WO2018209806A1 - 一种水箱式铜线拉丝机 - Google Patents

一种水箱式铜线拉丝机 Download PDF

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Publication number
WO2018209806A1
WO2018209806A1 PCT/CN2017/094385 CN2017094385W WO2018209806A1 WO 2018209806 A1 WO2018209806 A1 WO 2018209806A1 CN 2017094385 W CN2017094385 W CN 2017094385W WO 2018209806 A1 WO2018209806 A1 WO 2018209806A1
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WIPO (PCT)
Prior art keywords
fixedly connected
water tank
copper wire
wire drawing
drying
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PCT/CN2017/094385
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English (en)
French (fr)
Inventor
金传良
厉锋
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江苏苏丰机械科技有限公司
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Publication of WO2018209806A1 publication Critical patent/WO2018209806A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C9/00—Cooling, heating or lubricating drawing material
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/001—Drying and oxidising yarns, ribbons or the like
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
    • F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26—DRYING
    • F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
    • F26B21/02—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure
    • F26B21/04—Circulating air or gases in closed cycles, e.g. wholly within the drying enclosure partly outside the drying enclosure

Definitions

  • the invention relates to a wire drawing machine, in particular to a water box type copper wire drawing machine.
  • the copper wire drawing machine belongs to the prefabrication equipment for the production of metal products such as standard parts.
  • the purpose is to pull the wire or bar of the metal product manufacturing enterprise, which is produced and transported by the steel manufacturer to the standard parts, through the wire drawing machine to make the wire or rod.
  • the diameter, roundness, internal metallographic structure, surface finish and straightness of the material meet the raw material processing requirements for the production of metal parts such as standard parts.
  • the water tank type copper wire drawing machine is a common wire drawing machine.
  • the tension generated on the copper wire during the process of retracting the wire will affect the quality of the copper wire. Due to the uneven drawing during the retracting line, it is easy. The drawing is too tight, causing the wire to break, which has a very serious impact on the quality of the wire drawing and the efficiency of the wire drawing.
  • the drawing of the wire drawing machine needs to be dried after the drawing, and the heating is usually dried by the heating wire, and the drying is very uneven, and The heating wire is exposed to the air, which is likely to cause a large waste of electrical energy.
  • the present invention provides the following technical solutions:
  • a water tank type copper wire drawing machine comprises a base, a box body, a water tank and a drying box, wherein an upper end of the base is fixedly connected with a box body through a first supporting column, and a first supporting frame is fixedly connected inside the box body, first a second support frame is fixedly connected to the lower end of the support frame; the first support frame and the second support frame are uniformly disposed with a plurality of support shafts from left to right, the support shaft and the first support frame and the first support frame
  • the two support frames are fixedly connected, and the support shaft is rotatably connected with the groove wheel; the left side and the right side of the box body are respectively connected with the first inlet pipe and the first outlet pipe, and the upper end of the box body is fixed by the second support column
  • a water tank is connected, and the top of the water tank is connected to the bottom of the tank through a return pipe; a drying box is arranged on the right side of the tank, and the drying box is fixedly connected with the base through the third supporting column
  • the inside of the cylinder is fixedly connected with two layers of ventilating mesh cloth; the left and right sides of the base are fixedly connected with a vertical rod, and the top end of the vertical rod is rotatably connected with a guiding wheel, and the end of the vertical rod away from the middle portion of the base is provided with a sleeve;
  • the upper end of the sleeve is fixedly connected with a lifting rod, and the top end of the lifting rod is fixedly connected with a lifting plate;
  • the upper end of the lifting plate is fixedly connected with a supporting rod, and the top end of the supporting rod is connected with a wire wheel for lifting
  • the middle part of the disc is provided with a rotating shaft, and the rotating shaft is rotatably connected with the lifting disc through a bearing, and the bottom end of the rotating shaft is connected with an output shaft of the motor, and the upper end of the rotating shaft is fixedly connected with the wired roller.
  • the bottom end of the water tank communicates with the upper end of the box through a plurality of water outlet pipes.
  • a water pump is fixedly connected to the return pipe.
  • the two layers of the gas permeable mesh are filled with molecular sieve particles.
  • the lifting rod is fixedly connected to the sleeve by a bolt.
  • the strut is inclined.
  • first inlet pipe, the first outlet pipe, the second inlet pipe, the second outlet pipe and the guiding wheel are located at the same level.
  • the invention draws the copper wire through the groove wheel in the box body, so that the wire diameter of the copper wire changes, and during the wire drawing process, the copper wire is cooled by the water in the water tank to ensure the drawing.
  • the quality of the wire after the drawing is completed, the copper wire enters the drying box, and the drying pipe can input the circulating hot air into the drying box, which not only has excellent drying effect, but also greatly saves energy.
  • the lifting plate can pass The lifting rod is lifted and lowered, and the tension between the wire and the guide wheel can effectively control the tension of the copper wire when the wire is taken up, prevent the copper wire from breaking during the drawing process, and improve the uniformity of the force of the copper wire of the wire. .
  • Figure 1 is a schematic view showing the structure of a water tank type copper wire drawing machine.
  • FIG. 2 is a schematic structural view of a drying device in a water tank type copper wire drawing machine.
  • a water tank type copper wire drawing machine includes a base 21, a box body 3, a water tank 8 and a drying box 25.
  • the upper end of the base 21 is fixedly connected with the box body 3 through the first support column 29.
  • the first support frame 34 is fixedly connected to the inside of the box body 3, and the second support frame 32 is fixedly connected to the lower end of the first support frame 34; the first support frame 34 and the second support frame 32 are A plurality of support shafts 31 are uniformly disposed from left to right.
  • the support shaft 31 is fixedly connected to the first support frame 34 and the second support frame 32.
  • the support shaft 31 is rotatably connected with the groove wheel 30; the left side of the case body 3
  • the first inlet pipe 33 and the first outlet pipe 28 are respectively connected to the side and the right side.
  • the upper end of the casing 3 is fixedly connected with the water tank 8 through the second support column 9.
  • the top of the water tank 8 passes through the return pipe 6 and the casing 35.
  • the bottom of the box body 3 is provided with a drying box 25, and the drying box 25 is fixedly connected to the base 21 through the third supporting column 26, and the left and right sides of the drying box 25 are respectively connected with the second inlet tube 27 and the second a second outlet pipe 24; the upper end of the drying box 25 is provided with a drying pipe 13, and the two ends of the drying pipe 13 are respectively opposite to the left and right of the drying box 25
  • the side of the drying tube 13 is fixedly connected with a fan 10, a heating device 11 and a drying device 12, and the drying device 12 includes a drying cylinder 35.
  • the drying cylinder 35 is internally fixedly connected with two layers of gas permeable mesh cloth 36;
  • a pole 23 is fixedly connected to both sides, and a top end of the pole 23 is rotatably connected with a guide wheel 22, and an end of the pole 23 away from the middle of the base 21 is provided with a sleeve 19;
  • the sleeve 19 is fixedly connected with the base 21, and the sleeve 19
  • the upper end of the lifting rod 18 is fixedly connected with the lifting plate 2;
  • the upper end of the lifting plate 2 is fixedly connected with the supporting rod 14, and the top end of the supporting rod 14 is rotatably connected with the wire wheel 4, lifting
  • the rotating shaft 16 is disposed in the middle of the disk 2, and the rotating shaft 16 is rotatably connected to the lifting plate 2 via a bearing 15.
  • the bottom end of the rotating shaft 16 is connected to the output shaft of the motor 17, and the upper end of the rotating shaft 16 is fixedly connected to the wired roller 1.
  • the bottom end of the water tank 8 communicates with the upper end of the casing 3 through a plurality of outlet pipes 7.
  • the water pump 5 is fixedly connected to the return pipe 6.
  • the molecular sieve particles 37 are filled between the two layers of the breathable mesh cloth 36.
  • the lifting rod 18 is fixedly connected to the sleeve 19 by bolts 20.
  • the first inlet pipe 33, the first outlet pipe 28, the second inlet pipe 27, the second outlet pipe 24, and the guide wheel 22 are located at the same level.
  • the working principle of the invention is that the copper wire is drawn through the groove wheel 30 in the casing 3, so that the wire diameter of the copper wire is generated.
  • the copper wire is cooled by the water in the water tank 8 to ensure the quality of the wire drawing.
  • the copper wire enters the drying box 25, and the drying pipe 13 can be input into the drying box 25 for circulation. Hot air not only has excellent drying effect, but also greatly saves energy.
  • the lifting plate 2 can be lifted and lowered by the lifting rod 18, and the wire wheel 4 and the guiding wheel 22 can be matched to effectively control the retracting line.
  • the tensile force of the copper wire prevents the copper wire from breaking during the drawing process, and improves the uniformity of the force of the copper wire of the wire.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Heat Treatment Of Strip Materials And Filament Materials (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

一种水箱式铜线拉丝机，包括底座（21），所述底座的上端通过第一支撑柱（29）固定连接有箱体（3），箱体内部固定连接有第一支撑架（34）和第二支撑架（32），第一支撑架和第二支撑架上从左至右均匀设置有多个支撑轴（31），支撑轴上转动连接有凹槽轮（30），箱体的右侧设置有干燥箱（25），底座的左右两侧固定连接有立杆（23），立杆的顶端转动连接有导向轮（22），立杆远离底座中部的一端设置有套管（19），套管的上端套设有升降杆（18），升降杆的顶端固定连接有升降盘（2），升降盘的中部设置有转轴（16），转轴的上端固定连接有线辊（1）。该水箱式铜线拉丝机结构简单、设计合理，能够方便调节收放线时铜线受到的张力，保证拉丝的正常进行和拉丝质量，利用循环热风干燥，干燥均匀，节约能源。

Description

一种水箱式铜线拉丝机 技术领域
本发明涉及一种拉丝机，具体是一种水箱式铜线拉丝机。
背景技术
铜线拉丝机属于标准件等金属制品生产预加工设备，目的是为了把由钢材生产厂家生产运输至标准件等金属制品生产企业的线材或棒材经过拉丝机的拉拔处理，使线材或棒材的直径、圆度、内部金相结构、表面光洁度和矫直度都达到标准件等金属制品生产需要的原料处理要求。
水箱式铜线拉丝机是一种常见的拉丝机，在收放线的过程中对铜线产生的张力的大小会影响到铜线的质量，由于收放线过程中拉丝的不均匀，容易造成拉丝过紧导致拉丝断裂，对拉丝的质量和拉丝的效率造成非常严重的影响，同时水箱式拉丝机拉丝完成后需要进行干燥，现代一般通过电热丝进行加热干燥，干燥非常不均匀，而且电热丝暴露在空气中，容易造成电能的大量浪费。
为此，针对上述背景技术中提出的问题，本领域技术人员提出了一种新型的铜线拉丝机。
发明内容
本发明的目的在于提供一种水箱式铜线拉丝机，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：
一种水箱式铜线拉丝机，包括底座、箱体、水箱和干燥箱，所述底座的上端通过第一支撑柱固定连接有箱体，箱体内部固定连接有第一支撑架，第一支撑架的下端在箱体的内部固定连接有第二支撑架；所述第一支撑架和第二支撑架上从左至右均匀设置有多个支撑轴，支撑轴与第一支撑架和第二支撑架固定连接，支撑轴上转动连接有凹槽轮；所述箱体的左侧和右侧分别连通有第一进线管和第一出线管，箱体的上端通过第二支撑柱固定连接有水箱，水箱的顶部通过回水管与箱体的底部连通；所述箱体的右侧设置有干燥箱，干燥箱通过第三支撑柱与底座固定连接，干燥箱的左右两侧分别连通有第二进线管和第二出线 管；所述干燥箱的上端设置有干燥管，干燥管的两端分别与干燥箱的左右两侧连通，干燥管上依次固定连接有风机、加热装置和干燥装置，干燥装置包括干燥筒，干燥筒内部固定连接有两层透气网布；所述底座的左右两侧固定连接有立杆，立杆的顶端转动连接有导向轮，立杆远离底座中部的一端设置有套管；所述套管与底座固定连接，套管的上端套设有升降杆，升降杆的顶端固定连接有升降盘；所述升降盘的一侧上端固定连接有支杆，支杆的顶端转动连接有导线轮，升降盘的中部设置有转轴，转轴通过轴承与升降盘转动连接，转轴的底端连接有电机的输出轴，转轴的上端固定连接有线辊。
进一步的，所述水箱的底端通过若干出水管与箱体上端连通。
进一步的，所述回水管上固定连接有水泵。
进一步的，所述两层透气网布之间填充有分子筛颗粒。
进一步的，所述升降杆通过螺栓与套管固定连接。
进一步的，所述支杆倾斜设置。
进一步的，所述第一进线管、第一出线管、第二进线管、第二出线管和导向轮位于同一水平高度。
与现有技术相比，本发明通过箱体内的凹槽轮对铜线进行拉拔，使得铜线的线径发生变化，拉丝过程之中，通过水箱内的水对铜丝进行降温，保证拉丝的质量，拉丝完成后，铜线进入到干燥箱内，干燥管可以向干燥箱内输入循环的热风，不仅干燥效果非常优秀，而且极大的节约了能源，在拉丝过程中，升降盘可以通过升降杆进行升降，通过导线轮和导向轮的配合，能够有效控制收放线时铜线所受到的拉力，防止铜线在拉丝的过程中发生断裂，提高收放线铜线受力的均匀性。
附图说明
图1为水箱式铜线拉丝机的结构示意图。
图2为水箱式铜线拉丝机中干燥装置的结构示意图。
具体实施方式
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。
请参阅图1-2，一种水箱式铜线拉丝机，包括底座21、箱体3、水箱8和干燥箱25，所述底座21的上端通过第一支撑柱29固定连接有箱体3，箱体3内部固定连接有第一支撑架34，第一支撑架34的下端在箱体3的内部固定连接有第二支撑架32；所述第一支撑架34和第二支撑架32上从左至右均匀设置有多个支撑轴31，支撑轴31与第一支撑架34和第二支撑架32固定连接，支撑轴31上转动连接有凹槽轮30；所述箱体3的左侧和右侧分别连通有第一进线管33和第一出线管28，箱体3的上端通过第二支撑柱9固定连接有水箱8，水箱8的顶部通过回水管6与箱体35的底部连通；所述箱体3的右侧设置有干燥箱25，干燥箱25通过第三支撑柱26与底座21固定连接，干燥箱25的左右两侧分别连通有第二进线管27和第二出线管24；所述干燥箱25的上端设置有干燥管13，干燥管13的两端分别与干燥箱25的左右两侧连通，干燥管13上依次固定连接有风机10、加热装置11和干燥装置12，干燥装置12包括干燥筒35，干燥筒35内部固定连接有两层透气网布36；所述底座21的左右两侧固定连接有立杆23，立杆23的顶端转动连接有导向轮22，立杆23远离底座21中部的一端设置有套管19；所述套管19与底座21固定连接，套管19的上端套设有升降杆18，升降杆18的顶端固定连接有升降盘2；所述升降盘2的一侧上端固定连接有支杆14，支杆14的顶端转动连接有导线轮4，升降盘2的中部设置有转轴16，转轴16通过轴承15与升降盘2转动连接，转轴16的底端连接有电机17的输出轴，转轴16的上端固定连接有线辊1。
上述，水箱8的底端通过若干出水管7与箱体3上端连通。
上述，回水管6上固定连接有水泵5。
上述，两层透气网布36之间填充有分子筛颗粒37。
上述，升降杆18通过螺栓20与套管19固定连接。
上述，支杆14倾斜设置。
上述，第一进线管33、第一出线管28、第二进线管27、第二出线管24和导向轮22位于同一水平高度。
本发明的工作原理是：铜线通过箱体3内的凹槽轮30进行拉拔，使得铜线的线径发 生变化，拉丝过程之中，通过水箱8内的水对铜丝进行降温，保证拉丝的质量，拉丝完成后，铜线进入到干燥箱25内，干燥管13可以向干燥箱25内输入循环的热风，不仅干燥效果非常优秀，而且极大的节约了能源，在拉丝过程中，升降盘2可以通过升降杆18进行升降，通过导线轮4和导向轮22的配合，能够有效控制收放线时铜线所受到的拉力，防止铜线在拉丝的过程中发生断裂，提高收放线铜线受力的均匀性。
上面对本专利的较佳实施方式作了详细说明，但是本专利并不限于上述实施方式，在本领域的普通技术人员所具备的知识范围内，还可以在不脱离本专利宗旨的前提下做出各种变化。

Claims (7)

  1. 一种水箱式铜线拉丝机，包括底座、箱体、水箱和干燥箱，其特征在于，所述底座的上端通过第一支撑柱固定连接有箱体，箱体内部固定连接有第一支撑架，第一支撑架的下端在箱体的内部固定连接有第二支撑架；所述第一支撑架和第二支撑架上从左至右均匀设置有多个支撑轴，支撑轴与第一支撑架和第二支撑架固定连接，支撑轴上转动连接有凹槽轮；所述箱体的左侧和右侧分别连通有第一进线管和第一出线管，箱体的上端通过第二支撑柱固定连接有水箱，水箱的顶部通过回水管与箱体的底部连通；所述箱体的右侧设置有干燥箱，干燥箱通过第三支撑柱与底座固定连接，干燥箱的左右两侧分别连通有第二进线管和第二出线管；所述干燥箱的上端设置有干燥管，干燥管的两端分别与干燥箱的左右两侧连通，干燥管上依次固定连接有风机、加热装置和干燥装置，干燥装置包括干燥筒，干燥筒内部固定连接有两层透气网布；所述底座的左右两侧固定连接有立杆，立杆的顶端转动连接有导向轮，立杆远离底座中部的一端设置有套管；所述套管与底座固定连接，套管的上端套设有升降杆，升降杆的顶端固定连接有升降盘；所述升降盘的一侧上端固定连接有支杆，支杆的顶端转动连接有导线轮，升降盘的中部设置有转轴，转轴通过轴承与升降盘转动连接，转轴的底端连接有电机的输出轴，转轴的上端固定连接有线辊。
  2. 根据权利要求1所述的水箱式铜线拉丝机，其特征在于，所述水箱的底端通过若干出水管与箱体上端连通。
  3. 根据权利要求1所述的水箱式铜线拉丝机，其特征在于，所述回水管上固定连接有水泵。
  4. 根据权利要求1所述的水箱式铜线拉丝机，其特征在于，所述两层透气网布之间填充有分子筛颗粒。
  5. 根据权利要求1所述的水箱式铜线拉丝机，其特征在于，所述升降杆通过螺栓与套管固定连接。
  6. 根据权利要求1所述的水箱式铜线拉丝机，其特征在于，所述支杆倾斜设置。
  7. 根据权利要求1所述的水箱式铜线拉丝机，其特征在于，所述第一进线管、第一出线管、第二进线管、第二出线管和导向轮位于同一水平高度。
PCT/CN2017/094385 2017-05-13 2017-07-25 一种水箱式铜线拉丝机 WO2018209806A1 (zh)

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CN111687226A (zh) * 2020-06-13 2020-09-22 江西三川铜业有限公司 一种线缆用拉丝设备
CN115540555A (zh) * 2022-11-30 2022-12-30 泉州市川莱科技有限公司 一种可防褶皱的化纤纺纱烘干机

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