WO2022156186A1 - 一种非晶合金压铸装置 - Google Patents

一种非晶合金压铸装置 Download PDF

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WO2022156186A1
WO2022156186A1 PCT/CN2021/110301 CN2021110301W WO2022156186A1 WO 2022156186 A1 WO2022156186 A1 WO 2022156186A1 CN 2021110301 W CN2021110301 W CN 2021110301W WO 2022156186 A1 WO2022156186 A1 WO 2022156186A1
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die
fixedly installed
fixedly connected
amorphous alloy
pressing die
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PCT/CN2021/110301
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English (en)
French (fr)
Inventor
杨潘
李文娟
胡丽君
李艳芳
胡行
李春华
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东莞宜安科技股份有限公司
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Publication of WO2022156186A1 publication Critical patent/WO2022156186A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20—Accessories: Details
    • B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
    • B22D17/20—Accessories: Details
    • B22D17/22—Dies; Die plates; Die supports; Cooling equipment for dies; Accessories for loosening and ejecting castings from dies
    • B22D17/2218—Cooling or heating equipment for dies

Definitions

  • the invention relates to the technical field of casting equipment, in particular to an amorphous alloy die casting device.
  • Amorphous alloy die casting is such a manufacturing method.
  • Amorphous alloys have strength, hardness, toughness, wear resistance, corrosion resistance, soft magnetic properties. It has excellent properties such as superconductivity and so on, and it has been widely used in electronics, machinery, chemical industry and other fields.
  • the conventional method for preparing amorphous alloy products in the prior art is to melt alloy ingots and then perform die casting.
  • the movable mold and the fixed mold are separated. There will be phenomena such as insufficient locking, so that the formed amorphous alloy parts will be deformed, and the cooling efficiency of the existing die-casting process is low, resulting in reduced production efficiency. Therefore, we make improvements to this and propose an amorphous alloy die-casting device.
  • the present invention provides the following technical solutions:
  • the present invention is an amorphous alloy die-casting device, comprising a base, a smelting cavity is fixedly installed on one side of the top of the base, a connecting pipe is fixedly installed on one side of the smelting cavity, and a jet pump is fixedly installed on one side of the connecting pipe.
  • One side of the jet pump is fixedly connected to a conveying pipe, one end of the conveying pipe is fixedly connected with a lower pressure die, one side of the lower pressure die is fixedly connected with a cooling pipe, one side of the cooling pipe is fixedly connected to a water storage tank, and one side of the lower pressure mold is fixedly connected to a water storage tank.
  • An air pump is fixedly connected to the other side of the pressing die, a fixing frame is fixedly installed on the other side of the top of the base, a cylinder is fixedly installed on one side of the top of the fixing frame, and an upper pressure is fixedly installed at the bottom of the telescopic head of the cylinder.
  • a mold, a guide column is fixedly installed on one side of the top end of the upper pressing mold.
  • a feeding hopper is fixedly installed on one side of the top of the melting cavity
  • a top cover is fixedly installed on the top of the feeding hopper
  • the top cover is fixedly connected to the feeding hopper through a hinge
  • the feeding hopper is fixedly connected with the feeding hopper.
  • a control valve is fixedly installed on one side of the hopper.
  • the connecting pipe runs through the inner wall of the smelting chamber, the other end of the connecting pipe is fixedly connected with a feeding port of the jet pump, the smelting chamber is fixedly connected with the jet pump through the connecting pipe, and the injection The discharge port of the pump is fixedly connected to the pressing die through the conveying pipe.
  • a cooling circuit is arranged in the lower pressing mold, and the water inlet and outlet of the cooling circuit are respectively fixedly connected to a water storage tank through a cooling pipe, and a water storage tank is fixedly installed in the water storage tank.
  • a delivery pump, the cooling pipe is fixedly connected to the delivery pump through the water storage tank.
  • a cylinder is fixedly installed on the centerline of the top of the fixing frame, and the guide columns are provided with four groups of which are respectively fixed and installed at the four corners of the top of the upper die, and the guide columns penetrate through the top of the fixing frame.
  • a through hole is provided, and the guide post is slidably connected to the fixing frame through a cylinder.
  • the contact part of the lower pressing die and the upper pressing die is provided with a buckle and a slot, and the lower pressing mould and the upper pressing die are engaged with each other through the buckle and the slot.
  • a control panel is fixedly installed on one side of the base, and the control panel is electrically connected to the jet pump, the air pump, the cylinder and the control valve, respectively.
  • the bottom end of the base is provided with support columns, the support columns are provided with four groups, and the support columns are respectively fixed and installed at the four corners of the bottom end of the base.
  • This kind of amorphous alloy die-casting device is provided with a cooling circuit through the lower pressing mold.
  • the water inlet and outlet of the cooling circuit are fixedly connected to the water storage tank through cooling pipes, and the water storage tank is fixedly installed with a delivery pump and a cooling pipe.
  • the water storage tank is fixedly connected to the delivery pump, and the cooling circuit is arranged in the lower pressure die, which can speed up the cooling efficiency of amorphous alloy parts;
  • This kind of amorphous alloy die-casting device is provided with a cooling circuit by pressing the lower mold.
  • the water inlet and outlet of the cooling circuit are fixedly connected to the water storage tank through cooling pipes, and the water storage tank is fixedly installed with a delivery pump and a cooling pipe.
  • the water storage tank is fixedly connected to the delivery pump, and the cooling circuit is arranged in the lower pressure die, which can speed up the cooling efficiency of amorphous alloy parts;
  • the contact part of the lower pressing die and the upper pressing die is provided with a buckle and a slot, and the lower pressing mould and the upper pressing die are engaged with each other through the buckle and the slot, and by setting the buckle And the clamping groove can make the lower pressing die and the upper pressing die tightly clamped.
  • FIG. 1 is a perspective view of an amorphous alloy die-casting device of the present invention
  • FIG. 2 is a structural diagram of a lower pressing die and an upper pressing die of an amorphous alloy die-casting device of the present invention
  • Fig. 3 is a cross-sectional view of a lower pressing die of an amorphous alloy die casting device of the present invention.
  • an amorphous alloy die-casting device of the present invention includes a base 1, a melting cavity 2 is fixedly installed on one side of the top of the base 1, and a connecting pipe 3 is fixedly installed on one side of the melting cavity 2.
  • One side of the pipe 3 is fixedly installed with a jet pump 4, one side of the jet pump 4 is fixedly connected to the conveying pipe 5, one end of the conveying pipe 5 is fixedly connected with a lower pressing mold 6, and one side of the lower pressing mold 6 is fixedly connected with a cooling pipe 7, and the cooling pipe 7
  • One side is fixedly connected to the water storage tank 8
  • the other side of the pressing die 6 is fixedly connected to the air pump 9
  • the other side of the top of the base 1 is fixedly installed with a fixing frame 10
  • one side of the top of the fixing frame 10 is fixedly installed with a cylinder 11, the cylinder 11
  • An upper pressing die 12 is fixedly installed on one side of the bottom end of the telescopic head, and a guide column 13 is fixedly installed on the top side of the upper pressing die 12 .
  • a feeding hopper 14 is fixedly installed on the top side of the melting chamber 2
  • a top cover 15 is fixedly installed on the top of the feeding hopper 14
  • the top cover 15 is fixedly connected with the feeding hopper 14 through a hinge
  • a control valve 16 is fixedly installed on one side of the feeding hopper 14.
  • the connecting pipe 3 runs through the inner wall of the smelting chamber 2 , the other end of the connecting pipe 3 is fixedly connected with the feeding port of the jet pump 4 , the smelting chamber 2 is fixedly connected with the jet pump 4 through the connecting pipe 3 , and the discharge port of the jet pump 4 passes through the conveying pipe 5
  • the lower pressing die 6 is fixedly connected, and the alloy liquid in the melting cavity is transported into the lower die by setting a jet pump.
  • a cooling circuit 17 is provided in the lower pressing die 6, and the water inlet and outlet of the cooling circuit 17 are respectively fixedly connected to the water storage tank 8 through the cooling pipe 7.
  • the water tank 8 is fixedly connected with the conveying pump, and a cooling circuit is arranged in the pressing die, so that the cooling efficiency of the amorphous alloy parts can be accelerated.
  • the cylinder 11 is fixedly installed at the top centerline of the fixing frame 10, and the guide columns 13 are provided with four groups which are respectively fixed and installed at the top four corners of the upper die 12.
  • 11 is slidably connected with the fixing frame 10, and by arranging the guide posts, the upper pressing die can be moved downwards stably along the guide posts to prevent misalignment.
  • the contact part of the lower pressing die 6 and the upper pressing die 12 is provided with a buckle and a clamping groove, and the lower pressing die 6 and the upper pressing die 12 are mutually engaged by the buckle and the clamping groove.
  • the pressing die is tightly clamped with the upper pressing die.
  • a control panel 18 is fixedly installed on one side of the base 1 , and the control panel 18 is electrically connected to the jet pump 4 , the air pump 9 , the cylinder 11 and the control valve 16 respectively.
  • the bottom end of the base 1 is provided with support columns 19 , and the support columns 19 are provided with four groups, and the support columns 19 are respectively fixed and installed at the four corners of the bottom end of the base 1 .
  • the air in the upper pressure die 12 is drawn out, and the jet pump 4 is turned on to transport the amorphous alloy to the lower pressure die 6 through the connecting pipe 3 and the conveying pipe 5, and the fixedly installed conveying pump in the water storage tank 8 is opened to make the liquid flow in the cooling circuit 17.
  • the internal circulation flow can speed up the cooling efficiency of the amorphous alloy parts, and the present invention can effectively solve the phenomenon that the existing movable mold and the fixed mold are not tightly locked, so the amorphous alloy parts after molding are deformed, and the existing die casting process is cooled. Low efficiency, which leads to the problem of reduced production efficiency, has high practical value.
  • the terms “arranged”, “installed”, “connected” and “connected” should be understood in a broad sense, for example, it may be a fixed connection, It can also be a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or the internal communication between the two components.
  • the specific meanings of the above terms in the present invention can be understood according to specific situations.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

一种非晶合金压铸装置，包括底座(1)，底座(1)顶端一侧依次安装有熔炼腔、连接管(3)、喷射泵(4)、输送管(5)、下压模具(6)，下压模具(6)一侧固定连接有冷却管(7)，冷却管(7)一侧固定连接蓄水箱(8)，下压模具(6)另一侧固定连接有抽气泵(9)，底座(1)顶端另一侧固定安装有固定架(10)，固定架(10)顶端一侧固定安装有气缸(11)，气缸(11)伸缩头底端一侧固定安装有上压模具(12)，上压模具(12)顶端一侧固定安装有导向柱(13)。该种非晶合金压铸装置能够解决因动模与定模锁合不紧密而造成的成型后的非晶合金件变形问题，以及压铸过程冷却效率低而导致生产效率降低的问题。

Description

一种非晶合金压铸装置 技术领域
本发明涉及铸造设备技术领域，具体为一种非晶合金压铸装置。
背景技术
在现代化的机械加工制造领域，随着科学水平的不断进步，越来越多的新型的加工方法被人们所利用，在能满足零件使用的前提下，很多部位都有精密铸造来代替传统的加工，不仅有效的缩短了制造的周期，而且也降低了劳动成本，非晶合金压铸就是这样的一种制造方法，非晶合金因具有强度、硬度、韧性、耐磨性、耐腐蚀性、软磁性和超导性等方面的优良特性，其在电子、机械、化工等领域都得到了广泛应用。
现有技术制备非晶合金产品的惯用方法为将合金锭熔融后再进行压铸的方式，但是，对于制备壁厚统一的非晶合金产品，在注射非晶合金熔液时，动模与定模会出现锁合的不够紧密等现象，因而成型后的非晶合金件出现变形，现有压铸过程冷却效率低，导致生产效率降低。因此我们对此做出改进，提出一种非晶合金压铸装置。
发明内容
为了解决上述技术问题，本发明提供了如下的技术方案：
本发明一种非晶合金压铸装置，包括底座，所述底座顶端一侧固定安装有熔炼腔，所述熔炼腔一侧固定安装有连接管，所述连接管一侧固定安装有喷射泵，所述喷射泵一侧固定连接输送管，所述输送管一端固定连接有下压模具，所述下压模具一侧固定连接有冷却管，所 述冷却管一侧固定连接蓄水箱，所述下压模具另一侧固定连接有抽气泵，所述底座顶端另一侧固定安装有固定架，所述固定架顶端一侧固定安装有气缸，所述气缸伸缩头底端一侧固定安装有上压模具，所述上压模具顶端一侧固定安装有导向柱。
作为本发明的一种优选技术方案，所述熔炼腔顶端一侧固定安装有加料斗，所述加料斗顶端固定安装有顶盖，所述顶盖通过铰链与加料斗固定连接，且所述加料斗一侧固定安装有控制阀。
作为本发明的一种优选技术方案，所述连接管贯穿熔炼腔内壁，所述连接管另一端固定连接有喷射泵进料口，所述熔炼腔通过连接管与喷射泵固定连接，所述喷射泵出料口通过输送管下压模具固定连接。
作为本发明的一种优选技术方案，所述下压模具内设置有冷却回路，所述冷却回路进水口和出水口分别通过冷却管与蓄水箱固定连接，所述蓄水箱内固定安装有输送泵，所述冷却管贯穿蓄水箱与输送泵固定连接。
作为本发明的一种优选技术方案，所述固定架顶端中心线位置固定安装有气缸，所述导向柱设置有四组分别固定安装在上压模具顶端四角，且所述导向柱贯穿固定架顶端通孔，所述导向柱通过气缸与固定架滑动连接。
作为本发明的一种优选技术方案，所述下压模具与上压模具接触部位设置有卡扣和卡槽，所述下压模具与上压模具通过卡扣和卡槽相互卡合。
作为本发明的一种优选技术方案，所述底座一侧固定安装有控制面板，所述控制面板分别与喷射泵、抽气泵、气缸和控制阀电性连接。
作为本发明的一种优选技术方案，所述底座底端设置有支撑柱，所述支撑柱设置有四组，且所述支撑柱分别固定安装在底座底端四角。
本发明的有益效果是：
1、该种非晶合金压铸装置，通过下压模具内设置有冷却回路，冷却回路进水口和出水口分别通过冷却管与蓄水箱固定连接，蓄水箱内固定安装有输送泵，冷却管贯穿蓄水箱与输送泵固定连接，通过下压模具内设置有冷却回路，能够加快非晶合金件却效率；
2、该种非晶合金压铸装置，通过下压模具内设置有冷却回路，冷却回路进水口和出水口分别通过冷却管与蓄水箱固定连接，蓄水箱内固定安装有输送泵，冷却管贯穿蓄水箱与输送泵固定连接，通过下压模具内设置有冷却回路，能够加快非晶合金件却效率；
3、该种非晶合金压铸装置，所述下压模具与上压模具接触部位设置有卡扣和卡槽，下压模具与上压模具通过卡扣和卡槽相互卡合，通过设置卡扣和卡槽能够使下压模具与上压模具紧密卡合。
附图说明
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。在附图中：
图1是本发明一种非晶合金压铸装置的立体图；
图2是本发明一种非晶合金压铸装置的下压模具和上压模具结构图；
图3是本发明一种非晶合金压铸装置的下压模具剖面图。
图中：1、底座；2、熔炼腔；3、连接管；4、喷射泵；5、输送管；6、下压模具；7、冷却管；8、蓄水箱；9、抽气泵；10、固定架；11、气缸；12、上压模具；13、导向柱；14、加料斗；15、顶盖；16、控制阀；17、冷却回路；18、控制面板；19、支撑柱。
具体实施方式
以下结合附图对本发明的优选实施例进行说明，应当理解，此处所描述的优选实施例仅用于说明和解释本发明，并不用于限定本发明。
实施例：如图1-3所示，本发明一种非晶合金压铸装置，包括底座1，底座1顶端一侧固定安装有熔炼腔2，熔炼腔2一侧固定安装有连接管3，连接管3一侧固定安装有喷射泵4，喷射泵4一侧固定连接输送管5，输送管5一端固定连接有下压模具6，下压模具6一侧固定连接有冷却管7，冷却管7一侧固定连接蓄水箱8，下压模具6另一侧固定连接有抽气泵9，底座1顶端另一侧固定安装有固定架10，固定架10顶端一侧固定安装有气缸11，气缸11伸缩头底端一侧固定安装有上压模具12，上压模具12顶端一侧固定安装有导向柱13。
其中，熔炼腔2顶端一侧固定安装有加料斗14，加料斗14顶端固定安装有顶盖15，顶盖15通过铰链与加料斗14固定连接，且加 料斗14一侧固定安装有控制阀16，通过设置控制阀方便控制加料。
其中，连接管3贯穿熔炼腔2内壁，连接管3另一端固定连接有喷射泵4进料口，熔炼腔2通过连接管3与喷射泵4固定连接，喷射泵4出料口通过输送管5下压模具6固定连接，通过设置喷射泵将熔炼腔内合金液体输送至下模具内。
其中，下压模具6内设置有冷却回路17，冷却回路17进水口和出水口分别通过冷却管7与蓄水箱8固定连接，蓄水箱8内固定安装有输送泵，冷却管7贯穿蓄水箱8与输送泵固定连接，通过下压模具内设置有冷却回路，能够加快非晶合金件却效率。
其中，固定架10顶端中心线位置固定安装有气缸11，导向柱13设置有四组分别固定安装在上压模具12顶端四角，且导向柱13贯穿固定架10顶端通孔，导向柱13通过气缸11与固定架10滑动连接，通过设置导向柱能够使上压模具沿着导向柱稳定向下运动，防止发生错位。
其中，下压模具6与上压模具12接触部位设置有卡扣和卡槽，下压模具6与上压模具12通过卡扣和卡槽相互卡合，通过设置卡扣和卡槽能够使下压模具与上压模具紧密卡合。
其中，底座1一侧固定安装有控制面板18，控制面板18分别与喷射泵4、抽气泵9、气缸11和控制阀16电性连接。
其中，底座1底端设置有支撑柱19，支撑柱19设置有四组，且支撑柱19分别固定安装在底座1底端四角。
工作原理：工作时，通过控制面板分别与喷射泵4、抽气泵9、 气缸11和控制阀16电性连接，通过控制面板打开控制阀，将加料斗非晶合金送入至熔炼腔2内，同时控制气缸11向下运动，使上压模具12沿着导向柱13向下运动，通过设置导向柱13，能够使上压模具12沿着导向柱13稳定向下运动，防止发生错位，使下压模具6与上压模具12通过卡扣和卡槽相互卡合，通过设置卡扣和卡槽能够使下压模具6与上压模具12紧密卡合，打开抽气泵9将下压模具6与上压模具12内空气抽出，打开喷射泵4将非晶合金通过连接管3和输送管5输送至下压模具6内，打开蓄水箱8内固定安装的输送泵，使液体在冷却回路17内循环流动能够加快非晶合金件却效率，本发明能够有效解决现有动模与定模会出现锁合的不够紧密等现象，因而成型后的非晶合金件出现变形，现有压铸过程冷却效率低，导致生产效率降低的问题，具有较高的实用价值。
最后应说明的是：在本发明的描述中，需要说明的是，术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
在本发明的描述中，还需要说明的是，除非另有明确的规定和限定，术语“设置”、“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人 员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (8)

  1. 一种非晶合金压铸装置，包括底座(1)，其特征在于，所述底座(1)顶端一侧固定安装有熔炼腔(2)，所述熔炼腔(2)一侧固定安装有连接管(3)，所述连接管(3)一侧固定安装有喷射泵(4)，所述喷射泵(4)一侧固定连接输送管(5)，所述输送管(5)一端固定连接有下压模具(6)，所述下压模具(6)一侧固定连接有冷却管(7)，所述冷却管(7)一侧固定连接蓄水箱(8)，所述下压模具(6)另一侧固定连接有抽气泵(9)，所述底座(1)顶端另一侧固定安装有固定架(10)，所述固定架(10)顶端一侧固定安装有气缸(11)，所述气缸(11)伸缩头底端一侧固定安装有上压模具(12)，所述上压模具(12)顶端一侧固定安装有导向柱(13)。
  2. 根据权利要求1所述的一种非晶合金压铸装置，其特征在于，所述熔炼腔(2)顶端一侧固定安装有加料斗(14)，所述加料斗(14)顶端固定安装有顶盖(15)，所述顶盖(15)通过铰链与加料斗(14)固定连接，且所述加料斗(14)一侧固定安装有控制阀(16)。
  3. 根据权利要求1所述的一种非晶合金压铸装置，其特征在于，所述连接管(3)贯穿熔炼腔(2)内壁，所述连接管(3)另一端固定连接有喷射泵(4)进料口，所述熔炼腔(2)通过连接管(3)与喷射泵(4)固定连接，所述喷射泵(4)出料口通过输送管(5)下压模具(6)固定连接。
  4. 根据权利要求1所述的一种非晶合金压铸装置，其特征在于，所述下压模具(6)内设置有冷却回路(17)，所述冷却回路(17)进水口和出水口分别通过冷却管(7)与蓄水箱(8)固定连接，所述 蓄水箱(8)内固定安装有输送泵，所述冷却管(7)贯穿蓄水箱(8)与输送泵固定连接。
  5. 根据权利要求1所述的一种非晶合金压铸装置，其特征在于，所述固定架(10)顶端中心线位置固定安装有气缸(11)，所述导向柱(13)设置有四组分别固定安装在上压模具(12)顶端四角，且所述导向柱(13)贯穿固定架(10)顶端通孔，所述导向柱(13)通过气缸(11)与固定架(10)滑动连接。
  6. 根据权利要求1所述的一种非晶合金压铸装置，其特征在于，所述下压模具(6)与上压模具(12)接触部位设置有卡扣和卡槽，所述下压模具(6)与上压模具(12)通过卡扣和卡槽相互卡合。
  7. 根据权利要求1或2所述的一种非晶合金压铸装置，其特征在于，所述底座(1)一侧固定安装有控制面板(18)，所述控制面板(18)分别与喷射泵(4)、抽气泵(9)、气缸(11)和控制阀(16)电性连接。
  8. 根据权利要求1所述的一种非晶合金压铸装置，其特征在于，所述底座(1)底端设置有支撑柱(19)，所述支撑柱(19)设置有四组，且所述支撑柱(19)分别固定安装在底座(1)底端四角。
PCT/CN2021/110301 2021-01-25 2021-08-03 一种非晶合金压铸装置 WO2022156186A1 (zh)

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