C7 C7 •助忭设，而加以捲繞成捲運送 創作說明（1 ) 【發明領域】 本發明係有關於一種線材抽線方法及其裝置，尤指一種 將金屬線材抽拉成預定形狀與線徑者。 【習知技藝說明】 金屬線材乃作為多種下游產品的原始材料，例如：螺桿、 釘書針與迴紋針等等，因此，為了符合各項產品的需要錄 材經過前處理的各項作❹驟，例如：酸洗、錢處理以 及皂化等之後，需要抽線加工成為各式各樣的線徑大小以 及各種形狀的半成品’以往業者在線材抽線過程中經常系 用-㈣滑粉來降低線材表面的摩擦阻力，藉以讓線材通 過模具時㈣更加·，因此，線材表©經常會殘留部分 潤滑粉。 .....仏、、'几从柯疋 下"-**個工作站’舉例來誤·綠4 士 * A、σ •線材半成。口必須再加以多次 造才能夠成型為所需的螺桿形妝 牙杆办狀及大小，然而，在鍛造 是其他加玉方法的過程中，線材行進路線經常與油脂有 接觸，，而所述潤滑粉容易污染使用中的油脂，—般來說 這類油脂被設計為重複利用夾銘么 、 文〜用求即名成本，一但線材上的 滑粉沾覆於所述油脂内，使油月匕吝 從/由月日產生質變而減少壽命， 種現象對於業者而言是一個不剎 1U不利成本控制的因素，必須 常置換油脂來維持加工過程的順暢。 【發明概要】 因此本t明之目的疋在提供_種藉由水作為潤滑劑 抽線方法及其裝置，以防止污染後續加工處理過程中之 (請先閱讀背面之注意事項再填寫本頁)C7 C7 • Helping to set up and winding and conveying creation instructions (1) [Field of the invention] The present invention relates to a method and device for drawing wires, especially a method for drawing metal wires into a predetermined shape and wire. Trailer. [Know-how] Metal wire is used as a raw material for a variety of downstream products, such as: screws, staples and paper clips, etc. Therefore, in order to meet the needs of various products, various pre-processed materials are recorded. For example, after pickling, money treatment, saponification, etc., it is necessary to draw lines to process semi-finished products with various wire diameters and shapes. In the past, wire rods were often used in the process of wire drawing. The frictional resistance on the surface of the wire allows the wire to pass through the mold even more. Therefore, some lubricants are often left on the wire surface ©. ..... ,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,-,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, and the value of the number of workstations. The mouth must be made many times before it can be formed into the desired shape and size of the screw-shaped makeup rod. However, in the process of forging is another method of adding jade, the wire travel route often comes in contact with grease, and the Lubricating powder is easy to contaminate the grease in use. Generally speaking, this kind of grease is designed to reuse the name, text, and cost. Namely, once the powder on the wire is covered with the grease, the oil Moon daggers reduce lifespan from / become qualitatively changed by the moon and the sun. This phenomenon is an unfavorable cost control factor for the industry. It is often necessary to replace grease to maintain a smooth processing process. [Summary of the invention] Therefore, the purpose of the present invention is to provide _ a method and device for drawing lines using water as a lubricant to prevent contamination during subsequent processing (please read the precautions on the back before filling this page)
· I I I I I I I 一：口，I n n ϋ n n ϋ n I 經濟部智慧財產局員工消費合作社印製 第 頁· I I I I I I I I: Mouth, I n n ϋ n n ϋ n I Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs Page
541212541212
五、創作說明（2 ) 工設備的油脂’降低更換油脂的頻率與成本。 於是，本發明之一種線材之抽線方法，藉一模具將線材 成型，抽線方法包含下述一貫作業步驟： 在線材進入该模具之别將水分沾附於線材表面的潤滑步 驟； 將潤滑後的線材送入該模具中抽拉形成所預定之線徑與 形狀的成型步驟； 將成型後之線材捲繞成捲的捲收步驟。 而，本發明線材之抽線裝置包含： 一機台； 一潤滑機構，設置於機台上，用以將水分均勻地沾附於 線材的表面 一模具，設置於該機台上，並可對通過潤滑機構後之線 材予以成型出預定之線徑及形狀；及 一捲收機構，設置於機台上，用以捲收抽線完成的線材， 同時持續拉動線材使線材不停地通過潤滑機構及模具。 【圖式之簡單說明】 本發明之其他特徵及優點，在以下配合參考圖式之較佳 實施例的詳細說明中，將可清楚的明白，在圖式中：乂 經濟部智慧財產局員工消費合作社印製 (請先閱讀背面之注意事項再填寫本頁) 第一圖係本發明線材抽線方法及其裝置之一較佳實施 之前視示意圖； 第二圖係該較佳實施例之一安裝部的剖視圖，圖中顯示 潤滑機構、模具、清洗機構與乾燥機構相對關係機： 之内部構ϋ ; 機構V. Creation instructions (2) Grease of industrial equipment 'reduces the frequency and cost of replacing grease. Therefore, a wire drawing method of the present invention uses a mold to shape the wire. The wire drawing method includes the following consistent operating steps: a lubricating step of the wire entering the mold without attaching moisture to the surface of the wire; The wire rod is fed into the mold to be drawn into a forming step with a predetermined wire diameter and shape; and a winding step of winding the formed wire rod into a roll. However, the wire drawing device of the present invention includes: a machine; a lubricating mechanism provided on the machine to uniformly attach moisture to the surface of the wire; a mold is provided on the machine and can The wire rod formed by the lubricating mechanism is formed into a predetermined wire diameter and shape; and a rewinding mechanism is arranged on the machine to rewind the completed wire rod while drawing the wire, while continuously pulling the wire rod to continuously pass the wire rod through the lubricating mechanism. And mold. [Brief description of the drawings] Other features and advantages of the present invention will be clearly understood in the following detailed description of the preferred embodiment with reference to the drawings. In the drawings: 消费 Consumption by employees of the Intellectual Property Bureau of the Ministry of Economic Affairs Printed by a cooperative (please read the precautions on the back before filling this page) The first picture is a schematic diagram of a preferred implementation of one of the wire drawing methods and devices of the present invention; the second picture is the installation of one of the preferred embodiments Sectional view of the part, showing the relative relationship between the lubrication mechanism, mold, cleaning mechanism and drying mechanism: internal structure of the mechanism; mechanism
541212 C7 一__D7 五、創作說明（3 ) 第三圖係該較佳實施例之製造流程圖；及 第四圖係本發明之線材之抽線方法及其裝置之另—幸六佳 實施例之一安裝部剖視圖，圖中顯示潤滑室内裝設有^佳 灑水噴頭。 X 夕數 【較佳實施例之詳細說明】 參閱第-、二圖，本發明之抽線裝i i乃用以將曲折不 平整的線材10抽拉成預定線徑與形狀，此裝置1包八· 機台2、一潤滑機構3、一模具4、一清洗機構:乾: 機構6以及一捲收機構7。 該機台2具有左右對立設置的左側架21與右側架， 兩側架21、22頂端跨設一頂架23，且該左側架21遠離右 側架22的一側更架設一電機設備箱25，電機設備箱乃内 裝設有電路設備以提供整體抽線裝置丨之電源。該左側架Η 前端形成一向前凸伸的安裝部24,而所述安裝部24由遠離 該左側架21位置向内依序更包含一潤滑室2私、一模具成 型室243、一清洗室242以及一乾燥室241，同時，藉由該 左、右側架21、22以及頂架23界定出一捲收空間26。 該潤滑機構3，裝設於該安裝部24之潤滑室244内， 該潤滑機構3具有一填塞於潤滑室244内的吸水海綿31、 一用來濕潤該吸水海綿的供水設備32，以及—用來回收多 餘供水的回收設備33，於本實施例中是利用一收集盤來集 水並且藉由一抽水馬達將水送至該供水設備32而可以重複 利用；再者，如第四圖所示，此潤滑機構3亦可選擇組裝 多數個灑水噴頭34用來直接將水喷灑於線材1〇的表面。 第5頁 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐） (請先閱讀背面之注意事項再填寫本頁} n n n n —i n ϋ 一-口、I n n I ϋ n I I # 經濟部智慧財產局員工消費合作社印製 541212 五 __ 經濟部智慧財產局員工消費合作社印製 C7 D7 創作說明（4 ) 該模具4,裝設於該安裝部24之模具成型室243内配 合欲成型線材之線徑大小及形狀選擇設置。 該清洗機構5裝設於該安裝室24之清洗室242内，具 有多數之噴水頭51，更使每一喷水頭51連結至該供水設備 32而能夠向清洗室242内喷水，再配合一回收設備％將多 餘喷水收回再利用。 該乾燥機構6係裝設於該安裝部24之乾燥室24丨内， 乃利用一送風裝置61不斷地向乾燥室241吹風。 該捲收機構7裝設於該頂架23處，具有一持續運轉的 動力馬達71、一組裝於該頂架23上可沿自身軸線旋轉的捲 收滾軸72,以及一組裝於該動力馬達71與捲收滾軸72間 的傳動轴73,該傳動軸73係用以使該動力馬達71能夠驅 動該捲收滾軸72，捲收滾軸72表面外側等距間隔設置三限 位滾輪75，每一限位滾輪75與捲收滾軸72間保持一預定 距離，此捲收機構7並於該捲收空間26設置一捲收架74， 用以放置成型之線材10。 線材抽線加工前，必須經過酸洗、皮膜處理、皂化等前 處理步驟；而參閱第二、三圖，本發明之抽線方法包含下 列五個一貫化步驟： 一、 潤滑步驟··將完成前處理步驟之線材10送入安裝 部24之潤滑室244内，藉由濕潤的吸水海綿31或灑水喷 頭34(見第四圖）將線材1〇浸濕。 二、 成型步驟：線材10接著進入該模具4内，經過抽 拉後形成預定形狀與大小。 第6頁 (請先M讀背面之注意事項再填寫本頁)541212 C7 __D7 V. Creative Instructions (3) The third drawing is a manufacturing flow chart of the preferred embodiment; and the fourth drawing is another drawing method and device of the wire of the present invention—fortunately, the sixth best embodiment A cross-sectional view of one of the mounting parts, which shows that the lubricating room is provided with a good sprinkler head. X number [Detailed description of the preferred embodiment] Refer to the first and second figures. The wire drawing device ii of the present invention is used to draw the twisted and uneven wire 10 into a predetermined wire diameter and shape. Machine 2, a lubrication mechanism 3, a mold 4, a cleaning mechanism: dry: mechanism 6 and a winding mechanism 7. The machine 2 has a left side frame 21 and a right side frame which are oppositely arranged from left to right. A top frame 23 is set across the top of the two side frames 21 and 22, and a motor equipment box 25 is set up on a side of the left side frame 21 away from the right side frame 22. The motor equipment box is equipped with built-in circuit equipment to provide power for the overall wire drawing device. The front end of the left side frame 形成 forms a mounting portion 24 protruding forward, and the mounting portion 24 further includes a lubrication chamber 2, a mold forming chamber 243, and a cleaning chamber 242 in order from the position away from the left side frame 21 inward. And a drying chamber 241, meanwhile, a rewinding space 26 is defined by the left and right frames 21, 22 and the top frame 23. The lubricating mechanism 3 is installed in the lubricating chamber 244 of the mounting portion 24. The lubricating mechanism 3 has a water-absorbing sponge 31 filled in the lubrication chamber 244, a water supply device 32 for moistening the water-absorbing sponge, and- The recycling equipment 33 for recycling excess water supply, in this embodiment, uses a collection tray to collect water and sends the water to the water supply equipment 32 through a pumping motor for reuse; further, as shown in the fourth figure This lubrication mechanism 3 may also choose to assemble a plurality of sprinkler heads 34 to directly spray water on the surface of the wire 10. Page 5 This paper size is in accordance with Chinese National Standard (CNS) A4 (210 X 297 mm) (Please read the precautions on the back before filling this page} nnnn —in ϋ 一-口, I nn I ϋ n II # Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs 541212 5__ Printed by the Consumer Cooperative of the Intellectual Property Bureau of the Ministry of Economic Affairs C7 D7 Creation instructions (4) The mold 4, installed in the mold forming room 243 of the installation department 24 The size and shape of the formed wire are selected and set. The cleaning mechanism 5 is installed in the cleaning chamber 242 of the installation chamber 24, and has a plurality of water spray heads 51. Each water spray head 51 is connected to the water supply equipment 32. It can spray water into the cleaning chamber 242, and cooperate with a recovery device to recover and reuse the excess water. The drying mechanism 6 is installed in the drying chamber 24 丨 of the mounting portion 24, and it continuously uses a blower 61 Air is blown to the drying chamber 241. The winding mechanism 7 is installed on the top frame 23, and has a continuously running power motor 71, a winding roller 72 assembled on the top frame 23 and capable of rotating along its own axis, and One assembled in the power motor 71 and A transmission shaft 73 between the winding rollers 72 is used to enable the power motor 71 to drive the winding rollers 72. Three limiting rollers 75 are arranged at equal intervals on the outside of the surface of the winding rollers 72. A limiting roller 75 maintains a predetermined distance from the winding roller 72, and the winding mechanism 7 is provided with a winding frame 74 in the winding space 26 for placing the formed wire 10. Before the wire is drawn, It must go through pre-treatment steps such as pickling, film treatment, saponification; and referring to the second and third figures, the thread drawing method of the present invention includes the following five consistent steps: 1. Lubrication step ·· The wire 10 that will complete the pre-treatment step 10 It is sent into the lubrication chamber 244 of the mounting portion 24, and the wire 10 is soaked by the wet absorbent sponge 31 or the sprinkler 34 (see the fourth figure). 2. Molding step: The wire 10 then enters the mold 4 After drawing, it will form a predetermined shape and size. Page 6 (please read the precautions on the back before filling in this page)
- 編 I n n ϋ— «ϋ ι_ϋ I ϋ 一.口’ 1 Hi ί ^^1 In ϋ m n I I tj · 經濟部智慧財產局員工消費合作社印製 541212 __D7 五、創作說明（5 三、 清洗步驟：將線材10送入清洗室242 Μ，藉由所 迷各噴水頭51進行噴水，將線材1Q表 : 質洗去，並可適當的降溫。 餘的八他雜 四、 乾燥步驟：線材1()接著進入乾燥室241，送 置61不斷地吹風，將線材1〇表面水分風乾。 、 五、 捲收步驟：乾燥後線材1〇延伸進入該限位滾輪75 與捲收滾轴72間的預設空間，隨著捲收滾軸72轉 即可緊貼滾軸72的表面，並不斷地向下累積；當線材 累積超過該線位滾輪75長度時，便會向下落置於預先設置 於捲收空間26的捲收架74。 該捲收滾轴72乃由該動力馬達71經由該傳動轴乃驅 動，且捲收滾軸72同時兼負捲收線材H)及不斷地拉動線 材10的工作，使線材1〇可以持續反覆地進行潤滑、成型、 清洗、乾燥以及捲收等步驟。 、、此外，該抽線裝置！仍可以繼續使用傳統的潤滑粉作為 1/月’ί質、線材10經清洗機構5的清洗作用以及乾燥機構 的乾燥作用，仍可去除線材j 〇表面殘餘的潤滑介質。 因此’本發明線材之抽線方法及其裝置使用水作為潤滑 劑’不僅在成本上大幅降低，並且方便再利用，同時抽線 成型後之線材1G更不會殘留額外的㈣，對於後續加工處 理流程有相當大的助益，不會污染所述加工流程中所需要 的油知田然也就可以延長油脂的使用期限，對製造業者 而口亦了省下不少的支出，而能達到創作之目的。 准以上所述僅為本發明一較佳可行實施例，舉凡熟習此 "卜α裝--------訂----------^9--- (請先閱讀背面之注意事項再填寫本頁) 第 頁-Editor I nn ϋ — «ϋ ι_ϋ I 口 一. 口 '1 Hi ^ ^ 1 In ϋ mn II tj · Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs 541212 __D7 V. Creation Instructions (5 III. Cleaning steps: The wire 10 is sent to the cleaning room 242 M, and the water is sprayed by the water spray heads 51, and the wire 1Q is cleaned, and the temperature can be appropriately reduced. The remaining badies 4. Drying steps: wire 1 () Then enter the drying chamber 241, and send 61 to blow air continuously to dry the surface of the wire 10. 5. Rewinding step: After drying, the wire 10 extends into the preset between the limit roller 75 and the winding roller 72. As the winding roller 72 rotates, it can closely contact the surface of the roller 72 and continuously accumulate downwards; when the wire accumulates beyond the length of the line roller 75, it will be dropped downward and placed in the roll set in advance The retracting frame 74 of the space 26. The retracting roller 72 is driven by the power motor 71 via the transmission shaft, and the retracting roller 72 also simultaneously takes up the work of retracting the wire 10) and continuously pulling the wire 10, The wire 10 can be continuously repeatedly lubricated, formed, washed, and dried to Retractor other steps. , In addition, the wire drawing device! The traditional lubricating powder can still be used as 1 / month ’quality, the cleaning effect of the wire 10 by the cleaning mechanism 5 and the drying effect of the drying mechanism, and the residual lubricating medium on the surface of the wire j can still be removed. Therefore, 'the wire drawing method and the device of the present invention use water as a lubricant' not only greatly reduces the cost, but also facilitates reuse. At the same time, the wire 1G after wire drawing does not leave any extra plutonium, and it is suitable for subsequent processing. The process has considerable benefits. It will not contaminate the oil required in the processing process, and it can extend the life of the oil. It also saves a lot of money for the manufacturer, and can achieve the creation. Purpose. The above description is only a preferred and feasible embodiment of the present invention. For those who are familiar with this " bu α equipment -------- order ---------- ^ 9 --- (please first (Read the notes on the back and fill out this page) Page
本紙張尺度適用巾S S家標準 15i)A4規格(21下 297公釐） 541212 C7 _D7_ 五、創作說明（6 ) 項技藝人仕，其依本發明精神範疇所作之修飾或變更，均 理應包含在本案申請專利範圍内。 (請先閱讀背面之注意事項再填寫本頁) I m i m ϋ— flu I i 一 d口，I n ·ϋ ϋ— ϋ— n ι •參 經濟部智慧財產局員工消費合作社印製 第 8 頁 本紙張尺度適用中國國家標準（CNS)A4規格（21CLX 297公釐） 541212 C7 D7 經濟部智慧財產局員工消費合作社印製 五、創作說明（7 ) 【元件標號對照】 2 機台 51 喷水頭 21 左側架 52 回收設備 22 右側架 4 模具 23 頂架 3 潤滑機構 24 安裝部 31 吸水海綿 241 乾燥室 32 供水設備 242 清洗室 33 回收設備 243 模具成型室 7 捲收機構 244 潤滑室 71 動力馬達 25 電機設備箱 72 捲收滾軸 26 捲收空間 73 傳動軸 6 乾燥機構 74 捲收架 61 送風裝置 75 限位滾輪 5 清洗機構 第9頁 (請先閱讀背面之注意事項再填寫本頁) 0 n n in n ϋ n n 一 口 V n n ϋ a^i Βϋ n —.1 · 本紙張尺度適用中國國家標準（CNS)A4規格（210 X 297公釐）This paper size applies to SS home standard 15i) A4 specification (297 mm under 21) 541212 C7 _D7_ V. Creation instructions (6) Artists whose modifications or changes made in accordance with the spirit of the invention should be included in This case is within the scope of patent application. (Please read the precautions on the back before filling this page) I mim ϋ— flu I i d mouth, I n · ϋ ϋ— ϋ— n ι • Participated in the Intellectual Property Bureau of the Ministry of Economic Affairs, printed by the Consumer Cooperatives, page 8. Paper size applies to China National Standard (CNS) A4 specification (21CLX 297 mm) 541212 C7 D7 Printed by the Consumer Cooperatives of the Intellectual Property Bureau of the Ministry of Economic Affairs V. Creation Instructions (7) [Comparison of component numbers] 2 Machine table 51 Sprinkler head 21 Left frame 52 Recycling equipment 22 Right frame 4 Mold 23 Top frame 3 Lubrication mechanism 24 Mounting section 31 Suction sponge 241 Drying chamber 32 Water supply equipment 242 Cleaning chamber 33 Recovery equipment 243 Molding chamber 7 Rolling mechanism 244 Lubrication chamber 71 Power motor 25 Motor Equipment box 72 Winding roller 26 Winding space 73 Transmission shaft 6 Drying mechanism 74 Winding rack 61 Air supply device 75 Limiting roller 5 Cleaning mechanism Page 9 (Please read the precautions on the back before filling this page) 0 nn in n ϋ nn 口 V nn ϋ a ^ i Βϋ n —.1 · This paper size applies to China National Standard (CNS) A4 (210 X 297 mm)