹紧。
当前市场趋势是用铝材同轴电缆代替传统的铜材同轴电缆以节省材料成本和降低每单位长度同轴电缆的重量。而且,与波纹外导体同轴电缆构造相比,光滑壁外部导体电缆提供了固有的材料成本和电缆重量优点。
与铜相比,铝具有较低的机械强度性质,包括冷加工性质(弯曲)。铝易于蠕变并且可由于弯曲、牵拉和/或扭曲而在极端接触压力之下在单个接触点处疲软。
与波纹电缆相比,光滑壁电缆较少柔性;然而,习惯于用波纹同轴电缆工作的用户可能不会认识到光滑壁电缆的较低弯曲能力。用户试图应用不适当的弯曲半径可能使常规同轴连接器和电缆互连受力过大。
同轴电缆和连接器产业内的竞争已经将注意力聚焦于改进电气性能以及降低制造、材料和安装成本。
因此,本发明的目标是提供一种克服这些现有技术中的缺陷的方法和装置。
附图说明
结合入本说明书并构成其一部分的附图示出了本发明的实施例,并且连同上面给出的发明概述以及下面给出的对实施例的详细描述一起,用来解释本发明的原理。为了清楚,不同实施例之间的类似元件使用相同的符号并且不同附图上显示的一些符号可以不在每个附图上具体地标识。
图1是同轴连接器的第一实施例的示意性的90°剖面侧视图。
图2是图1的第一实施例同轴连接器在同轴电缆插入并且准备好将结合本体结合至连接器本体时的示意性的90°剖面侧视图。
图3是同轴电缆互连的第一实施例同轴连接器的示意性的90°剖面侧视图。
图4是图3的特写视图。
图5是滑环的示意性的等距成角电缆端部视图。
图6是图5的示意性的90°剖面侧视图。
图7是同轴连接器的第二实施例的示意性的90°剖面等距视图。
图8是另一个滑环的示意性的剖面侧视图。
图9是图7的同轴连接器在同轴电缆互连时的示意性的剖面侧视图。
图10是图9的特写视图。
图11是同轴连接器的第三实施例的示意性的90°剖面侧视图。
图12是图11的特写视图。
图13是滑环的另一个实施例的示意性的等距视图。
图14是图13的示意性的90°剖面侧视图。
图15是替代滑环的示意性的等距视图。
图16是图15的示意性的剖面侧视图。
图17是另一个替代滑环的示意性的等距视图。
图18是图17的示意性的剖面侧视图。
图19是同轴连接器的另一个实施例的示意性的剖面侧视图。
图20是图19的特写视图。
图21是滑环的另一个实施例的示意性的等距视图,如图19中所示。
图22是图21的示意性的剖面侧视图。
具体实施方式
本领域技术人员将理解到,连接器端1和电缆端3是在这里用来使得同轴连接器的各个元件的纵向位置和/或之间的相互接触关系清楚的描述符。除了沿着同轴连接器纵轴关于相邻元件的标识位置之外,每个个别元件具有连接器端侧和电缆端侧,即各个元件面对同轴连接器5的相应连接器端部1和电缆端部3的侧面。
同轴连接器的第一实施例,如图1-6中所示,包括设置有连接器本体孔径9的连接器本体7。如图2中最好地示出,设置于连接器本体孔径3中的环形结合槽11开口至连接器本体7的电缆端3。结合槽11的夹持侧壁13从结合槽11的底部15向内成角,定尺寸为外部导体17的前缘相对于其夹持的座。设置有定尺寸为装配在同轴电缆的外部导体17上的结合本体孔径21的结合本体19可螺旋入连接器本体7的电缆端3。
定位于结合本体19的连接器端1处的滑环23定尺寸为就座于结合槽11内。如图4中最好地示出,滑环23可通过在滑环23的电缆端3处的就位于结合本体孔径21的环形保持槽29内的向外突出的结合凸肩27保持结合至结合本体19。
如图5和6中最好地示出,滑环23具有多个朝着连接器端1延伸的结合弹簧夹31,结合弹簧夹31的内径设置有夹紧表面33。夹紧表面33可形成为多个环形倒钩35,例如每个倒钩35可设置有连接器端侧的止挡表面37和电缆端侧的插入表面39,并且止挡表面37可设置为与纵向轴线垂直,插入表面39朝着连接器端部1成角。由此,外部导体17可插入越过倒钩35,向外展开结合弹簧夹31并且朝着连接器端1滑过成角的插入表面39,但是止挡表面37将咬入并且夹紧外部导体17的外径表面,如果试图朝着电缆端3移动的话。替代地,夹紧表面33例如可形成为螺旋形螺纹。
在附接有滑环23的结合本体19插入并且螺旋入连接器本体7时,结合弹簧夹31的远端的外径接合从结合槽11的底部向外成角的压缩侧壁41,压缩侧壁41的减小直径朝着夹持侧壁13和外部导体17径向向内地驱动结合弹簧夹31。由此,如图4中最好地示出,由连接器本体7为滑环23提供圆周增强,减少滑环23的结构要求并且使得同轴连接器5的外径能相应减小。而且,在结合弹簧夹31通过与压缩侧壁41的接触而径向向内地受驱时,夹紧表面33受驱进入与外部导体7的可靠接触。
压缩本体25,例如螺旋形盘簧环,可在向上突出的压缩本体凸肩43与结合本体19的压缩表面26之间就座于结合弹簧夹31的外径上。垫片57可应用于压缩本体25和压缩表面26之间以在结合本体19与连接器本体7之间螺旋期间减少弄脏。
由结合本体19的轴向前进产生以在结合弹簧夹31和夹持侧壁13之间夹持外部导体17的前缘的压缩力以及夹紧表面33相对于外部导体17的外径的径向位移可通过在结合本体19和连接器本体7之间应用面对面前挡块45(图4)来限制,一旦到达了结合本体19和连接器本体7之间的已知为产生预期最大扭矩的特定预设轴向位置,挡块45通过防止结合本体19朝着连接器本体7的进一步移动来在预定最大扭矩处停止压缩力。
连接器本体7和结合本体19之间的螺旋(图1和2)可应用为多个交错螺纹47,例如四个交错螺纹,增大螺纹节距以显著地减少将结合本体19前进至与连接器本体7相啮合的前挡块45所需的转数,而没有不可接受地降低所得到螺纹互连的强度性质。
结合凸肩27和结合本体19的保持槽29之间的轴向游隙可利用来压缩位于滑环23的电缆端3和结合本体孔径21的向内突起的垫圈凸肩51之间的垫圈49。由此,外部导体17可在未压缩状态下容易地插入穿过垫圈49并且然后在结合本体19朝着连接器本体7前进时,滑环23朝着保持槽29的电缆端3受驱,这相对于垫圈凸肩51压缩垫圈49,使垫圈49径向向内地变形为与外部导体17的外径可靠地密封接合(图4)。
本领域技术人员将理解到,前缘外部导体夹持与经由夹紧表面33的外部导体夹紧的组合可通过将来自外部导体17的前缘的应力分布于外部导体17的外径上来提供改进的互连强度和/或另外的应变释放。
本领域技术人员将理解到,具有夹紧表面33的滑环23的好处还可在其中连接器本体7螺旋入结合本体19的同轴连接器构造中实现,例如如图7-10中所示。而且,同轴电缆互连强度和稳定性可通过提供具有多个夹紧弹簧夹53的滑环23来进一步增强,所述夹紧弹簧夹53从滑环23的电缆端3延伸(图8)。结合本体孔径9的相应向内突出的楔形凸肩55接触夹紧弹簧夹53以在结合本体19在互连期间沿着螺纹47前进时将夹紧弹簧夹53的另一个内径夹紧表面33径向向内地驱动入与同轴电缆的护套59可靠地接合。
在又一替代实施例中,具有夹紧表面33的滑环23可应用于具有稳定化与护套59的互连的电缆端3夹紧弹簧夹53的常规夹持构造中,例如如图11-14中所示。类似地,图7-10中的实施例可通过将滑环23与包括实心连接器端和应用至夹紧弹簧夹53的双夹紧表面33的滑环交换来利用常规夹具构造应用,一个夹紧表面啮合外部导体17并且另一个啮合护套59,例如如图15和16中所示。
为了简化制造,各个实施例的滑环23能以c形构造提供,例如如图17和18中所示,没有结合弹簧夹31或夹紧弹簧夹53可用,c形的间隙使得在滑环23的任一端遇到相应的半径减小表面时能有限地径向向内移动。
滑环23还可形成为金属冲压轧制为环形式,例如如图19-22中所示。如图20中最好地示出,径向向内的弹力性质可通过将滑环23的一部分定尺寸为接合护套59来获得,在结合本体19朝着连接器本体7轴向地前进时,结合凸肩27由驱动入滑环23的电缆端3的垫圈49的下部径向向内偏压,由此当垫圈49在围绕结合凸肩27的保持槽29内变形时,垫圈在结合凸肩27上施加向下的偏压并且因而结合弹簧夹31的电缆端夹紧表面33相对于护套59径向向内弹性地偏压。
虽然所公开的实施例尤其适合用于平滑壁实心外部导体电缆,这些也可应用至其他实心外部导体构造,比如环形波纹实心外部导体。环形波纹实心外部导体同轴电缆通过在波纹顶点处切割端部来制备,这将同轴电缆定位为呈现供密封垫圈压靠的波纹顶点并且使得外部导体的前缘相对于滑环唇缘就座。
本领域技术人员将理解到,提供预附接至结合本体19的滑环23,在滑环23和结合本体19之间受到保护的压缩本体25,可显著降低在组装和/或不正确组装之前连接器的分开元件松散的机会。
部件表
  1   连接器端
  3   电缆端
  5   同轴连接器
  7   连接器本体
  9   连接器本体孔径
  11   结合槽
  13   夹持侧壁
  15   底部
  17   外部导体
  19   结合本体
  21   结合本体孔径
  23   滑环
  25   压缩本体
  26   压缩表面
  27   结合凸肩
  29   保持槽
  31   结合弹簧夹
  33   夹紧表面
  35   倒钩
  37   止挡表面
  39   插入表面
  41   压缩侧壁
  43   压缩本体凸肩
  45   前挡块
  47   螺纹
  49   垫圈
  51   垫圈凸肩
  53   夹紧弹簧夹
  55   楔形凸肩
  57   垫片
  59   护套
在前述描述中已经涉及了具有已知等同的比率、整数或部件之处,那么这些等同如同分别阐述那样结合于此。
虽然本发明已经通过其实施例的描述示出,并且虽然实施例已经相当详细地描述,但是申请人不是要将所附权利要求的范围约束或以任何方式限制到这些细节。另外的优点和变型对于本领域技术人员将是很显然的。因此,本发明在其宽泛方面不限于所示和所述的特定细节、代表性的装置、方法和示例性示例。因此,在不偏离申请人的总体创造性概念的精神或范围之下可偏离这些细节。而且,将明白到,改进和/或变型可在不脱离本发明如由以下权利要求所限定的范围或精神之下做出。

Claims (20)

1.一种用来与具有外部导体的同轴电缆一起使用的同轴连接器,其包括:
设置有连接器本体孔径的连接器本体;
环形结合槽,其设置于连接器本体孔径中朝连接器本体的电缆端开口;
结合槽的夹持侧壁,从结合槽的底部向内成角;
滑环,其就座于结合本体孔径内,设置有多个朝着连接器端延伸的结合弹簧夹,结合弹簧夹的内径设置有夹紧表面;以及
环形压缩本体,其在结合本体的压缩表面与结合弹簧夹的向上突出的压缩本体凸肩之间就座于滑环的外径上;
连接器本体和结合本体经由螺纹结合在一起;
滑环定尺寸为用于使结合本体沿着螺纹轴向前进,以相对于压缩凸肩驱动压缩本体,从而对外部导体的前缘施加压缩力以相对于夹持侧壁夹持外部导体的前缘。
2.根据权利要求1的同轴连接器,还包括在夹持螺母和连接器本体之间的面对面前挡块,其在预定的最大扭矩处通过防止夹持螺母朝着连接器本体的进一步移动来停止压缩力。
3.根据权利要求1的同轴连接器,其中滑环通过在滑环的电缆端处的向外突出的结合凸肩保持于连接器本体孔径内,结合凸肩就座于结合本体的环形保持槽内。
4.根据权利要求1的同轴连接器,还包括从结合槽的底部向外成角的压缩侧壁;
结合弹簧夹通过与压缩侧壁相接触来朝着夹持侧壁径向向内地受驱。
5.根据权利要求1的同轴连接器,其中夹紧表面是多个环形倒钩。
6.根据权利要求5的同轴连接器,其中环形倒钩具有在连接器端处的止挡表面和在电缆端处的插入表面;止挡表面提供为与纵向轴线垂直,插入表面的直径朝着连接器端增大。
7.根据权利要求1的同轴连接器,其中压缩本体是螺旋形盘簧环。
8.根据权利要求1的同轴连接器,其中螺纹是多个交错螺纹。
9.根据权利要求1的同轴连接器,还包括就座于滑环的电缆端与结合本体孔径的向内突出的密封垫圈凸肩之间的密封垫圈。
10.根据权利要求1的同轴连接器,还包括从滑环的电缆端延伸的多个护套夹紧弹簧夹。
11.根据权利要求12的同轴连接器,还包括结合本体孔径的护套楔形凸肩;在结合本体沿着螺纹前进时,护套楔形凸肩径向向内地偏压护套夹紧弹簧夹。
12.一种用来与具有外部导体的同轴电缆一起使用的同轴连接器,其包括:
设置有连接器本体孔径的连接器本体;
设置有向内成角的环形夹持侧壁的连接器本体;
具有结合本体孔径的结合本体;
就座于结合本体孔径内的滑环;
滑环设置有多个轴向地突出的结合弹簧夹,结合弹簧夹的内径设置有夹紧表面;
连接器本体和结合本体经由螺纹结合在一起;
滑环定尺寸为用于使结合本体沿着螺纹轴向前进,以产生用于结合弹簧夹的压缩力,以相对于夹持侧壁夹持外部导体的前缘。
13.根据权利要求13的同轴连接器,还包括在夹持螺母和连接器本体之间的面对面前挡块,其在预定的最大扭矩处通过防止夹持螺母朝着连接器本体的进一步移动来停止压缩力。
14.根据权利要求13的同轴连接器,其中通过电缆端处的向外突出的凸肩就座于结合本体的环形保持槽内,滑环被保持于连接器本体孔径内。
15.根据权利要求14的同轴连接器,其中在轴向前进期间,向外突出的凸肩通过与弹性垫圈相接触来相对于护套向内偏压。
16.根据权利要求13的同轴连接器,还包括从夹持侧壁向外成角的压缩侧壁;
在结合本体朝着连接器本体前进时,弹簧夹通过与压缩侧壁相接触来朝着夹持侧壁径向向内地受驱。
17.根据权利要求13的同轴连接器,还包括多个从滑环的电缆端延伸的护套夹紧弹簧夹。
18.根据权利要求17的同轴连接器,还包括结合本体孔径的护套楔形凸肩;在结合本体沿着螺纹前进时,护套楔形凸肩径向向内地偏压护套夹紧弹簧夹。
19.根据权利要求13的同轴连接器,其中滑环是c形的。
20.根据权利要求13的同轴连接器,其中所述多个结合弹簧夹从滑环的连接器端延伸。
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CN102576947A (zh) 2012-07-11
KR20120030070A (ko) 2012-03-27
WO2010141898A1 (en) 2010-12-09
BRPI1011427A2 (pt) 2016-03-15
EP2438652A1 (en) 2012-04-11
US20120064768A1 (en) 2012-03-15
EP2438653A1 (en) 2012-04-11
WO2010141890A1 (en) 2010-12-09
EP2438654A1 (en) 2012-04-11

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