WO2022257735A1 - 电池安装装置 - Google Patents

电池安装装置 Download PDF

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Publication number
WO2022257735A1
WO2022257735A1 PCT/CN2022/094205 CN2022094205W WO2022257735A1 WO 2022257735 A1 WO2022257735 A1 WO 2022257735A1 CN 2022094205 W CN2022094205 W CN 2022094205W WO 2022257735 A1 WO2022257735 A1 WO 2022257735A1
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WO
WIPO (PCT)
Prior art keywords
battery
positioning
installation
pick
assembly
Prior art date
Application number
PCT/CN2022/094205
Other languages
English (en)
French (fr)
Inventor
曾拥银
Original Assignee
江苏创源电子有限公司
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Filing date
Publication date
Application filed by 江苏创源电子有限公司 filed Critical 江苏创源电子有限公司
Publication of WO2022257735A1 publication Critical patent/WO2022257735A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/04—Construction or manufacture in general
    • H01M10/0404—Machines for assembling batteries
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04—Mounting of components, e.g. of leadless components
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04—Mounting of components, e.g. of leadless components
    • H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04—Mounting of components, e.g. of leadless components
    • H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0406—Drive mechanisms for pick-and-place heads, e.g. details relating to power transmission, motors or vibration damping
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00—Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/04—Mounting of components, e.g. of leadless components
    • H05K13/0404—Pick-and-place heads or apparatus, e.g. with jaws
    • H05K13/0413—Pick-and-place heads or apparatus, e.g. with jaws with orientation of the component while holding it; Drive mechanisms for gripping tools, e.g. lifting, lowering or turning of gripping tools
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

Definitions

  • the present application relates to the technical field of electronic product manufacturing, for example, to a battery installation device.
  • the present application provides a battery installation device, which can solve to a certain extent the technical problem in the related art that the battery is easy to pull the cable during the battery installation process.
  • the present application provides a battery installation device, which is configured to install the battery into the battery installation slot of the product casing, the first side of the battery has a cable connector, and the second side of the product casing is provided with a A predetermined cable connected to the cable connector, the battery installation device includes a mounting table, a positioning plate, a removal mechanism and an installation mechanism;
  • the positioning plate is arranged on the installation platform, and the positioning plate is provided with a first positioning part adapted to the product casing and a second positioning part adapted to the battery, and the second positioning part has a an open side exposed such that the first side is aligned with the second side;
  • the removal and turnover mechanism includes a first drive assembly and a first pick-up assembly, the first pick-up assembly is used to pick up the back of the battery in the second positioning part, the first drive assembly and the first pick-up
  • the components are connected and can drive the first pick-up component to turn over, so that the battery turns over a predetermined angle around the first side;
  • the installation turning mechanism includes a second drive assembly and a second pick-up assembly, the second pick-up assembly is used to pick up the front of the battery in the first pick-up assembly, the second drive assembly and the second pick-up assembly
  • the pick-up component is connected and can drive the second pick-up component to overturn, so that the battery can be overturned into the battery installation slot centered on the first side.
  • the battery installation device further includes a rotating drive mechanism and a frame
  • the two positioning discs form a positioning disc group, and the two positioning discs of the positioning disc group are respectively a first positioning disc and a second positioning disc and are respectively arranged at both ends of the installation platform;
  • the frame has an operation station group, the operation station group includes a manual station and an automatic station, and the manual station and the automatic station are respectively located at two ends of the frame;
  • the installation platform is pivotally connected to the frame, and the rotation drive mechanism is connected to the installation platform and can drive the installation platform to rotate relative to the frame, so that the installation platform can rotate to the first position
  • the disk corresponds to the manual station
  • the second positioning disk corresponds to the first state of the automatic station or rotated to the first positioning disk corresponds to the automatic station
  • the second positioning disk corresponds to the automatic station. in the second state of the manual station.
  • the number of the operation station group is equal to the number of the positioning plate group and is at least one;
  • the line connecting the two positioning discs of the positioning disc group is the first connecting line, and the included angle between the first connecting lines of every two adjacent positioning disc groups is equal;
  • connection line between the manual station and the automatic station of the operation station group is the second connection line, and the included angle between the second connection lines of every two adjacent operation station groups is equal, and the manual The stations and the automatic stations are arranged alternately along the circumference of the frame.
  • the positioning plate further includes a plate body; the first positioning portion is a positioning slot opened in the plate body; the second positioning portion includes a positioning base provided on the plate body , the positioning base includes a first stop part spaced apart from the first side part, an elastic buckle and a second stopper part spaced apart from each other; the elastic buckle includes the battery to the The first main body pressed by the second stopper and the second main body pressed the battery to the tray, the first main body and the second main body are connected in an L shape.
  • the positioning plate further includes a pressure plate and a protective flange; the pressure plate is detachably covered on the positioning plate, and the pressure plate is provided with an avoidance part that fits the shape of the battery installation groove;
  • the protective flange is folded at right angles to the side where the battery installation slot is located relative to the pressing plate.
  • the first driving assembly and the second driving assembly have at least three translational degrees of freedom and one first rotational degree of freedom; the rotating shaft of the first rotational degree of freedom is connected to the first side flat
  • the first drive assembly has three degrees of freedom in translation and a first degree of freedom in rotation;
  • the second drive assembly has three degrees of freedom in translation, a first degree of freedom in rotation and a second degree of freedom in rotation degree of freedom;
  • the rotation axis of the second rotational degree of freedom is the height direction of the installation platform.
  • both the first pickup assembly and the second pickup assembly include a vacuum suction head and a vacuum monitoring element; the vacuum monitoring element is connected to the vacuum suction head to monitor the suction state of the vacuum suction head to monitor.
  • the battery installation device further includes a jacking mechanism and a film sticking mechanism;
  • the positioning plate is pivotally connected to the mounting platform, the jacking mechanism has a top end and a bottom end, and the top end is connected to the positioning plate.
  • the disk is movably connected, and the top of the jacking mechanism can be raised and lowered by a predetermined distance relative to the bottom to drive the positioning disk to turn over a predetermined angle relative to the installation table;
  • the film sticking mechanism is pivotally connected to the side of the installation table , and can be turned over to correspond to the opening of the second positioning portion, so as to cover the cable connector on the first side portion.
  • the battery installation device further includes a pressure maintaining mechanism, and the pressure maintaining mechanism includes a fixed bracket, a movable bracket, a driving device, and a counterweight; the counterweight is arranged on the movable bracket, and the The movable bracket is movably connected to the fixed bracket through the driving device, and the driving device can drive the movable bracket to move closer to or away from the battery installation slot relative to the fixed bracket, so that the counterweight part moves toward the battery.
  • the battery in the installation slot exerts pressure for a predetermined duration or the weight part is separated from the battery in the battery installation slot.
  • FIG. 1 is a schematic diagram of the first structure of the battery installation device provided in Embodiment 1 of the present application;
  • Fig. 2 is a partial enlarged view of Fig. 1 at place A;
  • Fig. 3 is a second structural schematic diagram of the battery installation device provided in Embodiment 1 of the present application.
  • Figure 4 is a partial enlarged view of Figure 3 at B;
  • Fig. 5 is a partial enlarged view at C of Fig. 3;
  • Fig. 6 is a schematic diagram of the first structure of the positioning plate of the battery installation device provided in Embodiment 1 of the present application;
  • Fig. 7 is a second structural schematic diagram of the positioning plate of the battery installation device provided by an embodiment of the present application.
  • Fig. 8 is a structural schematic diagram of the installation and turning mechanism of the battery installation device provided by an embodiment of the present application.
  • Fig. 9 is a schematic structural view of the first suction pen of the battery installation device provided by an embodiment of the present application.
  • Fig. 10 is a schematic structural diagram of a second suction pen of the battery installation device provided by an embodiment of the present application.
  • Icons 1-battery installation device; 10-removal of the turning mechanism; 100-the first driving component; 101-the first picking component; 1010-vacuum monitoring piece; 1011-vacuum suction head; Drive assembly; 111-second pick-up assembly; 12-positioning plate; 120-disk body; 121-first positioning part; 122-second positioning part; 1220-elastic buckle; 123-pressure plate; 13-manual station; 130-first suction pen; 131-second suction pen; 14-automatic station; 15-film mechanism; 150-code reader; 16-pressure maintaining mechanism; 160-fixed bracket; 161-first movable bracket; 162-second movable bracket; 163-first linear drive device; 164-second linear drive device; 165-counterweight 17-the first positioning detection mechanism; 171-the first lighting unit; 172-the first CCD camera; 18-the second positioning detection mechanism; 181-the second lighting unit; 182-the second CCD camera; 19-frame ; 2-product housing; 20-first side; 3-special vehicle
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application in specific situations.
  • the battery 4 installation device provided in this embodiment is used to install the battery 4 in the battery 4 installation groove of the product casing 2 .
  • one side of the battery 4 is the first side 20, and the first side 20 has a cable connector, and one side of the product case 2 is the second side 40, and the second side 40 Has a predetermined cable for connection with the cable connector.
  • the battery installation device 1 in this embodiment includes a frame 19 , a mounting table, a rotating drive mechanism, a positioning plate 12 , a removal turning mechanism 10 , an installation turning mechanism 11 and a pressure maintaining mechanism 16 .
  • the positioning plate 12 is arranged on the installation platform, and is used for relative positioning of the product casing 2 and the battery 4, so as to facilitate the connection between the cable connector and the predetermined cable and the turning over of the battery 4
  • the installation provides a positioning reference.
  • the positioning plate 12 is provided with a first positioning portion 121 adapted to the product housing 2 and a second positioning portion 122 adapted to the battery 4 , the first positioning portion 121 has the function of positioning the second side portion 40
  • the first side portion 20 positioned, the second positioning portion 122 has an opening for the first side portion 20 to be exposed, so that the first side portion 20 is aligned with the first side portion 20, thereby passing the first positioning portion 121 and the second positioning portion
  • the part 122 provides a positioning reference for the relative positioning between the battery 4 and the product casing 2 .
  • the battery 4 Since the relative positions of the first positioning part 121 and the second positioning part 122 are fixed, after the product casing 2 and the battery 4 are respectively positioned by the first positioning part 121 and the second positioning part 122, the battery 4
  • the cable connector on the first side 20 of the product housing 2 is also aligned with the predetermined cable on the second side 40 of the product housing 2, so that in this positioning state, it is convenient to connect the predetermined cable to the cable connector. connect.
  • the second side 40 is aligned with the first side 20, after the battery 4 is turned around the first side 20 by removing the turning mechanism 10 and installing the turning mechanism 11, the battery 4 can be aligned with the battery. 4.
  • the installation groove will not only not cause pulling on the predetermined cable, but also will not cause misplaced installation of the battery 4, thereby improving the installation accuracy of the battery 4.
  • the cable connector can be an organ board, and the organ board includes a buckle part and a slot part. After the operator pries off the buckle part of the organ board, insert the predetermined cable into the slot part of the organ board , and then fasten the buckle part of the organ board to realize the connection between the cable connector and the predetermined cable.
  • the positioning disc 12 also includes a disc body 120, and the first positioning portion 121 is a positioning slot provided on the disc body 120. Arranged angular or strip-shaped limiting parts are arranged to fix the product casing 2 .
  • the product casing 2 in order to prevent the product casing 2 from being worn due to pressure or scratches, which would affect the surface quality of the product casing 2, it is necessary to place the product casing 2 on the special carrier 3 and then place the special carrier 3 on the Positioning in the card slot, so that the multiple angular limiting parts or strip-shaped limiting parts of the positioning card slot can fix the special carrier 3, so as to achieve the effect of fixing the product shell 2.
  • the second positioning portion 122 includes a positioning base disposed on the tray body 120, and the positioning base includes a first stop portion 1221 disposed at a distance from the first side portion 20 and an elastic buckle disposed at a distance from the first side portion 20. 1220 and the second stop portion 1222 , the first stop portion 1221 positions the side portion of the battery 4 opposite to the first side portion 20 , thereby achieving the effect of positioning the first side portion 20 .
  • the second stop portion 1222 and the elastic buckle 1220 position the other two side portions of the battery 4 .
  • the elastic buckle 1220 includes a first body that presses the battery 4 to the second stopper 1222 and a second body that presses the battery 4 to the disc body 120.
  • the first body and the second body are connected in an L shape, so that not only The circumferential positioning of the battery 4 can be realized, and the positioning of the battery 4 in the thickness direction can also be realized.
  • the second body is in contact with the back of the battery 4 , that is, the battery 4 needs to be fixed in the second positioning portion 122 with the back facing.
  • the positioning plate 12 further includes a pressing plate 123 and a protective flange.
  • the pressure plate 123 is detachably covered on the positioning plate 12, and the pressure plate 123 is provided with an avoidance part that is adapted to the shape of the battery 4 installation groove.
  • the pressure plate 123 is L-shaped, so that the avoidance part can avoid the battery 4 installation groove on the one hand. , on the other hand, the escape portion can be avoided by the first side portion 20 and the second positioning portion 122 .
  • the protective flange is folded at right angles to the side where the battery 4 installation groove is located relative to the pressing plate 123, so that the battery 4 installation groove can be separated from the product casing 2, and the parts fixed on the circumferential side of the product casing 2 are covered and protection, to avoid damage to the battery 4 when it is turned over and installed.
  • the removal turning mechanism 10 includes a first driving assembly 100 and a first picking assembly 101 .
  • the first picking assembly 101 is used to pick up the back of the battery 4 in the second positioning portion 122. Specifically, since the battery 4 is fixed to the second positioning portion 122 with the posture facing the back, when the first picking assembly 101 picks up The top surface of the battery 4 is to pick up the back side of the battery 4 .
  • the first drive assembly 100 is connected to the first pick-up assembly 101 and can drive the first pick-up assembly 101 to turn over, so that the battery 4 can be turned over a predetermined angle around the first side portion 20, so that the battery 4 can be removed from the second positioning portion 122. Flip out.
  • the first driving assembly 100 drives the first pick-up assembly 101 to turn the battery 4 by 90° centering on the first side 20 , so that the battery 4 is turned upright.
  • the first driving assembly 100 has at least three translational degrees of freedom and a first rotational degree of freedom, and the three translational degrees of freedom can respectively drive the first pick-up assembly 101 to move in the front-back, left-right, and up-down directions.
  • the rotation axis of the degree of freedom of rotation is parallel to the first side part 20 , so that the first pick-up assembly 101 can be driven to drive the battery 4 to turn around the first side part 20 .
  • the installation turning mechanism 11 includes a second driving assembly 110 and a second picking assembly 111 .
  • the first pick-up assembly 101 can drive the battery 4 to turn over, after turning over, the first pick-up assembly 101 is located between the battery 4 installation groove and the back of the battery 4, that is, the stopper is at the point where the battery 4 turns over toward the battery 4 installation groove. path, causing the battery 4 to be unable to continue to be turned over and installed.
  • the second pick-up assembly 111 is used to pick up the front of the battery 4 in the first pick-up assembly 101, that is to say, the second pick-up assembly 111 and the first pick-up assembly 101 are respectively located on both sides of the battery 4, and the second pick-up assembly
  • the position of 111 will not stop the path of the battery 4 turning over towards the battery 4 installation slot, so that after the second pick-up component 111 picks up the front of the battery 4, the first pick-up component 101 can release the battery 4 and remove it , to avoid the path where the battery 4 turns over towards the battery 4 installation slot.
  • the second drive assembly 110 is connected to the second pick-up assembly 111 and can drive the second pick-up assembly 111 to turn over, so that the battery 4 can be turned over into the battery 4 installation slot centered on the first side 20, so that the battery 4 is front-facing
  • the posture is installed in the battery 4 installation groove. After the battery 4 is installed in the battery 4 installation slot, the second pick-up component 111 releases the front of the battery 4 , and the second driving component 110 can drive the second pick-up component 111 to move away and return to its original position.
  • the second driving assembly 110 has at least three translational degrees of freedom and a first rotational degree of freedom, and the three translational degrees of freedom can respectively drive the second pick-up assembly 111 to move in the front-back, left-right, and up-down directions.
  • the rotational axis of the degree of freedom of rotation is parallel to the first side portion 20 , so that the second pick-up assembly 111 can be driven to turn the battery 4 around the first side portion 20 .
  • Removing the overturning mechanism 10 includes a first drive assembly 100 and a first pick-up assembly 101, the first drive assembly 100 can drive the first pick-up assembly 101 to overturn, so that the battery 4 can overturn a predetermined angle around the first side 20; install the overturn mechanism 11 includes a second drive assembly 110 and a second pick-up assembly 111, the second drive assembly 110 drives the second pick-up assembly 111 to overturn, so that the battery 4 is overturned into the battery installation slot around the first side 20.
  • the battery 4 is always flipped with a small fixed axis, and the rotation axis is the first side 20, which is the connection between the battery 4 and the predetermined cable, not only will not cause pulling on the predetermined cable, but also can The installation accuracy and installation efficiency of the battery 4 are improved.
  • the second drive assembly 110 has three translational degrees of freedom, a first rotational degree of freedom and a second rotational degree of freedom, and the rotating shaft of the second rotational degree of freedom is installed In the height direction of the stage, by increasing the second degree of freedom of rotation, the accuracy of the second pick-up component 111 driving the battery 4 to be turned over can be improved, thereby improving the assembly accuracy of the battery 4, and controlling the movement range of the battery 4 to be turned over within a more precise deviation. Further reduce the situation that the predetermined cable is pulled. In addition, compared with the second driving assembly 110 using six degrees of freedom, the second driving assembly 110 with five degrees of freedom can greatly save costs.
  • both the first pick-up assembly 101 and the second pick-up assembly 111 include a vacuum suction head 1011 and a vacuum monitoring element 1010 .
  • the battery 4 is picked up by the vacuum suction head 1011. On the one hand, it can realize non-destructive picking, so that there is no need to add a carrier to protect the battery 4, which can simplify the carrier stripping process. This is conducive to improving the continuity and reliability of the battery 4 installation process.
  • the vacuum monitoring part 1010 is connected with the vacuum suction head 1011 to monitor the suction state of the vacuum suction head 1011, so as to ensure reliable suction before starting the battery 4 overturning operation.
  • the vacuum suction head 1011 of the first pick-up assembly 101 and the vacuum suction head of the second pick-up assembly 111 share a set of vacuum monitoring elements 1010 .
  • the battery installation device 1 further includes a jacking mechanism and a film sticking mechanism 15 .
  • the positioning plate 12 is pivotally connected with the installation platform, the jacking mechanism has a top end and a bottom end, the top end is movably connected with the positioning plate 12, and the top of the jacking mechanism can be raised and lowered by a predetermined distance relative to the bottom end, so as to drive the positioning plate 12 to turn over a predetermined angle relative to the installation platform , so that the back of the battery 4 is exposed towards the film sticking mechanism 15 .
  • the film sticking mechanism 15 is pivotally connected to the side of the installation platform, and can be turned over to correspond to the opening of the second positioning part.
  • the turning of the positioning plate 12 drives the first side of the battery 4 connected to the cable connector.
  • the predetermined cable is exposed and aligned toward the film sticking mechanism 15 through the opening of the second positioning part, and the battery 4 can be connected with the cable connecting piece through the turning of the film sticking mechanism 15 and the turning of the battery 4 with the positioning plate 12.
  • the coating of the scheduled cable is used for secondary fixing and protection of the scheduled cable connected to the cable connector through the coating, without manual alignment, which improves the efficiency and accuracy of the coating.
  • the predetermined angle is determined according to the turning angle of the film pasting mechanism 15, so that the predetermined distance is determined according to the predetermined angle.
  • the jacking mechanism includes a linear slide rail vertically placed at the bottom of the installation platform and a pen-shaped cylinder slidably connected to the linear slide rail.
  • the installation platform is provided with a connection through hole, and the connection through hole is located at the bottom of the positioning plate 12.
  • the top of the cylinder rod of the pen-shaped cylinder passes through the connecting through hole and is pivotally connected with the bottom of the positioning plate 12 by rolling bearings, so that the positioning plate 12 is turned over by the telescopic drive of the cylinder rod of the pen-shaped cylinder to the film-sticking mechanism 15 or turns away from the film-sticking mechanism 15.
  • the installation platform is further provided with a fool-proof sensor 151 , and the fool-proof sensor 151 is electrically connected to the film sticking mechanism 15 to play a fool-proof effect on the film sticking mechanism 15 .
  • a code reader 150 can be installed on the second drive assembly 110 to read the marking information on the back of the battery 4 at the automatic station 14, so as to achieve the purpose of identifying and recording the battery 4. Furthermore, the production process and quality inspection information of the battery 4 correspond to the identity of the battery 4 .
  • the battery installation device 1 further includes a pressure maintaining mechanism 16 , and the pressure maintaining mechanism 16 includes a fixed bracket 160 , a movable bracket, a driving device and a counterweight 165 .
  • the counterweight part 165 is arranged on the movable bracket, and the movable bracket is movably connected to the fixed bracket 160 through the driving device, and the driving device can drive the movable bracket to approach or move away from the battery 4 installation groove relative to the fixed bracket 160, so that the counterweight part 165 is installed toward the battery 4 installation groove. Apply pressure to the battery 4 inside for a predetermined duration or make the counterweight 165 disengage from the battery 4 in the battery 4 installation slot.
  • the drive device includes a first linear drive device 163 and a second linear drive device 164
  • the movable support includes a first movable support 161 and a second movable support 162 .
  • the fixed bracket 160 is arranged on the installation platform, and the first movable bracket 161 is movably connected to the fixed bracket 160 through the first linear drive device 163, and the first linear drive device 163 can drive the first movable bracket 161 to approach or move away from the table surface of the installation platform.
  • Automatic station 14 is arranged on the installation platform, and the first movable bracket 161 is movably connected to the fixed bracket 160 through the first linear drive device 163, and the first linear drive device 163 can drive the first movable bracket 161 to approach or move away from the table surface of the installation platform.
  • Automatic station 14 is arranged on the installation platform, and the first movable bracket 161 is movably connected to the fixed bracket 160 through the first linear drive device 163, and the first linear drive device 163 can drive the first movable bracket 161 to approach or move away from the table surface of the installation platform. Automatic station 14.
  • the second movable support 162 is movably connected to the top of the first movable support 161 by the second linear drive device 164, and the second linear drive device 164 can drive the second movable support 162 to lift relative to the first movable support 161, thereby by driving the second movable support 164
  • the bracket 162 descends, driving the counterweight 165 to increase the pressure on the battery 4 , and driving the second movable bracket 162 to rise, driving the counterweight 165 to reduce or even release the pressure applied to the battery 4 .
  • the weight portion 165 is a weight, and the weight is detachably connected to the second movable bracket 162 .
  • the battery installation device 1 further includes a rotation driving mechanism and a frame 19 .
  • the two positioning discs form a positioning disc group, and the two positioning discs 12 of the positioning disc group are respectively a first positioning disc and a second positioning disc, and are respectively arranged at two ends of the installation platform.
  • the installation platform is a circular installation platform, and a line connecting the centers of the first positioning plate and the second positioning plate passes through the center of the circle of the installation platform.
  • the frame 19 has an operation station group, the operation station group includes a manual station 13 and an automatic station 14, the manual station 13 and the automatic station 14 are located at two ends of the frame 19 respectively.
  • the installation platform is pivotally connected to the frame 19, and the rotation drive mechanism is connected to the installation platform and can drive the installation platform to rotate relative to the frame 19, so that the installation platform can rotate between the first state and the second state.
  • the first state is a state in which the first positioning disc corresponds to the manual station 13 and the second positioning disc corresponds to the automatic station 14 .
  • the worker fixes the product casing 2, fixes the battery 4, connects the predetermined cable and the cable connector, and performs marking operations on the first positioning plate at the manual station 13.
  • Loading and turning over mechanism, installing turning mechanism 11 and pressure holding mechanism 16 carry out battery 4 turning over installation and pressure keeping operation on the second positioning disc at automatic station 14 .
  • the second state is a state in which the first positioning disc corresponds to the automatic station 14 and the second positioning disc corresponds to the manual station 13 .
  • the worker fixes the product case 2, the battery 4, the connection between the predetermined cable and the cable connector and the marking operation on the second positioning plate at the worker's station.
  • the disassembly The overturning mechanism, the installation overturning mechanism 11 and the pressure maintaining mechanism 16 perform the battery 4 overturning installation and pressure maintaining operations on the first positioning disc at the automatic station 14 .
  • the first positioning disc and the second positioning disc can be alternately rotated to the manual station 13, and at the same time, the second positioning disc and the first positioning disc are alternately rotated to
  • the automatic station 14 enables manual operation and automatic operation to be carried out at the same time. Since the operating time of the manual station 13 is longer than that of the automatic station 14, the installation period of the battery 4 is equal to the time spent by the manual station 13, achieving reasonable planning The processing procedure saves processing time, improves time efficiency, and shortens the construction period.
  • the manual station 13 is also provided with a first suction pen 130 and a second suction pen 131
  • the first suction pen 130 has a disc-shaped vacuum suction head 1011
  • the worker holds the first suction pen 130 through the disc-shaped vacuum suction
  • the head 1011 sucks the back of the battery 4 so as to fix the battery 4 in the second positioning portion 122 with the back facing.
  • the second suction pen 131 has a flat vacuum suction head 1011, and the worker holds the first suction pen 130 to suck the end of the predetermined cable through the flat vacuum suction head 1011, so as to connect the predetermined cable to the cable connector.
  • the manual station 13 is also provided with a first positioning detection mechanism 17, the first positioning The detection mechanism 17 includes a first lighting unit 171 and a first CCD camera 172.
  • the first CCD camera 172 shoots toward the first side portion 20, and the first lighting unit 171 emits an illumination light source toward the first side portion 20 to improve the first CCD camera. 172 imaging quality, thereby improving the detection accuracy.
  • the automatic station 14 is also provided with a second position detection mechanism 18, the second position detection mechanism 18 includes a second lighting unit 181 and a second CCD camera 182, The second CCD camera 182 shoots toward the first side portion 20 , and the second lighting unit 181 emits illumination light toward the first side portion 20 to improve the imaging quality of the second CCD camera 182 , thereby improving detection accuracy.
  • the second position detection mechanism 18 is installed on the installation turning mechanism 11 .
  • the number of operating station groups and the number of positioning disc groups are equal and both are at least one.
  • the connecting line of two positioning discs 12 of the positioning disc group is the first connecting line, and the included angle between the first connecting lines of every adjacent two positioning disc groups is equal and is a predetermined included angle;
  • the connection line between position 13 and automatic station 14 is the second connection line, the angle between the second connection line of every two adjacent operation station groups is equal and is a predetermined angle, and the manual station 13 and the automatic work station
  • the bits 14 are arranged alternately along the circumference of the frame 19 .
  • the number of the operating station group and the positioning plate group is generally set to one. In order to improve efficiency, the maximum number of the operating station group and the positioning plate group is set to two.

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Abstract

一种电池安装装置，该电池安装装置包括安装台、定位盘、拆除翻转机构和安装翻转机构。定位盘设置于安装台，定位盘设置有与产品壳体适配的第一定位部和与电池适配的第二定位部，第二定位部具有供第一侧部裸露的开口，以使第一侧部与第二侧部对齐。拆除翻转机构包括第一驱动组件和第一拾取组件，第一驱动组件能够驱动第一拾取组件翻转，以使电池以第一侧部为中心翻转预定角度；安装翻转机构包括第二驱动组件和第二拾取组件，第二驱动组件驱动第二拾取组件翻转，以使电池以第一侧部为中心翻转至电池安装槽中。

Description

电池安装装置
本申请要求申请日为2021年6月9日、申请号为202110640153.2的中国专利申请的优先权，该申请的全部内容通过引用结合在本申请中。
技术领域
本申请涉及电子产品生产制造技术领域，例如涉及一种电池安装装置。
背景技术
例如智能手表、智能手机等需要将电池封装在外壳内的电子设备，相关技术中，都是将电池与电池安装槽内的排线连接后，人工翻转电池以使其安装到外壳的电池安装槽内，由于人工翻转的动作幅度以及将电池与电池安装槽对准的偏差度不稳定，从而容易通过电池对排线造成不同程度的拉扯，进而影响电池与排线的连接质量。
发明内容
本申请提供了一种电池安装装置，能够在一定程度上解决相关技术中的在电池安装过程中，容易通过电池对排线造成拉扯的技术问题。
本申请提供了一种电池安装装置，设置为将电池安装到产品壳体的电池安装槽中，电池的第一侧部具有排线连接件，所述产品壳体的第二侧部设置有用于与排线连接件连接的预定排线，所述电池安装装置包括安装台、定位盘、拆除翻转机构和安装翻转机构；
所述定位盘设置于所述安装台，所述定位盘设置有与产品壳体适配的第一定位部和与电池适配的第二定位部，所述第二定位部具有供所述第一侧部裸露的开口，以使所述第一侧部与所述第二侧部对齐；
所述拆除翻转机构包括第一驱动组件和第一拾取组件，所述第一拾取组件用于对所述第二定位部内的电池的背面进行拾取，所述第一驱动组件与所述第一拾取组件连接并能够驱动所述第一拾取组件翻转，以使所述电池以所述第一侧部为中心翻转预定角度；
所述安装翻转机构包括第二驱动组件和第二拾取组件，所述第二拾取组件用于对所述第一拾取组件内的电池的正面进行拾取，所述第二驱动组件与所述 第二拾取组件连接并能够驱动所述第二拾取组件翻转，以使所述电池以所述第一侧部为中心翻转至所述电池安装槽中。
在一实施例中，所述电池安装装置还包括旋转驱动机构和机架；
两个所述定位盘组成定位盘组，所述定位盘组的两个所述定位盘分别为第一定位盘和第二定位盘并分别设置于所述安装台的两端；
所述机架具有操作工位组，所述操作工位组包括一个人工工位和一个自动工位，所述人工工位和所述自动工位分别位于所述机架的两端；
所述安装台与所述机架枢接，所述旋转驱动机构与所述安装台连接并能够驱动所述安装台相对所述机架转动，以使所述安装台转动至所述第一定位盘对应于所述人工工位，所述第二定位盘对应于所述自动工位的第一状态或者转动至所述第一定位盘对应于所述自动工位，所述第二定位盘对应于所述人工工位的第二状态。
在一实施例中，所述操作工位组的数量和所述定位盘组的数量相等且为至少一个；
所述定位盘组的两个所述定位盘的连线为第一连线，每相邻两个所述定位盘组的第一连线之间的夹角相等；
所述操作工位组的人工工位和自动工位的连线为第二连线，每相邻两个所述操作工位组的第二连线之间的夹角相等，且所述人工工位和所述自动工位沿所述机架的周向交替设置。
在一实施例中，所述定位盘还包括盘体；所述第一定位部为开设于所述盘体的定位卡槽；所述第二定位部包括设置于所述盘体的定位基座，所述定位基座包括与所述第一侧部相对间隔设置的第一止挡部以及相对间隔设置的弹性卡扣和第二止挡部；所述弹性卡扣包括将所述电池向所述第二止挡部压紧的第一主体和将所述电池向所述盘体压紧的第二主体，所述第一主体和所述第二主体呈L型连接。
在一实施例中，所述定位盘还包括压板和防护翻边；所述压板可拆卸地盖设于所述定位盘，所述压板开设有与所述电池安装槽形状适配的避让部；所述防护翻边相对所述压板向所述电池安装槽所在侧呈直角翻折。
在一实施例中，所述第一驱动组件和所述第二驱动组件至少具有三个平移自由度和一个第一旋转自由度；所述第一旋转自由度的转轴与所述第一侧部平
在一实施例中，所述第一驱动组件具有三个平移自由度和一个第一旋转自由度；所述第二驱动组件具有三个平移自由度、一个第一旋转自由度和一个第二旋转自由度；所述第二旋转自由度的转轴为所述安装台的高度方向。
在一实施例中，所述第一拾取组件和第二拾取组件均包括真空吸附头和真空监控件；所述真空监控件与所述真空吸附头连接，以对所述真空吸附头的吸附状态进行监控。
在一实施例中，所述电池安装装置还包括顶升机构和贴膜机构；所述定位盘与所述安装台枢接，所述顶升机构具有顶端和底端，所述顶端与所述定位盘活动连接，所述顶升机构的顶端能够相对所述底端升降预定距离，以驱动所述定位盘相对所述安装台翻转预定角度；所述贴膜机构枢接于所述安装台的边部，并能够被翻转至与所述第二定位部的开口对应，以对所述第一侧部的所述排线连接件进行覆膜。
在一实施例中，所述电池安装装置还包括保压机构，所述保压机构包括固定支架、活动支架、驱动装置和配重部；所述配重部设置于所述活动支架，所述活动支架通过所述驱动装置活动连接于所述固定支架，所述驱动装置能够驱动所述活动支架相对所述固定支架靠近或远离所述电池安装槽，以使所述配重部向所述电池安装槽内的电池施加预定时长的压力或者使所述配重部脱离于所述电池安装槽内的电池。
附图说明
图1为本申请实施例一提供的电池安装装置的第一结构示意图；
图2为图1在A处的局部放大图；
图3为本申请实施例一提供的电池安装装置的第二结构示意图；
图4为图3在B处的局部放大图；
图5为图3在C处的局部放大图；
图6为本申请实施例一提供的电池安装装置的定位盘的第一结构示意图；
图7为本申请一实施例提供的电池安装装置的定位盘的第二结构示意图；
图8为本申请一实施例提供的电池安装装置的安装翻转机构的结构示意图；
图9为本申请一实施例提供的电池安装装置的第一吸笔的结构示意图；
图10为本申请一实施例提供的电池安装装置的第二吸笔的结构示意图。
图标：1-电池安装装置；10-拆除翻转机构；100-第一驱动组件；101-第一 拾取组件；1010-真空监控件；1011-真空吸附头；11-安装翻转机构；110-第二驱动组件；111-第二拾取组件；12-定位盘；120-盘体；121-第一定位部；122-第二定位部；1220-弹性卡扣；1221-第一止挡部；1222-第二止挡部；123-压板；13-人工工位；130-第一吸笔；131-第二吸笔；14-自动工位；15-贴膜机构；150-读码器；151-防呆感应器；16-保压机构；160-固定支架；161-第一活动支架；162-第二活动支架；163-第一直线驱动装置；164-第二直线驱动装置；165-配重部；17-第一定位检测机构；171-第一照明单元；172-第一CCD相机；18-第二定位检测机构；181-第二照明单元；182-第二CCD相机；19-机架；2-产品壳体；20-第一侧部；3-专用载具；4-电池；40-第二侧部。
具体实施方式
在本申请的描述中，需要说明的是，术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本申请和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本申请的限制。此外，术语“第一”、“第二”、“第三”仅用于描述目的，而不能理解为指示或暗示相对重要性。
在本申请的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本申请中的具体含义。
本实施例提供的电池4安装设备用于将电池4安装于产品壳体2的电池4安装槽中。在一实施例中，电池4的一个侧部为第一侧部20，第一侧部20具有排线连接件，产品壳体2的一个侧部为第二侧部40，第二侧部40具有用于与排线连接件连接的预定排线。
参见图1至图10所示，本实施例中的电池安装装置1包括机架19、安装台、旋转驱动机构、定位盘12、拆除翻转机构10、安装翻转机构11和保压机构16。
在下文中，将对电池安装装置1的上述部件进行具体描述。
在本实施例的可选方案中，定位盘12设置于安装台，用于对产品壳体2和电池4进行相对定位，从而为排线连接件与预定排线之间的连接以及电池4翻转安 装提供定位参照。
在本实施例中，定位盘12设置有与产品壳体2适配的第一定位部121和与电池4适配的第二定位部122，第一定位部121具有对第二侧部40进行定位的第一侧部20，第二定位部122具有供第一侧部20裸露的开口，以使第一侧部20与第一侧部20对齐，从而通过第一定位部121和第二定位部122，为电池4和产品壳体2之间的相对定位提供了定位参照。一方面，由于第一定位部121和第二定位部122的相对位置是固定的，因而通过第一定位部121和第二定位部122分别对产品壳体2和电池4进行定位后，电池4的第一侧部20的排线连接件与产品壳体2的第二侧部40的预定排线也就对齐了，从而在这种定位状态下，便于将预定排线与排线连接件相连接。另一方面，由于第二侧部40与第一侧部20对齐，因而通过拆除翻转机构10和安装翻转机构11使电池4绕第一侧部20翻转后，就能够使电池4能够对准电池4安装槽，不仅不会对预定排线造成拉扯，而且也不会造成电池4的错位安装，提高电池4的安装精度。
在一实施例中，排线连接件可以为风琴板，风琴板包括卡扣部和卡槽部，操作人员撬开风琴板的卡扣部后，将预定排线插入到风琴板的卡槽部中，再将风琴板的卡扣部扣合，以实现排线连接件和预定排线之间的连接。
在本实施例中，定位盘12还包括盘体120，第一定位部121为开设于盘体120的定位卡槽，具体而言，定位卡槽可以由多个沿盘体120的周向顺次间隔排布的角状限位部或者条状限位部围设而成，以对产品壳体2进行固定。
可选地，为了避免产品壳体2因压迫或者刮擦等造成磨损，而影响产品壳体2的表面质量，需要将产品壳体2承载于专用载具3后，将专用载具3放置在定位卡槽里，以使定位卡槽的多个角状限位部或者条状限位部对专用载具3进行固定，从而起到对产品壳体2进行固定的效果。
在本实施例中，第二定位部122包括设置于盘体120的定位基座，定位基座包括与第一侧部20相对间隔设置的第一止挡部1221以及相对间隔设置的弹性卡扣1220和第二止挡部1222，第一止挡部1221对电池4的与第一侧部20相对的侧部进行定位，从而达到对第一侧部20进行定位的效果。第二止挡部1222和弹性卡扣1220对电池4的另外两个侧部进行定位。
弹性卡扣1220包括将电池4向第二止挡部1222压紧的第一主体和将电池4向盘体120压紧的第二主体，第一主体和第二主体呈L型连接，从而不仅能够实现对于电池4的周向定位，还能够实现对于电池4的厚度方向的定位。具体而言， 第二主体与电池4的背面接触，也就是说，需要将电池4以背面朝向的姿态固定于第二定位部122中。
在本实施例中，定位盘12还包括压板123和防护翻边。
压板123可拆卸地盖设于定位盘12，压板123开设有与电池4安装槽形状适配的避让部，可选地，压板123呈L型，从而一方面能够使避免部避让电池4安装槽，另一方面能够使避让部避让第一侧部20和第二定位部122。
防护翻边相对压板123向电池4安装槽所在侧呈直角翻折，从而能够将电池4安装槽与产品壳体2隔开，同时将固定在产品壳体2的周向侧部的部件覆盖和保护，避免电池4翻转和安装时对其造成损伤。
本实施例的可选方案中，拆除翻转机构10包括第一驱动组件100和第一拾取组件101。
第一拾取组件101用于对第二定位部122内的电池4的背面进行拾取，具体而言，由于电池4以背面朝向的姿态固定与第二定位部122，因而当第一拾取组件101拾取电池4的顶面也就是对电池4的背面进行拾取。
第一驱动组件100与第一拾取组件101连接并能够驱动第一拾取组件101翻转，以使电池4以第一侧部20为中心翻转预定角度，从而能够使电池4从第二定位部122中翻转而出。
可选地，第一驱动组件100驱动第一拾取组件101带动电池4以第一侧部20为中心翻转90°，从而使电池4翻转至竖直放置。
在本实施例中，第一驱动组件100至少具有三个平移自由度和一个第一旋转自由度，三个平移自由度分别能够驱动第一拾取组件101沿前后、左右和上下方向移动，第一旋转自由度的转轴与第一侧部20平行，从而能够驱动第一拾取组件101带动电池4绕第一侧部20翻转。
本实施例的可选方案中，安装翻转机构11包括第二驱动组件110和第二拾取组件111。
由于第一拾取组件101虽然能够带动电池4翻转，但是由于翻转后，第一拾取组件101位于电池4安装槽和电池4的背面之间，也就是止挡在电池4朝向电池4安装槽翻转的路径上，造成电池4无法继续翻转安装。
第二拾取组件111用于对第一拾取组件101内的电池4的正面进行拾取，也就是说，第二拾取组件111和第一拾取组件101分别位于电池4的两侧，且第二拾取组件111的位置不会对电池4朝向电池4安装槽翻转的路径进行止挡，从而当第二 拾取组件111将电池4的正面进行拾取后，第一拾取组件101即可松开电池4并移开，以避让电池4朝向电池4安装槽翻转的路径。第二驱动组件110与第二拾取组件111连接并能够驱动第二拾取组件111翻转，以使电池4以第一侧部20为中心翻转至电池4安装槽中，从而使电池4以正面朝向的姿态被安装于电池4安装槽内。将电池4安装在电池4安装槽后，第二拾取组件111松开电池4的正面，第二驱动组件110即可驱动第二拾取组件111移开并回复原位。
在本实施例中，第二驱动组件110至少具有三个平移自由度和一个第一旋转自由度，三个平移自由度分别能够驱动第二拾取组件111沿前后、左右和上下方向移动，第一旋转自由度的转轴与第一侧部20平行，从而能够驱动第二拾取组件111带动电池4绕第一侧部20翻转。
拆除翻转机构10包括第一驱动组件100和第一拾取组件101，第一驱动组件100能够驱动第一拾取组件101翻转，以使电池4以第一侧部20为中心翻转预定角度；安装翻转机构11包括第二驱动组件110和第二拾取组件111，第二驱动组件110驱动第二拾取组件111翻转，以使电池4以第一侧部20为中心翻转至电池安装槽中。在此过程中，由于电池4始终以小幅度定轴翻转，且旋转轴为第一侧部20也就是电池4与预定排线连接处，因而不仅不会对预定排线造成拉扯，而且还能够提高电池4的安装精度和安装效率。
在本实施例中，为了提高电池4的安装精度，将第二驱动组件110具有三个平移自由度、一个第一旋转自由度和一个第二旋转自由度，第二旋转自由度的转轴为安装台的高度方向，通过增加第二旋转自由度，能够提高第二拾取组件111带动电池4翻转的精度，从而提高电池4的组装精度，将电池4翻转的运动幅度控制在更加精准的偏差内，进一步减少预定排线被拉扯的情况发生。此外，该五自由度的第二驱动组件110相较于采用六自由度的第二驱动组件110能够大幅节约成本。
在本实施例中，第一拾取组件101和第二拾取组件111均包括真空吸附头1011和真空监控件1010。
通过真空吸附头1011对电池4进行拾取，一方面可以实现无损拾取，从而无需增设载具对电池4加以保护，可以简化载具剥离工序，另一方面拾取可靠，不会中途发生拾取失效，有利于提高电池4安装工序推进的连贯性和可靠性。
真空监控件1010与真空吸附头1011连接，以对真空吸附头1011的吸附状态进行监控，从而确保可靠吸附后再开始进行电池4翻转作业。
在一实施例中，为了简化结构，第一拾取组件101的真空吸附头1011和第二拾取组件111的真空吸附头共用一组真空监控件1010。
本实施例的可选方案中，电池安装装置1还包括顶升机构和贴膜机构15。
定位盘12与安装台枢接，顶升机构具有顶端和底端，顶端与定位盘12活动连接，顶升机构的顶端能够相对底端升降预定距离，以驱动定位盘12相对安装台翻转预定角度，从而使电池4的背面朝向贴膜机构15裸露。
贴膜机构15枢接于安装台的边部，并能够被翻转至与第二定位部的开口对应，通过定位盘12的翻转带动电池4的第一侧部上的与排线连接件相连接的预定排线通过第二定位部的开口朝向贴膜机构15裸露并对准，可以通过贴膜机构15的翻转和电池4随定位盘12的翻转，实现对电池4的以与排线连接件相连接的预定排线的覆膜，以通过覆膜对于排线连接件连接的预定排线进行二次固定和保护，无需人工对准，提高了覆膜效率和覆膜精度。其中，预定角度根据贴膜机构15的翻转角度确定，从而根据预定角度确定预定距离。
在一实施例中，顶升机构包括竖直放置于安装台底部的线性滑轨和滑动连接于线性滑轨的笔形气缸，安装台设置有连接通孔，连接通孔位于定位盘12的底部，笔形气缸的缸杆的顶端穿过连接通孔并通过滚动轴承与定位盘12的底部枢转连接，以通过笔形气缸的缸杆的伸缩驱动定位盘12向贴膜机构15翻转或者背离贴膜机构15翻转。
在一实施例中，安装台还设置有防呆感应器151，防呆感应器151与贴膜机构15电连接，以对贴膜机构15起到防呆作用。
在一实施例中，可以在第二驱动组件110上设置读码器150，以在自动工位14对电池4背面的打标信息进行读取，达到对电池4进行身份识别和录入的目的，进而是电池4的生产工序和质检信息等与电池4身份相对应。
在一实施例中，电池安装装置1还包括保压机构16，保压机构16包括固定支架160、活动支架、驱动装置和配重部165。
配重部165设置于活动支架，活动支架通过驱动装置活动连接于固定支架160，驱动装置能够驱动活动支架相对固定支架160靠近或远离电池4安装槽，以使配重部165向电池4安装槽内的电池4施加预定时长的压力或者使配重部165脱离于电池4安装槽内的电池4。
在一实施例中，驱动装置包括第一直线驱动装置163和第二直线驱动装置164，活动支架包括第一活动支架161和第二活动支架162。
固定支架160设置于安装台，第一活动支架161通过第一直线驱动装置163活动连接于固定支架160，第一直线驱动装置163能够驱动第一活动支架161沿安装台的台面靠近或远离自动工位14。
第二活动支架162通过第二直线驱动装置164活动连接于第一活动支架161的顶部，第二直线驱动装置164能够驱动第二活动支架162相对第一活动支架161升降，从而通过驱动第二活动支架162下降，带动配重部165向电池4增大压力，通过驱动第二活动支架162升起，带动配重部165减小甚至解除向电池4施加的压力。
在一实施例中，配重部165为砝码，砝码可拆卸连接于第二活动支架162。
本实施例的可选方案中，电池安装装置1还包括旋转驱动机构和机架19。
两个定位盘组成定位盘组，定位盘组的两个定位盘12分别为第一定位盘和第二定位盘并分别设置于安装台的两端。在一实施例中，安装台为圆形安装台，第一定位盘和第二定位盘的中心连线经过安装台的圆心。
机架19具有操作工位组，操作工位组包括一个人工工位13和一个自动工位14，人工工位13和自动工位14分别位于机架19的两端。
安装台与机架19枢接，旋转驱动机构与安装台连接并能够驱动安装台相对机架19转动，以使安装台在第一状态和第二状态之间转动。
第一状态为第一定位盘对应于人工工位13，第二定位盘对应于自动工位14的状态。在第一状态下，工人在人工工位13对第一定位盘进行产品壳体2固定、电池4固定、预定排线和排线连接件之间的连接以及打标操作，与此同时，拆装翻转机构、安装翻转机构11和保压机构16在自动工位14对第二定位盘进行电池4翻转安装以及保压操作。
第二状态为第一定位盘对应于自动工位14，第二定位盘对应于人工工位13的状态。在第二状态下，工人在工人工位对第二定位盘进行产品壳体2固定、电池4固定、预定排线和排线连接件之间的连接以及打标操作，与此同时，拆装翻转机构、安装翻转机构11和保压机构16在自动工位14对第一定位盘进行电池4翻转安装以及保压操作。
如此，通过驱动组件驱动安装台相对机架19旋转，能够使第一定位盘和第二定位盘交替转动至人工工位13，与此同时，使第二定位盘和第一定位盘交替转动至自动工位14，使得人工操作和自动操作同时进行，由于人工工位13的操作时长比自动工位14的操作时长更长，所以使得电池4安装周期等于人工工位13 所用时长，达到合理规划加工工序，节约加工时长，提高时长效率，缩短工期的效果。
在一实施例中，人工工位13还设置有第一吸笔130和第二吸笔131，第一吸笔130具有盘状真空吸附头1011，工人手持第一吸笔130通过盘状真空吸附头1011吸取电池4的背面，以便于将电池4以背面朝向的姿态固定与第二定位部122中。第二吸笔131具有扁平状真空吸附头1011，工人手持第一吸笔130通过扁平状真空吸附头1011吸取预定排线的端部，以便于将预定排线与排线连接件相连接。
在一实施例中，为了便于对排线连接质量进行复检以及确认连接于排线连接件的预定排线是否完成覆膜，人工工位13还设置有第一定位检测机构17，第一定位检测机构17包括第一照明单元171和第一CCD相机172，第一CCD相机172朝向第一侧部20拍摄，第一照明单元171朝向第一侧部20发射照明光源，以提高第一CCD相机172的成像质量，进而提高检测精度。
在一实施例中，为了便于对电池4安装质量进行复检，自动工位14还设置有第二定位检测机构18，第二定位检测机构18包括第二照明单元181和第二CCD相机182，第二CCD相机182朝向第一侧部20拍摄，第二照明单元181朝向第一侧部20发射照明光源，以提高第二CCD相机182的成像质量，进而提高检测精度。在一实施例中，第二定位检测机构18安装于安装翻转机构11。
在本实施例中，操作工位组的数量和定位盘组的数量相等且均为至少一个。
定位盘组的两个定位盘12的连线为第一连线，每相邻两个定位盘组的第一连线之间的夹角相等且为预定夹角；操作工位组的人工工位13和自动工位14的连线为第二连线，每相邻两个操作工位组的第二连线之间的夹角相等且为预定夹角，且人工工位13和自动工位14沿机架19的周向交替设置。
从而通过将旋转驱动机构每次驱动安装台相对机架19转动的角度设置于预定夹角，即可实现多个人工工位13和多个自动工位14的同时作业，进一步提高工作效率。
为了减小设备的体积以及节约设备的采购成本，一般将操作工位组和定位盘组的数量均设置为一个，为了提高效率考虑，最多将操作工位组和定位盘组的数量均设置为两个。

Claims (10)

  1. 一种电池安装装置，设置为将电池安装到产品壳体的电池安装槽中，电池的第一侧部具有排线连接件，所述产品壳体的第二侧部设置有用于与排线连接件连接的预定排线，所述电池安装装置包括安装台、定位盘、拆除翻转机构和安装翻转机构；
    所述定位盘设置于所述安装台，所述定位盘设置有与产品壳体适配的第一定位部和与电池适配的第二定位部，所述第二定位部具有供所述第一侧部裸露的开口，以使所述第一侧部与所述第二侧部对齐；
    所述拆除翻转机构包括第一驱动组件和第一拾取组件，所述第一拾取组件用于对所述第二定位部内的电池的背面进行拾取，所述第一驱动组件与所述第一拾取组件连接并能够驱动所述第一拾取组件翻转，以使所述电池以所述第一侧部为中心翻转预定角度；
    所述安装翻转机构包括第二驱动组件和第二拾取组件，所述第二拾取组件用于对所述第一拾取组件内的电池的正面进行拾取，所述第二驱动组件与所述第二拾取组件连接并能够驱动所述第二拾取组件翻转，以使所述电池以所述第一侧部为中心翻转至所述电池安装槽中。
  2. 根据权利要求1所述的电池安装装置，还包括旋转驱动机构和机架；
    两个所述定位盘组成定位盘组，所述定位盘组的两个所述定位盘分别为第一定位盘和第二定位盘并分别设置于所述安装台的两端；
    所述机架具有操作工位组，所述操作工位组包括一个人工工位和一个自动工位，所述人工工位和所述自动工位分别位于所述机架的两端；
    所述安装台与所述机架枢接，所述旋转驱动机构与所述安装台连接并能够驱动所述安装台相对所述机架转动，以使所述安装台转动至所述第一定位盘对应于所述人工工位，所述第二定位盘对应于所述自动工位的第一状态或者转动至所述第一定位盘对应于所述自动工位，所述第二定位盘对应于所述人工工位的第二状态。
  3. 根据权利要求2所述的电池安装装置，其中，所述操作工位组的数量和所述定位盘组的数量相等且为至少一个；
    所述定位盘组的两个所述定位盘的连线为第一连线，每相邻两个所述定位盘组的第一连线之间的夹角相等；
    所述操作工位组的人工工位和自动工位的连线为第二连线，每相邻两个所述操作工位组的第二连线之间的夹角相等，且所述人工工位和所述自动工位沿 所述机架的周向交替设置。
  4. 根据权利要求2所述的电池安装装置，其中，所述定位盘还包括盘体；
    所述第一定位部为开设于所述盘体的定位卡槽；
    所述第二定位部包括设置于所述盘体的定位基座，所述定位基座包括与所述第一侧部相对间隔设置的第一止挡部以及相对间隔设置的弹性卡扣和第二止挡部；
    所述弹性卡扣包括将所述电池向所述第二止挡部压紧的第一主体和将所述电池向所述盘体压紧的第二主体，所述第一主体和所述第二主体呈L型连接。
  5. 根据权利要求4所述的电池安装装置，其中，所述定位盘还包括压板和防护翻边；
    所述压板可拆卸地盖设于所述定位盘，所述压板开设有与所述电池安装槽形状适配的避让部；
    所述防护翻边相对所述压板向所述电池安装槽所在侧呈直角翻折。
  6. 根据权利要求1所述的电池安装装置，其中，所述第一驱动组件和所述第二驱动组件至少具有三个平移自由度和一个第一旋转自由度；
    所述第一旋转自由度的转轴与所述第一侧部平行。
  7. 根据权利要求6所述的电池安装装置，其中，所述第一驱动组件具有三个平移自由度和一个第一旋转自由度；
    所述第二驱动组件具有三个平移自由度、一个第一旋转自由度和一个第二旋转自由度；
    所述第二旋转自由度的转轴为所述安装台的高度方向。
  8. 根据权利要求1所述的电池安装装置，其中，所述第一拾取组件和第二拾取组件分别包括真空吸附头和真空监控件；
    所述真空监控件与所述真空吸附头连接，以对所述真空吸附头的吸附状态进行监控。
  9. 根据权利要求1至8中任一项所述的电池安装装置，还包括顶升机构和贴膜机构；
    所述定位盘与所述安装台枢接，所述顶升机构具有顶端和底端，所述顶端与所述定位盘活动连接，所述顶升机构的顶端能够相对所述底端升降预定距离，以驱动所述定位盘相对所述安装台翻转预定角度；
    所述贴膜机构枢接于所述安装台的边部，并能够被翻转至与所述第二定位 部的开口对应，以对所述第一侧部的所述排线连接件进行覆膜。
  10. 根据权利要求1至8中任一项所述的电池安装装置，还包括保压机构，所述保压机构包括固定支架、活动支架、驱动装置和配重部；
    所述配重部设置于所述活动支架，所述活动支架通过所述驱动装置活动连接于所述固定支架，所述驱动装置能够驱动所述活动支架相对所述固定支架靠近或远离所述电池安装槽，以使所述配重部向所述电池安装槽内的电池施加预定时长的压力或者使所述配重部脱离于所述电池安装槽内的电池。
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