WO2023025069A1 - 一种直接制备h型cha结构分子筛的合成方法及应用 - Google Patents
一种直接制备h型cha结构分子筛的合成方法及应用 Download PDFInfo
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- WO2023025069A1 WO2023025069A1 PCT/CN2022/113796 CN2022113796W WO2023025069A1 WO 2023025069 A1 WO2023025069 A1 WO 2023025069A1 CN 2022113796 W CN2022113796 W CN 2022113796W WO 2023025069 A1 WO2023025069 A1 WO 2023025069A1
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- molecular sieve
- cha
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- cha structure
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- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 title claims abstract description 99
- 239000002808 molecular sieve Substances 0.000 title claims abstract description 97
- 238000001308 synthesis method Methods 0.000 title claims abstract description 14
- 239000003054 catalyst Substances 0.000 claims abstract description 42
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
- 229910052772 Samarium Inorganic materials 0.000 claims abstract description 17
- KZUNJOHGWZRPMI-UHFFFAOYSA-N samarium atom Chemical compound [Sm] KZUNJOHGWZRPMI-UHFFFAOYSA-N 0.000 claims abstract description 17
- MWUXSHHQAYIFBG-UHFFFAOYSA-N Nitric oxide Chemical compound O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000001027 hydrothermal synthesis Methods 0.000 claims abstract description 10
- 150000001875 compounds Chemical class 0.000 claims abstract description 7
- 239000000126 substance Substances 0.000 claims abstract description 7
- 238000006243 chemical reaction Methods 0.000 claims description 20
- 239000013078 crystal Substances 0.000 claims description 20
- 238000003756 stirring Methods 0.000 claims description 19
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 239000007787 solid Substances 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 9
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 8
- 239000000654 additive Substances 0.000 claims description 8
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 8
- 239000008367 deionised water Substances 0.000 claims description 8
- 229910021641 deionized water Inorganic materials 0.000 claims description 8
- 229910052710 silicon Inorganic materials 0.000 claims description 8
- 239000010703 silicon Substances 0.000 claims description 8
- 230000000996 additive effect Effects 0.000 claims description 7
- 239000012065 filter cake Substances 0.000 claims description 7
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 6
- 229940126062 Compound A Drugs 0.000 claims description 6
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 claims description 6
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 6
- 239000012295 chemical reaction liquid Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 229910052748 manganese Inorganic materials 0.000 claims description 5
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 claims description 5
- 239000004480 active ingredient Substances 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 4
- 239000007789 gas Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 238000010189 synthetic method Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 229910052779 Neodymium Inorganic materials 0.000 claims description 3
- 238000010531 catalytic reduction reaction Methods 0.000 claims description 3
- 229910052750 molybdenum Inorganic materials 0.000 claims description 3
- 229910052763 palladium Inorganic materials 0.000 claims description 3
- 229910052697 platinum Inorganic materials 0.000 claims description 3
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 2
- 239000006229 carbon black Substances 0.000 claims description 2
- 229910021485 fumed silica Inorganic materials 0.000 claims description 2
- 229910052746 lanthanum Inorganic materials 0.000 claims description 2
- 229910052758 niobium Inorganic materials 0.000 claims description 2
- 229910052709 silver Inorganic materials 0.000 claims description 2
- 230000002194 synthesizing effect Effects 0.000 claims description 2
- 229910052718 tin Inorganic materials 0.000 claims description 2
- 238000005406 washing Methods 0.000 claims description 2
- 229910052727 yttrium Inorganic materials 0.000 claims description 2
- 229910052726 zirconium Inorganic materials 0.000 claims description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 14
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 7
- 229910052757 nitrogen Inorganic materials 0.000 abstract description 4
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 abstract description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium group Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 abstract description 2
- 239000003638 chemical reducing agent Substances 0.000 abstract description 2
- 238000001599 direct drying Methods 0.000 abstract description 2
- 238000011031 large-scale manufacturing process Methods 0.000 abstract description 2
- 238000001179 sorption measurement Methods 0.000 abstract description 2
- 125000001664 diethylamino group Chemical group [H]C([H])([H])C([H])([H])N(*)C([H])([H])C([H])([H])[H] 0.000 abstract 1
- 239000000047 product Substances 0.000 description 30
- 238000002360 preparation method Methods 0.000 description 14
- 238000012512 characterization method Methods 0.000 description 12
- 238000010586 diagram Methods 0.000 description 12
- 239000000843 powder Substances 0.000 description 7
- 239000012265 solid product Substances 0.000 description 7
- 230000015572 biosynthetic process Effects 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 238000003786 synthesis reaction Methods 0.000 description 6
- 239000010949 copper Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 150000001340 alkali metals Chemical class 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 238000005342 ion exchange Methods 0.000 description 4
- 239000011572 manganese Substances 0.000 description 4
- 238000003921 particle size analysis Methods 0.000 description 4
- 229910052700 potassium Inorganic materials 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- YZDZYSPAJSPJQJ-UHFFFAOYSA-N samarium(3+);trinitrate Chemical compound [Sm+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O YZDZYSPAJSPJQJ-UHFFFAOYSA-N 0.000 description 4
- 229910052708 sodium Inorganic materials 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 description 3
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 238000005470 impregnation Methods 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
- GNUJKXOGRSTACR-UHFFFAOYSA-M 1-adamantyl(trimethyl)azanium;hydroxide Chemical compound [OH-].C1C(C2)CC3CC2CC1([N+](C)(C)C)C3 GNUJKXOGRSTACR-UHFFFAOYSA-M 0.000 description 2
- 150000001216 Samarium Chemical class 0.000 description 2
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 238000001460 carbon-13 nuclear magnetic resonance spectrum Methods 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- VCJMYUPGQJHHFU-UHFFFAOYSA-N iron(3+);trinitrate Chemical compound [Fe+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O VCJMYUPGQJHHFU-UHFFFAOYSA-N 0.000 description 2
- 231100000053 low toxicity Toxicity 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000000425 proton nuclear magnetic resonance spectrum Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229910052684 Cerium Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- VBVMCFHGWOLXDH-UHFFFAOYSA-M [OH-].C1=C(C=CC=2CCCCC1=2)[N+](C)(C)C Chemical compound [OH-].C1=C(C=CC=2CCCCC1=2)[N+](C)(C)C VBVMCFHGWOLXDH-UHFFFAOYSA-M 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229910001413 alkali metal ion Inorganic materials 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- UNYSKUBLZGJSLV-UHFFFAOYSA-L calcium;1,3,5,2,4,6$l^{2}-trioxadisilaluminane 2,4-dioxide;dihydroxide;hexahydrate Chemical compound O.O.O.O.O.O.[OH-].[OH-].[Ca+2].O=[Si]1O[Al]O[Si](=O)O1.O=[Si]1O[Al]O[Si](=O)O1 UNYSKUBLZGJSLV-UHFFFAOYSA-L 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 229910052676 chabazite Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003546 flue gas Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- MIVBAHRSNUNMPP-UHFFFAOYSA-N manganese(2+);dinitrate Chemical compound [Mn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O MIVBAHRSNUNMPP-UHFFFAOYSA-N 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- UVZNWGXNWFFSPH-UHFFFAOYSA-N n'-[2-[2-(2-aminoethylamino)ethylamino]ethyl]ethane-1,2-diamine;copper Chemical compound [Cu].NCCNCCNCCNCCN UVZNWGXNWFFSPH-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000005580 one pot reaction Methods 0.000 description 1
- -1 p-vinylphenyl-N,N,N-trimethylammonium Ammonium hydroxide Chemical compound 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- 229910052761 rare earth metal Inorganic materials 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000003980 solgel method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- WKXHZKXPFJNBIY-UHFFFAOYSA-N titanium tungsten vanadium Chemical compound [Ti][W][V] WKXHZKXPFJNBIY-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
- B01J29/7049—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing rare earth elements, titanium, zirconium, hafnium, zinc, cadmium, mercury, gallium, indium, thallium, tin or lead
- B01J29/7065—CHA-type, e.g. Chabazite, LZ-218
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/92—Chemical or biological purification of waste gases of engine exhaust gases
- B01D53/94—Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
- B01D53/9404—Removing only nitrogen compounds
- B01D53/9409—Nitrogen oxides
- B01D53/9413—Processes characterised by a specific catalyst
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/04—Catalysts comprising molecular sieves having base-exchange properties, e.g. crystalline zeolites
- B01J29/06—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof
- B01J29/70—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65
- B01J29/78—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof of types characterised by their specific structure not provided for in groups B01J29/08 - B01J29/65 containing arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J29/783—CHA-type, e.g. Chabazite, LZ-218
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J29/00—Catalysts comprising molecular sieves
- B01J29/82—Phosphates
- B01J29/84—Aluminophosphates containing other elements, e.g. metals, boron
- B01J29/85—Silicoaluminophosphates [SAPO compounds]
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B39/00—Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
- C01B39/02—Crystalline aluminosilicate zeolites; Isomorphous compounds thereof; Direct preparation thereof; Preparation thereof starting from a reaction mixture containing a crystalline zeolite of another type, or from preformed reactants; After-treatment thereof
- C01B39/46—Other types characterised by their X-ray diffraction pattern and their defined composition
- C01B39/48—Other types characterised by their X-ray diffraction pattern and their defined composition using at least one organic template directing agent
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B39/00—Compounds having molecular sieve and base-exchange properties, e.g. crystalline zeolites; Their preparation; After-treatment, e.g. ion-exchange or dealumination
- C01B39/54—Phosphates, e.g. APO or SAPO compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2229/00—Aspects of molecular sieve catalysts not covered by B01J29/00
- B01J2229/10—After treatment, characterised by the effect to be obtained
- B01J2229/18—After treatment, characterised by the effect to be obtained to introduce other elements into or onto the molecular sieve itself
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
- C01P2002/00—Crystal-structural characteristics
- C01P2002/70—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data
- C01P2002/72—Crystal-structural characteristics defined by measured X-ray, neutron or electron diffraction data by d-values or two theta-values, e.g. as X-ray diagram
Definitions
- the invention belongs to the technical field of molecular sieve synthesis, and in particular relates to a synthesis method and application for directly preparing molecular sieves with H-type CHA structure.
- SCR selective catalytic reduction
- molecular sieve SCR catalysts are regarded as the future development trend.
- This type of catalyst is composed of molecular sieves as a carrier to support active metals, and has the advantages of low toxicity, high activity, wide window, and high selectivity.
- This type of catalyst is composed of molecular sieves as carriers to support active metals.
- Common molecular sieve carriers include LTA, CHA, BEA, AFX structures, etc., and common active components include Cu, Fe, Ce, Mn, etc.
- Molecular sieve-based SCR catalysts represented by CHA structure molecular sieves have good low-temperature activity in NH 3 -SCR reactions due to their unique micropore structure and suitable surface acidity. Nitrogen selective, low toxicity catalytic material. Among them, Cu/CHA molecular sieve catalyst is the most widely used typical commercial SCR catalyst in the Euro VI/China VI phase.
- CHA structure molecular sieves have problems such as long synthesis cycle, high difficulty, high cost, and difficult disposal of waste liquid, which lead to high cost of SCR post-treatment devices in China VI and limit their large-scale market application.
- Publication No. CN110407231A discloses the use of novel templating agent 5,6,7,8-tetrahydronaphthalene-2-yl-trimethylammonium hydroxide and/or p-vinylphenyl-N,N,N-trimethylammonium Ammonium hydroxide is used to synthesize molecular sieves of CHA structure, which saves the alkali metal ion exchange process in the prior art, has simple synthesis steps, low production cost, no COD waste water discharge, and no pollution to the environment.
- patent with the publication number CN110523432A discloses a Cu-CHA molecular sieve catalyst with high acid density and low copper, which has a wide catalytic activity temperature window, taking into account both low temperature and high temperature activity, and still exhibits good catalytic activity after hydrothermal aging treatment.
- patents CN109867294A, CN104128200A, CN110665538B, CN108083292A, and CN103818927B all disclose copper-based CHA molecular sieve catalysts and their preparation methods.
- the intellectual property rights of catalysts for this system have been monopolized by foreign companies, which greatly limits the large-scale application in China.
- the present invention aims to propose a synthesis method and application for directly preparing H-type CHA structure molecular sieves, so as to realize the preparation of CHA-based molecular sieve SCR catalysts with samarium element as the active component directly as a carrier without going through an ammonium exchange process.
- a structure-directing agent for synthesizing a molecular sieve with a CHA structure comprising at least one of compound A and compound B,
- a kind of synthetic method that directly prepares H-type CHA structure molecular sieve, has applied structure-directing agent as above, comprises the following steps:
- Step 1 Mix and stir the structure directing agent and deionized water at room temperature until clear, add aluminum sol, and stir vigorously for 0.5-2h to form a sol-gel, for example, 0.5h, 0.7h, 0.8h, 1.0h, 1.2h , 1.5h, 1.6h, 1.8h, 2h;
- Step 2 adding a silicon source and a seed crystal into the sol-gel, and performing a hydrothermal synthesis reaction in a hydrothermal synthesis kettle to obtain a reaction solution;
- Step 3 filter the reaction liquid, wash the filter cake, and heat to obtain the H-type molecular sieve with CHA structure.
- the above synthesis method uses the acid-base balance of the raw materials to design a neutral synthesis system (pH), avoiding the introduction of caustic alkali, and can directly prepare molecular sieves with a CHA structure through hydrothermal synthesis.
- a neutral synthesis system pH
- step 2 is as follows:
- reaction solution for example, it can be reacted at 155°C for 48h , Reaction at 160°C for 40h, reaction at 165°C for 32h, reaction at 170°C for 24h, reaction at 175°C for 16h, reaction at 180°C for 7h.
- the active ingredient of aluminum sol includes Al 2 O 3
- the active ingredient of silicon source includes SiO 2
- the molar ratio of Al 2 O 3 , SiO 2 , structure directing agent, and deionized water is 1:0.1-50:0.1- 20:10-200, such as 1:0.1:0.1:10, 1:1:5:60, 1:5:2:70, 1:10:3:80, 1:15:4:90, 1 :20:5:100, 1:30:10:120, 1:40:15:160, 1:50:20:200; preferably 1:1-20:0.1-5:60-100.
- the solid content of the aluminum sol is 5%-50%
- the silicon source includes at least one of silica sol, fumed silica, white carbon black, and tetraethyl orthosilicate
- the seed crystal includes A molecular sieve with a CHA structure with a silicon-aluminum ratio of less than 25, the purpose of which is to provide a crystal nucleus to promote the synthesis of a molecular sieve with a hydrogen type CHA structure, and its grain size does not exceed 5 ⁇ m, preferably no more than 500 nm; preferably, the seed crystal includes SSZ with a CHA structure - At least one of 13 molecular sieves and SAPO-34 molecular sieves.
- Step 3 is as follows:
- a samarium-based CHA molecular sieve catalyst comprising a carrier, an active component and a metal additive
- the carrier is a molecular sieve with a CHA structure
- the metal element of the active component is an Sm element
- the metal element of the metal additive includes Mn, At least one of Ce, W, Mo, Sn, Y, La, Pr, Nd, Zr, Nb, Pt, Pd, Ag;
- the active component elements are distributed in CHA structure molecular sieve D6R, CHA cage and/or or the surface; further preferably, the metal element of the metal additive includes at least one of Mn, Mo, Nd, Pt, and Pd.
- the samarium-based CHA molecular sieve catalyst in the present invention is a rare earth and transition metal element modified Sm-based CHA molecular sieve catalyst, the main purpose of which is to improve the low-temperature activity of the above-mentioned catalyst, widen the temperature window, improve nitrogen selectivity, and suppress high-temperature hydrothermal degradation.
- the carrier includes at least one of SSZ-13, SAPO-34, SAPO-44, ZK-4, preferably SSZ-13, SAPO-34; and/or two or more types containing CHA structure (chabazite)
- the molecular sieve with a crystal phase structure specifically includes at least one of eight-membered ring, ten-membered ring, and twelve-membered ring molecular sieves, preferably an eight-membered ring molecular sieve.
- mass ratio Sm: CHA structure molecular sieve 0.5-15wt%
- mass ratio Sm: metal additives 1:0.01-10
- mass ratio Sm: CHA structure molecular sieve 2.5-7.5wt%
- molar ratio Sm: metal additive 1:0.5-5
- the samarium-based CHA molecular sieve catalyst is obtained by ion exchange method, impregnation method, sol-gel method, in-situ synthesis method, molten salt synthesis method, It is synthesized by at least one of one-pot method and mixed grinding method
- the samarium-based CHA molecular sieve catalyst is synthesized by at least one of ion exchange method, impregnation method and in-situ synthesis method.
- the structure-directing agent of the present invention has a molecular topological structure, which helps to quickly and efficiently build a CHA molecular sieve skeleton structure, and the prepared product has a regular appearance and a high relative crystallinity;
- the synthesis method of the present invention can directly synthesize H-type molecular sieves with CHA structure, and the relative crystallinity is >95%.
- Molecular sieve products can be obtained by direct drying and roasting without the need for ammonium exchange, which is simple and easy to implement and suitable for large-scale production;
- Example 1 is a schematic diagram of the crystal phase structure of the molecular sieve product prepared in Example 1 of the present invention.
- Example 2 is a schematic diagram of the crystal phase structure of the molecular sieve product prepared in Example 2 of the present invention.
- Example 3 is a schematic diagram of the crystal phase structure of the molecular sieve product prepared in Example 3 of the present invention.
- Figure 4 is a schematic diagram of the NO x conversion rate curve of a samarium-based CHA molecular sieve catalyst
- Figure 5 is a schematic diagram of the microscopic morphology of the molecular sieve product prepared in Example 1 of the present invention.
- Example 6 is a schematic diagram of the microscopic morphology of the molecular sieve product prepared in Example 2 of the present invention.
- Example 7 is a schematic diagram of the microscopic morphology of the molecular sieve product prepared in Example 3 of the present invention.
- FIG. 8 is a schematic diagram of the 1 H NMR spectrum of the structure directing agent OSDA1 described in the embodiment of the present invention.
- FIG. 9 is a schematic diagram of the 13 C NMR spectrum of the structure directing agent OSDA1 described in the embodiment of the present invention.
- FIG. 10 is a schematic diagram of the 1 H NMR spectrum of the structure directing agent OSDA2 described in the embodiment of the present invention.
- Fig. 11 is a schematic diagram of the 13 C NMR spectrum of the structure directing agent OSDA2 described in the embodiment of the present invention.
- Fig. 12 is a schematic diagram of the three-dimensional molecular structure of the structure directing agent described in the embodiment of the present invention.
- test reagents used in the following examples are conventional biochemical reagents; the experimental methods, unless otherwise specified, are conventional methods.
- the simulated flue gas composition used in the NH 3 -SCR performance test 500ppm NO, 500ppm NH 3 , 10% O 2 , N 2 is the balance gas, the total flow rate is 1000ml/min, and the reaction space velocity is 30000h -1 .
- the low-temperature performance index is T 50 , which represents the corresponding temperature when the NOx conversion rate reaches 50%; the temperature window index T 90 , represents the corresponding temperature range when the NOx conversion rate exceeds 90%. .
- the structural formula of OSDA1 in the embodiment of the present invention is The chemical formula is (C 4 H 8 NO) 3 PO, and the structural formula of OSDA2 is The chemical formula is (C 4 H 8 NO) 2 PO(C 4 H 10 N).
- the characterization results of the crystal phase structure of the product are shown in Figure 1.
- the XRD characterization results show that the above solid product is a SAPO-34 molecular sieve with a CHA structure, and the relative crystallinity is >95%;
- XRF characterization shows that the Na and K alkali metal content in the product is lower than 50ppm
- the microscopic morphology of the product is shown in Figure 5.
- the results of laser particle size analysis show that the particle size range is concentrated in the range of 1-5 ⁇ m; SEM characterization shows that the product presents a cubic block shape.
- the preparation conditions of the catalyst in this example, the amount of each raw material added and the preparation process are the same as in Example 1, the difference is that this example uses OSDA2 structure directing agent instead of OSDA1.
- the characterization results of the crystal phase structure of the product are shown in Figure 2.
- XRD characterization of the obtained solid product shows that the SAPO-34 molecular sieve with a CHA structure has a relative crystallinity >95%;
- XRF characterization shows that the content of Na and K alkali metals in the product is low
- the microscopic appearance of the product is shown in Figure 6.
- the results of laser particle size analysis show that the particle size range is concentrated in the range of 1-5 ⁇ m; SEM characterization shows that the product presents a cubic block shape.
- the crystal phase structure characterization results of the product are shown in Figure 3.
- the obtained solid product was characterized by XRD, showing that the mixed crystal product of SAPO-34 and SSZ-13 molecular sieves with a CHA structure had a relative crystallinity >95%;
- the Na, K alkali metal content is less than 50ppm, and the silicon-aluminum ratio (SiO 2 /Al 2 O 3 ) is 13.4;
- the microscopic appearance of the product is shown in Figure 7, and the results of laser particle size analysis show that the particle size range is concentrated in the range of 1-5 ⁇ m ; Characterized by SEM, showing that the product presents a cubic block shape.
- the obtained solid product was characterized by XRD, showing that the mixed crystal product of SAPO-34 and SSZ-13 molecular sieves with a CHA structure had a relative crystallinity >95%; by XRF, it showed that the content of Na and K alkali metals in the product was less than 50ppm, and the silicon-aluminum
- the ratio (SiO 2 /Al 2 O 3 ) is 13.4; the results of laser particle size analysis show that the particle size range is concentrated in the range of 1-5 ⁇ m; the SEM characterization shows that the product presents a cubic block shape.
- N,N,N-trimethyl-1-adamantyl ammonium hydroxide is the mainstream templating agent for industrial synthesis of Na-type CHA structure SSZ-13 molecular sieve.
- the XRD characterization shows that the obtained solid product is amorphous and has no characteristic diffraction peaks of molecular sieves with a CHA structure.
- Cu-TEPA tetraethylenepentaamine copper
- Cu-TEPA tetraethylenepentaamine copper
- This comparative example adopts the same preparation conditions, the addition amount of each raw material and the preparation process as in Example 1, the difference is that an equimolar Cu-TEPA is used instead of OSDA1.
- This embodiment adopts the ion exchange method, and the molecular sieve carrier is selected from the molecular sieve product prepared in Example 3, as follows:
- This embodiment adopts the mixed grinding method, and the molecular sieve carrier is selected from the molecular sieve product prepared in Example 3, as follows:
- the impregnation method is adopted, and the molecular sieve carrier is selected from the molecular sieve product prepared in Example 3, as follows:
- the in-situ synthesis method is adopted, and the molecular sieve carrier is selected from the molecular sieve product prepared in Example 3, specifically as follows:
- This embodiment is based on the catalyst prepared in Example 5, introducing Mn, Fe element modification, specifically as follows:
- Example 5 Take 20 g of the catalyst product in Example 5, stir and disperse in 150 g of deionized aqueous solution, add 5 g of manganese nitrate solution (50 wt %) and 2 g of ferric nitrate solution, heat up to 80 ° C and stir at a constant temperature for 6 h under airtight conditions; after the constant temperature is over, Stirred under reduced pressure and evaporated to dryness to obtain a khaki solid powder.
- the above-mentioned khaki solid powder was dried at 120° C. for 6 hours, and then roasted at a constant temperature of 550° C. for 5 hours to obtain a modified samarium-based CHA molecular sieve catalyst.
- the modified samarium-based CHA molecular sieve catalyst prepared in Example 9 was made into a 40-60 mesh powder sample, and the NH 3 -SCR catalytic performance was evaluated in a micro fixed-bed reactor.
- the size of the quartz reaction tube used is 15mm, and the heating rate of the evaluation test is 5°C/min.
- the test results are shown in Figure 4.
- the test results show that the NOx light-off temperature T 50 of the above catalyst is 180°C, and the activation temperature window T 90 is 220-575°C.
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Abstract
本发明提供了一种直接制备H型CHA结构分子筛的合成方法及应用,以化学式为(C 4H 8NO) 3PO和/或(C 4H 8NO) 2PO(C 4H 10N)的化合物为结构导向剂,通过水热合成发直接制备H型CHA结构分子筛。本发明所述的结构导向剂具有分子拓扑结构,有助于快速高效搭建CHA分子筛骨架结构,制备的产物形貌规整,相对结晶度高,合成方法能够直接合成H型CHA结构分子筛,相对结晶度>95%。无需铵交换环节,直接干燥焙烧即可获得分子筛产品,简便易行,适宜规模化生产,钐基CHA分子筛催化剂凭借Sm元素的本征活性以及H型CHA结构分子筛理化特性,在NH 3-SCR技术中表现出优异的氨气吸附能力、低温活性,活性温度窗口、N 2选择性和结构稳定性,在上述催化剂的作用下氮氧化物与还原剂发生反应转化成无害的氮气和水。
Description
本发明属于分子筛合成技术领域,尤其是涉及一种直接制备H型CHA结构分子筛的合成方法及应用。
据公安部统计,截至2021年3月,全国机动车保有量达3.78亿辆,其中汽车2.87亿辆。飞速发展的汽车工业促进了我国交通运输行业的长足发展,给人们的生产生活带来了极大的便利。然而,随之而来的汽车尾气污染问题日益严峻。据《移动源污染中国移动源环境管理年报(2020)》报道,2019年我国全年机动车四项污染物排放总量达1603.8万吨,其中,氮氧化物(NO
X)为635.6万吨。柴油车是NO
X排放的主要贡献者,占汽车排放总量的88.9%以上。我国柴油车排放标准主要沿用欧洲排放法规,选择性催化还原(SCR)技术是催化净化柴油车NO
X的主要途径。SCR系统由催化剂、尿素喷射系统、尿素储存罐和控制系统组成。其中,催化剂作为关键部件,直接决定了SCR系统的效率。随着我国机动车排放标准不断升级,NO
X排放限值进一步降低,同时明确限制N
2O、NH
3量。国六标准阶段,因钒钨钛催化剂存在低温性能差、温度窗口窄、副产物N
2O高且高热环境钒挥发等缺点,分子筛SCR催化剂被视为未来的发展趋势。该类催化剂以分子筛为载体负载活性金属构成,具备低毒、高活性、宽窗口、高选择性等优点。该类催化剂由分子筛作为载体负载活性金属构成,常见的分子筛载体有LTA、CHA、BEA、AFX结构等,常见的活性组分有Cu、Fe、Ce、Mn等。以CHA结构分子筛为代表的分子筛基SCR催化剂因其独特的微孔孔道结构和适宜的表面酸性,其催化剂在NH
3-SCR反应中表现出良好的低温活性,较宽的活性温度窗口、高的氮气选 择性、低毒的催化材料。其中,欧六/国六阶段应用最广泛的典型商用SCR催化剂为Cu/CHA分子筛催化剂。
目前,CHA结构分子筛存在合成周期长,难度大,成本高、废液难处理等问题,导致国六SCR后处理装置成本居高不下,限制其大规模市场应用。公开号为CN110407231A的专利公开采用新型模板剂5,6,7,8-四氢萘-2-基-三甲基氢氧化铵和/或对乙烯基苯基-N,N,N-三甲基氢氧化铵合成CHA结构分子筛,省掉了现有技术中的碱金属离子交换工序,合成步骤简单,生产成本低,无COD废水排放,对环境无污染。公开号为CN110523432A的专利公开了高酸密度、低铜的Cu-CHA分子筛催化剂,具有较宽的催化活性温度窗口,兼顾低温和高温活性,经过水热老化处理后仍然表现出良好的催化活性。同样,专利CN109867294A、CN104128200A、CN110665538B、CN108083292A、CN103818927B中均公开铜基CHA分子筛催化剂及其制备方法。然而,该体系催化剂的知识产权已被国外企业垄断,极大地限制了国内规模化应用。
发明内容
有鉴于此,本发明旨在提出一种直接制备H型CHA结构分子筛的合成方法及应用,以实现无需经过铵交换工艺可直接作为载体制备以钐元素为活性组分的CHA基分子筛SCR催化剂。
为达到上述目的,本发明的技术方案是这样实现的:
一种用于合成CHA结构分子筛的结构导向剂,所述结构导向剂包括化合物A及化合物B中的至少一种,
化合物A的化学式为(C
4H
8NO)
3PO,
化合物B的化学式为(C
4H
8NO)
2PO(C
4H
10N),
一种直接制备H型CHA结构分子筛的合成方法,应用了如上所述的结构导向剂,包括以下步骤:
步骤一、将结构导向剂与去离子水常温混合搅拌至澄清,加入铝溶胶,剧烈搅拌0.5-2h,形成溶胶-凝胶,例如可以是0.5h、0.7h、0.8h、1.0h、1.2h、1.5h、1.6h、1.8h、2h;
步骤二、在溶胶-凝胶中加入硅源及晶种,在水热合成釜内进行水热合成反应得到反应液;
步骤三、将反应液过滤,清洗滤饼,加热,得到H型CHA结构分子筛。
上述合成方法利用原料自身酸碱平衡设计中性合成体系(pH),避免引入苛性碱,经水热合成可直接制备CHA结构分子筛。
进一步地,步骤二的具体操作如下:
在溶胶-凝胶中加入硅源与晶种,搅拌均匀后转移至水热合成釜内,密 闭环境下升温至155-180℃反应7-48h,得到反应液,例如可以是155℃下反应48h、160℃下反应40h、165℃下反应32h、170℃下反应24h、175℃下反应16h、180℃下反应7h。
进一步地,铝溶胶的有效成分包括Al
2O
3,硅源的有效成分包括SiO
2,Al
2O
3、SiO
2、结构导向剂、去离子水的摩尔比为1:0.1-50:0.1-20:10-200,例如可以是1:0.1:0.1:10、1:1:5:60、1:5:2:70、1:10:3:80、1:15:4:90、1:20:5:100、1:30:10:120、1:40:15:160、1:50:20:200;优选为1:1-20:0.1-5:60-100。
进一步地,所述铝溶胶的固含量为5%-50%,所述硅源包括硅溶胶、气相二氧化硅、白炭黑、正硅酸乙酯中的至少一种,所述晶种包括硅铝比小于25的CHA结构分子筛,目的是提供晶核,促进氢型CHA结构分子筛合成,其晶粒尺寸不超过5μm,优选不超过500nm;优选地,所述晶种包括具有CHA结构的SSZ-13分子筛、SAPO-34分子筛中的至少一种。
进一步地,步骤三的具体操作如下:
将反应液在板框压滤机中进行固液分离,用清水洗涤滤饼至少3次后,在120℃温度下干燥至水含量低于6wt%,以2℃/min速率升温至350-450℃恒温1-2h,之后升温至500-550℃恒温3-6h,得到H型CHA结构分子筛。
一种钐基CHA分子筛催化剂,包括载体、活性组分及金属助剂,所述载体为CHA结构分子筛,所述活性组分的金属元素为Sm元素,所述金属助剂的金属元素包括Mn、Ce、W、Mo、Sn、Y、La、Pr、Nd、Zr、Nb、Pt、Pd、Ag中至少一种;优选地,所述活性组分元素分布于CHA结构分子筛D6R、CHA笼和/或表面;进一步优选地,金属助剂的金属元素包括Mn、Mo、Nd、Pt、Pd中至少一种。本发明中的钐基CHA分子筛催化剂为稀土、过渡金属元素改性Sm基CHA结构分子筛催化剂,主要目的是提升上述催化剂的低温 活性、拓宽温度窗口、改善氮气选择性、抑制高温水热劣化。
进一步地,所述载体包括SSZ-13、SAPO-34、SAPO-44、ZK-4中至少一种,优选SSZ-13、SAPO-34;和/或含有CHA结构(菱沸石)的两种以上晶相结构的分子筛,具体包括八元环、十元环、十二元环分子筛中至少一种,优选八元环分子筛。
进一步地,按质量比Sm:CHA结构分子筛=0.5-15wt%,按摩尔比Sm:金属助剂=1:0.01-10;优选地,按质量比Sm:CHA结构分子筛=2.5-7.5wt%,按摩尔比Sm:金属助剂=1:0.5-5;进一步优选地,所述钐基CHA分子筛催化剂是通过离子交换法、浸渍法、溶胶凝胶法、原位合成法、熔盐合成法、一锅法、混合研磨法中至少一种合成的;进一步优选地,所述钐基CHA分子筛催化剂是通过离子交换法、浸渍法、原位合成法中至少一种合成的。
如上所述的钐基CHA分子筛催化剂在催化还原排放尾气中的氮氧化物中的应用。
相对于现有技术,本发明所述的直接制备H型CHA结构分子筛的合成方法及应用具有以下优势:
(1)本发明所述的结构导向剂具有分子拓扑结构,有助于快速高效搭建CHA分子筛骨架结构,制备的产物形貌规整,相对结晶度高;
(2)本发明所述的合成方法能够直接合成H型CHA结构分子筛,相对结晶度>95%。无需铵交换环节,直接干燥焙烧即可获得分子筛产品,简便易行,适宜规模化生产;
(3)本发明所述的钐基CHA分子筛催化剂凭借Sm元素的本征活性以及CHA结构分子筛理化特性,在NH
3-SCR技术中表现出优异的氨气吸附能力、低温活性(T
50=180℃),活性温度窗口(T
90=220-575℃)、N
2选择性和结构稳定性,在上述催化剂的作用下氮氧化物与还原剂发生反应转化成 无害的氮气和水。
构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:
图1为本发明实施例1制备的分子筛产物晶相结构示意图;
图2为本发明实施例2制备的分子筛产物晶相结构示意图;
图3为本发明实施例3制备的分子筛产物晶相结构示意图;
图4为钐基CHA分子筛催化剂的NO
X转化率曲线示意图;
图5为本发明实施例1制备的分子筛产物微观形貌示意图;
图6为本发明实施例2制备的分子筛产物微观形貌示意图;
图7为本发明实施例3制备的分子筛产物微观形貌示意图;
图8为本发明实施例所述的结构导向剂OSDA1的
1H核磁谱示意图;
图9为本发明实施例所述的结构导向剂OSDA1的
13C核磁谱示意图;
图10为本发明实施例所述的结构导向剂OSDA2的
1H核磁谱示意图;
图11为本发明实施例所述的结构导向剂OSDA2的
13C核磁谱示意图;
图12为本发明实施例所述的结构导向剂的三维分子结构示意图。
除有定义外,以下实施例中所用的技术术语具有与本发明所属领域技术人员普遍理解的相同含义。以下实施例中所用的试验试剂,如无特殊说明,均为常规生化试剂;所述实验方法,如无特殊说明,均为常规方法。
在本发明中,NH
3-SCR性能测试采用的模拟烟气组成分:500ppm NO,500ppm NH
3,10%O
2,N
2为平衡气,总流量为1000ml/min,反应空速30000h
-1。
在本发明中,低温性能指标为T
50,代表的是当NO
X转化率达到50%时对应的温度;温度窗口指标T
90,代表的是当NO
X转化率超过90%时对应的温度范围。
除非另外指出,在本发明说明书和权利要求说明书里出现的所有数字,如温度、时间以及浆料投料质量百分比等数值均不应该被理解为绝对精确值,该数值是在本领域内的普通技术人员所理解的、公知技术所允许的误差范围内。
下面结合实施例及附图来详细说明本发明。
实施例1
取25gOSDA1溶解于190ml去离子水,常温充分搅拌,缓慢滴加固含量 30%铝溶胶10.9g,加毕后剧烈搅拌1h,形成乳白色溶胶-凝胶;随后加入30%硅溶胶60g、SSZ-13分子筛晶种0.05g,搅拌均匀后转移至水热合成釜内,升温至165℃晶化反应24h。
反应结束后,使用板框压滤机进行固液分离,用清水反复洗涤滤饼3次,120℃干燥至产物水含量低于6wt%后进行焙烧,以2℃/min速率升温至350℃恒温1h,随后升温至550℃恒温6h,获得白色粉末固体产物。
产物晶相结构表征结果如图1所示,XRD表征结果显示上述固体产物是具备CHA结构的SAPO-34分子筛,相对结晶度>95%;XRF表征显示产物中Na、K碱金属含量低于50ppm;产物微观形貌如图5所示,激光粒度分析结果显示粒度区间集中分布在1-5μm;SEM表征显示产物呈现立方体块状形貌。
实施例2
本实例催化剂的制备条件、各原料加入量和制备流程同实施例1,区别在于,本实施例使用OSDA2结构导向剂替代OSDA1。
产物晶相结构表征结果如图2所示,所得固体产物经XRD表征,显示具备CHA结构的SAPO-34分子筛,相对结晶度>95%;经XRF表征,显示产物中Na、K碱金属含量低于50ppm;产物微观形貌如图6所示,经激光粒度分析,结果显示粒度区间集中分布在1-5μm;经SEM表征,显示产物呈现立方体块状形貌。
实施例3
本实例催化剂的制备条件和制备流程同实施例1,区别在于,本实施例使用OSDA1/OSDA2=1:1的复合结构引导剂替代OSDA1。
产物晶相结构表征结果如图3所示,所得固体产物经XRD表征,显示具备CHA结构的SAPO-34、SSZ-13分子筛混晶产物,相对结晶度>95%;经XRF 表征,显示产物中Na、K碱金属含量低于50ppm,硅铝比(SiO
2/Al
2O
3)为13.4;产物微观形貌如图7所示,经激光粒度分析,结果显示粒度区间集中分布在1-5μm;经SEM表征,显示产物呈现立方体块状形貌。
实施例4
本实例催化剂的制备条件和制备流程同实施例3,区别在于,本例使用等摩尔的正硅酸乙酯替代硅溶胶。
所得固体产物经XRD表征,显示具备CHA结构的SAPO-34、SSZ-13分子筛混晶产物,相对结晶度>95%;经XRF表征,显示产物中Na、K碱金属含量低于50ppm,硅铝比(SiO
2/Al
2O
3)为13.4;经激光粒度分析,结果显示粒度区间集中分布在1-5μm;经SEM表征,显示产物呈现立方体块状形貌。
对比例1
N,N,N-三甲基-1-金刚烷氢氧化铵是当前工业合成Na型CHA结构SSZ-13分子筛的主流模板剂。
本对比例采用与实施例1相同的制备条件、各原料加入量和制备流程,区别在于使用N,N,N-三甲基-1-金刚烷氢氧化铵替代OSDA1。
经XRD表征显示,所得固体产物为无定型,没有CHA结构分子筛特征衍射峰。
对比例2
Cu-TEPA(四乙烯五胺铜)是当前一步法制备铜基CHA结构SSZ-13分子筛催化剂的主流模板剂。
本对比例采用与实施例1相同的制备条件、各原料加入量和制备流程,区别在于使用等摩尔的Cu-TEPA替代OSDA1。
经XRD表征显示,所得固体产物不具备CHA结构分子筛特征衍射峰。
实施例5
本实施例采用离子交换法,分子筛载体选取实施例3制备的分子筛产物,具体如下:
配制1mol/L硝酸钐溶液,量取200g置于500ml烧杯中,加入10g分子筛,搅拌均匀分散;密闭情况下升温至80℃恒温搅拌反应6h;恒温结束后,过滤、反复洗涤滤饼3次,获得固体粉体;120℃干燥6h,550℃恒温焙烧5h,即得到钐基CHA分子筛催化剂。
实施例6
本实施例采用混合研磨法,分子筛载体选取实施例3制备的分子筛产物,具体如下:
称取0.8g硝酸钐,溶于20g去离子水中,加入10g分子筛,搅拌均匀分散;转移至行星式球磨机中,持续研磨4h,控制粒度分布在0.5-1μm,蒸发干燥,获得固体粉体;120℃干燥6h,550℃恒温焙烧5h,即得到钐基CHA分子筛催化剂。
实施例7
本实施例采用浸渍法,分子筛载体选取实施例3制备的分子筛产物,具体如下:
称取0.8g硝酸钐,溶于20g去离子水中,加入10g分子筛,搅拌均匀分散;密闭情况下升温至80℃恒温搅拌反应6h;恒温结束后,恒温结束后,减压搅拌蒸干,获得固体粉体;120℃干燥6h,550℃恒温焙烧5h,即得到钐基CHA分子筛催化剂。
实施例8
本实施例采用原位合成法,分子筛载体选取实施例3制备的分子筛产物, 具体如下:
取15g OSDA1和10g OSDA2溶解于190ml去离子水,常温充分搅拌,缓慢滴加固含量30%铝溶胶10.9g,加毕后剧烈搅拌1h,形成乳白色溶胶-凝胶;随后加入30%硅溶胶60g、SSZ-13分子筛晶种0.05g,搅拌均匀后,加入1.6g硝酸钐、5g氨水,搅拌均匀转移至水热合成釜内,升温至165℃晶化反应24h。
反应结束后,使用板框压滤机进行固液分离,用清水反复洗涤滤饼3次,120℃干燥至产物水含量低于6wt%后进行焙烧,以2℃/min速率升温至350℃恒温1h,随后升温至550℃恒温6h,获得钐基CHA分子筛催化剂。
实施例9
本实施例是在实施例5制备的催化剂基础上,引入Mn、Fe元素改性,具体如下:
取实施例5中催化剂产物20g,搅拌均匀分散于150g去离子水溶液中,加入5g硝酸锰溶液(50wt%)和2g硝酸铁溶液,密闭情况下升温至80℃恒温搅拌反应6h;恒温结束后,减压搅拌蒸干,得到土黄色固体粉末。
将上述土黄色固体粉末120℃干燥6h,550℃恒温焙烧5h,即得到改性钐基CHA分子筛催化剂。
实施例10
将实施例9制备的改性钐基CHA分子筛催化剂制成40-60目粉末样,在微型固定床反应器上进行NH
3-SCR催化性能评价。使用的石英反应管尺寸为15mm,评价测试升温速率5℃/min。模拟气氛组成:500ppm NO,500ppm NH
3,10%O
2,N
2为平衡气,总流量为1000ml/min,反应空速30000h
-1。测试结果如图4所示。
测试结果表明,上述催化剂的NO
X起燃温度T
50=180℃,活性温度窗口T
90=220-575℃。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。
Claims (10)
- 一种直接制备H型CHA结构分子筛的合成方法,应用了如权利要求1所述的结构导向剂,其特征在于,包括以下步骤:步骤一、将结构导向剂与去离子水混合搅拌至澄清,加入铝溶胶,剧烈搅拌形成溶胶-凝胶;步骤二、在溶胶-凝胶中加入硅源及晶种,在水热合成釜内进行水热合成反应得到反应液;步骤三、将反应液过滤,清洗滤饼,加热,得到H型CHA结构分子筛。
- 根据权利要求2所述的合成方法,其特征在于,步骤二的具体操作如 下:在溶胶-凝胶中加入硅源与晶种,搅拌均匀后转移至水热合成釜内,密闭环境下升温至155-180℃反应7-48h,得到反应液。
- 根据权利要求2所述的合成方法,其特征在于:铝溶胶的有效成分包括Al 2O 3,硅源的有效成分包括SiO 2,Al 2O 3、SiO 2、结构导向剂、去离子水的摩尔比为1:0.1-50:0.1-20:10-200。
- 根据权利要求2所述的合成方法,其特征在于:所述铝溶胶的固含量为5%-50%,所述硅源包括硅溶胶、气相二氧化硅、白炭黑、正硅酸乙酯中的至少一种,所述晶种包括硅铝比小于25的CHA结构分子筛。
- 根据权利要求2所述的合成方法,其特征在于,步骤三的具体操作如下:将反应液在板框压滤机中进行固液分离,用清水洗涤滤饼至少3次后,在120℃温度下干燥至水含量低于6wt%,以2℃/min速率升温至350-450℃恒温1-2h,之后升温至500-550℃恒温3-6h,得到H型CHA结构分子筛。
- 一种钐基CHA分子筛催化剂,其特征在于:包括载体、活性组分及金属助剂,所述载体为CHA结构分子筛,所述活性组分的金属元素为Sm元素,所述金属助剂的金属元素包括Mn、Ce、W、Mo、Sn、Y、La、Pr、Nd、Zr、Nb、Pt、Pd、Ag中至少一种。
- 根据权利要求7所述的钐基CHA分子筛催化剂,其特征在于:所述载体包括八元环分子筛、十元环分子筛、十二元环分子筛、含有CHA结构的两种以上晶相结构的分子筛中至少一种。
- 根据权利要求7所述的钐基CHA分子筛催化剂,其特征在于:按质量比Sm:CHA结构分子筛=0.5-15wt%,按摩尔比Sm:金属助剂=1:0.01-10。
- 如权利要求7-9任一所述的钐基CHA分子筛催化剂在催化还原排放尾气中的氮氧化物中的应用。
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