WO2023274176A1 - 物料出库方法、装置、设备、系统及存储介质 - Google Patents

物料出库方法、装置、设备、系统及存储介质 Download PDF

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Publication number
WO2023274176A1
WO2023274176A1 PCT/CN2022/101647 CN2022101647W WO2023274176A1 WO 2023274176 A1 WO2023274176 A1 WO 2023274176A1 CN 2022101647 W CN2022101647 W CN 2022101647W WO 2023274176 A1 WO2023274176 A1 WO 2023274176A1
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WIPO (PCT)
Prior art keywords
receiving
grid
materials
instruction information
delivered
Prior art date
Application number
PCT/CN2022/101647
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English (en)
French (fr)
Inventor
杨穗梅
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深圳市海柔创新科技有限公司
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Publication of WO2023274176A1 publication Critical patent/WO2023274176A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1373Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/06Storage devices mechanical with means for presenting articles for removal at predetermined position or level
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/137Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
    • B65G1/1371Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06QINFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading or distribution; Inventory or stock management
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • G06Q10/0875Itemisation or classification of parts, supplies or services, e.g. bill of materials

Definitions

  • the present disclosure relates to the technical field of intelligent warehousing, and in particular to a method, device, equipment, system and storage medium for material out of the warehouse.
  • the warehousing system based on warehousing robots adopts an intelligent operating system, which realizes the automatic extraction and storage of goods through system instructions, and can run 24 hours a day without interruption, replacing manual management and operation, improving the efficiency of warehousing, and has been widely used and favored. .
  • the receiving personnel can contact the picking personnel and the goods to be picked.
  • the receiving personnel can contact the picking personnel and the goods to be picked.
  • Embodiments of the present disclosure provide a material delivery method, device, equipment, system and storage medium, so as to improve the safety of materials to be delivered from the warehouse during the receiving process of the receiving personnel.
  • the embodiment of the present disclosure provides a material delivery method.
  • the material delivery method is applied to the intelligent storage system.
  • the two sides of the sowing wall are the receiving side where the receiving personnel are located and the picking personnel.
  • the material delivery methods include:
  • the first instruction information is sent to the receiving personnel, and the first instruction information is used to instruct the receiving personnel corresponding to the order to receive the goods at the receiving side of the grid opening;
  • the second instruction information is used to control the sowing wall to open the automatic door on the grid corresponding to the pick-up request;
  • determining the material to be shipped corresponding to the order and the grid for placing the material to be shipped includes: determining the material volume of the material to be shipped corresponding to the order; if the material volume is greater than the grid Determine the number of slots used to place the materials to be shipped out according to the load capacity of the slots; determine the slots used to place the materials to be shipped out according to the number of slots.
  • determining the material to be discharged corresponding to the order and the slot for placing the material to be shipped includes: determining the slot in the idle state; determining the slot from the slot in the idle state It is placed in the slot where the materials to be shipped out are placed.
  • sending the second instruction information includes: receiving the receiving personnel's card swiping request, determining the identification code corresponding to the card swiping request; determining according to the identification code The target bin where the material to be delivered corresponding to the receiving person is located, and the second instruction information for opening the corresponding bin is sent to the sowing wall.
  • sending the second instruction information includes: receiving a first confirmation message sent by the receiving person, and confirming that the first confirmation message corresponds to the identity of the receiving person Code, the first confirmation message is used to indicate that the harvester has arrived at the location of the sowing wall; according to the identification code, determine the target slot where the material to be delivered corresponding to the receiving person is located, and send the second confirmation message to the sowing wall to open the corresponding slot.
  • the first instruction information is sent to the receiving personnel, including: The receiving priority of the materials to be delivered in the mouth is determined to determine the receiving priority of the receiving personnel corresponding to the grid; based on the receiving priority, the first instruction information is sent to the receiving personnel with higher receiving priority; Correspondingly, after determining that the material to be delivered in the grid is received, it also includes: based on the receiving priority, sending the message to the receiving personnel with a higher receiving priority among the unreceived materials to be delivered The first instruction message.
  • the second instruction information is sent, including: determining the amount of materials in at least two slots Whether it exceeds the set receiving personnel's single handling capacity; when the material volume exceeds the single handling capacity, determine at least one grid where the total amount of materials is less than or equal to the single handling capacity; send a message to the sowing wall for opening Second indication information of at least one grid slot.
  • sending the second instruction information for opening at least one compartment to the sowing wall includes: determining the receiving priority of at least one compartment corresponding to the material to be discharged; based on the receiving priority, giving priority to receiving priority At least one grid with a higher or lower level sends second indication information.
  • a display device is provided on the receiving side of the sowing wall, and when at least two picking requests are received at the same time, the receiving person responds to the picking request of the material to be shipped, and sends the second Two instruction information, including: determine the slots corresponding to the at least two picking requests, and output the position information of the slots and the receivers corresponding to the picking requests through the display device; Opening the second instruction information of the compartment corresponding to the pickup request.
  • a display device is provided on the receiving side of the planting wall, and when at least two picking requests are received, the receiving personnel send a second Instruction information, including: determining the receiving time of the at least two pickup requests, based on the order of the receiving times, sequentially outputting the location information of the compartment corresponding to the pickup request and the corresponding recipient through the display device; The sowing wall sends second instruction information for opening the slot corresponding to the picking request.
  • the embodiment of the present disclosure provides a method for material delivery, which is applied to a seeding wall, and the material delivery method includes:
  • the grid gate When the grid gate receives the materials to be shipped out, it sends a first confirmation message to the intelligent storage system, and the first confirmation message is used to indicate that the materials to be shipped out have been placed in the grid slot;
  • a second confirmation message is sent to the intelligent storage system, and the second confirmation message is used to indicate that the material to be delivered has been received.
  • the method further includes: in response to the received second indication information, opening the automatic door on the bay corresponding to the second indication information.
  • an embodiment of the present disclosure provides a material delivery device, which is applied to an intelligent storage system, and the material delivery device includes:
  • the determination module is used to determine the material to be shipped corresponding to the received order and the grid for placing the material to be shipped out;
  • the processing module is used to send the first instruction information to the receiving personnel when it is determined that the grid gate has received the materials to be delivered; and, when receiving the receiving personnel's pick-up request for the materials to be delivered, send the second instruction information ;
  • the determining module is also used to determine the message that the materials to be delivered in the grid are received.
  • the determination module is specifically used to determine the material volume of the material to be delivered corresponding to the order; if the material volume is greater than the carrying capacity of the grid, determine the number of grid slots used to place the material to be shipped out; according to the number of grid slots, Determine the slot for placing the materials to be shipped; and, determine the slots in the idle state; determine the slot for placing the materials to be shipped from the slots in the idle state.
  • the processing module is specifically used to receive the card swiping request of the receiving person, and determine the identification code corresponding to the card swiping request;
  • the wall sends second instruction information for opening the corresponding grid.
  • the processing module is specifically configured to receive a first confirmation message sent by the recipient, confirm that the first confirmation message corresponds to the identity code of the recipient, and the first confirmation message is used to indicate that the harvester has arrived at the location of the sowing wall; Determine the target slot where the material to be delivered corresponding to the receiving person is located according to the identification code, and send the second instruction information for opening the corresponding slot to the sowing wall.
  • the processing module is specifically used to, when the materials to be delivered in the grid correspond to multiple receiving personnel, and the picker completes the operation of picking the materials to be delivered to the grid, based on the number of materials to be delivered in the grid
  • Receiving priority determine the receiving priority of the receiving personnel corresponding to the grid; based on the receiving priority, give priority to sending the first instruction information to the receiving personnel with higher receiving priority; correspondingly, determine the After the message that the materials to be delivered are received, it also includes: based on the receiving priority, sending the first instruction information to the receiving personnel whose receiving priority is higher among the materials to be delivered that have not been received.
  • the processing module is specifically configured to, when there are at least two slots corresponding to the pick-up request, determine whether the amount of materials in at least two slots exceeds
  • the set receiver can handle a single amount; when the amount of material exceeds a single amount of handling, determine at least one grid where the total amount of materials is less than or equal to a single amount of handling; send a message to the sowing wall to open at least one The second instruction information of the grid.
  • the processing module is specifically used to determine whether the amount of material in at least two grids exceeds the set single-time handling capacity of the receiver; when the material amount exceeds the single-time handling capacity, determine that the total amount of material is less than or At least one grid opening equal to a single transportable amount; sending second instruction information for opening the at least one grid opening to the sowing wall.
  • the processing module is specifically configured to determine the slots corresponding to the at least two pick-up requests when a display device is provided on the receiving side of the planting wall and at least two pick-up requests are received at the same time, and pass The display device outputs the position information of the bin and the receiver corresponding to the pick-up request; and sends the second instruction information for opening the bin corresponding to the pick-up request to the sowing wall.
  • the processing module is specifically configured to provide a display device on the receiving side of the sowing wall, and when at least two picking requests are received, determine the receiving time of the at least two picking requests, based on the order of receiving time, Output the position information of the slot corresponding to the pickup request and the corresponding receiver through the display device in turn; send the second instruction information for opening the slot corresponding to the pickup request to the sowing wall.
  • an embodiment of the present disclosure provides a material delivery device, which is applied to a seeding wall, and the material delivery device includes:
  • a determination module configured to determine receipt of materials to be delivered
  • a processing module configured to send the first confirmation message and/or the second confirmation message to the intelligent storage system
  • the determination module is also used to determine that the materials to be delivered in the compartment are received or the automatic door of the compartment is closed.
  • the processing module is further configured to, in response to the received second indication information, open the automatic door on the bay corresponding to the second indication information.
  • an embodiment of the present disclosure further provides an electronic device, which includes:
  • the memory stores instructions that can be executed by at least one processor, and the instructions are executed by at least one processor, so that the electronic device executes the material outbound method of any embodiment corresponding to the first aspect and the second aspect.
  • the embodiment of the present disclosure also provides a storage system, which includes:
  • the server is used to execute the material delivery method in any embodiment corresponding to the first aspect
  • the sowing wall is provided with at least two grid openings, and the sowing wall is used to implement the material outbound method in any embodiment corresponding to the second aspect.
  • the present disclosure also provides a computer-readable storage medium, in which computer-executable instructions are stored, and when executed by a processor, the computer-readable instructions are used to implement the first aspect and the second aspect of the present disclosure.
  • a computer-readable storage medium in which computer-executable instructions are stored, and when executed by a processor, the computer-readable instructions are used to implement the first aspect and the second aspect of the present disclosure.
  • the present disclosure also provides a computer program product, the computer program product includes computer-executable instructions, and when the computer-executable instructions are executed by a processor, it is used to implement any embodiment corresponding to the first aspect and the second aspect of the present disclosure. Material delivery method.
  • the material delivery method, device, equipment, system, and storage medium determine the corresponding material to be delivered and the corresponding grid opening on the sowing wall according to the received order, and the picking personnel will wait After the outbound materials are placed in the grid, send instruction information to the receiving personnel, so that the receiving personnel assigned by the system and corresponding to the order come to pick up the goods, and open the automatic door on the corresponding grid based on the receiving personnel's request for picking up the goods , and judge whether the materials to be delivered have been taken out, so as to ensure that the receiving personnel will only contact the materials to be delivered in the corresponding order during the entire process of picking up the goods, avoiding possible contact with pickers and other items to be picked
  • the situation of the materials to be delivered from the warehouse can effectively prevent the loss of the materials to be delivered from the warehouse and ensure the safety of the materials to be delivered from the warehouse.
  • FIG. 1 is an application scenario diagram of a material delivery method provided by an embodiment of the present disclosure
  • Fig. 2 is a flow chart of a material outbound method provided by an embodiment of the present disclosure
  • FIG. 3 is a diagram of an application scenario of the disclosed workstation
  • Fig. 4 is a flow chart of a material outbound method provided by another embodiment of the present disclosure.
  • Fig. 5 is a flowchart of a material outbound method provided by another embodiment of the present disclosure.
  • Fig. 6 is a flowchart of a material outbound method provided by another embodiment of the present disclosure.
  • Fig. 7 is a schematic structural diagram of a material out-of-warehouse device provided by yet another embodiment of the present disclosure.
  • Fig. 8 is a schematic structural diagram of a material out-of-warehouse device provided by another embodiment of the present disclosure.
  • FIG. 9 is a schematic structural diagram of an electronic device provided by another embodiment of the present disclosure.
  • Fig. 10 is a schematic structural diagram of a storage system provided by an embodiment of the present disclosure.
  • Sowing wall a shelf for placing materials, which can function as a door wall separating the personnel activity area; the two sides of the sowing wall are the receiving side where the receiving personnel are located and the picking side where the picking personnel are located, and the sowing wall At least one grid opening is provided, and an automatic door is provided at one end of the grid opening on the receiving side, and the process of picking materials into the grid opening is the sowing process.
  • the receiving staff usually picks up the goods directly from the open shelves, or directly picks up the goods from the bin area that the picking staff has picked.
  • the receiver picks up the valuables of the target, there is a problem that the valuables are taken away by mistake, thereby causing economic losses.
  • an embodiment of the present disclosure provides a material delivery method, which separates the picking personnel, the stock to be delivered from the warehouse, and the receiving personnel through the sowing wall, so that the receiving personnel can only touch the sowing wall, and at the same time
  • the receiving personnel can only receive the corresponding materials to be delivered from the sowing wall based on the received information, but cannot contact other materials to be delivered, thus effectively ensuring the safety of the materials to be delivered.
  • Fig. 1 is a diagram of an application scenario of a material outbound method provided by an embodiment of the present disclosure.
  • the intelligent storage system 100 determines the grid slot 110 where the material to be shipped is placed according to the order corresponding to the material to be shipped, and the picker 120 places the material to be shipped into the grid. After the opening, notify the receiver 130 to take out the material to be delivered from the corresponding grid 110, and complete the delivery of the material.
  • Fig. 2 is a flow chart of a material outbound method provided by an embodiment of the present disclosure.
  • the material outbound method is applied to an intelligent storage system.
  • the material delivery method provided in this embodiment includes the following steps:
  • Step S201 in response to the received order, determine the material to be shipped corresponding to the order and the grid for placing the material to be shipped.
  • the order is the material outbound order received by the intelligent warehousing system, because the outbound order requires the process of receiving or picking up the goods.
  • the material to be delivered can be a material box, and different types of materials are placed in the material box, such as packaged solid, liquid or gaseous materials; the material to be delivered can also be solid material, such as steel, replacement consumables, etc.
  • the quantity of materials to be shipped corresponds to the order, which can be one or more, for example, one order corresponds to many different materials, or multiple orders correspond to the same or different materials of the same type.
  • Step S202 when the picker completes the operation of picking the materials to be delivered to the bin, send the first instruction information to the receiver.
  • the first instruction information is used to instruct the receiving personnel corresponding to the order to receive the goods at the receiving side of the grid.
  • the intelligent storage system before sending the first instruction information, also includes: sending prompt information to the picking personnel to display to the picking personnel the orders that need to be placed in the grid corresponding to the materials to be shipped, so that the picking personnel will The warehouse materials are picked to the corresponding bins.
  • the first instruction information is specific to a specific receiving person, such as a certain or a certain set number of bins to place materials to be shipped, and according to the planning of the intelligent storage system, the same receiving person will receive the goods.
  • the first instruction information is generally sent directly to the receiver instead of sending the first instruction information to unspecified receivers in groups.
  • Step S203 in response to the receiving personnel's request for picking up the materials to be shipped out, sending second instruction information.
  • the second instruction information is used to control the sowing wall to open the automatic door on the bay corresponding to the pick-up request.
  • the pick-up request received by the intelligent warehousing system can determine the corresponding material to be delivered.
  • the identity of the requester can match the corresponding material to be shipped.
  • the material to be delivered corresponding to the pickup request is the material to be delivered corresponding to the first instruction information received by the receiver who sent the pickup request, that is, the receiver can only , get the corresponding materials to be shipped out, but cannot get the materials not included in the first instruction information.
  • the material to be shipped corresponding to the pick-up request should be less than or equal to the material to be shipped contained in the first instruction information. If the first instruction information contains too many materials to be shipped out, the intelligent storage system When the goods are requested, only the second instruction information corresponding to the grid of some of the materials to be delivered is issued to improve the efficiency of picking up the goods, avoiding the receiving personnel to pick up the goods at the position of the sowing wall for a long time, and reducing the picking up efficiency.
  • the second indication information may correspond to the automatic door on one bay, or may correspond to the automatic doors on multiple bays.
  • the second instruction information is sent to the planting wall by the server of the intelligent storage system, and then the planting wall is controlled to open the automatic door.
  • the second instruction information also includes an indication that the audible and visual prompting device is turned on when the automatic door is opened, so that the receiving personnel can quickly find the corresponding grid and improve the efficiency of picking up goods. efficiency.
  • the second indication information also includes prompt information such as a schematic diagram of the location of the grid opening where the automatic door is opened, a position number, or an orientation prompt on the indication screen.
  • step S204 it is determined that the materials to be shipped out of the grid are taken out.
  • the intelligent storage system receives the information sent by the planting wall or the receiving personnel that the materials to be delivered have been taken out, so as to determine the completion of the delivery.
  • a monitoring device is installed in the bin, and by sending the data detected by the detection device to the storage system, the intelligent storage system determines the information about the materials to be shipped out based on the detected data.
  • the state of the grid recorded in the intelligent storage system is the use state; when the intelligent storage system determines that the picking is completed, the state of the grid is restored to usable state or idle state.
  • the monitoring device in the grid only detects that the material to be delivered is taken out but the automatic door of the grid is not closed, it is also necessary to send an acousto-optic reminder message through the planting wall or send it to the corresponding grid.
  • the receiver will prompt information to close the automatic door, and monitor regularly or continuously until the detected automatic door is closed, otherwise the state of the grid recorded in the intelligent storage system will not be modified.
  • the operations related to the grid can also be performed by the sowing wall provided with the server.
  • the sowing wall just receives the order sent by the intelligent warehousing system, and sends the process record or result of executing the order out of the warehouse to the intelligent warehousing system for recording.
  • the method for material delivery determines the corresponding material to be delivered and the corresponding grid opening on the sowing wall according to the received order, and after the picker places the material to be delivered into the grid opening, Send instruction information to the receiving personnel, so that the receiving personnel assigned by the system corresponding to the order come to pick up the goods, and open the automatic door on the corresponding grid based on the receiving personnel's request to pick up the goods, and judge whether the materials to be shipped are Take out, so as to ensure that the receiving personnel will only contact the materials to be shipped out of the corresponding order during the whole process of picking up the goods, avoiding possible contact with the picking personnel and other materials to be selected to be shipped out, so as to effectively Prevent the loss of materials to be shipped out and ensure the safety of the materials out of the warehouse.
  • Fig. 3 is a flow chart of a material outbound method provided by another embodiment of the present disclosure.
  • the material outbound method provided by the embodiment of the present disclosure is a refinement based on the embodiment shown in FIG. 2 .
  • the material delivery method provided by this embodiment comprises the following steps:
  • Step S301 in response to the received order, determine the material to be delivered corresponding to the order and the slot for placing the material to be delivered.
  • the intelligent warehousing system When the intelligent warehousing system receives multiple orders, according to the order of received orders, first determine all the corresponding slots of the previous order, and then determine the slots of the next order from the remaining idle slots on the sowing wall. In order to avoid the situation that the number of slots required by the order is insufficient and the order can only be partially executed.
  • the intelligent storage system stops allocating slots according to the order, or retrieves the remaining orders, and finds out that the number of slots required is less than or equal to the number of slots in the idle state. Order and execute.
  • determining the material to be shipped corresponding to the order and the grid for placing the material to be shipped includes: determining the material volume of the material to be shipped corresponding to the order; if the material volume is greater than the grid Determine the number of slots used to place the materials to be shipped out according to the load capacity of the slots; determine the slots used to place the materials to be shipped out according to the number of slots.
  • determining the material to be discharged corresponding to the order and the slot for placing the material to be shipped includes: determining the slot in the idle state; determining the slot from the slot in the idle state It is placed in the slot where the materials to be shipped out are placed.
  • the slot in the idle state is defined as the slot where the automatic door is closed, there is no unfinished order for placing the material to be shipped, and no material to be shipped is currently placed therein.
  • the state of the grid can be saved in the intelligent storage system or in the server of the sowing wall, and can be queried and determined by the intelligent storage system.
  • Step S302 when the picker completes the operation of picking the materials to be delivered to the bin, send the first instruction information to the receiver.
  • the first instruction information is used to instruct the receiving personnel corresponding to the order to receive the goods at the receiving side of the grid.
  • a first instruction message is sent respectively. If an order requires multiple receivers to pick it up, the intelligent storage system can pre-allocate the amount of goods to be picked up by each receiver and the corresponding grid, and then generate the sorting corresponding to the receiving personnel, and send the first instruction information to the receiving personnel respectively according to the sorting.
  • the first instruction information received by each receiving person is not repeated, unless the same order is executed, and there is no distinction of receiving priority among the materials to be shipped out in the order.
  • the first instruction information only includes instructing the receiving personnel to pick up the goods, but does not include the specific content of picking up the goods; the materials to be shipped corresponding to the specific receiving personnel are directly stored in the server of the intelligent storage system, and directly Send it down to the seeding wall or grid opening. If the materials to be shipped contain valuables that the receiving personnel should not know, there is no need to remind them of the specific contents of the materials to be shipped to ensure the safety of the materials to be shipped.
  • the receiving personnel when the receiving personnel only take away some of the materials to be delivered from the grid, if there are still materials remaining through the monitoring device in the grid, it also includes sending additional reminder information to the receiving personnel, the additional reminder information It is used to timely remind the materials to be shipped out that still need to be taken out.
  • the receiving person completes a pick-up (that is, when the intelligent storage system receives the message that the material to be shipped is taken out and the automatic door is closed), and according to the order assigned by the intelligent storage system, the receiving person still needs to When picking up an order, the first instruction information can be sent to the receiver again; when there are multiple first instruction information to be sent in the intelligent storage system, the order of the first instruction information sent again to the aforementioned receiver It is at the last position to prevent the same receiving personnel from continuing to pick up goods at the sowing wall, affecting other people to pick up goods, and reducing the efficiency of delivery.
  • the picker sends to the prompting device of the grid a prompt message containing the information of the material to be picked out of the grid and indicating that the prompting device is triggered, so that the picker can pass Prompt information to determine the grid slot of the material to be shipped out and the specific material to be placed in the grid slot.
  • a prompting device is provided on the side of the grid opening adjacent to the picking personnel, and the prompting device is used to remind the picking personnel of the materials to be placed out of the warehouse. If the prompt device lights up on a certain grid allocated according to the order, and the electronic screen displays that "1 box of metalworking accessories" is needed, the picker will put a box of offensive accessories on the grid, thereby completing the delivery of the materials to be shipped Pick to grid operation.
  • step S303 the card swiping request of the consignee is received, and the identification code corresponding to the card swiping request is determined.
  • one way to realize the receiving request is to use the receiving personnel to swipe the card on the sowing wall or the card swiping device adjacent to the sowing wall, and then complete the operation of inputting the identification code, and then the server of the intelligent storage system will obtain the identity according to the swiped card.
  • the identification code determines the identity of the recipient.
  • the server of the intelligent storage system obtains the identity information of the receiving person A according to the detection of the card swiping device, so that the corresponding material to be delivered and the corresponding bin can be matched according to the identity information .
  • Step S304 receiving the first confirmation message sent by the recipient, confirming that the first confirmation message corresponds to the identification code of the recipient, and the first confirmation message is used to indicate that the harvester has arrived at the location of the sowing wall.
  • the smart storage system receives the first confirmation message remotely sent to the smart storage system by the receiving person through the personal terminal, so as to determine that the receiving person wants to pick up the goods.
  • first confirmation messages execute the outbound process in the order in which the first confirmation messages are received, and do not execute another one until the receipt request corresponding to the first confirmation message is completed, so as to avoid waiting for outbound
  • the materials are mixed up, resulting in wrong materials being taken.
  • Step S305 Determine the target bin where the material to be shipped corresponding to the receiving person is located according to the identification code, and send second instruction information for opening the corresponding bin to the sowing wall.
  • the intelligent warehousing system confirms the identity of the receiving personnel according to the identification code, and then determines the materials and grids to be shipped corresponding to the pre-assigned receiving personnel, and issues the second instruction information accordingly.
  • Step S306 in response to the receiving personnel's request for picking up the materials to be shipped out, sending second instruction information.
  • the second instruction information is used to control the sowing wall to open the automatic door on the bay corresponding to the pick-up request.
  • step S307 it is determined that the materials to be shipped out of the grid are taken out.
  • the intelligent storage system executes the next pick-up request only after the materials to be delivered from the bin are taken out.
  • the identity of the consignee is determined through the consignee's card swiping request or the first confirmation information sent remotely, and based on the consignee's identity Confirm the corresponding material to be delivered and the slot, so as to instruct the corresponding slot to open the automatic door so that the receiving personnel can pick up the goods.
  • the materials to be delivered are pre-set by the intelligent warehousing system to avoid the situation where the receiving personnel choose to take the materials to be delivered, which reduces the labor of the receiving personnel and improves the efficiency of receiving;
  • the goods receiving personnel touch the materials to be shipped out that should not be taken away by them, which ensures the safety of the outgoing materials.
  • Fig. 4 is a flow chart of a material outbound method provided by another embodiment of the present disclosure. As shown in Figure 4, the material delivery method may include:
  • Step S401 in response to the received order, determine the material to be delivered corresponding to the order and the slot for placing the material to be delivered.
  • the quantity, weight, or volume of the materials to be shipped that can be placed in the bins is relatively large, and corresponding to the same order or the materials to be shipped in the bins cannot be processed by a single receiving person.
  • a large number of metalworking accessories are placed in the grid. For example, there are 10 boxes of rough-machined blanks. At this time, even if the receiving personnel pass the cart, they can only carry one at a time, and the order issued by the same customer may take Two or three, and at the same time the slots are full, it is impossible to put one box of blanks in one slot, and at this time, the materials to be shipped in one slot require multiple receiving personnel to receive the goods.
  • Step S402 when the picker completes the operation of picking the materials to be delivered to the bin, send the first instruction information to the receiver.
  • the first instruction information is used to instruct the receiving personnel corresponding to the order to receive the goods at the receiving side of the grid.
  • the first indication information may correspond to the same consignee, or may correspond to different consignees.
  • Step S403 when the materials to be shipped in the grid correspond to multiple receiving personnel, and the picker has completed the operation of picking the materials to be shipped to the grid, based on the receiving priority of the materials to be shipped in the grid, determine the The receiving priority of the receiving personnel corresponding to the grid.
  • the priority of the customer can be different, as follows: Determine three receiving personnel to carry out the operation of picking up and out of the warehouse.
  • Step S404 based on the receiving priority, preferentially send the first instruction information to the receiving personnel with higher receiving priority.
  • the setting of receiving priority is generally determined according to the priority of the order or the priority of the customer, such as the time when the intelligent storage system receives the order, or the VIP level of the customer.
  • Step S405 in response to the receiving personnel's request for picking up the materials to be shipped out, sending second instruction information.
  • the second instruction information is used to control the sowing wall to open the automatic door on the bay corresponding to the pick-up request.
  • the receiving side of the planting wall is provided with a display device, and when at least two pickup requests are received at the same time, in response to the pickup request of the receiving personnel for the materials to be shipped out, the second instruction information is sent, including : Determine the grid slots corresponding to the at least two pick-up requests, and output the position information of the grid slots and the receivers corresponding to the pick-up requests through the display device; The second instruction message for .
  • the intelligent warehousing system When the intelligent warehousing system receives multiple pick-up requests at the same time, if the pick-up personnel send the pick-up requests at the same time through the personal terminal, or the pick-up personnel send the pick-up requests at the same time by swiping the card on the sowing wall on the receiving side, this time These pick-up requests are generally processed at the same time.
  • the pick-up personnel and the corresponding grid openings for picking up the goods can be directly given through the display device, such as the receiving personnel A, corresponding to the grid openings 303, 305, and the receiving personnel.
  • Cargo person B corresponding to the slots 405 and 408.
  • each grid opening is provided with a display device
  • the name of the corresponding receiver can be displayed through the display device; or the corresponding receiver can be prompted by highlighting in different colors, and seeds can be planted on the receiving side
  • the large screen on the wall displays the information corresponding to the color and the receiver, for example, receiver A corresponds to red, and receiver B corresponds to yellow.
  • the receiving side of the sowing wall is provided with a display device, and when at least two pickup requests are received, in response to the pickup request of the receiving personnel for the materials to be shipped out, second instruction information is sent, including: Determine the receiving time of the at least two picking requests, based on the order of receiving time, sequentially output the position information of the grid opening corresponding to the picking request and the corresponding receiving personnel through the display device; The second instruction information corresponding to the grid of the cargo request.
  • the intelligent warehousing system When the intelligent warehousing system receives the pick-up requests from multiple people, the general smart warehousing system will only instruct the second instruction information to open the automatic door corresponding to one receiving person each time according to the time sequence in which the receiving requests are received. After the cargo personnel have finished picking up the goods, if the corresponding automatic doors are all closed, the second pick-up request will be processed to prevent other cargo receiving personnel from mistakenly picking up the materials to be shipped, improving safety and avoiding property losses.
  • the pick-up personnel and the corresponding grid openings corresponding to the pick-up requests processed at this time can be directly given through the display device, such as the receiving person A, the corresponding grid opening. Port 303, 305. It is also possible to give the order of the subsequently executed pick-up requests, or the order of the receivers, for example, the next pick-up personnel are receiver B and receiver C respectively.
  • each grid is provided with a display device
  • the name of the corresponding recipient can be displayed through the display device, or directly through highlighting or displaying different colors, and the corresponding recipient can be displayed on the large screen on the receiving side.
  • the name of the goods personnel so as to facilitate the pick-up.
  • step S406 it is determined that the materials to be shipped out of the grid are taken out.
  • the first order is sent to each receiving personnel in turn.
  • One instruction message after the receiver has finished picking up the goods, the first instruction message will be issued to another receiver with the next priority, so as to avoid the crowding of the receivers at the position of the planting wall, and at the same time, it can avoid the order out of the warehouse due to personnel Crowded, unable to handle in time, so as to ensure the efficiency of material handling.
  • Fig. 5 is a flow chart of a material outbound method provided by yet another embodiment of the present disclosure. As shown in Figure 5, the material delivery method may include:
  • Step S501 in response to the received order, determine the material to be delivered corresponding to the order and the slot for placing the material to be delivered.
  • the amount of materials that can be placed in the grids on the sowing wall is small, or there are many materials to be shipped out corresponding to the order, and usually need to be placed in multiple grids.
  • Step S502 when the picker completes the operation of picking the materials to be delivered to the bin, send the first instruction information to the receiver.
  • the first instruction information is used to instruct the receiving personnel corresponding to the order to receive the goods at the receiving side of the grid.
  • the same consignee may receive multiple first instruction messages, for example, consignee A simultaneously received four first instruction messages within 3 minutes, corresponding to four orders issued by the same customer respectively, And the types of materials to be shipped corresponding to the four orders are different.
  • Step S503 when there are at least two slots corresponding to the pick-up request, in response to the pick-up request of the receiving personnel for the materials to be shipped, determine whether the amount of materials in at least two slots exceeds the set receiving personnel list Secondary handling capacity.
  • the intelligent storage system server determines that there may be multiple bins corresponding to the pick-up request.
  • the process of determining the number of slots and bays corresponding to the pick-up request is judged by the server in real time. For example, when the intelligent storage system receives a pick-up request from the receiver A, it determines through records that four items have been sent to the receiver A. For the first instruction information, at this time, it is necessary to judge the amount of material corresponding to the four first instruction information.
  • the single handling capacity of the receiver can be the handling capacity corresponding to the receiver's own handling capacity, such as 50kg each time, or it can be a preset handling capacity including the trailer used by the receiver, such as 100kg or 0.5 cubic meters.
  • Step S504 when the amount of material exceeds the single-time transportable amount, determine at least one slot where the total amount of material is less than or equal to the single-time transportable amount.
  • the material to be delivered by the receiving personnel is evenly distributed in 6 compartments, with a total weight of 150kg, and its corresponding single-handling capacity is 50kg, then two of the compartments can be determined as receiving goods.
  • the materials to be shipped out that personnel need to carry this time.
  • Step S505 determining the receiving priority of at least one grid slot corresponding to the material to be delivered.
  • the specific method of determining the receiving priority can be determined according to the weight of the materials to be shipped out in the grid, the order priority corresponding to the materials to be shipped out, the priority of customer needs, and the material volume of the materials to be shipped out.
  • Step S506 based on the receiving priority, preferentially send the second indication information to at least one bin with a higher or lower receiving priority.
  • the bins that receive the second instruction information are sequentially selected from one direction to the other according to the direction of the bins.
  • step S507 it is determined that the materials to be shipped out of the grid are taken out.
  • step S503 when the intelligent storage system receives the request for picking up the goods sent by the receiving person again, repeat the process from step S503 to step S507; If another pick-up request is received before the corresponding material to be shipped is taken out, the execution of the new pick-up request will be suspended until the material to be shipped corresponding to the previous pick-up request completes the load-out process.
  • Fig. 6 is a flow chart of a material outbound method provided by an embodiment of the present disclosure. This material out method is applied to the put wall. As shown in Figure 6, the material delivery method provided in this embodiment includes the following steps:
  • Step S601 when the grid gate receives the materials to be shipped out, send a first confirmation message to the intelligent storage system.
  • the first confirmation message is used to indicate that the material to be delivered has been placed in the grid.
  • Step S602 when the materials to be delivered in the bin are received or the automatic door of the bin is closed, send a second confirmation message to the intelligent storage system.
  • the second confirmation message is used to indicate that the material to be delivered has been received.
  • an audible and visual warning message should be issued or a warning message should be sent to the receiving personnel, prompting that the corresponding material to be delivered is not closed. The delivery person closes the door.
  • the grid will continue to be in use without switching states, so as to avoid putting in new materials to be discharged when the automatic door is not closed, The safety of the material will be affected.
  • Step S603 in response to the received second instruction information, open the automatic door on the bay corresponding to the second instruction information.
  • the sowing wall can simultaneously open the automatic doors of multiple compartments in response to the second instruction information, but cannot respond to multiple second instruction information and open the automatic doors at the same time, so as to avoid multiple receiving personnel picking up the goods, causing The situation where the materials to be shipped are in confusion.
  • the planting wall interacts with the server of the intelligent storage system according to the received instruction information or monitored information, so as to realize the delivery of materials based on the request of the receiver, and prevent the receiver from contacting Corresponding to the materials to be shipped, so as to effectively ensure the safety of the materials to be shipped.
  • Fig. 7 is a schematic structural diagram of a material out-of-warehouse device provided by an embodiment of the present disclosure.
  • the material outbound device is applied to an intelligent storage system.
  • the material outbound device 700 includes: a determination module 710 and a processing module 720 . in:
  • a determining module 710 configured to determine the material to be shipped corresponding to the received order and the grid for placing the material to be shipped out;
  • the processing module 720 is configured to send the first instruction information to the receiving personnel when it is determined that the grid gate receives the materials to be delivered; and, when receiving the receiving personnel's request for picking up the materials to be delivered, send the second instruction information;
  • the determining module 710 is also used to determine the message that the materials to be shipped out of the grid are received.
  • the determination module 710 is specifically used to determine the material volume of the material to be shipped out corresponding to the order; if the material volume is greater than the carrying capacity of the grid, determine the number of slots used to place the material to be shipped out; according to the number of slots , to determine the grid for placing the materials to be shipped out; and, to determine the slots in the idle state; to determine the slots for placing the materials to be shipped out from the slots in the idle state.
  • the processing module 720 is specifically configured to receive a card swiping request from a consignee, determine the identification code corresponding to the card swiping request; determine the target bin where the material to be delivered corresponding to the consignee is located according to the identification code, and send The sowing wall sends second instruction information for opening the corresponding slot.
  • the processing module 720 is specifically configured to receive a first confirmation message sent by the recipient, to confirm that the first confirmation message corresponds to the identity code of the recipient, and the first confirmation message is used to indicate that the harvester has arrived at the location of the sowing wall ; According to the identification code, determine the target slot where the material to be shipped corresponding to the receiver is located, and send the second instruction information for opening the corresponding slot to the sowing wall.
  • the processing module 720 is specifically configured to, when the materials to be delivered in the grid correspond to multiple receiving personnel, and the picker has completed the operation of picking the materials to be delivered to the grid, based on the materials to be delivered in the grid Based on the receiving priority of the receiving personnel, determine the receiving priority of the receiving personnel corresponding to the grid; based on the receiving priority, send the first instruction information to the receiving personnel with higher receiving priority; correspondingly, determine the grid After the message that the materials to be shipped out are received in the mouth, it also includes: based on the receiving priority, sending the first instruction information to the receiver who has a higher receiving priority among the materials to be shipped out that have not been received.
  • the processing module 720 is specifically configured to, when there are at least two slots corresponding to the pick-up request, determine whether the amount of materials in at least two slots is Exceed the set receiving personnel's single handling capacity; when the material volume exceeds the single handling capacity, determine at least one grid where the total amount of materials is less than or equal to the single handling capacity; send a message to the sowing wall to open at least A grid of second instructions.
  • the processing module 720 is specifically used to determine whether the amount of material in at least two grids exceeds the set single-time handling capacity of the receiver; when the material amount exceeds the single-time handling capacity, determine that the total amount of material is less than Or at least one compartment equal to a single transportable amount; sending second instruction information for opening the at least one compartment to the sowing wall.
  • the processing module 720 is specifically configured to determine the slots corresponding to the at least two pick-up requests when a display device is provided on the receiving side of the sowing wall and at least two pick-up requests are received at the same time, and Outputting the position information of the bin and the receiver corresponding to the pick-up request through the display device; sending the second instruction information for opening the bin corresponding to the pick-up request to the planting wall.
  • the processing module 720 is specifically configured to provide a display device on the receiving side of the planting wall, and when at least two picking requests are received, determine the receiving time of the at least two picking requests, based on the receiving time sequence , sequentially outputting the location information of the slot corresponding to the pickup request and the corresponding receiver through the display device; sending the second instruction information for opening the slot corresponding to the pickup request to the sowing wall.
  • the material delivery device can realize the delivery of materials based on the bins allocated by the intelligent storage system and the delivery personnel through the combination of various modules, so that the delivery personnel will only contact with the corresponding materials to be delivered. In this way, the safety of inventory materials can be effectively guaranteed, and at the same time, the time for receiving personnel to find materials to be shipped is reduced, and the efficiency of receiving goods is ensured.
  • Fig. 8 is a schematic structural diagram of a material out-of-warehouse device provided by an embodiment of the present disclosure.
  • the material outbound device is applied to a sowing wall.
  • the material outbound device 800 includes: a determination module 810 and a processing module 820 . in:
  • a determining module 810 configured to determine that the material to be shipped out has been received
  • a processing module 820 configured to send the first confirmation message and/or the second confirmation message to the intelligent storage system
  • the determination module 810 is also used to determine that the materials to be delivered in the bay are received or the automatic door of the bay is closed.
  • the processing module 820 is further configured to, in response to the received second indication information, open the automatic door on the bay corresponding to the second indication information.
  • the material delivery device can realize the monitoring of storage and receipt of materials to be delivered based on the instructions of the intelligent storage system, thereby realizing an automated material delivery process.
  • FIG. 9 is a schematic structural diagram of an electronic device provided by an embodiment of the present disclosure. As shown in FIG. 9 , the electronic device 900 includes: a memory 910 and a processor 920 .
  • the memory 910 stores computer programs executable by at least one processor 920 .
  • the computer program is executed by at least one processor 920, so that the electronic device implements the material delivery method provided in any one of the above embodiments.
  • the memory 910 and the processor 920 may be connected through a bus 930 .
  • Fig. 10 is a schematic structural diagram of a storage system provided by an embodiment of the present disclosure.
  • the storage system 1000 includes: a planting wall 1010 and a server 1020;
  • the server 1020 is configured to execute the material outbound method in any embodiment corresponding to the first aspect
  • the seeding wall 1010 is provided with at least two compartments, and the seeding wall 1010 is used to implement the material outbound method in any embodiment corresponding to the second aspect.
  • a security door is provided on the side of the sowing wall 1010 adjacent to the picking personnel and the storage area, and the picking personnel enter the area where the storage area is located through the security door, thereby preventing the receiving personnel from bypassing the sowing wall 1010 and contacting the storage area.
  • the receiving personnel, the picking personnel, and the storage area are separated by the planting wall, and the receiving personnel are prevented from contacting the materials on the storage area and the workstation, thereby ensuring the safety of the inventory materials.
  • An embodiment of the present disclosure provides a computer-readable storage medium, on which a computer program is stored, and the computer program is executed by a processor to implement the material delivery method provided in any method embodiment above.
  • the computer-readable storage medium may be ROM, random access memory (RAM), CD-ROM, magnetic tape, floppy disk, optical data storage device and the like.
  • An embodiment of the present disclosure provides a computer program product, which includes computer-executable instructions, and when the computer-executable instructions are executed by a processor, they are used to implement the material outbound method in the above method embodiment.
  • the disclosed devices and methods may be implemented in other ways.
  • the device embodiments described above are only illustrative.
  • the division of modules is only a logical function division. In actual implementation, there may be other division methods.
  • multiple modules or components can be combined or integrated. to another system, or some features may be ignored, or not implemented.
  • the mutual coupling or direct coupling or communication connection shown or discussed may be through some interfaces, and the indirect coupling or communication connection of devices or modules may be in electrical, mechanical or other forms.

Abstract

一种物料出库方法、装置、设备、系统及存储介质,该方法包括:响应于接收到的订单,确定订单对应的待出库物料和用于放置待出库物料的格口(110);当拣选人员(120)完成将待出库物料拣选至格口(110)的操作时,向收货人员(130)发送第一指示信息,第一指示信息用于指示订单对应的收货人员(130)到格口(110)的收货侧收货;响应于收货人员(130)针对待出库物料的取货请求,发送第二指示信息,第二指示信息用于控制播种墙打开取货请求对应格口(110)上的自动门;确定格口(110)内的待出库物料被取出。本方法实现了收货人员(130)与库存物料的分隔,保证了库存物料的安全性,同时能保证收货人员(130)取货的准确性,提升收货效率。

Description

物料出库方法、装置、设备、系统及存储介质
本申请要求于2021年06月29日提交中国专利局、申请号为202110724536.8、申请名称为“物料出库方法、装置、设备、系统及存储介质”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本公开涉及智能仓储技术领域,尤其涉及一种物料出库方法、装置、设备、系统及存储介质。
背景技术
基于仓储机器人的仓储系统采用智能操作系统,通过系统指令实现货物的自动提取和存放,同时可以24小时不间断运行,代替了人工管理和操作,提高了仓储的效率,受到了广泛地应用和青睐。
在目前的仓储系统中,收货人员可以和拣货人员、待拣选货物接触,当于库存中存有贵重物品时,容易出现安全性不足的问题。
发明内容
本公开实施例提供了一种物料出库方法、装置、设备、系统及存储介质,以提升收货人员收货过程的待出库物料安全性。
第一方面,本公开实施例提供了一种物料出库方法,物料出库方法应用于智能仓储系统,基于播种墙,播种墙两侧分别为收货人员所在的收货侧和拣选人员所在的拣选侧,播种墙上设置有至少一个格口,格口位于收货侧的一端设置有自动门;物料出库方法包括:
响应于接收到的订单,确定订单对应的待出库物料和用于放置待出库物料的格口;
当拣选人员完成将待出库物料拣选至格口的操作时,向收货人员发送第一指示信息,第一指示信息用于指示订单对应的收货人员到格口的收货侧收货;
响应于收货人员针对待出库物料的取货请求,发送第二指示信息,第二指示信息用于控制播种墙打开取货请求对应格口上的自动门;
确定格口内的待出库物料被取出。
可选地,响应于接收到的订单,确定订单对应的待出库物料和用于放置待出库物料的格口,包括:确定订单对应的待出库物料的物料量;若物料量大于格口的承载量,确定用 于放置待出库物料的格口数量;根据格口数量,确定用于放置待出库物料的格口。
可选地,响应于接收到的订单,确定订单对应的待出库物料和用于放置待出库物料的格口,包括:确定处于空闲状态的格口;从处于空闲状态的格口中确定用于放置待出库物料的格口。
可选地,响应于收货人员针对待出库物料的取货请求,发送第二指示信息,包括:接收到收货人员的刷卡请求,确定刷卡请求对应的身份识别码;根据身份识别码确定与收货人员对应的待出库物料所在目标格口,向播种墙发送用于打开对应格口的第二指示信息。
可选地,响应于收货人员针对待出库物料的取货请求,发送第二指示信息,包括:接收收货人员发出的第一确认消息,确认第一确认消息对应收货人员的身份识别码,第一确认消息用于表示收获人员到达播种墙所在位置;根据身份识别码确定与收货人员对应的待出库物料所在目标格口,向播种墙发送用于打开对应格口的第二指示信息。
可选地,格口中的待出库物料对应多个收货人员时,当拣选人员完成将待出库物料拣选至格口的操作时,向收货人员发送第一指示信息,包括:基于格口中待出库物料的收料优先级,确定与格口对应的收货人员的收料优先级;基于收料优先级,优先向收料优先级更高的收货人员发送第一指示信息;相应地,确定格口内的待出库物料被收货的消息之后,还包括:基于收料优先级,向未被收货的待出库物料中,收料优先级更高的收货人员发送第一指示信息。
可选地,当取货请求对应的格口有至少两个时,响应于收货人员针对待出库物料的取货请求,发送第二指示信息,包括:确定至少两个格口内的物料量是否超过设定的收货人员单次可搬运量;当物料量超过单次可搬运量时,确定物料总量小于或等于单次可搬运量的至少一个格口;向播种墙发送用于打开至少一个格口的第二指示信息。
可选地,向播种墙发送用于打开至少一个格口的第二指示信息,包括:确定至少一个格口对应待出库物料的收料优先级;基于收料优先级,优先向收料优先级更高或更低的至少一个格口发送第二指示信息。
可选地,播种墙的收货侧设置有显示装置,当同时接收到至少两个取货请求时,所述响应于所述收货人员针对所述待出库物料的取货请求,发送第二指示信息,包括:确定所述至少两个取货请求对应的格口,并通过所述显示装置输出所述格口的位置信息和取货请求对应的收货人员;向播种墙发送用于打开所述取货请求对应格口的第二指示信息。
可选地,播种墙的收货侧设置有显示装置,当接收到至少两个取货请求时,所述响应于所述收货人员针对所述待出库物料的取货请求,发送第二指示信息,包括:确定所述至少两个取货请求的接收时间,基于所述接收时间顺序,依次通过所述显示装置输出取货请 求对应的格口的位置信息和对应的收货人员;向播种墙发送用于打开所述取货请求对应格口的第二指示信息。
第二方面,本公开实施例提供了一种物料出库方法,物料出库方法应用于播种墙,该物料出库方法包括:
当格口接收到待出库物料时,向智能仓储系统发送第一确认消息,第一确认消息用于表示待出库物料已经放置到格口;
当格口内待出库物料被收货或者格口的自动门被关闭时,向智能仓储系统发送第二确认消息,第二确认消息用于表示待出库物料已经被收货。
可选地,还包括:响应于接收到的第二指示信息,将第二指示信息对应的格口上的自动门开启。
第三方面,本公开实施例提供了一种物料出库装置,物料出库装置应用于智能仓储系统,该物料出库装置包括:
确定模块,用于确定接收到的订单对应的待出库物料和用于放置待出库物料的格口;
处理模块,用于在确定格口接收到待出库物料时,向收货人员发送第一指示信息;并,在接收到收货人员针对待出库物料的取货请求,发送第二指示信息;
确定模块还用于,确定格口内的待出库物料被收货的消息。
可选地,确定模块具体用于,确定订单对应的待出库物料的物料量;若物料量大于格口的承载量,确定用于放置待出库物料的格口数量;根据格口数量,确定用于放置待出库物料的格口;并,确定处于空闲状态的格口;从处于空闲状态的格口中确定用于放置待出库物料的格口。
可选地,处理模块具体用于,接收到收货人员的刷卡请求,确定刷卡请求对应的身份识别码;根据身份识别码确定与收货人员对应的待出库物料所在目标格口,向播种墙发送用于打开对应格口的第二指示信息。
可选地,处理模块具体用于,接收收货人员发出的第一确认消息,确认第一确认消息对应收货人员的身份识别码,第一确认消息用于表示收获人员到达播种墙所在位置;根据身份识别码确定与收货人员对应的待出库物料所在目标格口,向播种墙发送用于打开对应格口的第二指示信息。
可选地,处理模块具体用于,当格口中的待出库物料对应多个收货人员,且拣选人员完成将待出库物料拣选至格口的操作时,基于格口中待出库物料的收料优先级,确定与格口对应的收货人员的收料优先级;基于收料优先级,优先向收料优先级更高的收货人员发送第一指示信息;相应地,确定格口内的待出库物料被收货的消息之后,还包括:基于收 料优先级,向未被收货的待出库物料中,收料优先级更高的收货人员发送第一指示信息。
可选地,处理模块具体用于,当取货请求对应的格口有至少两个时,响应于收货人员针对待出库物料的取货请求,确定至少两个格口内的物料量是否超过设定的收货人员单次可搬运量;当物料量超过单次可搬运量时,确定物料总量小于或等于单次可搬运量的至少一个格口;向播种墙发送用于打开至少一个格口的第二指示信息。
可选地,处理模块具体用于,确定至少两个格口内的物料量是否超过设定的收货人员单次可搬运量;当物料量超过单次可搬运量时,确定物料总量小于或等于单次可搬运量的至少一个格口;向播种墙发送用于打开至少一个格口的第二指示信息。
可选地,处理模块具体用于,当播种墙的收货侧设置有显示装置,且同时接收到至少两个取货请求时,确定所述至少两个取货请求对应的格口,并通过所述显示装置输出格口的位置信息和取货请求对应的收货人员;向播种墙发送用于打开取货请求对应格口的第二指示信息。
可选地,处理模块具体用于,播种墙的收货侧设置有显示装置,当接收到至少两个取货请求时,确定所述至少两个取货请求的接收时间,基于接收时间顺序,依次通过所述显示装置输出取货请求对应的格口的位置信息和对应的收货人员;向播种墙发送用于打开取货请求对应格口的第二指示信息。
第四方面,本公开实施例提供了一种物料出库装置,物料出库装置应用于播种墙,该物料出库装置包括:
确定模块,用于确定接收到待出库物料;
处理模块,用于向智能仓储系统发送第一确认消息和/或第二确认消息;
确定模块还用于,确定格口内待出库物料被收货或者格口的自动门被关闭。
可选地,处理模块还用于,响应于接收到的第二指示信息,将第二指示信息对应的格口上的自动门开启。
第五方面,本公开实施例还提供了一种电子设备,该电子设备包括:
至少一个处理器;
以及与至少一个处理器通信连接的存储器;
其中,存储器存储有可被至少一个处理器执行的指令,指令被至少一个处理器执行,以使电子设备执行如第一方面和第二方面对应的任意实施例的物料出库方法。
第六方面,本公开实施例还提供了一种仓储系统,该仓储系统包括:
播种墙和服务器;
服务器用于执行如第一方面对应的任意实施例的物料出库方法;
播种墙上设置有至少两个格口,播种墙用于执行如第二方面对应的任意实施例的物料出库方法。
第七方面,本公开还提供了一种计算机可读存储介质,计算机可读存储介质中存储有计算机执行指令,计算机执行指令被处理器执行时用于实现如本公开第一方面和第二方面对应的任意实施例的物料出库方法。
第八方面,本公开还提供了一种计算机程序产品,计算机程序产品包含计算机执行指令,计算机执行指令被处理器执行时用于实现如本公开第一方面和第二方面对应的任意实施例的物料出库方法。
本公开实施例提供的物料出库方法、装置、设备、系统及存储介质,通过根据接收到的订单,确定对应的待出库物料和对应的播种墙上的格口,并在拣选人员将待出库物料放置到格口后,向收货人员发送指示信息,使系统分配的与订单相对应的收货人员前来取货,并基于收货人员的取货请求打开对应格口上的自动门,且判断待出库物料是否被取出,由此能够保证收货人员在取货的整个过程中,只会于自己所对应订单的待出库物料接触,避免可能接触拣货人员、其他待拣选待出库物料的情况,从而有效防止待出库物料遗失,保证物料出库的安全性。
附图说明
此处的附图被并入说明书中并构成本说明书的一部分,示出了符合本公开的实施例,并与说明书一起用于解释本公开的原理。
图1为本公开实施例提供的物料出库方法的一种应用场景图;
图2为本公开一个实施例提供的物料出库方法的流程图;
图3为本公开工作站的一种应用场景图;
图4为本公开又一个实施例提供的物料出库方法的流程图;
图5为本公开又一个实施例提供的物料出库方法的流程图;
图6为本公开又一个实施例提供的物料出库方法的流程图;
图7为本公开又一个实施例提供的物料出库装置的结构示意图;
图8为本公开又一个实施例提供的物料出库装置的结构示意图;
图9为本公开又一个实施例提供的电子设备的结构示意图;
图10为本公开一个实施例提供的仓储系统的结构示意图。
通过上述附图,已示出本公开明确的实施例,后文中将有更详细的描述。这些附图和文字描述并不是为了通过任何方式限制本公开构思的范围,而是通过参考特定实施例为本领域技术人员说明本公开的概念。
具体实施方式
这里将详细地对示例性实施例进行说明,其示例表示在附图中。下面的描述涉及附图时,除非另有表示,不同附图中的相同数字表示相同或相似的要素。以下示例性实施例中所描述的实施方式并不代表与本公开相一致的所有实施方式。相反,它们仅是与如所附权利要求书中所详述的、本公开的一些方面相一致的装置和方法的例子。
下面以具体地实施例对本公开的技术方案以及本公开的技术方案如何解决上述技术问题进行详细说明。下面这几个具体的实施例可以相互结合,对于相同或相似的概念或过程可能在某些实施例中不再赘述。下面将结合附图,对本公开的实施例进行描述。
下面是对本方案中出现的名词的解释:
播种墙:一种用于放置物料的货架,能够起到分隔人员活动区域的门墙的作用;播种墙两侧分别为收货人员所在的收货侧和拣选人员所在的拣选侧,播种墙上设置有至少一个格口,格口位于收货侧的一端设置有自动门,拣选人员把物料放到格口的过程即播种过程。
现有的仓储系统中,收货人员取货一般是在开放式的货架上直接取货,或者直接从拣选人员拣选完毕的料箱区自行取货,当库存的待出库物料存在有不属于收货人员取货目标的贵重物品时,就存在贵重物品被误取走,从而造成经济损失的问题。
为了解决这一问题,本公开实施例提供一种物料出库方法,通过播种墙将拣选人员、库存待出库物料与收货人员分隔开,使收货人员只能接触到播种墙,同时收货人员只能基于接收到的信息,从播种墙上接收到对应的待出库物料,而无法与其他待出库物料接触,从而有效保证了待出库物料的安全性。
下面对本公开实施例的应用场景进行解释:
图1为本公开实施例提供的物料出库方法的一种应用场景图。如图1所示,在进行物料输送流程中,智能仓储系统100根据订单对应待出库的物料,确定需要放置待出库物料的格口110,在拣选人员120将待出库物料放置到格口后,通知收货人员130从对应格口110中取出该待出库物料,完成物料出库。
需说明的是,图1所示场景中格口、拣选人员仅以一个为例进行示例说明,但本公开不以此为限制,也就是说,格口和拣选人员的个数可以是任意的。
以下通过具体实施例详细说明本公开提供的物料出库方法。
图2为本公开一个实施例提供的物料出库方法的流程图。该物料出库方法应用于智能仓储系统。如图2所示,本实施例提供的物料出库方法包括以下步骤:
步骤S201,响应于接收到的订单,确定订单对应的待出库物料和用于放置待出库 物料的格口。
其中,订单为智能仓储系统接收到的物料出库订单,因为出库订单才会需要收货或取货的流程。
具体的,待出库物料可以为料箱,料箱内放置有不同种类的物料,如包装好的固态、液态或气态物料;待出库物料也可以为固态物料,如钢材、替换耗材等。
待出库物料的数量与订单相对应,可以为一个或多个,如一个订单对应多种不同的材料,也可以多个订单对应数量相同或不同的相同种类材料。
步骤S202,当拣选人员完成将待出库物料拣选至格口的操作时,向收货人员发送第一指示信息。
其中,第一指示信息用于指示订单对应的收货人员到格口的收货侧收货。
可选地,在发送第一指示信息之前,智能仓储系统还包括:向拣选人员发送提示信息,以将需要放置到格口的订单对应待出库物料显示给拣选人员,以便拣选人员将待出库物料拣选至对应格口。
一些实施例中,第一指示信息具体到特定的收货人员,如某一个或某设定数量的格口放置有待出库物料,且根据智能仓储系统的规划,由同一个收货人员进行收货,则一般直接向该收货人员发送第一指示信息,而不是向不特定的收货人员群发第一指示信息,以保证收货效率。
步骤S203,响应于收货人员针对待出库物料的取货请求,发送第二指示信息。
其中,第二指示信息用于控制播种墙打开取货请求对应格口上的自动门。
具体的,智能仓储系统接收到的取货请求能够确定对应的待出库物料,如取货请求包括了对应需要取出的待出库物料,或通过智能仓储系统中记录的分配信息,由取货请求人员的身份能够匹配对应的待出库物料。
进一步地,取货请求对应的待出库物料为发送取货请求的收货人员所接收到的第一指示信息对应的待出库物料,即收货人员只能在接收到第一指示信息后,取到对应的待出库物料,而不能取到第一指示信息未包含的物料。
特别的,取货请求对应的待出库物料应小于或等于第一指示信息所包含的待出库物料,如第一指示信息包含的待出库物料太多时,智能仓储系统每次接收到取货请求时,只下发对应其中一部分待出库物料的格口的第二指示信息,以提高取货效率,避免收货人员长时间在播种墙位置处取货,降低取货效率。
可选地,第二指示信息可以对应一个格口上的自动门,也可以对应多个格口上的自动门。
一般地,第二指示信息由智能仓储系统的服务器发送到播种墙,然后控制播种墙进行打开自动门的操作。
可选地,当格口位置处设置有声光提示装置时,第二指示信息还包括指示自动门开启时同时开启声光提示装置,以方便收货人员快速找到对应的格口,提高取货效率。
可选地,当播种墙上设置有显示屏时,第二指示信息还包括指示显示屏显示自动门开启的格口所在位置示意图、位置编号或所在方位提示等提示信息。
步骤S204,确定格口内的待出库物料被取出。
其中,智能仓储系统接收到播种墙或收货人员发出的待出库物料被取出的信息,从而确定取货完成。
可选地,格口内设置有监测装置,通过将检测装置检测到的数据发送给仓储系统,智能仓储系统根据上述检测到的数据确定待出库物料被取出的信息。
进一步地,当格口被确定放置待出库物料后,智能仓储系统中记录的该格口的状态即为使用状态;当智能仓储系统确定取货完毕后,将该格口的状态复原为可用状态或空闲状态。
一些实施例中,如果通过格口内的监测装置只检测到待出库物料被取出但并未检测到格口的自动门关闭,还需要通过播种墙上发出声光提示信息或发送给格口对应的收货人员提示信息,使其将自动门关闭,并且,定时或持续监测,直到检测的自动门被关闭,否则不修改智能仓储系统中记录的格口的状态。
一些实施例中,与格口相关的操作,包括对待出库物料对应格口的分配、格口状态的调整、自动门开关的监测,也可以由设置有服务器的播种墙执行,此时,播种墙只是接收智能仓储系统发送的订单,并将执行订单出库的过程记录或结果发送给智能仓储系统进行记录。
本公开实施例提供的物料出库方法,通过根据接收到的订单,确定对应的待出库物料和对应的播种墙上的格口,并在拣选人员将待出库物料放置到格口后,向收货人员发送指示信息,使系统分配的与订单相对应的收货人员前来取货,并基于收货人员的取货请求打开对应格口上的自动门,且判断待出库物料是否被取出,由此能够保证收货人员在取货的整个过程中,只会于自己所对应订单的待出库物料接触,避免可能接触拣货人员、其他待拣选待出库物料的情况,从而有效防止待出库物料遗失,保证物料出库的安全性。
图3为本公开另一个实施例提供的物料出库方法的流程图。本公开实施例提供的物料出库方法是在图2所示实施例的基础上的细化。如图3所示,本实施例提供的物 料出库方法包括以下步骤:
步骤S301,响应于接收到的订单,确定订单对应的待出库物料和用于放置待出库物料的格口。
当智能仓储系统接收到多个订单时,根据接收到订单的先后顺序,先确定前一个订单的所有对应格口,再从播种墙上剩余处于空闲状态的格口中确定后一订单的格口,以避免订单需要的格口数量不足,订单只能部分执行的情况。
可选地,当订单需要的格口数大于处于空闲状态的格口数时,智能仓储系统停止根据订单分配格口,或者检索剩余订单,找出需要格口数量小于或等于处于空闲状态格口数量的订单并执行。
可选地,响应于接收到的订单,确定订单对应的待出库物料和用于放置待出库物料的格口,包括:确定订单对应的待出库物料的物料量;若物料量大于格口的承载量,确定用于放置待出库物料的格口数量;根据格口数量,确定用于放置待出库物料的格口。
具体地,当待出库物料数量较多时,如有10箱金工配件需要出库,而单个格口最多只能放下3箱,此时就需要先确定需要的格口数量,如4个,然后从可用的或处于空闲状态的格口中确定4个格口,以放置待出库物料。
可选地,响应于接收到的订单,确定订单对应的待出库物料和用于放置待出库物料的格口,包括:确定处于空闲状态的格口;从处于空闲状态的格口中确定用于放置待出库物料的格口。
具体地,空闲状态的格口限定为自动门关闭、没有未执行完的放置待出库物料的订单且现在其中未放置待出库物料的格口。格口的状态可以保存在智能仓储系统中,也可以保存在播种墙的服务器中,并可以被智能仓储系统查询确定。
步骤S302,当拣选人员完成将待出库物料拣选至格口的操作时,向收货人员发送第一指示信息。
其中,第一指示信息用于指示订单对应的收货人员到格口的收货侧收货。
具体地,对应每个收货人员,分别发送一个第一指示信息,如果一个订单需要多个收货人员去取,可以在智能仓储系统中预先分配每个收货人员对应的取货量和对应格口,然后再生成对应收货人员的排序,并按照排序向收货人员分别发送第一指示信息。
一些实施例中,每个收货人员收到的第一指示信息相互间不重复,除非执行相同订单,且该订单中的待出库物料之间没有收料优先级的区分。
一些实施例中,第一指示信息只包含指示收货人员前去取货,而不包含具体的取货内容;具体收货人员对应的待出库物料直接保存在智能仓储系统服务器中,并直接下发到播种墙或格口处。如待出库物料中包含收货人员不应知道的贵重物品时,则不需要向其提示待出库物料的具体内容物,以保证待出库物料的安全性。
进一步地,当收货人员只取走格口中的部分待出库物料时,若通过格口内的监测装置监测到还有物料剩余,还包括对收货人员发送额外的提示信息,额外的提示信息用于及时提醒还需要取出的待出库物料。
进一步地,当收货人员完成一次取货(即智能仓储系统接收到待出库物料被取出且自动门被关闭的消息时),且根据智能仓储系统分配的订单,该收货人员还有需要取货的订单时,可以再次向收货人员发送第一指示信息;当智能仓储系统中有多个需要发送的第一指示信息时,向前述收货人员再次发送的第一指示信息的排序排在最末位,以避免同一个收货人员在播种墙处持续取货,影响其他人取货,降低出库效率。
可选地,拣选人员将带出库物料拣选至格口之前,向格口的提示装置发送包含本格口需要拣选的待出库物料信息和指示提示装置呈触发状态的提示信息,以便拣选人员通过提示信息,确定需要放置的待出库物料的格口,及该格口中需要放置的具体物料。
一些实施例中,格口邻近拣选人员的一侧设置有提示装置,通过提示装置来提示拣选人员需要放置的待出库物料。如根据订单分配的某个格口上,提示装置亮起,并通过电子屏显示需要“1箱金工配件”,则拣选人员会将一箱进攻配件放在该格口,从而完成将待出库物料拣选至格口的操作。
步骤S303,接收到收货人员的刷卡请求,确定刷卡请求对应的身份识别码。
具体地,收货请求的一种实现方式,是通过收货人员在播种墙或邻近播种墙的刷卡装置上刷卡,进而完成输入身份识别码的操作,然后由智能仓储系统服务器根据刷卡得到的身份识别码确定收货人员身份。
示例性的,收货人员A在播种墙上刷卡后,智能仓储系统服务器根据刷卡装置的检测得到收货人员A的身份信息,从而能够根据身份信息去匹配对应的待出库物料和对应格口。
步骤S304,接收收货人员发出的第一确认消息,确认第一确认消息对应收货人员的身份识别码,第一确认消息用于表示收获人员到达播种墙所在位置。
具体地,收货请求的另一种实现方式,是智能仓储系统接收收货人员通过个人终端远程发送到智能仓储系统的第一确认消息,从而确定该收货人员要进行取货。
进一步地,若存在多个第一确认消息,按接收到第一确认消息的顺序执行出库流程,在完成一个第一确认消息对应的收货请求前,不执行另一个,以避免待出库物料混淆,导致物料被取错。
步骤S305,根据身份识别码确定与收货人员对应的待出库物料所在目标格口,向播种墙发送用于打开对应格口的第二指示信息。
智能仓储系统根据身份识别码确认收货人员的身份,进而确定预先分配的收货人员对应的待出库物料和格口,并据此下发第二指示信息。
步骤S306,响应于收货人员针对待出库物料的取货请求,发送第二指示信息。
其中,第二指示信息用于控制播种墙打开取货请求对应格口上的自动门。
步骤S307,确定格口内的待出库物料被取出。
一些实施例中,当格口中的待出库物料被取出后,智能仓储系统才执行下一个取货请求。
在本实施例中,在向收货人员下发第一指示信息后,通过收货人员的刷卡请求或远程发送的第一确认信息,从而确定收货人员的身份,并基于收货人员的身份确认其对应的待出库物料和格口,从而指示对应格口打开自动门,以便收货人员取货,当取货完成后,再执行下一取货请求;由此,保证收货人员所取的待出库物料为智能仓储系统预先设置的待出库物料,避免收货人员自行选择待出库物料取走的情况,即减少了收货人员的劳动,提高了收货效率;又避免收货人员接触不应由其取走的待出库物料,保证了出库物料的安全性。
图4为本公开又一个实施例提供的物料出库方法的流程图。如图4所示,该物料出库方法可以包括:
步骤S401,响应于接收到的订单,确定订单对应的待出库物料和用于放置待出库物料的格口。
一些实施例中,格口能够放置的待出库物料数量或重量或体积较大,对应同一个订单或格口中的待出库物料并非常规单个收货人员就能处理分量。
示例性地,格口中放置有数量很多的金工配件,如有10箱粗加工坯料,此时即使收货人员通过搬运推车,一次也只能搬运一个,而同一个客户下发的订单可能要两个或三个,且同时格口被占用较满,无法实现一个格口放一箱坯料,此时一个格口中的待出库物料就需要多个收货人员进行收货。
步骤S402,当拣选人员完成将待出库物料拣选至格口的操作时,向收货人员发送第一指示信息。
其中,第一指示信息用于指示订单对应的收货人员到格口的收货侧收货。
一些实施例中,可能在前面已经发出了第一指示信息,且该第一指示信息未被完成的情况下,又需要下发新的第一指示信息。此时第一指示信息可以对应同一个收货人员,也可以对应不同的收货人员。
步骤S403,当格口中的待出库物料对应多个收货人员,且拣选人员完成将待出库物料拣选至格口的操作时,基于格口中待出库物料的收料优先级,确定与格口对应的收货人员的收料优先级。
示例性地,如前述格口数量较少的情况下,某个格口中放有多箱金工坯料,且订单对应三个不同客户,此时可以根据客户的优先级不同,如下单时间先后顺序,确定三个收货人员来执行取货出库的操作。
步骤S404,基于收料优先级,优先向收料优先级更高的收货人员发送第一指示信息。
可选地,收料优先级的设定,一般根据订单的优先级或客户优先级确定,如智能仓储系统接收到订单的时间,或客户的VIP等级。
一些实施例中,当需要多个收货人员在同一个格口中取货时,就需要在第一指示信息中明确收货人员对应的待取出物料具体内容,以避免收货人员取错。
步骤S405,响应于收货人员针对待出库物料的取货请求,发送第二指示信息。
其中,第二指示信息用于控制播种墙打开取货请求对应格口上的自动门。
一些实施例中,播种墙的收货侧设置有显示装置,当同时接收到至少两个取货请求时,响应于收货人员针对待出库物料的取货请求,发送第二指示信息,包括:确定所述至少两个取货请求对应的格口,并通过所述显示装置输出格口的位置信息和取货请求对应的收货人员;向播种墙发送用于打开取货请求对应格口的第二指示信息。
当智能仓储系统同时接收到多个取货请求时,如取货人员通过个人终端同时发送取货请求,或者取货人员同时在收货侧的播种墙上通过刷卡等方式发送收货请求,此时一般就同时处理这些取货请求。
可选地,若播种墙上设置有大屏幕的显示装置,可以通过该显示装置直接给出取货的取货人员与对应的格口,如收货人员A,对应格口303、305,收货人员B,对应格口405、408。
可选地,若每个格口上分别设置有一个显示装置,则可以通过显示装置显示对应收货人员名字;或通过不同颜色的高亮显示来提示对应的收货人员,并在收货侧播种墙的大屏幕上显示颜色与收货人员的对应信息,如收货人员A对应红色,收货人员B 对应黄色。
一些实施例中,播种墙的收货侧设置有显示装置,当接收到至少两个取货请求时,响应于收货人员针对待出库物料的取货请求,发送第二指示信息,包括:确定所述至少两个取货请求的接收时间,基于接收时间顺序,依次通过所述显示装置输出取货请求对应的格口的位置信息和对应的收货人员;向播种墙发送用于打开取货请求对应格口的第二指示信息。
当智能仓储系统接收到多个人的取货请求时,一般智能仓储系统按接收到取货请求的时间先后顺序,第二指示信息每次只指示打开一个收货人员对应的自动门,当一个收货人员取货完毕,如其对应的自动门全部关闭后,再处理第二个取货请求,以避免其他收货人员误取了待出库物料,提升安全性,避免造成财产损失。
可选地,若播种墙上设置有大屏幕的显示装置,可以通过该显示装置直接给出此时处理的取货请求对应的取货人员与对应的格口,如收货人员A,对应格口303、305。还可以给出后续执行的取货请求的排序,或收货人员的排序,如接下来的取货人员分别是,收货人员B、收货人员C。
可选地,若每个格口上分别设置有一个显示装置,则可以通过显示装置显示对应收货人员名字,或者直接通过高亮或显示不同颜色,并在收货侧的大屏幕上显示对应收货人员名字,从而方便取货。
步骤S406,确定格口内的待出库物料被取出。
一般地,当一个收货人员对应待出库物料被取出后,若还有其他待出库物料需要取出,重复步骤S404至步骤S406,再向剩下收货人员中收料优先级最高的发送第一指示信息,完成下一出库流程。
在本实施例中,对于格口中的待出库物料对应多个收货人员的情况,通过确定收货人员的收料优先级,并根据收料优先级,依次向每个收货人员发送第一指示信息,在收货人员取货完毕后再向下一优先级的另一个收货人员下发第一指示信息,避免收货人员拥挤在播种墙位置处,同时能避免出库订单由于人员拥挤,无法及时处理,从而保证物料处理的效率。
图5为本公开又一个实施例提供的物料出库方法的流程图。如图5所示,该物料出库方法可以包括:
步骤S501,响应于接收到的订单,确定订单对应的待出库物料和用于放置待出库物料的格口。
一些实施例中,播种墙上的格口可放置物料量较小,或订单对应的待出库物料较 多,通常需要放置在多个格口内。
步骤S502,当拣选人员完成将待出库物料拣选至格口的操作时,向收货人员发送第一指示信息。
其中,第一指示信息用于指示订单对应的收货人员到格口的收货侧收货。
一些实施例中,同一个收货人员可能收到多个第一指示信息,如收货人员A在3分钟内同时收到了四个第一指示信息,分别对应同一客户下发的四个订单,且四个订单对应的待出库物料种类不同。
步骤S503、当取货请求对应的格口有至少两个时,响应于收货人员针对待出库物料的取货请求,确定至少两个格口内的物料量是否超过设定的收货人员单次可搬运量。
具体地,当收货人员接收有多个第一指示信息时,当该收货人员发出取货请求时,智能仓储系统服务器确定该取货请求可以对应的格口就可能有多个。
进一步地,确定取货请求对应的格口及隔口数量的过程由服务器实时判断,如智能仓储系统接收到收货人员A发出取货请求时,通过记录确定向收货人员A发送过四个第一指示信息,此时就需要对这四个第一指示信息对应的物料量进行判断。
可选地,收货人员单次可搬运量可为收货人员自身搬运能力对应的搬运量,如50kg每次,也可以为预先设定的包含收货人员使用的拖车的搬运量,如100kg或0.5立方米。
步骤S504、当物料量超过单次可搬运量时,确定物料总量小于或等于单次可搬运量的至少一个格口。
示例性地,收货人员对应的待出库物料平均分配于6个格口,总重量为150kg,而其对应的单次可搬运量为50kg,则可以确定其中两个格口,为收货人员本次需要搬运的待出库物料。
步骤S505、确定至少一个格口对应待出库物料的收料优先级。
其中,收料优先级的具体确定方式可以根据格口内待出库物料的重量大小、待出库物料对应的订单优先级、客户需求优先级、待出库物料的物料量等因素确定。
步骤S506、基于收料优先级,优先向收料优先级更高或更低的至少一个格口发送第二指示信息。
特别地,当格口对应的待出库物料的收料优先级相同时,按格口所在方向,从一个方向向另一个方向依次选择接收第二指示信息的格口。
步骤S507,确定格口内的待出库物料被取出。
具体的,当收货人员完成一次出库过程之后,当智能仓储系统再次接收到收货人 员发出的取货请求时,再重复步骤S503至步骤S507的过程;若智能仓储系统在同一收货人员对应的待出库物料未被取出之前就接收到其发出的又一条取货请求,则暂停执行新的取货请求,直到前一取货请求对应的待出库物料完成出库流程。
在本实施例中,通过收货人员的收获请求,确定收货人员对应的待出库物料的是否需要分批次取出,如果是,则根据待出库物料的收料优先级分配当次取货的物料量和对应格口,直到收货人员取货完毕后,再根据收货人员新的取货请求再次进行判断。由此,能够保证收货人员每次的取货量不超过其搬运能力,从而有效避免待出库物料遗失,或者收货人员取货后难以搬运的情况,有效保证物料出库的正常进行,及出库的效率。
图6为本公开一个实施例提供的物料出库方法的流程图。该物料出库方法应用于播种墙。如图6所示,本实施例提供的物料出库方法包括以下步骤:
步骤S601、当格口接收到待出库物料时,向智能仓储系统发送第一确认消息。
其中,第一确认消息用于表示待出库物料已经放置到格口。
进一步地,当格口中设置有监测装置并检测到格口中放有物料时,或通过拣选人员发送的完成将待出库物料放置到对应格口的指令时,即确认格口接收到待出库物料。
步骤S602、当格口内待出库物料被收货或者格口的自动门被关闭时,向智能仓储系统发送第二确认消息。
其中,第二确认消息用于表示待出库物料已经被收货。
一些实施例中,如果格口内的监测装置检测到待出库物料被取出,但自动门未被关闭,则应发出声光警告消息或向收货人员发出警告信息,提示对应待出库物料的收货人员关门。
一些实施例中,如果格口的自动门未关闭,则格口将持续处于使用状态,而不会切换状态,以避免在自动门未关的情况下,被放入新的待出库物料,造成物料的安全性受影响。
步骤S603、响应于接收到的第二指示信息,将第二指示信息对应的格口上的自动门开启。
可选地,播种墙可以响应于第二指示信息,同时打开多个格口的自动门,但不能同时响应多个第二指示信息并打开自动门,以免出现多个收货人员取货,造成待出库物料混乱的情况。
在本实施例中,播种墙根据收到的指示信息或监测到的信息,与智能仓储系统的服务器进行交互,从而实现基于收货人员请求的物料出库,避免收货人员接触到非其 所对应的待出库物料,从而有效保证待出库物料的安全性。
图7为本公开一个实施例提供的物料出库装置的结构示意图。该物料出库装置应用于智能仓储系统,如图7所示,该物料出库装置700包括:确定模块710和处理模块720。其中:
确定模块710,用于确定接收到的订单对应的待出库物料和用于放置待出库物料的格口;
处理模块720,用于在确定格口接收到待出库物料时,向收货人员发送第一指示信息;并,在接收到收货人员针对待出库物料的取货请求,发送第二指示信息;
确定模块710还用于,确定格口内的待出库物料被收货的消息。
可选地,确定模块710具体用于,确定订单对应的待出库物料的物料量;若物料量大于格口的承载量,确定用于放置待出库物料的格口数量;根据格口数量,确定用于放置待出库物料的格口;并,确定处于空闲状态的格口;从处于空闲状态的格口中确定用于放置待出库物料的格口。
可选地,处理模块720具体用于,接收到收货人员的刷卡请求,确定刷卡请求对应的身份识别码;根据身份识别码确定与收货人员对应的待出库物料所在目标格口,向播种墙发送用于打开对应格口的第二指示信息。
可选地,处理模块720具体用于,接收收货人员发出的第一确认消息,确认第一确认消息对应收货人员的身份识别码,第一确认消息用于表示收获人员到达播种墙所在位置;根据身份识别码确定与收货人员对应的待出库物料所在目标格口,向播种墙发送用于打开对应格口的第二指示信息。
可选地,处理模块720具体用于,当格口中的待出库物料对应多个收货人员,且拣选人员完成将待出库物料拣选至格口的操作时,基于格口中待出库物料的收料优先级,确定与格口对应的收货人员的收料优先级;基于收料优先级,优先向收料优先级更高的收货人员发送第一指示信息;相应地,确定格口内的待出库物料被收货的消息之后,还包括:基于收料优先级,向未被收货的待出库物料中,收料优先级更高的收货人员发送第一指示信息。
可选地,处理模块720具体用于,当取货请求对应的格口有至少两个时,响应于收货人员针对待出库物料的取货请求,确定至少两个格口内的物料量是否超过设定的收货人员单次可搬运量;当物料量超过单次可搬运量时,确定物料总量小于或等于单次可搬运量的至少一个格口;向播种墙发送用于打开至少一个格口的第二指示信息。
可选地,处理模块720具体用于,确定至少两个格口内的物料量是否超过设定的 收货人员单次可搬运量;当物料量超过单次可搬运量时,确定物料总量小于或等于单次可搬运量的至少一个格口;向播种墙发送用于打开至少一个格口的第二指示信息。
可选地,处理模块720具体用于,当播种墙的收货侧设置有显示装置,且同时接收到至少两个取货请求时,确定所述至少两个取货请求对应的格口,并通过所述显示装置输出格口的位置信息和取货请求对应的收货人员;向播种墙发送用于打开取货请求对应格口的第二指示信息。
可选地,处理模块720具体用于,播种墙的收货侧设置有显示装置,当接收到至少两个取货请求时,确定所述至少两个取货请求的接收时间,基于接收时间顺序,依次通过所述显示装置输出取货请求对应的格口的位置信息和对应的收货人员;向播种墙发送用于打开取货请求对应格口的第二指示信息。
在本实施例中,物料出库装置通过各模块的结合,能够实现基于智能仓储系统分配的格口和收货人员的物料出库,使收货人员只会与其对应的待出库物料接触,从而有效保证库存物料的安全性,同时,减少收货人员寻找要出库的物料的时间,保证收货效率。
图8为本公开一个实施例提供的物料出库装置的结构示意图。该物料出库装置应用于播种墙,如图8所示,该物料出库装置800包括:确定模块810和处理模块820。其中:
确定模块810,用于确定接收到待出库物料;
处理模块820,用于向智能仓储系统发送第一确认消息和/或第二确认消息;
确定模块810还用于,确定格口内待出库物料被收货或者格口的自动门被关闭。
可选地,处理模块820还用于,响应于接收到的第二指示信息,将第二指示信息对应的格口上的自动门开启。
在本实施例中,物料出库装置通过各模块的结合,能够实现基于智能仓储系统的指令的待出库物料储放和收料情况的监测,从而实现自动化的物料出库过程。
图9为本公开一个实施例提供的电子设备的结构示意图,如图9所示,该电子设备900包括:存储器910和处理器920。
其中,存储器910存储有可被至少一个处理器920执行的计算机程序。该算机程序被至少一个处理器920执行,以使电子设备实现如上任一实施例中提供的物料出库方法。
其中,存储器910和处理器920可以通过总线930连接。
相关说明可以对应参见方法实施例所对应的相关描述和效果进行理解,此处不予 赘述。
图10为本公开一个实施例提供的仓储系统的结构示意图。参考图10,该仓储系统1000包括:播种墙1010和服务器1020;
服务器1020用于执行如第一方面对应的任意实施例的物料出库方法;
播种墙1010上设置有至少两个格口,播种墙1010用于执行如第二方面对应的任意实施例的物料出库方法。
可选地,播种墙1010邻近拣选人员和库存区的一侧设置有安全门,拣选人员通过安全门进入库存区所在的区域,从而防止收货人员绕过播种墙1010与库存区接触。
在本实施例中,通过播种墙分隔收货人员和拣选人员、库存区,避免收货人员接触库存区和工作站上的物料,从而保证库存物料的安全性。
本公开一个实施例提供一种计算机可读存储介质,其上存储有计算机程序,计算机程序被处理器执行以实现如上任一方法实施例提供的物料出库方法。
其中,计算机可读存储介质可以是ROM、随机存取存储器(RAM)、CD-ROM、磁带、软盘和光数据存储设备等。
本公开一个实施例提供了一种计算机程序产品,其包含计算机执行指令,该计算机执行指令被处理器执行时用于实现如上述方法实施例中的物料出库方法。
在本公开所提供的几个实施例中,应该理解到,所揭露的装置和方法,可以通过其它的方式实现。例如,以上所描述的装置实施例仅仅是示意性的,例如,模块的划分,仅仅为一种逻辑功能划分,实际实现时可以有另外的划分方式,例如多个模块或组件可以结合或者可以集成到另一个系统,或一些特征可以忽略,或不执行。另一点,所显示或讨论的相互之间的耦合或直接耦合或通信连接可以是通过一些接口,装置或模块的间接耦合或通信连接,可以是电性,机械或其它的形式。
本领域技术人员在考虑说明书及实践这里公开的公开后,将容易想到本公开的其它实施方案。本公开旨在涵盖本公开的任何变型、用途或者适应性变化,这些变型、用途或者适应性变化遵循本公开的一般性原理并包括本公开未公开的本技术领域中的公知常识或惯用技术手段。说明书和实施例仅被视为示例性的,本公开的真正范围和精神由下面的权利要求书指出。
应当理解的是,本公开并不局限于上面已经描述并在附图中示出的精确结构,并且可以在不脱离其范围进行各种修改和改变。本公开的范围仅由所附的权利要求书来限制。

Claims (16)

  1. 一种物料出库方法,其特征在于,基于播种墙,所述播种墙两侧分别为收货人员所在的收货侧和拣选人员所在的拣选侧,所述播种墙上设置有至少一个格口,所述格口位于收货侧的一端设置有自动门;
    应用于智能仓储系统,所述物料出库方法包括:
    响应于接收到的订单,确定所述订单对应的待出库物料和用于放置所述待出库物料的格口;
    当拣选人员完成将所述待出库物料拣选至所述格口的操作时,向收货人员发送第一指示信息,所述第一指示信息用于指示所述订单对应的收货人员到所述格口的收货侧收货;
    响应于所述收货人员针对所述待出库物料的取货请求,发送第二指示信息,所述第二指示信息用于控制播种墙打开所述取货请求对应格口上的自动门;
    确定格口内的待出库物料被取出。
  2. 根据权利要求1所述的物料出库方法,其特征在于,所述响应于所述收货人员针对所述待出库物料的取货请求,发送第二指示信息,包括:
    接收到收货人员的刷卡请求,确定所述刷卡请求对应的身份识别码;
    根据所述身份识别码确定与收货人员对应的待出库物料所在目标格口,向播种墙发送用于打开所述对应格口的第二指示信息。
  3. 根据权利要求1所述的物料出库方法,其特征在于,所述响应于所述收货人员针对所述待出库物料的取货请求,发送第二指示信息,包括:
    接收收货人员发出的第一确认消息,确认第一确认消息对应收货人员的身份识别码,所述第一确认消息用于表示收获人员到达播种墙所在位置;
    根据所述身份识别码确定与收货人员对应的待出库物料所在目标格口,向播种墙发送用于打开所述对应格口的第二指示信息。
  4. 根据权利要求1所述的物料出库方法,其特征在于,格口中的待出库物料对应多个收货人员时,所述当拣选人员完成将所述待出库物料拣选至所述格口的操作时,向收货人员发送第一指示信息,包括:
    基于所述格口中待出库物料的收料优先级,确定与所述格口对应的收货人员的收料优先级;
    基于所述收料优先级,优先向收料优先级更高的收货人员发送第一指示信息;
    相应地,确定格口内的待出库物料被收货的消息之后,还包括:
    基于所述收料优先级,向未被收货的待出库物料中,收料优先级更高的收货人员发送第一指示信息。
  5. 根据权利要求1至4中任意一项所述的物料出库方法,其特征在于,当取货请求中待出库物料对应的格口有至少两个时,所述响应于所述收货人员针对所述待出库物料的取货请求,发送第二指示信息,包括:
    确定所述至少两个格口内的物料量是否超过设定的收货人员单次可搬运量;
    当所述物料量超过所述单次可搬运量时,确定物料总量小于或等于单次可搬运量的至少一个格口;
    向播种墙发送用于打开所述至少一个格口的第二指示信息。
  6. 根据权利要求5所述的物料出库方法,其特征在于,所述向播种墙发送用于打开所述至少一个格口的第二指示信息,包括:
    确定所述至少一个格口对应待出库物料的收料优先级;
    基于所述收料优先级,优先向收料优先级更高或更低的所述至少一个格口发送第二指示信息。
  7. 根据权利要求1至4中任意一项所述的物料出库方法,其特征在于,所述播种墙的收货侧设置有显示装置,当同时接收到至少两个取货请求时,所述响应于所述收货人员针对所述待出库物料的取货请求,发送第二指示信息,包括:
    确定所述至少两个取货请求对应的格口,并通过所述显示装置输出所述格口的位置信息和取货请求对应的收货人员;
    向播种墙发送用于打开所述取货请求对应格口的第二指示信息。
  8. 根据权利要求1至4中任意一项所述的物料出库方法,其特征在于,所述播种墙的收货侧设置有显示装置,当接收到至少两个取货请求时,所述响应于所述收货人员针对所述待出库物料的取货请求,发送第二指示信息,包括:
    确定所述至少两个取货请求的接收时间,基于所述接收时间顺序,依次通过所述显示装置输出取货请求对应的格口的位置信息和对应的收货人员;
    向播种墙发送用于打开所述取货请求对应格口的第二指示信息。
  9. 一种物料出库方法,其特征在于,应用于播种墙,所述播种墙上设置有至少两个格口,所述物料出库方法包括:
    当所述格口接收到待出库物料时,向智能仓储系统发送第一确认消息,所述第一确认消息用于表示待出库物料已经放置到所述格口;
    当所述格口内待出库物料被收货或者所述格口的自动门被关闭时,向智能仓储系统发送第二确认消息,所述第二确认消息用于表示待出库物料已经被收货。
  10. 根据权利要求9所述的物料出库方法,其特征在于,还包括:
    响应于接收到的第二指示信息,将第二指示信息对应的格口上的自动门开启。
  11. 一种物料出库装置,其特征在于,应用于智能仓储系统,所述物料出库装置包括:
    确定模块,用于确定接收到的订单对应的待出库物料和用于放置所述待出库物料的格口;
    处理模块,用于在确定所述格口接收到所述待出库物料时,向收货人员发送第一指示信息;并,在接收到所述收货人员针对所述待出库物料的取货请求,发送第二指示信息;
    所述确定模块还用于,确定格口内的待出库物料被收货的消息。
  12. 一种物料出库装置,其特征在于,应用于播种墙,所述物料出库装置包括:
    确定模块,用于确定接收到待出库物料;
    处理模块,用于向智能仓储系统发送第一确认消息和/或第二确认消息;
    所述确定模块还用于,确定格口内待出库物料被收货或者所述格口的自动门被关闭。
  13. 一种电子设备,其特征在于,包括:
    至少一个处理器;
    以及与所述至少一个处理器通信连接的存储器;
    其中,所述存储器存储有可被所述至少一个处理器执行的指令,所述指令被所述至少一个处理器执行,以使所述电子设备执行如权利要求1-8任一项所述的物料出库方法。
  14. 一种仓储系统,其特征在于,包括:播种墙和服务器;
    所述服务器用于执行如权利要求1至8任一项所述的物料出库方法;
    所述播种墙上设置有至少两个格口,所述播种墙用于执行如权利要求9或10所述的物料出库方法。
  15. 一种计算机可读存储介质,其特征在于,所述计算机可读存储介质中存储有计算机执行指令,所述计算机执行指令被处理器执行时用于实现如权利要求1-10任一项所述的物料出库方法。
  16. 一种计算机程序产品,其特征在于,所述计算机程序产品包含计算机执行指令,所述计算机执行指令被处理器执行时用于实现如权利要求1-10任一项所述的物料出库方法。
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