WO2023130777A1 - 一种钢丝盘条拉丝生产设备 - Google Patents
一种钢丝盘条拉丝生产设备 Download PDFInfo
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- WO2023130777A1 WO2023130777A1 PCT/CN2022/121967 CN2022121967W WO2023130777A1 WO 2023130777 A1 WO2023130777 A1 WO 2023130777A1 CN 2022121967 W CN2022121967 W CN 2022121967W WO 2023130777 A1 WO2023130777 A1 WO 2023130777A1
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- WIPO (PCT)
- Prior art keywords
- wire drawing
- inner cavity
- fixedly connected
- conveying
- rod
- Prior art date
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- 238000005491 wire drawing Methods 0.000 title claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000004804 winding Methods 0.000 claims abstract description 31
- 239000000498 cooling water Substances 0.000 claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 28
- 230000004224 protection Effects 0.000 claims abstract description 9
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 65
- 239000010959 steel Substances 0.000 claims description 65
- 230000001681 protective effect Effects 0.000 claims description 29
- 238000001035 drying Methods 0.000 claims description 13
- 238000013019 agitation Methods 0.000 claims description 7
- 238000004891 communication Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 4
- 230000009979 protective mechanism Effects 0.000 claims description 4
- 239000007788 liquid Substances 0.000 claims description 3
- 238000007605 air drying Methods 0.000 claims description 2
- 238000001816 cooling Methods 0.000 abstract description 5
- 238000000034 method Methods 0.000 description 5
- 239000002184 metal Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
- B21C1/12—Regulating or controlling speed of drawing drums, e.g. to influence tension; Drives; Stop or relief mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
Definitions
- the invention relates to the technical field of wire drawing equipment, in particular to a wire drawing production equipment for steel wire rods.
- Wire drawing is a metalworking process.
- metal pressure processing the metal is forced to pass through the mold under the action of external force, the metal cross-sectional area is compressed, and the technical processing method of obtaining the required cross-sectional area shape and size is called the metal wire drawing process.
- a tool that changes shape and size is called a wire drawing die.
- the present invention provides a wire drawing production equipment for steel wire rods, which solves the above-mentioned problems.
- a wire drawing production equipment for steel wire rods including a wire drawing mechanism and a winding mechanism
- the wire drawing mechanism includes a wire drawing machine, a rolling assembly and a guide set inside the wire drawing machine Assemblies
- the winding mechanism includes a protection mechanism and a winding machine table
- the surface of the winding machine table is rotatably connected with a winding roller
- the protection mechanism includes a top plate and a water tank fixed on one side of the wire drawing machine table and the winding machine table, so The bottom of the top plate is fixedly connected with a top guide plate
- the bottom of the top guide plate is fixedly connected with a protective frame
- the inner cavity of the protective frame is provided with a conveying structure
- the conveying structure includes a conveying rod that is rotatably connected to the inner cavity of the protective frame.
- One end of the conveying rod is fixedly connected with a guide ring.
- the surface of the conveying rod is movably provided with a limit ring.
- the inner cavity is threadedly connected, and the inner cavity of the protective frame is provided with a cooling water filling groove, and the surfaces of the guide ring and the limit ring are all located below the liquid level of the cooling water filling groove.
- the top of the top guide plate is provided with a guide slope, and a through groove for steel wires to slide in is provided between the top guide plate and the protective frame, and the top of the protective frame is fixedly connected with an arc-shaped Guides.
- the inner cavity of the cooling water filling tank communicates with the inner cavity of the water tank through a communication pipe, and there are multiple protective frames, and two of them communicate with each other through a circulation pipe.
- the top of the top plate is fixedly connected with a fan
- the surface of the winding machine is fixedly connected with an air outlet drying box connected with the surface of the protective frame
- the air outlet of the fan is connected with an air outlet Pipe
- one end of the air outlet pipe communicates with the inner cavity of the air outlet drying box
- the inner cavity of the air outlet drying box is a hollow hollow groove
- the inner cavity is provided with a blowing port facing the steel wire
- the outlet air drying box A drainage pipe is communicated with the bottom of the inner chamber
- one end of the drain pipe is communicated with the inner chamber of the cooling water filling tank.
- the surface of the air outlet duct is communicated with an agitation duct, and one end of the agitation duct communicates with the inner cavity of the water tank.
- the rolling assembly includes a limit rod fixedly connected to the inner cavity of the wire drawing machine and a threaded rod rotatably connected to the inner cavity of the wire drawing machine, the surface of the threaded rod is threadedly connected with a lifting seat, the The surface of the limit rod is slidably connected with a sliding seat, one side of the lifting seat and the sliding seat is fixedly connected with a connecting plate, the surface of the connecting plate is fixedly connected with a drive motor, and the surface of the connecting plate is rotatably connected with a A drawing roller driven by a motor is driven, and a turntable is fixedly connected to the top end of the threaded rod.
- a conveying plate is fixedly connected to the inner chamber of the wire drawing machine, and the conveying plate is located below the wire drawing roller.
- the guide assembly includes a fixed frame fixed in the inner cavity of the wire drawing machine, the top of the fixed frame is slidably connected to a connecting rod, the bottom of the connecting rod is fixedly connected to a sliding block, and the connecting rod
- the surface of the rod located between the sliding block and the fixed frame is covered with a compression spring
- the inner cavity of the fixed frame is provided with a sliding groove that is slidably connected to the surface of the sliding block
- the surface of the connecting rod is fixedly connected with a connecting shaft.
- a conveying roller is fixedly connected to the surface of the connecting shaft.
- the use method of this drawing production equipment comprises the following steps:
- Step 1 Conveying through the conveying roller, the steel wire is conveyed to the top of the conveying roller, and the conveying roller is squeezed on the bottom of the steel wire. At this time, the pressure spring is squeezed, and the connecting shaft is squeezed downward. The pressure spring drives the connecting rod to move downward and slides The block slides in the sliding groove, and the height of the conveying roller is adaptively adjusted;
- Step 2 the steel wire is wound on the surface of the drawing roller, and the drawing roller is driven to rotate by the driving motor for drawing, and the lifting seat is driven by rotating the threaded rod, and the lifting seat slides up and down on the surface of the limit rod through the sliding seat to limit the position.
- the lifting seat moves up and down on the threaded rod, drives the drive motor and the drawing roller to move up and down through the connecting plate, adjusts the position of the drawing roller, and adjusts the drawing force;
- Step 3 After the wire drawing, it is transported to the winding mechanism, and is transported through the protective mechanism.
- the drawn steel wire is slid in through the slot between the top guide plate and the protective frame, and pulled between the two limit rings.
- Conveying, at this time, the conveying rod is rotated by the steel wire, which drives the limit ring and the guide ring to rotate, and the cooling water in the cooling water filling tank is taken up and then applied to the steel wire to cool down.
- circle adjust the distance between the two limit circles to suit the size of the steel wire, and then transport it to the air outlet drying box, pass through the blower and dry it, and then transport it to the winding roller for output;
- Step 4 The agitation pipe of the fan blows air out of the inner cavity of the water tank, and replaces the water in the water tank and the cooling water filling tank through the communication pipe and the circulation pipe.
- the present invention has the following beneficial effects:
- the drawn steel wire is transported through the transport structure, which can protect the steel wire when transporting the steel wire, preventing the staff from accidentally touching the steel wire, and through the guide ring and the limit ring, Adaptive adjustment can be made to the size of the steel wire to prevent severe wear caused by excessive lateral movement of the steel wire, and continuous cooling through the cooling water filling tank below can eliminate stress.
- the inner cavity of the water tank is discharged through the agitation pipe of the fan, the water in the water tank and the cooling water filling tank is replaced through the communication pipe and the circulation pipe, and the water stains and dust on the surface of the steel wire can be blown away , to clean up.
- the movement of the lifting seat is driven by rotating the threaded rod, and the lifting seat slides up and down on the surface of the limit rod through the sliding seat to limit the position. Movement, adjust the position of the drawing roller, adjust the drawing strength, the strength is easy to adjust, and is suitable for the drawing operation of various diameter steel wires.
- FIG. 1 schematic diagram of prior art structure
- Fig. 2 is the structural connection schematic diagram of the present invention
- Fig. 3 is the structural side view of protective frame of the present invention.
- Fig. 4 is the partial enlarged view of place A in Fig. 2 of the present invention.
- Fig. 5 is the structural schematic diagram of connecting plate of the present invention.
- Fig. 6 is a partial enlarged view of B in Fig. 2 of the present invention.
- the present invention provides a technical solution: a wire drawing production equipment for steel wire rods, including a wire drawing mechanism and a winding mechanism.
- the winding mechanism includes a protective mechanism and a winding machine platform 2, the surface of the winding machine platform 2 is rotatably connected with a winding roller 3, and the protective mechanism includes a
- the top plate 4 and the water tank 5, the bottom of the top plate 4 is fixedly connected with a top guide plate 6, the bottom of the top guide plate 6 is fixedly connected with a protective frame 7, and the inner cavity of the protective frame 7 is provided with a conveying structure, through which the wire-drawing
- the steel wire is transported, which can protect the steel wire when the steel wire is transported, preventing the staff from accidentally touching the steel wire, and through the guide ring 9 and the limit ring 10, it can be adaptively adjusted according to the size of the steel wire to prevent Excessive radial movement of the steel wire results in severe wear, and continuous cooling through the cooling water filling groove 11 below can eliminate
- the conveying structure includes a conveying rod 8 that is rotatably connected to the inner cavity of the protective frame 7, and one end of the conveying rod 8 is fixedly connected with a guide ring 9, and the surface of the conveying rod 8 is provided with a limit ring 10, and the surface of the guide ring 9 and the limit ring
- the inner cavity of 10 is threaded, the inner cavity of the protective frame 7 is provided with a cooling water filling groove 11, the surfaces of the guide ring 9 and the limit ring 10 are all located under the liquid level of the cooling water filling groove 11, and the steel wire after drawing is passed through Slide in the through slot 12 between the top guide plate 6 and the protective frame 7, and pull it between the two limit rings 10 for transportation.
- the conveying rod 8 is driven by the steel wire to drive the limit ring 10 and the guide ring.
- 9 Rotate, take the cooling water in the cooling water filling tank 11 and then apply it on the steel wire to cool down.
- adjust the distance between the two limit rings 10 by rotating the limit ring 10 to suit Match the size of the steel wire, then transport it to the air outlet drying box 16, and then transport it to the take-up roller 3 for output through blowing by the blower fan 15.
- the top of the top guide plate 6 is provided with a guide slope, and between the top guide plate 6 and the protective frame 7 is provided with a through groove 12 for steel wire to slide in, and the top of the protective frame 7 is fixedly connected with an arc guide plate 13.
- the inner cavity of the cooling water filling tank 11 is communicated with the inner cavity of the water tank 5 through a communication pipe, and there are multiple protective frames 7, and two of them are communicated through a circulation pipe 14 .
- top plate 4 is fixedly connected with fan 15, and the surface of winding machine platform 2 is fixedly connected with the air outlet drying box 16 that communicates with the surface of protective frame 7, and the air outlet of fan 15 is connected with outlet duct 17, and outlet duct 17
- One end of one end communicates with the inner cavity of the air outlet drying box 16, the inner cavity of the air outlet drying box 16 is a hollow hollow groove, and the inner cavity is provided with a blowing port towards the steel wire, and the bottom of the air outlet drying box 16 inner cavity is communicated with a drain pipe 18.
- One end of the drainage pipe 18 communicates with the inner cavity of the cooling water filling tank 11, and the agitating pipeline 19 of the fan 15 discharges the air from the inner cavity of the water tank 5, and the water tank 5 and the cooling water filling tank 11 are connected through the connecting pipe and the circulation pipe 14. Replace the water inside.
- the surface of the air outlet duct 17 is communicated with an agitating duct 19, and one end of the agitating duct 19 is communicated with the inner chamber of the water tank 5, and the agitating duct 19 of the blower fan 15 carries out air discharge to the inner chamber of the water tank 5, and the water tank is connected to the water tank by the communication duct and the circulation duct 14. 5 and the water in the cooling water filling tank 11 is replaced.
- the rolling assembly includes a limit rod 20 fixedly connected to the inner cavity of the wire drawing machine 1 and a threaded rod 21 rotatably connected to the inner cavity of the wire drawing machine 1 .
- the surface is slidingly connected with a sliding seat 23, and one side of the lifting seat 22 and the sliding seat 23 is fixedly connected with a connecting plate 24.
- the driven drawing roller 26, the top of the threaded rod 21 is fixedly connected with a turntable, the steel wire is wound on the surface of the drawing roller 26, the driving motor 25 drives the drawing roller 26 to rotate for drawing, and the rotating threaded rod 21 drives the lifting seat 22 to move, lift
- the seat 22 slides up and down on the surface of the limit rod 20 through the sliding seat 23 to limit the position.
- the lifting seat 22 moves up and down on the threaded rod 21, and the connecting plate 24 drives the drive motor 25 and the drawing roller 26 to move up and down to adjust the position of the drawing roller 26. position to adjust the drawing strength.
- the inner cavity of the wire drawing machine 1 is fixedly connected with a conveying plate 27 , and the conveying plate 27 is located below the wire drawing roller 26 .
- the guide assembly includes a fixed frame 28 fixed on the inner cavity of the wire drawing machine 1.
- the top of the fixed frame 28 is slidably connected with a connecting rod 29, and the bottom of the connecting rod 29 is fixedly connected with a sliding block 30.
- the connecting rod 29 is located between the sliding block 30 and the fixed frame.
- the surface between 28 is provided with stage clip 31, and the inner cavity of fixed mount 28 is provided with the sliding groove 32 that is slidingly connected with the surface of sliding block 30, and the surface of connecting rod 29 is fixedly connected with connecting shaft 33, and the surface of connecting shaft 33
- a conveying roller 34 fixedly connected, conveying through the conveying roller 34, the steel wire is conveyed to the top of the conveying roller 34, and the conveying roller 34 is squeezed on the bottom of the steel wire, at this time the compression spring 31 is squeezed, and the connecting shaft 33 presses the compression spring downward 31 drives the connecting rod 29 to move downward, drives the sliding block 30 to slide in the sliding groove 32, and adjusts the height of the conveying roller 34 adaptively.
- the use method of this drawing production equipment comprises the following steps:
- Step 1 Conveying through the conveying roller 34, the steel wire is conveyed to the top of the conveying roller 34, and the conveying roller 34 is squeezed on the bottom of the steel wire.
- the compression spring 31 is squeezed, and the connecting shaft 33 presses the compression spring 31 downward to drive the connecting rod 29 moves downward, drives the sliding block 30 to slide in the sliding groove 32, adaptively adjusts the height of the conveying roller 34, and conveys the drawn steel wire through the conveying structure, which can protect the steel wire when conveying the steel wire , to prevent the staff from accidentally touching the steel wire, and through the guide ring 9 and the limit ring 10, it can be adjusted adaptively to the size of the steel wire to prevent excessive radial movement of the steel wire and cause severe wear, and the cooling water below is used to fill the groove 11 Uninterrupted cooling can eliminate stress;
- Step 2 At this time, the steel wire is wound on the surface of the wire drawing roller 26, and the wire drawing roller 26 is driven to rotate by the driving motor 25 for wire drawing, and the lifting seat 22 is driven to move by rotating the threaded rod 21, and the lifting seat 22 passes through the sliding seat 23 on the limit rod 20
- the surface of the surface slides up and down to limit the position, the lifting seat 22 moves up and down on the threaded rod 21, drives the drive motor 25 and the drawing roller 26 to move up and down through the connecting plate 24, adjusts the position of the drawing roller 26, and adjusts the drawing strength;
- Step 3 After the wire drawing, transport it to the winding mechanism, and transport it through the protection mechanism, slide the drawn steel wire through the slot 12 between the top guide plate 6 and the protection frame 7, and pull it to the two limit rings 10 for conveying, at this time, the conveying rod 8 is driven by the steel wire to rotate, driving the limit ring 10 and the guide ring 9 to rotate, and the cooling water in the cooling water filling tank 11 is taken up and then applied to the steel wire for cooling.
- the limit ring 10 adjust the distance between the two limit rings 10 to fit the size of the steel wire, then transport it to the air outlet drying box 16, pass through the blower 15 to dry it, and then transport it to the coiler Roll 3 output;
- Step 4 The agitation pipeline 19 of the fan 15 discharges air from the inner cavity of the water tank 5 , and replaces the water in the water tank 5 and the cooling water filling tank 11 through the communication pipeline and the circulation pipeline 14 .
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Abstract
一种钢丝盘条拉丝生产设备,包括拉丝机构以及收卷机构,拉丝机构包括拉丝机台(1)以及设置于拉丝机台内部的辊压组件和导向组件,收卷机构包括防护机构和收卷机台(2),收卷机台的表面转动连接有收卷辊(3),防护机构包括固定在拉丝机台和收卷机台一侧的顶板(4)和水箱(5),顶板的底部固定连接有顶部导向板(6),顶部导向板的底部固定连接有防护架(7),防护架的内腔设置有输送结构,输送结构包括输送杆(8),输送杆的一端固定连接有导向圈(9),输送杆的表面活动套设有限位圈(10),该设备通过输送结构对拉丝后的钢丝进行输送,在对钢丝输送的时候能够起到对钢丝的防护作用,防止工作人员不小心触碰到钢丝,并且通过导向圈和限位圈,可以针对钢丝尺寸进行适应性调节,防止钢丝横向移动过大产生剧烈磨损,并且通过下方的冷却水填充槽不间断进行冷却,可以消除应力。
Description
本发明涉及拉丝设备技术领域,具体为一种钢丝盘条拉丝生产设备。
拉丝是一种金属加工工艺。在金属压力加工中,在外力作用下使金属强行通过模具,金属横截面积被压缩,并获得所要求的横截面积形状和尺寸的技术加工方法,称为金属拉丝工艺。使其改变形状、尺寸的工具,称为拉丝模。
如说明书附图1中所示的拉丝设备在使用时存在以下问题:
(1)对于拉伸后的钢丝没有防护手段,操作人员容易碰上钢丝引发安全事故。
(2)拉伸后的钢丝输送时,容易左右产生横向运动,产生较大磨损。
(3)拉伸之后的钢丝温度较高,不能快速降温。
发明内容
针对现有技术的不足,本发明提供了一种钢丝盘条拉丝生产设备,解决了上述提出的问题。
为实现以上目的,本发明通过以下技术方案予以实现:一种钢丝盘条拉丝生产设备,包括拉丝机构以及收卷机构,拉丝机构包括拉丝机台以及设置于拉丝机台内部的辊压组件和导向组件,收卷机构包括防护机构和收卷机台,所述收卷机台的表面转动连接有收卷辊,防护机构包括固定在拉丝机台和收卷机台一侧的顶板和水箱,所述顶板的底部固定连接有顶部导向板,所述顶部导向板的底部固定连接有防护架,所述防护架的内腔设置有输送结构;
输送结构包括转动连接在防护架内腔的输送杆,所述输送杆的一端固定连接有导向圈,所述输送杆的表面活动套设有限位圈,所述导向圈的表面与限位圈的内腔螺纹连接,所述防护架的内腔开设有冷却水填充槽,所述导向圈和限位圈的表面均位于冷却水填充槽的液面之下。
作为本发明进一步的方案:所述顶部导向板的顶部开设有导向斜面,所述顶部导向板和防护架之间开设有用于钢丝滑入的通槽,所述防护架的 顶部固定连接有弧形导板。
作为本发明进一步的方案:所述冷却水填充槽的内腔通过连通管道与水箱的内腔连通,所述防护架设置有多个,且两两之间通过循环管道连通。
作为本发明进一步的方案:所述顶板的顶部固定连接有风机,所述收卷机台的表面固定连接有与防护架的表面连通的出风干燥箱,所述风机的出风口连通有出风管道,所述出风管道的一端与出风干燥箱的内腔连通,所述出风干燥箱的内腔为中空空心槽,且内腔开设有朝向钢丝的吹风口,所述出风干燥箱内腔的底部连通有排水管道,所述排水管道的一端与冷却水填充槽的内腔连通。
作为本发明进一步的方案:所述出风管道的表面连通有鼓动管道,所述鼓动管道的一端与水箱的内腔连通。
作为本发明进一步的方案:辊压组件包括固定连接在拉丝机台内腔的限位杆以及转动连接在拉丝机台内腔的螺纹杆,所述螺纹杆的表面螺纹连接有升降座,所述限位杆的表面滑动连接有滑动座,所述升降座和滑动座的一侧均固定连接有连接板,所述连接板的表面固定连接有驱动电机,所 述连接板的表面转动连接有通过驱动电机驱动的拉丝辊,所述螺纹杆的顶端固定连接有转盘。
作为本发明进一步的方案:所述拉丝机台的内腔固定连接有输送板,所述输送板位于拉丝辊的下方。
作为本发明进一步的方案:所述导向组件包括固定在拉丝机台内腔的固定架,所述固定架的顶部滑动连接有连接杆,所述连接杆的底部固定连接有滑动块,所述连接杆位于滑动块和固定架之间的表面套设有压簧,所述固定架的内腔开设有与滑动块的表面滑动连接的滑动槽,所述连接杆的表面固定连接有连接轴,所述连接轴的表面固定连接有输送辊。
该拉丝生产设备的使用方法包括以下步骤:
步骤一、通过输送辊进行输送,钢丝输送到输送辊上方,输送辊挤压在钢丝的底部,此时压簧受到挤压,连接轴向下挤压压簧带动连接杆向下运动,带动滑动块在滑动槽内滑动,自适应调节输送辊的高度;
步骤二、此时将钢丝缠绕在拉丝辊的表面,通过驱动电机驱动拉丝辊转动进行拉丝,通过转动螺纹杆带动升降座运动,升降座经过滑动座在限 位杆的表面上下滑动进行限位,升降座在螺纹杆上上下运动,通过连接板带动驱动电机和拉丝辊上下运动,调节拉丝辊的位置,调节拉丝力度;
步骤三、经过拉丝后输送到收卷机构,通过防护机构进行输送,将拉丝后的钢丝通过顶部导向板和防护架之间的通槽滑入,将其拉到两个限位圈之间进行输送,此时输送杆受到钢丝传动转动,带动限位圈和导向圈转动,将冷却水填充槽内的冷却水带起然后涂抹到钢丝上进行降温,在不同尺寸的钢丝时,通过转动限位圈,调节两个限位圈之间的间距以适配钢丝尺寸,然后输送到出风干燥箱内,经过风机的吹风干燥,然后输送到收卷辊输出;
步骤四、风机的鼓动管道对水箱的内腔进行出风,通过连通管道和循环管道对水箱和冷却水填充槽内的水进行置换。
本发明与现有技术相比具备以下有益效果:
1、本发明,通过输送结构对拉丝后的钢丝进行输送,在对钢丝输送的时候能够起到对钢丝的防护作用,防止工作人员不小心触碰到钢丝,并且通过导向圈和限位圈,可以针对钢丝尺寸进行适应性调节,防止钢丝横 向移动过大产生剧烈磨损,并且通过下方的冷却水填充槽不间断进行冷却,可以消除应力。
2、本发明,通过风机的鼓动管道对水箱的内腔进行出风,通过连通管道和循环管道对水箱和冷却水填充槽内的水进行置换,并且能将钢丝表面的水渍和灰尘吹走,进行清理。
3、本发明,通过转动螺纹杆带动升降座运动,升降座经过滑动座在限位杆的表面上下滑动进行限位,升降座在螺纹杆上上下运动,通过连接板带动驱动电机和拉丝辊上下运动,调节拉丝辊的位置,调节拉丝力度,力度调节方便,适用于多种口径钢丝的拉丝操作。
图1现有技术结构示意图;
图2为本发明的结构连接示意图;
图3为本发明防护架的结构侧视图;
图4为本发明图2中A处的局部放大图;
图5为本发明连接板的结构示意图;
图6为本发明图2中B处的局部放大图。
图中:1、拉丝机台;2、收卷机台;3、收卷辊;4、顶板;5、水箱;6、顶部导向板;7、防护架;8、输送杆;9、导向圈;10、限位圈;11、冷却水填充槽;12、通槽;13、弧形导板;14、循环管道;15、风机;16、出风干燥箱;17、出风管道;18、排水管道;19、鼓动管道;20、限位杆;21、螺纹杆;22、升降座;23、滑动座;24、连接板;25、驱动电机;26、拉丝辊;27、输送板;28、固定架;29、连接杆;30、滑动块;31、压簧;32、滑动槽;33、连接轴;34、输送辊。
为更进一步阐述本发明为实现预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明的具体实施方式、结构、特征及其功效,详细说明如后。
请参阅图2-6,本发明提供一种技术方案:一种钢丝盘条拉丝生产设备,包括拉丝机构以及收卷机构,拉丝机构包括拉丝机台1以及设置于拉丝机台1内部的辊压组件和导向组件,收卷机构包括防护机构和收卷机台 2,收卷机台2的表面转动连接有收卷辊3,防护机构包括固定在拉丝机台1和收卷机台2一侧的顶板4和水箱5,顶板4的底部固定连接有顶部导向板6,顶部导向板6的底部固定连接有防护架7,防护架7的内腔设置有输送结构,通过输送结构对拉丝后的钢丝进行输送,在对钢丝输送的时候能够起到对钢丝的防护作用,防止工作人员不小心触碰到钢丝,并且通过导向圈9和限位圈10,可以针对钢丝尺寸进行适应性调节,防止钢丝径向移动过大产生剧烈磨损,并且通过下方的冷却水填充槽11不间断进行冷却,可以消除应力;
输送结构包括转动连接在防护架7内腔的输送杆8,输送杆8的一端固定连接有导向圈9,输送杆8的表面活动套设有限位圈10,导向圈9的表面与限位圈10的内腔螺纹连接,防护架7的内腔开设有冷却水填充槽11,导向圈9和限位圈10的表面均位于冷却水填充槽11的液面之下,将拉丝后的钢丝通过顶部导向板6和防护架7之间的通槽12滑入,将其拉到两个限位圈10之间进行输送,此时输送杆8受到钢丝传动转动,带动限位圈10和导向圈9转动,将冷却水填充槽11内的冷却水带起然后涂抹 到钢丝上进行降温,在不同尺寸的钢丝时,通过转动限位圈10,调节两个限位圈10之间的间距以适配钢丝尺寸,然后输送到出风干燥箱16内,经过风机15的吹风干燥,然后输送到收卷辊3输出。
顶部导向板6的顶部开设有导向斜面,顶部导向板6和防护架7之间开设有用于钢丝滑入的通槽12,防护架7的顶部固定连接有弧形导板13。
冷却水填充槽11的内腔通过连通管道与水箱5的内腔连通,防护架7设置有多个,且两两之间通过循环管道14连通。
顶板4的顶部固定连接有风机15,收卷机台2的表面固定连接有与防护架7的表面连通的出风干燥箱16,风机15的出风口连通有出风管道17,出风管道17的一端与出风干燥箱16的内腔连通,出风干燥箱16的内腔为中空空心槽,且内腔开设有朝向钢丝的吹风口,出风干燥箱16内腔的底部连通有排水管道18,排水管道18的一端与冷却水填充槽11的内腔连通,风机15的鼓动管道19对水箱5的内腔进行出风,通过连通管道和循环管道14对水箱5和冷却水填充槽11内的水进行置换。
出风管道17的表面连通有鼓动管道19,鼓动管道19的一端与水箱5 的内腔连通,风机15的鼓动管道19对水箱5的内腔进行出风,通过连通管道和循环管道14对水箱5和冷却水填充槽11内的水进行置换。
辊压组件包括固定连接在拉丝机台1内腔的限位杆20以及转动连接在拉丝机台1内腔的螺纹杆21,螺纹杆21的表面螺纹连接有升降座22,限位杆20的表面滑动连接有滑动座23,升降座22和滑动座23的一侧均固定连接有连接板24,连接板24的表面固定连接有驱动电机25,连接板24的表面转动连接有通过驱动电机25驱动的拉丝辊26,螺纹杆21的顶端固定连接有转盘,将钢丝缠绕在拉丝辊26的表面,通过驱动电机25驱动拉丝辊26转动进行拉丝,通过转动螺纹杆21带动升降座22运动,升降座22经过滑动座23在限位杆20的表面上下滑动进行限位,升降座22在螺纹杆21上上下运动,通过连接板24带动驱动电机25和拉丝辊26上下运动,调节拉丝辊26的位置,调节拉丝力度。
拉丝机台1的内腔固定连接有输送板27,输送板27位于拉丝辊26的下方。
导向组件包括固定在拉丝机台1内腔的固定架28,固定架28的顶部 滑动连接有连接杆29,连接杆29的底部固定连接有滑动块30,连接杆29位于滑动块30和固定架28之间的表面套设有压簧31,固定架28的内腔开设有与滑动块30的表面滑动连接的滑动槽32,连接杆29的表面固定连接有连接轴33,连接轴33的表面固定连接有输送辊34,通过输送辊34进行输送,钢丝输送到输送辊34上方,输送辊34挤压在钢丝的底部,此时压簧31受到挤压,连接轴33向下挤压压簧31带动连接杆29向下运动,带动滑动块30在滑动槽32内滑动,自适应调节输送辊34的高度。
该拉丝生产设备的使用方法包括以下步骤:
步骤一、通过输送辊34进行输送,钢丝输送到输送辊34上方,输送辊34挤压在钢丝的底部,此时压簧31受到挤压,连接轴33向下挤压压簧31带动连接杆29向下运动,带动滑动块30在滑动槽32内滑动,自适应调节输送辊34的高度,通过输送结构对拉丝后的钢丝进行输送,在对钢丝输送的时候能够起到对钢丝的防护作用,防止工作人员不小心触碰到钢丝,并且通过导向圈9和限位圈10,可以针对钢丝尺寸进行适应性调节,防止钢丝径向移动过大产生剧烈磨损,并且通过下方的冷却水填充槽 11不间断进行冷却,可以消除应力;
步骤二、此时将钢丝缠绕在拉丝辊26的表面,通过驱动电机25驱动拉丝辊26转动进行拉丝,通过转动螺纹杆21带动升降座22运动,升降座22经过滑动座23在限位杆20的表面上下滑动进行限位,升降座22在螺纹杆21上上下运动,通过连接板24带动驱动电机25和拉丝辊26上下运动,调节拉丝辊26的位置,调节拉丝力度;
步骤三、经过拉丝后输送到收卷机构,通过防护机构进行输送,将拉丝后的钢丝通过顶部导向板6和防护架7之间的通槽12滑入,将其拉到两个限位圈10之间进行输送,此时输送杆8受到钢丝传动转动,带动限位圈10和导向圈9转动,将冷却水填充槽11内的冷却水带起然后涂抹到钢丝上进行降温,在不同尺寸的钢丝时,通过转动限位圈10,调节两个限位圈10之间的间距以适配钢丝尺寸,然后输送到出风干燥箱16内,经过风机15的吹风干燥,然后输送到收卷辊3输出;
步骤四、风机15的鼓动管道19对水箱5的内腔进行出风,通过连通管道和循环管道14对水箱5和冷却水填充槽11内的水进行置换。
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明,任何本领域技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简介修改、等同变化与修饰,均仍属于本发明技术方案的范围内。
Claims (8)
- 一种钢丝盘条拉丝生产设备,包括拉丝机构以及收卷机构,拉丝机构包括拉丝机台(1)以及设置于拉丝机台(1)内部的辊压组件和导向组件,收卷机构包括防护机构和收卷机台(2),所述收卷机台(2)的表面转动连接有收卷辊(3),其特征在于:防护机构包括固定在拉丝机台(1)和收卷机台(2)一侧的顶板(4)和水箱(5),所述顶板(4)的底部固定连接有顶部导向板(6),所述顶部导向板(6)的底部固定连接有防护架(7),所述防护架(7)的内腔设置有输送结构;输送结构包括转动连接在防护架(7)内腔的输送杆(8),所述输送杆(8)的一端固定连接有导向圈(9),所述输送杆(8)的表面活动套设有限位圈(10),所述导向圈(9)的表面与限位圈(10)的内腔螺纹连接,所述防护架(7)的内腔开设有冷却水填充槽(11),所述导向圈(9)和限位圈(10)的表面均位于冷却水填充槽(11)的液面之下。
- 根据权利要求1所述的一种钢丝盘条拉丝生产设备,其特征在于:所述顶部导向板(6)的顶部开设有导向斜面,所述顶部导向板(6)和防护架(7)之间开设有用于钢丝滑入的通槽(12),所述防护架(7)的顶 部固定连接有弧形导板(13)。
- 根据权利要求1所述的一种钢丝盘条拉丝生产设备,其特征在于:所述冷却水填充槽(11)的内腔通过连通管道与水箱(5)的内腔连通,所述防护架(7)设置有多个,且两两之间通过循环管道(14)连通。
- 根据权利要求1所述的一种钢丝盘条拉丝生产设备,其特征在于:所述顶板(4)的顶部固定连接有风机(15),所述收卷机台(2)的表面固定连接有与防护架(7)的表面连通的出风干燥箱(16),所述风机(15)的出风口连通有出风管道(17),所述出风管道(17)的一端与出风干燥箱(16)的内腔连通,所述出风干燥箱(16)的内腔为中空空心槽,且内腔开设有朝向钢丝的吹风口,所述出风干燥箱(16)内腔的底部连通有排水管道(18),所述排水管道(18)的一端与冷却水填充槽(11)的内腔连通。
- 根据权利要求4所述的一种钢丝盘条拉丝生产设备,其特征在于:所述出风管道(17)的表面连通有鼓动管道(19),所述鼓动管道(19)的一端与水箱(5)的内腔连通。
- 根据权利要求1所述的一种钢丝盘条拉丝生产设备,其特征在于:辊压组件包括固定连接在拉丝机台(1)内腔的限位杆(20)以及转动连接在拉丝机台(1)内腔的螺纹杆(21),所述螺纹杆(21)的表面螺纹连接有升降座(22),所述限位杆(20)的表面滑动连接有滑动座(23),所述升降座(22)和滑动座(23)的一侧均固定连接有连接板(24),所述连接板(24)的表面固定连接有驱动电机(25),所述连接板(24)的表面转动连接有通过驱动电机(25)驱动的拉丝辊(26),所述螺纹杆(21)的顶端固定连接有转盘。
- 根据权利要求6所述的一种钢丝盘条拉丝生产设备,其特征在于:所述拉丝机台(1)的内腔固定连接有输送板(27),所述输送板(27)位于拉丝辊(26)的下方。
- 根据权利要求1所述的一种钢丝盘条拉丝生产设备,其特征在于:导向组件包括固定在拉丝机台(1)内腔的固定架(28),所述固定架(28)的顶部滑动连接有连接杆(29),所述连接杆(29)的底部固定连接有滑动块(30),所述连接杆(29)位于滑动块(30)和固定架(28)之间的 表面套设有压簧(31),所述固定架(28)的内腔开设有与滑动块(30)的表面滑动连接的滑动槽(32),所述连接杆(29)的表面固定连接有连接轴(33),所述连接轴(33)的表面固定连接有输送辊(34)。
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CN118002635A (zh) * | 2024-04-01 | 2024-05-10 | 南通市盈泉精密制造有限公司 | 一种贵金属扁丝带加工用拉线设备 |
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