Production and manufacturing process of copper or aluminum metal wire
Technical Field
The invention relates to the technical field of metal wire production, in particular to a production and manufacturing process of a copper or aluminum metal wire.
Background
Metal drawing refers to a technical processing method of forcing metal to pass through a die under the action of external force, so that the cross sectional area of the metal is compressed, and the required shape and size of the cross sectional area are obtained. The wire drawing in metal drawing is the first process of each wire and cable company, and the main process parameter of the wire drawing is the die matching technology.
At present, the existing copper or aluminum metal wire is usually produced and manufactured with the following defects: 1. when the metal wires are cooled, the phenomena of cross winding, knotting and the like easily occur among the metal wires, so that the metal wires are complicated to wind, the cooling time cannot be prolonged in a limited space, the cooling liquid cannot be cooled, and the cooling efficiency is reduced; 2. the residual cooling liquid on the surface of the metal wire can not be wiped after the metal wire is cooled, the rolling difficulty is increased, the residual cooling liquid on the surface of the metal wire can not be recycled, and the processing cost is increased.
Disclosure of Invention
Technical problem to be solved
The invention can solve the problems that when the existing copper or aluminum metal wire is produced and manufactured, the metal wire is easy to be crossed and wound, knotted and the like when being cooled, so that the metal wire is complicated to wind, the cooling time cannot be prolonged in a limited space, the cooling liquid cannot be cooled, the cooling efficiency is reduced, meanwhile, the residual cooling liquid on the surface of the metal wire cannot be wiped after the metal wire is cooled, the winding difficulty is increased, the residual cooling liquid on the surface of the metal wire cannot be recycled, the processing cost is increased and the like.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the manufacturing process for producing the copper or aluminum metal wire comprises the following steps:
s1, drawing the monofilament: placing a copper or aluminum metal material in a die, and enabling the metal material to pass through a die hole in the die under the action of external force, thereby obtaining a required metal wire;
s2, oil immersion and cooling: placing the base plate at the rear end of the metal wire drawn in step S1, and cooling the metal wire by a cooling device to reduce the temperature of the metal wire;
s3, surface treatment: wiping the metal wire cooled in the step S2 through a cleaning device to remove residual cooling liquid, metal slag and dust on the surface of the metal wire;
s4, winding into turns: winding the metal wire processed in the step S3 into a circle by using a winding device, and taking out the metal wire wound into the circle from the winding device in a manual mode;
s5, film coating and packaging: the metal wire wound into turns in step S4 is subjected to a film-coating packaging process by a manual method.
The working procedures of the copper or aluminum metal wire production and manufacturing process in the steps of S1-S5 need to be completed by the cooperation of the bottom plate, the cooling device, the cleaning device, the winding device and the driving device.
The bottom plate upper end symmetry be provided with cooling device, cooling device installs on the bottom plate, the inside cleaning device that is provided with of cooling device, cleaning device installs on the cooling device inner wall, the cooling device right side is provided with the coiling mechanism, the coiling mechanism is installed in the bottom plate upper end, be located the coiling mechanism outside of front side and install drive arrangement.
The cooling device comprises a fixed plate, a rectangular frame, a rectangular plate, an aeration head, a traction pulley, guide wheels, a transmission shaft and a transmission wheel, wherein the fixed plate is symmetrically arranged on a bottom plate, the rectangular frame is arranged at the upper end of the fixed plate, the rectangular plate is arranged between the two fixed plates, a cavity is arranged in the rectangular plate, the aeration heads are uniformly arranged at the upper end of the rectangular plate, the aeration heads are arranged at the bottom of the rectangular frame, the lower end of each aeration head is communicated with the cavity, the upper end of each aeration head is positioned in the rectangular frame, the traction pulley is arranged at the left side of the rectangular frame, the traction pulley is arranged on the outer wall at the left side of the rectangular frame through a connecting seat, the guide wheels are symmetrically arranged in the rectangular frame and are respectively positioned at the left side and the right side in the rectangular frame, the transmission shaft between distribute in the rectangle frame from top to bottom, the transmission shaft surface evenly is provided with the drive wheel, the drive wheel passes through the bearing and installs on the transmission shaft, concrete during operation, at first, the metal filament gets into the rectangle frame through the traction pulley, then the metal filament gets into the coolant liquid through the leading wheel in, the drive wheel drives the metal filament and moves in the coolant liquid, the coolant liquid cools off the metal filament, at last the metal filament gets into cleaning device through the leading wheel again, the aeration head plays the effect of cooling down to the coolant liquid.
The cleaning device comprises a rectangular block, a sliding plate, sponge, a reset spring, a connecting rod and a pull ring, wherein a rectangular groove is uniformly arranged in the rectangular block, the inside of the rectangular groove is connected with the sliding plate in a sliding fit mode, the sponge is arranged in the rectangular groove, the sponge is positioned on the outer side of the sliding plate, the reset spring is arranged on the inner side of the sliding plate, the connecting rod is arranged on the sliding plate and is in sliding connection with the sponge, the connecting rod is in sliding connection with the side wall of the rectangular groove, the pull ring is arranged at the right end of the connecting rod, and liquid leakage holes are uniformly formed in the lower end of the rectangular block. The recycling of the cooling liquid is realized.
Preferably, the coiling mechanism include base, backup pad, telescopic link, coupling spring, rolling axle, rolling wheel and roll straight mechanism, the pedestal mounting on the bottom plate, the backup pad is installed to base upper end symmetry, be located inboard backup pad inside and be connected with the telescopic link through the bearing, coupling spring is installed in the telescopic link outside, be provided with the rolling axle between two backup pads, rolling axle inner is connected with the telescopic link through the spline, rolling axle outer end is connected with drive arrangement through the spline, the rolling axle outside evenly is provided with the rolling wheel, rolling wheel sliding connection is epaxial in the rolling, roll straight mechanism is installed in the base left side, during specific work, the rolling axle drives the rolling wheel and carries out the rolling to the metal filament, the function of laying fast of rolling axle can be realized to the telescopic link, connect through the connecting axle between two rolling axles.
Preferably, the roll straight mechanism include mount pad, mount and roll straight wheel, the mount pad install in the base left side, the mount pad upper end is installed the mount, the inside symmetry of mount pad is provided with the roll straight wheel, the roll straight wheel that is located the lower extreme passes through the gyro wheel frame and installs on the mount pad, the roll straight wheel that is located the upper end passes through the gyro wheel frame and installs on the mount pad, concrete during operation, the roll straight wheel can realize carrying out the function of rolling straight to the metal filament, makes things convenient for accomodating of metal filament.
Preferably, drive arrangement include motor and limiting plate, the motor pass through the motor cabinet and install on the base, install the limiting plate on the output shaft of motor, the output shaft front end is connected with the rolling axle, specific during operation, the motor passes through the rolling axle and drives the motion of rolling wheel to carry out the rolling to the metal wire silk, the limiting plate plays spacing effect.
Preferably, the cooling device outside that is located the bottom plate rear side is provided with the air pump, and the air pump passes through the air pump seat to be installed on the bottom plate, through the hose intercommunication between air pump and the rectangular plate, and concrete during operation, the air pump carries out the air feed to the rectangular plate, and during gaseous aeration head got into the coolant liquid, the heat in the coolant liquid was taken out through the steam pocket to realize the function of cooling.
Preferably, the rectangular plate between communicate through the hose, specific during operation, the air pump passes through the hose and can supplies air to two rectangular plates simultaneously to hose toughness is good, can take place deformation, is difficult for destroying.
(III) advantageous effects
1. According to the manufacturing process for the copper or aluminum metal wire, the adopted cooling device can guide the metal wire, so that the metal wire is prevented from being wound, knotted and the like in the cooling process, the cooling time of the metal wire is prolonged in a limited space, and meanwhile, the cooling liquid can be cooled, so that the working efficiency and the utilization rate of the cooling liquid are improved;
2. according to the manufacturing process for the copper or aluminum metal wire filaments, the adopted cleaning device can clean residues such as cooling liquid, metal slag and dust on the surfaces of the metal wire filaments so as to facilitate rolling of the metal wire filaments, and the adopted cleaning device can re-feed the cleaned cooling liquid into the cooling device, so that the production cost is reduced.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a left side view of the present invention;
FIG. 4 is a cross-sectional view taken at A-A of FIG. 2 in accordance with the present invention;
FIG. 5 is a schematic cross-sectional view of the cleaning apparatus of the present invention;
fig. 6 is a schematic structural diagram of the winding device of the invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 6, a manufacturing process for producing a copper or aluminum wire filament includes the steps of:
s1, drawing the monofilament: placing a copper or aluminum metal material in a die, and enabling the metal material to pass through a die hole in the die under the action of external force, thereby obtaining a required metal wire;
s2, oil immersion and cooling: placing the base plate 1 at the rear end of the metal wire drawn in step S1, and cooling the metal wire by the cooling device 2 to lower the temperature of the metal wire;
s3, surface treatment: wiping the metal wire cooled in the step S2 by using the cleaning device 3, and removing residual cooling liquid, metal slag and dust on the surface of the metal wire;
s4, winding into turns: winding the metal wire processed in the step S3 into a circle by using a winding device 4, and taking the metal wire wound into the circle out of the winding device 4 in a manual mode;
s5, film coating and packaging: the metal wire wound into turns in step S4 is subjected to a film-coating packaging process by a manual method.
The working procedures of the copper or aluminum metal wire production and manufacturing process in the steps of S1-S5 are to complete the corresponding processing operations by the cooperation of the bottom plate 1, the cooling device 2, the cleaning device 3, the winding device 4 and the driving device 5.
The upper end symmetry of bottom plate 1 be provided with cooling device 2, cooling device 2 installs on bottom plate 1, the inside cleaning device 3 that is provided with of cooling device 2, cleaning device 3 installs on 2 inner walls of cooling device, 2 right sides of cooling device are provided with coiling mechanism 4, coiling mechanism 4 installs in bottom plate 1 upper end, drive arrangement 5 is installed in the coiling mechanism 4 outside that is located the front side.
The cooling device 2 comprises fixing plates 21, a rectangular frame 22, a rectangular plate 23, an aeration head 24, traction pulleys 25, guide wheels 26, a transmission shaft 27 and a transmission wheel 28, wherein the fixing plates 21 are symmetrically arranged on the bottom plate 1, the rectangular frame 22 is arranged at the upper end of the fixing plates 21, the rectangular plate 23 is arranged between the two fixing plates 21, a cavity is arranged in the rectangular plate 23, the aeration heads 24 are uniformly arranged at the upper end of the rectangular plate 23, the aeration head 24 is arranged at the bottom of the rectangular frame 22, the lower end of the aeration head 24 is communicated with the cavity, the upper end of the aeration head 24 is positioned in the rectangular frame 22, the traction pulleys 25 are arranged at the left side of the rectangular frame 22, the traction pulleys 25 are arranged on the outer wall at the left side of the rectangular frame 22 through connecting seats, the guide wheels 26 are symmetrically arranged in the rectangular frame 22, the guide wheels 26 are respectively positioned at the, inside evenly being provided with transmission shaft 27 of rectangle frame 22, transmission shaft 27 is installed on rectangle frame 22 inner wall, transmission shaft 27 between distribute in rectangle frame 22 from top to bottom, transmission shaft 27 surface evenly is provided with drive wheel 28, drive wheel 28 passes through the bearing and installs on transmission shaft 27, when concrete work, at first, the metal filament gets into rectangle frame 22 through traction pulley 25 in, then the metal filament gets into the coolant liquid through leading wheel 26, drive wheel 28 drives the metal filament and moves in the coolant liquid, the coolant liquid cools off the metal filament, last metal filament rethread leading wheel 26 gets into cleaning device 3 in, aeration head 24 plays the effect of cooling down to the coolant liquid.
The air pump is arranged on the outer side of the cooling device 2 located on the rear side of the base plate 1, the air pump is installed on the base plate 1 through an air pump seat, the air pump is communicated with the rectangular plate 23 through a hose, air is supplied to the rectangular plate 23 through the air pump during specific work, air enters cooling liquid through the aeration head 24, and heat in the cooling liquid is taken out through a steam pocket, so that the cooling function is achieved.
Rectangular plate 23 between communicate through the hose, specific during operation, the air pump passes through the hose and can supplies air to two rectangular plates 23 simultaneously to hose toughness is good, can take place deformation, is difficult for destroying.
The cleaning device 3 comprises a rectangular block 31, a sliding plate 32, a sponge 33, a return spring 34, a connecting rod 35 and a pull ring 36, wherein a rectangular groove is uniformly arranged in the rectangular block 31, the sliding plate 32 is connected in the rectangular groove in a sliding fit manner, the sponge 33 is arranged in the rectangular groove, the sponge 33 is positioned on the outer side of the sliding plate 32, the return spring 34 is arranged on the inner side of the sliding plate 32, the connecting rod 35 is arranged on the sliding plate 32, the connecting rod 35 is in sliding connection with the sponge 33, the connecting rod 35 is in sliding connection with the side wall of the rectangular groove, the pull ring 36 is arranged at the right end of the connecting rod 35, liquid leakage holes are uniformly arranged at the lower end of the rectangular block 31, when the cleaning device works specifically, firstly, the sponge 33 wipes the surface of the metal wire to remove residual cooling liquid and dust residues on the surface of the metal, and removing the cooling liquid in the sponge 33, and enabling the cooling liquid to flow back into the rectangular frame 22 through the liquid leakage holes, so that the recycling of the cooling liquid is realized.
The winding device 4 comprises a base 41, supporting plates 42, an expansion rod 43, a connecting spring 44, a winding shaft 45, a winding wheel 46 and a straightening mechanism 47, wherein the base 41 is installed on the bottom plate 1, the supporting plates 42 are symmetrically installed at the upper end of the base 41, the inside of the supporting plate 42 positioned on the inner side is connected with the expansion rod 43 through a bearing, the connecting spring 44 is installed on the outer side of the expansion rod 43, the winding shaft 45 is arranged between the two supporting plates 42, the inner end of the winding shaft 45 is connected with the expansion rod 43 through a spline, the outer end of the winding shaft 45 is connected with the driving device 5 through a spline, the winding wheel 46 is uniformly arranged on the outer side of the winding shaft 45, the winding wheel 46 is connected on the winding shaft 45 in a sliding manner, the straightening mechanism 47 is installed on the left side of the base 41, during specific work, the winding shaft 45 drives, the two winding shafts 45 are connected through a connecting shaft.
The rolling mechanism 47 includes a mounting seat 471, a fixing frame 472 and a rolling wheel 473, the mounting seat 471 is installed on the left side of the base 41, the fixing frame 472 is installed at the upper end of the mounting seat 471, the rolling wheels 473 are symmetrically arranged inside the fixing frame 472, the rolling wheel 473 at the lower end is installed on the mounting seat 471 through a roller frame, the rolling wheel 473 at the upper end is installed on the fixing frame 472 through the roller frame, and during specific work, the rolling wheel 473 can realize the function of rolling and straightening the metal wire filament, so that the metal wire filament can be conveniently stored.
Drive arrangement 5 include motor 51 and limiting plate 52, motor 51 pass through the motor cabinet and install on base 41, install limiting plate 52 on motor 51's the output shaft, the output shaft front end is connected with rolling axle 45, during concrete work, motor 51 drives the motion of rolling wheel 46 through rolling axle 45 to roll the metal wire silk, limiting plate 52 plays spacing effect.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.