WO2023230973A1 - 一种汽车镜片在线贴膜机械抓手 - Google Patents

一种汽车镜片在线贴膜机械抓手 Download PDF

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Publication number
WO2023230973A1
WO2023230973A1 PCT/CN2022/096752 CN2022096752W WO2023230973A1 WO 2023230973 A1 WO2023230973 A1 WO 2023230973A1 CN 2022096752 W CN2022096752 W CN 2022096752W WO 2023230973 A1 WO2023230973 A1 WO 2023230973A1
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WIPO (PCT)
Prior art keywords
lens
gripper
plate
conveyor belt
gear belt
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PCT/CN2022/096752
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English (en)
French (fr)
Inventor
杨晓燕
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苏州鑫河镜业有限公司
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Publication date
Application filed by 苏州鑫河镜业有限公司 filed Critical 苏州鑫河镜业有限公司
Priority to PCT/CN2022/096752 priority Critical patent/WO2023230973A1/zh
Publication of WO2023230973A1 publication Critical patent/WO2023230973A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
    • B65G47/68Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor
    • B65G47/71Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices adapted to receive articles arriving in one layer from one conveyor lane and to transfer them in individual layers to more than one conveyor lane or to one broader conveyor lane, or vice versa, e.g. combining the flows of articles conveyed by more than one conveyor the articles being discharged or distributed to several distinct separate conveyors or to a broader conveyor lane
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • B65G47/91Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers

Definitions

  • the invention belongs to the technical field of functional glass preparation, and specifically relates to a mechanical gripper for online film application of automobile lenses.
  • the production line is composed of multiple working equipment, and automotive lenses need to be processed between different production equipment.
  • the lenses on the main conveyor line need to be shunted to two different laminating workbenches. If you still rely on manual grabbing and transshipment of the lenses, when laminating, since the lenses are picked up and placed manually, it is necessary to To reposition the lenses, at least one worker is required to constantly divert the lenses on the production line. On the one hand, the work efficiency is low and it is a waste of manpower. On the other hand, manually diverting the lenses leads to problems of mis-sorting and missing points.
  • the purpose of the invention is to provide a mechanical gripper for online lamination of automobile lenses, which solves the problem that the automatic production line for lamination of automobile lenses in the prior art does not fully realize the automation of production and processing, resulting in low production efficiency and is not suitable for current large-scale production. Created problems.
  • the present invention provides a mechanical gripper for online film application of automotive lenses, including a main conveyor belt, a shunt conveyor belt 1, a shunt conveyor belt 2, a gantry, a lens grabbing mechanical device and a lens positioning device.
  • the main conveyor belt , the diverting conveyor belt one and the diverting conveyor belt two are arranged in parallel, and the diverting conveyor belt one and the diverting conveyor belt two are respectively located on both sides of the main conveyor belt, the gantry is erected on the main conveyor belt, and the lens grabbing mechanical device and the lens positioning device are arranged on the gantry, and the lens grabbing mechanical device is located behind the lens positioning device along the main conveyor belt conveying direction;
  • the lens grabbing mechanical device includes a linear movement module, a rotary drive assembly, a lens
  • the first gripper, the second lens gripper and the upper fixed mounting plate, the upper fixed mounting plate and the gantry are fixedly connected, the linear movement module is arranged on the upper fixed mounting plate, the rotation drive assembly and the linear movement module.
  • the automotive lens online lamination mechanical gripper of the present invention adopts a fully automatic working mode to first position the automotive lenses on the main conveyor belt, and then drives the lens gripper one and lens gripper two to move to the shunt respectively through a linear movement module Above the conveyor belt one and the diverting conveyor belt two, the automobile lenses are placed on the diverting conveyor belt one and the diverting conveyor belt two respectively, which can be well matched with the automated production line and has high adaptability.
  • the linear movement module includes a linear drive motor, a drive screw, two symmetrically arranged screw support seats, a set of screw nuts and a horizontal support plate, so The linear drive motor and two symmetrically arranged screw rod support seats are fixedly arranged on the upper fixed mounting plate.
  • the rotating shaft of the linear drive motor is connected to the driving screw rod.
  • the driving screw rod is arranged on two symmetrically arranged screw rods.
  • the set of screw nuts and the driving screw are threadedly connected, the horizontal support plate one is fixedly connected to the set of screw nuts, and the rotation drive assembly is arranged on the horizontal support plate one.
  • the horizontal movement is achieved by using a linear drive motor to drive the screw rod.
  • the linear movement is stable. By switching the rotation direction of the linear drive motor, the lens gripper one and the lens gripper two can reach the top of the diverting conveyor belt one and the diverting conveyor belt two respectively. .
  • the upper fixed mounting plate is provided with two linear guide rails arranged in parallel, and the horizontal support plate is connected to two linear sliders.
  • the linear sliders Slidingly connected to linear guide rails.
  • the linear guide rail provided provides sliding support for the horizontal support plate 1 and has a good guiding effect.
  • the rotary drive assembly includes a support frame, a rotary slide table, a thrust ball bearing and a rotary disk.
  • the support frame is fixedly connected to the horizontal support plate
  • the rotary slide table is fixedly connected to the horizontal support plate.
  • the rotating disk is connected to the rotating slide table through a thrust ball bearing
  • the lens gripper one and the lens gripper two are connected to the rotating disk.
  • the rotation angle of the lens gripper one and the lens gripper two is switched through the rotating slide table, so that the lens gripper one and two lens grippers can transport automobile lenses respectively between the main conveyor belt, the diverter conveyor belt one and the diverter conveyor belt two.
  • both the lens gripper one and the lens gripper two include a clamping claw support arm, a vertical driving cylinder, The suction cup mounting plate and a set of lens suction cups, one end of the clamping jaw support arm is fixedly connected to the rotating disc, the vertical driving cylinder is provided on the other end of the clamping jaw supporting arm away from the rotating disc, the sucking cup mounting plate and the vertical The piston rod of the direct drive cylinder is connected, and the set of lens suction cups is arranged on the suction cup mounting plate. By driving the cylinder vertically, the suction cup can be driven down to a certain position to adsorb the car lens.
  • the lens positioning device includes a lens positioning plate one, a lens positioning plate two, a connecting plate one, a connecting plate two and a positioning plate driving assembly.
  • the positioning plate driving assembly is arranged on On the gantry, the connecting plate one and the connecting plate two are both connected to the positioning plate driving assembly, one end of the lens positioning plate one is fixedly connected to the connecting plate one, and one end of the lens positioning plate two is fixedly connected to the connecting plate two.
  • the lens positioning plate one and the lens positioning plate two are both located above the main conveyor belt.
  • the positioning plate driving assembly can drive the connecting plate one and the connecting plate two to be relatively close to or away from each other, so that the lens positioning plate one and the lens positioning plate two are close to or away from each other.
  • the automobile lens is positioning.
  • the first and second lens positioning plates are symmetrically arranged, and the first and second connecting plates are symmetrically arranged.
  • the positioning plate driving assembly includes a positioning drive motor, a driving wheel, a driven wheel, a gear belt, a gear belt splint one and a gear belt splint two.
  • the rotating shaft of the positioning drive motor It is connected to the driving wheel.
  • the driving wheel is connected to the driven wheel through a gear belt.
  • the gear belt splint one and the gear belt splint two are both connected to the gear belt, and the connection points between the gear belt splint one and the gear belt splint two are with the gear belt. They are located on both sides of the central connection line between the driving wheel and the driven wheel.
  • the gantry is provided with horizontal slide rail one and horizontal slide rail two.
  • the first horizontal slide rail and the second horizontal slide rail are arranged in parallel, and the gear belt splint one It is slidingly connected with the horizontal slide rail one, and the gear belt splint two is slidably connected with the horizontal slide rail two.
  • the horizontal slide rail one and the horizontal slide rail two provided provide stable sliding support for the gear belt splint one and the gear belt splint two.
  • the automotive lens online film-adhering mechanical gripper of the present invention switches between the main conveyor belt, the shunt conveyor belt 1 and the shunt conveyor belt 2 through the lens grabbing mechanical device , realize the automatic shunting of automobile lenses, and prepare for subsequent flow into different lamination equipment.
  • the lens grabbing mechanical device By automatically grabbing automobile lenses, people are liberated from heavy labor, which reduces the labor intensity of workers, saves labor costs, and sets
  • the unique lens positioning device can ensure that the car lens is grasped stably and the work is stable and reliable.
  • Figure 1 is a front view of the mechanical gripper for online film application of automobile lenses according to the present invention
  • Figure 2 is a top view of the mechanical gripper for online film application of automobile lenses according to the present invention.
  • Figure 3 is a schematic structural diagram of the linear movement module according to the present invention.
  • Figure 4 is a schematic structural diagram 2 of the linear movement module according to the present invention.
  • Figure 5 is a schematic structural diagram of the lens positioning device according to the present invention.
  • Figure 6 is a second structural schematic diagram of the lens positioning device according to the present invention.
  • first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as “first” and “second” may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise stated, the meaning of "plurality” is two or more than two, unless otherwise clearly defined.
  • connection In the present invention, unless otherwise clearly stated and limited, the terms “installation”, “connection”, “connection”, “fixing” and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
  • connection connection
  • fixing and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
  • the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
  • the term “above” or “below” a first feature of a second feature may include direct contact between the first and second features, or may also include the first and second features. Not in direct contact but through additional characteristic contact between them.
  • the terms “above”, “above” and “above” a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature.
  • “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
  • the automotive lens online laminating mechanical gripper includes a main conveyor belt 1, a shunt conveyor belt 1, a shunt conveyor belt 2, a gantry frame 4, a lens grabbing mechanical device 5 and a lens positioning device 6.
  • the main conveyor belt 1, the shunt conveyor belt 1 2 and the shunt conveyor belt 2 3 are arranged in parallel, and the shunt conveyor belt 1 2 and the shunt conveyor belt 2 3 are respectively located on both sides of the main conveyor belt 1, and the gantry 4 is erected on
  • the lens catching mechanical device 5 and the lens positioning device 6 are both arranged on the gantry 4 , and the lens catching mechanical device 5 is located behind the lens positioning device 6 along the conveying direction of the main conveyor belt 1 .
  • the main conveyor belt 1 receives the car lenses delivered in the previous work process. After reaching the position of the lens positioning device 6, the sensor electric eye senses that the car lenses are in place, and the lens positioning device 6 starts to position the lenses on the main conveyor belt 1 to the designated position. , the lens grabbing mechanical device 5 grabs the stable car lenses on the main conveyor belt 1 and places them on the diverting conveyor belt one 2 and the diverting conveyor belt two 3 on both sides in turn.
  • the lens grabbing mechanical device 5 includes a linear movement module 51, a rotary drive assembly 52, a lens gripper 53, a lens gripper 2 54 and an upper fixed mounting plate 55.
  • the upper fixed mounting plate 55 and the gantry 4 is fixedly connected
  • the linear movement module 51 is arranged on the upper fixed installation plate 55
  • the rotation drive assembly 52 is connected to the linear movement module 51
  • the lens gripper one 53 and the lens gripper two 54 are both connected with the rotation
  • the driving assembly 52 is connected
  • the angle between the first lens gripper 53 and the second lens gripper 54 is 90°.
  • the linear movement module 51 shown in Figures 3 and 4 includes a linear drive motor 511, a driving screw 512, two symmetrically arranged screw support seats 513, a set of screw nuts 514 and a horizontal support plate 515.
  • the linear drive motor 511 and two symmetrically arranged screw rod support seats 513 are fixedly arranged on the upper fixed mounting plate 55.
  • the rotating shaft of the linear drive motor 511 is connected to the driving screw rod 512.
  • the driving screw rod 512 is arranged on both sides.
  • the horizontal support plate 515 is fixedly connected to a set of screw nuts 514, and the rotation drive assembly 52 Set on the horizontal support plate 515.
  • the upper fixed mounting plate 55 is provided with two linear guide rails 541 arranged in parallel.
  • the horizontal support plate 515 is connected to two linear slide blocks 516.
  • the linear slide blocks 516 and the linear guide rails 541 are slidingly connected. .
  • the rotary drive assembly 52 includes a support frame 521, a rotary slide table 522, a thrust ball bearing 523 and a rotating disk 524.
  • the support frame 521 is fixedly connected to the horizontal support plate 515, and the rotary slide table 522 is arranged on the support.
  • the rotating disk 524 is connected to the rotating sliding table 522 through a thrust ball bearing 523, and the first lens gripper 53 and the second lens gripper 54 are connected to the rotating disk 524.
  • the lens gripper one 53 and the lens gripper two 54 have the same structure, and both the lens gripper one 53 and the lens gripper two 54 include a clamping support arm 531, a vertical driving cylinder 532, a suction cup mounting plate 533 and a set of Lens suction cup 534, one end of the clamping claw support arm 531 is fixedly connected to the rotating disk 524, the vertical driving cylinder 532 is provided on the other end of the clamping claw supporting arm 531 away from the rotating disk 524, the suction cup mounting plate 533 and The piston rod of the vertical driving cylinder 532 is connected, and the set of lens suction cups 534 is arranged on the suction cup mounting plate 533 .
  • the lens positioning device 6 shown in Figures 5 and 6 includes a lens positioning plate 61, a lens positioning plate 62, a connecting plate 63, a connecting plate 2 64 and a positioning plate driving assembly 65.
  • the positioning plate driving assembly 65 is arranged on On the gantry 4, the first connecting plate 63 and the second connecting plate 64 are connected to the positioning plate driving assembly 65.
  • One end of the lens positioning plate 61 is fixedly connected to the connecting plate 63
  • the second lens positioning plate 62 is fixedly connected to the connecting plate 63.
  • One end is fixedly connected to the second connecting plate 64.
  • the first lens positioning plate 61 and the second lens positioning plate 62 are both located above the main conveyor belt 1.
  • the first lens positioning plate 61 and the second lens positioning plate 62 are arranged symmetrically, and the first connecting plate 63 and the second connecting plate 64 are arranged symmetrically.
  • the positioning plate driving assembly 65 includes a positioning drive motor 651, a driving wheel 652, a driven wheel 653, a gear belt 654, a gear belt clamping plate 655 and a gear belt clamping plate 2 656.
  • the rotating shaft of the positioning driving motor 651 and the driving wheel 652 is connected, the driving wheel 652 is connected to the driven wheel 653 through a gear belt 654, the gear belt splint one 655 and the gear belt splint two 656 are both connected to the gear belt 654, and the gear belt splint one 655 and the gear belt splint two 656
  • the connection points with the gear belt 654 are respectively located on both sides of the central connection line of the driving wheel 652 and the driven wheel 653.
  • the gantry 4 is provided with a horizontal slide rail 41 and a horizontal slide rail 2 42.
  • the horizontal slide rail 41 and the horizontal slide rail 2 42 are arranged in parallel.
  • the gear belt splint 655 and the horizontal slide rail 1 are arranged in parallel.
  • 41 is slidingly connected, and the gear belt splint 2 656 and the horizontal slide rail 2 42 are slidingly connected.
  • the working principle of the above-mentioned lens positioning device 6 is:
  • the positioning drive motor 651 starts and drives the driving wheel 652 to rotate, so that the gear belt 654 rotates around the driving wheel 652 and the driven wheel 653. Since the gear belt clamping plate 655 and the gear belt clamping plate 2 656 are respectively located with the gear belt 654 at the driving wheel 652 and the driven wheel 653. The two sides of the center connecting line of the driven wheel 653 are connected, so the gear belt splint 1 655 and the gear belt splint 2 656 are close to each other, which drives the lens positioning plate 1 61 and the lens positioning plate 2 62 to be close to each other, thereby moving the main conveyor belt 1 The lens is positioned at a designated position through lens positioning plate one 61 and lens positioning plate two 62 .

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Abstract

一种汽车镜片在线贴膜机械抓手,包括主输送带、分流输送带一、分流输送带二、龙门架、镜片抓取机械装置和镜片定位装置,镜片抓取机械装置包括直线移动模组、旋转驱动组件、镜片抓手一、镜片抓手二和上固定安装板,旋转驱动组件和直线移动模组连接,镜片抓手一和镜片抓手二均与旋转驱动组件连接,并且镜片抓手一和镜片抓手二之间的夹角为90°。本发明的汽车镜片在线贴膜机械抓手,采用全自动工作方式,将主输送带上的汽车镜片首先进行定位,然后通过直线移动模组驱动镜片抓手一和镜片抓手二分别移动到分流输送带一和分流输送带二上方,将汽车镜片分别放置在分流输送带一和分流输送带二上,能够与自动化生产线进行良好匹配,具有较高适应性。

Description

一种汽车镜片在线贴膜机械抓手 技术领域
本发明属于功能玻璃制备技术领域,具体地,涉及一种汽车镜片在线贴膜机械抓手。
背景技术
为保证汽车遮阳板镜片在生产加工、运输、贮存和使用过程中不受污染、腐蚀、划伤,保护原有光洁亮泽的表面,在汽车遮阳板镜片的加工过程中,其包装最后一道工艺都需要进行贴保护膜。
随着生产自动化程度的逐渐提高,目前早汽车镜片贴膜过程中,已经采用全自动加工的生产线进行贴膜,但是生产线是由多个工作设备组成的,在不同的生产设备之间需要进行汽车镜片的转运,工作中需要将总输送线上的镜片分流到两台不同的贴膜工作台上,如果还依靠人工进行镜片的抓取转运,贴膜时,由于人工拿取镜片是随机取放的,因此需要对镜片进行重新定位,至少需要一位工人不停的在生产线上进行分流,一方面工作效率低,浪费人力;另一方面,通过人工进行镜片的分流,存在错分、漏分的问题。
发明内容
发明目的:本发明的目的是提供一种汽车镜片在线贴膜机械抓手,解决了现有技术中汽车镜片贴膜自动生产线上没有完全实现生产加工的自动化,造成生产效率低下,不适应现在大规模生产制造的问题。
技术方案:本发明提供了一种汽车镜片在线贴膜机械抓手,包括主输送带、分流输送带一、分流输送带二、龙门架、镜片抓取机械装置和镜片定位装置,所述主输送带、分流输送带一和分流输送带二平行设置,并且分流输送带一和分流输送带二分别位于主输送带的两侧,所述龙门架架设在主输送带上,所述镜片抓取机械装置和镜片定位装置均设置在龙门架上,并且镜片抓取机械装置位于镜片定位装置沿主输送带输送方向的后方;其中,所述镜片抓取机械装置包括直线移动模组、旋转驱动组件、镜片抓手一、镜片抓手二和上固定安装板,所述上固定安装板和龙门架固定连接,所述直线移动模组设置在上固定安装板上,所述旋转驱动组件和直线移动模组连接,所述镜片抓手一和镜片抓手二均与旋转驱动组件连接,并且镜片抓手一和镜片抓手二之间的夹角为90°。本发明的汽车镜片在线贴膜机械抓手,采用全自动的工作方式,将主输送带上的汽车镜片首先进行定位,然后通过直线移动模组驱动镜片抓手一和镜片抓手二分别移动到分流输送带一和分流输送带二上方,将汽车镜片分别 放置在分流输送带一和分流输送带二上,能够与自动化生产线进行良好匹配,具有较高的适应性。
进一步的,上述的汽车镜片在线贴膜机械抓手,所述直线移动模组包括直线驱动电机、驱动丝杆、两个对称设置的丝杆支撑座、一组丝杆螺母和水平支撑板一,所述直线驱动电机和两个对称设置的丝杆支撑座均固定设置在上固定安装板上,所述直线驱动电机的转轴和驱动丝杆连接,所述驱动丝杆设置在两个对称设置的丝杆支撑座上,所述一组丝杆螺母和驱动丝杆螺纹连接,所述水平支撑板一和一组丝杆螺母固定连接,所述旋转驱动组件设置在水平支撑板一上。采用直线驱动电机驱动丝杆的方式实现的水平移动,直线移动稳定,通过直线驱动电机旋转方向的切换,使得镜片抓手一、镜片抓手二能够分别到达分流输送带一和分流输送带二上方。
进一步的,上述的汽车镜片在线贴膜机械抓手,所述上固定安装板上设有两条平行设置的直线导轨,所述水平支撑板一上连接有两个直线滑块,所述直线滑块和直线导轨滑动连接。设置的直线导轨提供了水平支撑板一的滑动支撑,具有良好的导向作用。
进一步的,上述的汽车镜片在线贴膜机械抓手,所述旋转驱动组件包括支撑架、旋转滑台、推力球轴承和旋转盘,所述支撑架和水平支撑板一固定连接,所述旋转滑台设置在支撑架上,所述旋转盘通过推力球轴承和旋转滑台连接,所述镜片抓手一和镜片抓手二与旋转盘连接。通过旋转滑台进行镜片抓手一、镜片抓手二旋转角度的切换,使得镜片抓手一、镜片抓手二在主输送带、分流输送带一、分流输送带二之间分别输送汽车镜片。
进一步的,上述的汽车镜片在线贴膜机械抓手,所述镜片抓手一和镜片抓手二的结构相同,并且镜片抓手一和镜片抓手二均包括夹爪支撑臂、竖直驱动气缸、吸盘安装板和一组镜片吸盘,所述夹爪支撑臂的一端和旋转盘固定连接,所述竖直驱动气缸设置在夹爪支撑臂远离旋转盘的另一端上,所述吸盘安装板和竖直驱动气缸的活塞杆连接,所述一组镜片吸盘设置在吸盘安装板上。通过竖直驱动气缸能够驱动吸盘下降到一定位置,吸附住汽车镜片。
进一步的,上述的汽车镜片在线贴膜机械抓手,所述镜片定位装置包括镜片定位板一、镜片定位板二、连接板一、连接板二和定位板驱动组件,所述定位板驱动组件设置在龙门架上,所述连接板一和连接板二均与定位板驱动组件连接,所述镜片定位板一的一端和连接板一固定连接,所述镜片定位板二的一端和连接板二固定连接,所述镜片定位板一和镜片定位板二均位于主输送带的上方。定位板驱动组件能够带动连接板一、连接板二相对靠近或者远离,从而使得镜片定位板一和镜片定位板二互相靠近或者远离,镜片定位板一和镜片定 位板二互相靠近时,进行汽车镜片的定位。
进一步的,上述的汽车镜片在线贴膜机械抓手,所述镜片定位板一和镜片定位板二对称设置,所述连接板一和连接板二对称设置。
进一步的,上述的汽车镜片在线贴膜机械抓手,所述定位板驱动组件包括定位驱动电机、主动轮、从动轮、齿轮带、齿轮带夹板一和齿轮带夹板二,所述定位驱动电机的转轴和主动轮连接,所述主动轮通过齿轮带和从动轮连接,所述齿轮带夹板一和齿轮带夹板二均与齿轮带连接,并且齿轮带夹板一和齿轮带夹板二与齿轮带的连接点分别位于主动轮和从动轮中心连接线的两侧。齿轮带转动时,齿轮带夹板一和齿轮带夹板二能够互相靠近,从而实现镜片定位板一和镜片定位板二互相靠近。
进一步的,上述的汽车镜片在线贴膜机械抓手,所述龙门架上设有水平滑轨一和水平滑轨二,所述水平滑轨一和水平滑轨二平行设置,所述齿轮带夹板一和水平滑轨一滑动连接,所述齿轮带夹板二和水平滑轨二滑动连接。设置的水平滑轨一和水平滑轨二提供了齿轮带夹板一和齿轮带夹板二稳定的滑动支撑。
上述技术方案可以看出,本发明具有如下有益效果:本发明所述的汽车镜片在线贴膜机械抓手,通过镜片抓取机械装置在主输送带、分流输送带一、分流输送带二之间切换,实现汽车镜片的自动分流,为后续流入不同的贴膜设备做准备,通过自动的抓取汽车镜片,将人从繁重的劳动中解放出来,降低了工人劳动强度低,节省了人工成本,并且设置的镜片定位装置能够保证汽车镜片稳定的进行抓取,工作稳定可靠。
附图说明
图1为本发明所述汽车镜片在线贴膜机械抓手的主视图;
图2为本发明所述汽车镜片在线贴膜机械抓手的俯视图;
图3为本发明所述直线移动模组的结构示意图一;
图4为本发明所述直线移动模组的结构示意图二;
图5为本发明所述镜片定位装置的结构示意图一;
图6为本发明所述镜片定位装置的结构示意图二。
图中:主输送带1、分流输送带一2、分流输送带二3、龙门架4、水平滑轨一41、水平滑轨二42、镜片抓取机械装置5、直线移动模组51、直线驱动电机511、驱动丝杆512、丝杆支撑座513、丝杆螺母514、水平支撑板一515、直线滑块516、旋转驱动组件52、支撑架521、旋转滑台522、推力球轴承523、旋转盘524、镜片抓手一53、夹爪支撑臂531、竖直驱动气缸532、吸盘安装板533、镜片吸盘534、镜片抓手二54、直线导轨 541、上固定安装板55、镜片定位装置6、镜片定位板一61、镜片定位板二62、连接板一63、连接板二64、定位板驱动组件65、定位驱动电机651、主动轮652、从动轮653、齿轮带654、齿轮带夹板一655、齿轮带夹板二656。
具体实施方式
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。
实施例一
如图1、2所示的汽车镜片在线贴膜机械抓手,包括主输送带1、分流输送带一2、分流输送带二3、龙门架4、镜片抓取机械装置5和镜片定位装置6,所述主输送带1、分流输送带一 2和分流输送带二3平行设置,并且分流输送带一2和分流输送带二3分别位于主输送带1的两侧,所述龙门架4架设在主输送带1上,所述镜片抓取机械装置5和镜片定位装置6均设置在龙门架4上,并且镜片抓取机械装置5位于镜片定位装置6沿主输送带1输送方向的后方。
主输送带1接收上一个工作流程中传送过来的汽车镜片,到达镜片定位装置6位置后,感应电眼感应到汽车镜片到位,镜片定位装置6启动,将主输送带1上的镜片定位到指定位置,镜片抓取机械装置5抓取主输送带1上稳定汽车镜片分别轮流放置到两侧的分流输送带一2和分流输送带二3上
其中,所述镜片抓取机械装置5包括直线移动模组51、旋转驱动组件52、镜片抓手一53、镜片抓手二54和上固定安装板55,所述上固定安装板55和龙门架4固定连接,所述直线移动模组51设置在上固定安装板55上,所述旋转驱动组件52和直线移动模组51连接,所述镜片抓手一53和镜片抓手二54均与旋转驱动组件52连接,并且镜片抓手一53和镜片抓手二54之间的夹角为90°。
如图3、4所示的直线移动模组51包括直线驱动电机511、驱动丝杆512、两个对称设置的丝杆支撑座513、一组丝杆螺母514和水平支撑板一515,所述直线驱动电机511和两个对称设置的丝杆支撑座513均固定设置在上固定安装板55上,所述直线驱动电机511的转轴和驱动丝杆512连接,所述驱动丝杆512设置在两个对称设置的丝杆支撑座513上,所述一组丝杆螺母514和驱动丝杆512螺纹连接,所述水平支撑板一515和一组丝杆螺母514固定连接,所述旋转驱动组件52设置在水平支撑板一515上。
此外,所述上固定安装板55上设有两条平行设置的直线导轨541,所述水平支撑板一515上连接有两个直线滑块516,所述直线滑块516和直线导轨541滑动连接。
上述结构中,旋转驱动组件52包括支撑架521、旋转滑台522、推力球轴承523和旋转盘524,所述支撑架521和水平支撑板一515固定连接,所述旋转滑台522设置在支撑架521上,所述旋转盘524通过推力球轴承523和旋转滑台522连接,所述镜片抓手一53和镜片抓手二54与旋转盘524连接。所述镜片抓手一53和镜片抓手二54的结构相同,并且镜片抓手一53和镜片抓手二54均包括夹爪支撑臂531、竖直驱动气缸532、吸盘安装板533和一组镜片吸盘534,所述夹爪支撑臂531的一端和旋转盘524固定连接,所述竖直驱动气缸532设置在夹爪支撑臂531远离旋转盘524的另一端上,所述吸盘安装板533和竖直驱动气缸532的活塞杆连接,所述一组镜片吸盘534设置在吸盘安装板533上。
实施例二
如图5、6所示的镜片定位装置6包括镜片定位板一61、镜片定位板二62、连接板一63、连接板二64和定位板驱动组件65,所述定位板驱动组件65设置在龙门架4上,所述连接板一63和连接板二64均与定位板驱动组件65连接,所述镜片定位板一61的一端和连接板一63固定连接,所述镜片定位板二62的一端和连接板二64固定连接,所述镜片定位板一61和镜片定位板二62均位于主输送带1的上方。所述镜片定位板一61和镜片定位板二62对称设置,所述连接板一63和连接板二64对称设置。
其中,所述定位板驱动组件65包括定位驱动电机651、主动轮652、从动轮653、齿轮带654、齿轮带夹板一655和齿轮带夹板二656,所述定位驱动电机651的转轴和主动轮652连接,所述主动轮652通过齿轮带654和从动轮653连接,所述齿轮带夹板一655和齿轮带夹板二656均与齿轮带654连接,并且齿轮带夹板一655和齿轮带夹板二656与齿轮带654的连接点分别位于主动轮652和从动轮653中心连接线的两侧。
此外,所述龙门架4上设有水平滑轨一41和水平滑轨二42,所述水平滑轨一41和水平滑轨二42平行设置,所述齿轮带夹板一655和水平滑轨一41滑动连接,所述齿轮带夹板二656和水平滑轨二42滑动连接。
上述镜片定位装置6的工作原理为:
定位驱动电机651启动,带动主动轮652旋转,从而使得齿轮带654绕着主动轮652和从动轮653转动,由于齿轮带夹板一655和齿轮带夹板二656分别与齿轮带654位于主动轮652和从动轮653中心连接线的两侧连接,因此齿轮带夹板一655和齿轮带夹板二656互相靠近,这样带动镜片定位板一61和镜片定位板二62互相靠近,从而将主输送带1上的镜片通过镜片定位板一61和镜片定位板二62定位到指定位置。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进,这些改进也应视为本发明的保护范围。

Claims (9)

  1. 一种汽车镜片在线贴膜机械抓手,其特征在于:包括主输送带(1)、分流输送带一(2)、分流输送带二(3)、龙门架(4)、镜片抓取机械装置(5)和镜片定位装置(6),所述主输送带(1)、分流输送带一(2)和分流输送带二(3)平行设置,并且分流输送带一(2)和分流输送带二(3)分别位于主输送带(1)的两侧,所述龙门架(4)架设在主输送带(1)上,所述镜片抓取机械装置(5)和镜片定位装置(6)均设置在龙门架(4)上,并且镜片抓取机械装置(5)位于镜片定位装置(6)沿主输送带(1)输送方向的后方;
    其中,所述镜片抓取机械装置(5)包括直线移动模组(51)、旋转驱动组件(52)、镜片抓手一(53)、镜片抓手二(54)和上固定安装板(55),所述上固定安装板(55)和龙门架(4)固定连接,所述直线移动模组(51)设置在上固定安装板(55)上,所述旋转驱动组件(52)和直线移动模组(51)连接,所述镜片抓手一(53)和镜片抓手二(54)均与旋转驱动组件(52)连接,并且镜片抓手一(53)和镜片抓手二(54)之间的夹角为90°。
  2. 根据权利要求1所述的汽车镜片在线贴膜机械抓手,其特征在于:所述直线移动模组(51)包括直线驱动电机(511)、驱动丝杆(512)、两个对称设置的丝杆支撑座(513)、一组丝杆螺母(514)和水平支撑板一(515),所述直线驱动电机(511)和两个对称设置的丝杆支撑座(513)均固定设置在上固定安装板(55)上,所述直线驱动电机(511)的转轴和驱动丝杆(512)连接,所述驱动丝杆(512)设置在两个对称设置的丝杆支撑座(513)上,所述一组丝杆螺母(514)和驱动丝杆(512)螺纹连接,所述水平支撑板一(515)和一组丝杆螺母(514)固定连接,所述旋转驱动组件(52)设置在水平支撑板一(515)上。
  3. 根据权利要求2所述的汽车镜片在线贴膜机械抓手,其特征在于:所述上固定安装板(55)上设有两条平行设置的直线导轨(541),所述水平支撑板一(515)上连接有两个直线滑块(516),所述直线滑块(516)和直线导轨(541)滑动连接。
  4. 根据权利要求2所述的汽车镜片在线贴膜机械抓手,其特征在于:所述旋转驱动组件(52)包括支撑架(521)、旋转滑台(522)、推力球轴承(523)和旋转盘(524),所述支撑架(521)和水平支撑板一(515)固定连接,所述旋转滑台(522)设置在支撑架(521)上,所述旋转盘(524)通过推力球轴承(523)和旋转滑台(522)连接,所述镜片抓手一(53)和镜片抓手二(54)与旋转盘(524)连接。
  5. 根据权利要求4所述的汽车镜片在线贴膜机械抓手,其特征在于:所述镜片抓手一(53)和镜片抓手二(54)的结构相同,并且镜片抓手一(53)和镜片抓手二(54)均包括夹爪支撑臂(531)、竖直驱动气缸(532)、吸盘安装板(533)和一组镜片吸盘(534),所述夹爪支撑臂(531)的一端和旋转盘(524)固定连接,所述竖直驱动气缸(532)设置在 夹爪支撑臂(531)远离旋转盘(524)的另一端上,所述吸盘安装板(533)和竖直驱动气缸(532)的活塞杆连接,所述一组镜片吸盘(534)设置在吸盘安装板(533)上。
  6. 根据权利要求1所述的汽车镜片在线贴膜机械抓手,其特征在于:所述镜片定位装置(6)包括镜片定位板一(61)、镜片定位板二(62)、连接板一(63)、连接板二(64)和定位板驱动组件(65),所述定位板驱动组件(65)设置在龙门架(4)上,所述连接板一(63)和连接板二(64)均与定位板驱动组件(65)连接,所述镜片定位板一(61)的一端和连接板一(63)固定连接,所述镜片定位板二(62)的一端和连接板二(64)固定连接,所述镜片定位板一(61)和镜片定位板二(62)均位于主输送带(1)的上方。
  7. 根据权利要求6所述的汽车镜片在线贴膜机械抓手,其特征在于:所述镜片定位板一(61)和镜片定位板二(62)对称设置,所述连接板一(63)和连接板二(64)对称设置。
  8. 根据权利要求7所述的汽车镜片在线贴膜机械抓手,其特征在于:所述定位板驱动组件(65)包括定位驱动电机(651)、主动轮(652)、从动轮(653)、齿轮带(654)、齿轮带夹板一(655)和齿轮带夹板二(656),所述定位驱动电机(651)的转轴和主动轮(652)连接,所述主动轮(652)通过齿轮带(654)和从动轮(653)连接,所述齿轮带夹板一(655)和齿轮带夹板二(656)均与齿轮带(654)连接,并且齿轮带夹板一(655)和齿轮带夹板二(656)与齿轮带(654)的连接点分别位于主动轮(652)和从动轮(653)中心连接线的两侧。
  9. 根据权利要求8所述的汽车镜片在线贴膜机械抓手,其特征在于:所述龙门架(4)上设有水平滑轨一(41)和水平滑轨二(42),所述水平滑轨一(41)和水平滑轨二(42)平行设置,所述齿轮带夹板一(655)和水平滑轨一(41)滑动连接,所述齿轮带夹板二(656)和水平滑轨二(42)滑动连接。
PCT/CN2022/096752 2022-06-02 2022-06-02 一种汽车镜片在线贴膜机械抓手 WO2023230973A1 (zh)

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