WO2022127733A1 - 隔紫外线防蓝光涂液、玻璃及夹层玻璃 - Google Patents

隔紫外线防蓝光涂液、玻璃及夹层玻璃 Download PDF

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WO2022127733A1
WO2022127733A1 PCT/CN2021/137433 CN2021137433W WO2022127733A1 WO 2022127733 A1 WO2022127733 A1 WO 2022127733A1 CN 2021137433 W CN2021137433 W CN 2021137433W WO 2022127733 A1 WO2022127733 A1 WO 2022127733A1
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Prior art keywords
blocking
blue light
coating
ultraviolet
blue
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PCT/CN2021/137433
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English (en)
French (fr)
Inventor
庞淇瑞
郭善济
孙盈盈
张灿忠
柯城
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福耀玻璃工业集团股份有限公司
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Application filed by 福耀玻璃工业集团股份有限公司 filed Critical 福耀玻璃工业集团股份有限公司
Priority to JP2023534189A priority Critical patent/JP2023552426A/ja
Priority to EP21905662.9A priority patent/EP4265691A4/en
Priority to KR1020237019213A priority patent/KR20230098344A/ko
Publication of WO2022127733A1 publication Critical patent/WO2022127733A1/zh
Priority to US18/206,372 priority patent/US20230312942A1/en

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10036Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets comprising two outer glass sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10431Specific parts for the modulation of light incorporated into the laminated safety glass or glazing
    • B32B17/1044Invariable transmission
    • B32B17/10449Wavelength selective transmission
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10431Specific parts for the modulation of light incorporated into the laminated safety glass or glazing
    • B32B17/10467Variable transmission
    • B32B17/10495Variable transmission optoelectronic, i.e. optical valve
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/006Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character
    • C03C17/008Surface treatment of glass, not in the form of fibres or filaments, by coating with materials of composite character comprising a mixture of materials covered by two or more of the groups C03C17/02, C03C17/06, C03C17/22 and C03C17/28
    • C03C17/009Mixtures of organic and inorganic materials, e.g. ormosils and ormocers
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C17/00Surface treatment of glass, not in the form of fibres or filaments, by coating
    • C03C17/34Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions
    • C03C17/36Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal
    • C03C17/3602Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer
    • C03C17/3668Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating having electrical properties
    • C03C17/3671Surface treatment of glass, not in the form of fibres or filaments, by coating with at least two coatings having different compositions at least one coating being a metal the metal being present as a layer the multilayer coating having electrical properties specially adapted for use as electrodes
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C27/00Joining pieces of glass to pieces of other inorganic material; Joining glass to glass other than by fusing
    • C03C27/06Joining glass to glass by processes other than fusing
    • C03C27/10Joining glass to glass by processes other than fusing with the aid of adhesive specially adapted for that purpose
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/06Preparatory processes
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/06Preparatory processes
    • C08G77/08Preparatory processes characterised by the catalysts used
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • C09D183/06Polysiloxanes containing silicon bound to oxygen-containing groups
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    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/32Radiation-absorbing paints
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/41Organic pigments; Organic dyes
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
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    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • C09D7/60Additives non-macromolecular
    • C09D7/63Additives non-macromolecular organic
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    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J1/00Adhesives based on inorganic constituents
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/208Filters for use with infrared or ultraviolet radiation, e.g. for separating visible light from infrared and/or ultraviolet radiation
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/22Absorbing filters
    • G02B5/223Absorbing filters containing organic substances, e.g. dyes, inks or pigments
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/20Filters
    • G02B5/22Absorbing filters
    • G02B5/226Glass filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10165Functional features of the laminated safety glass or glazing
    • B32B17/10541Functional features of the laminated safety glass or glazing comprising a light source or a light guide
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
    • B32B17/10761Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer containing vinyl acetal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2605/00Vehicles
    • B32B2605/006Transparent parts other than made from inorganic glass, e.g. polycarbonate glazings
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/40Coatings comprising at least one inhomogeneous layer
    • C03C2217/43Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
    • C03C2217/44Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the composition of the continuous phase
    • C03C2217/45Inorganic continuous phases
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/40Coatings comprising at least one inhomogeneous layer
    • C03C2217/43Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase
    • C03C2217/46Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase
    • C03C2217/47Coatings comprising at least one inhomogeneous layer consisting of a dispersed phase in a continuous phase characterized by the dispersed phase consisting of a specific material
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    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/70Properties of coatings
    • C03C2217/74UV-absorbing coatings
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2217/00Coatings on glass
    • C03C2217/90Other aspects of coatings
    • C03C2217/94Transparent conductive oxide layers [TCO] being part of a multilayer coating
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C2218/00Methods for coating glass
    • C03C2218/10Deposition methods
    • C03C2218/11Deposition methods from solutions or suspensions
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/14Polysiloxanes containing silicon bound to oxygen-containing groups
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    • C08G77/00Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04Polysiloxanes
    • C08G77/20Polysiloxanes containing silicon bound to unsaturated aliphatic groups

Definitions

  • the invention relates to the technical field of surface coating coating, in particular to a functional coating coated on a glass surface, and specifically provides a UV-blocking and anti-blue light coating solution, a UV-blocking and anti-blue light glass and a laminated glass, as well as a Ultraviolet and blue light blocking laminated glass that can be dimmed or illuminated.
  • a functional coating can be formed on the surface of the substrate to meet the requirements of infrared blocking, ultraviolet blocking, hydrophobicity and oleophobicity, and anti-fog.
  • the ultraviolet blocking coating can greatly reduce the transmittance of ultraviolet rays, thereby reducing the The harm of ultraviolet rays to human health and the prevention of aging and fading of car interiors and house interiors in a short period of time.
  • Japanese patents JP2009184882A, JP2013189345A and Chinese patents CN102892851A, CN103347833A, CN111819160A, etc. all disclose the formation of UV-blocking coatings on the surface of glass substrates by coating UV-blocking coating liquid Coating with good UV shielding ability and mechanical durability such as high hardness and wear resistance.
  • Chinese patent CN109455945A discloses a reflective anti-blue light glass and a preparation method thereof, including a glass substrate and an anti-blue light coating.
  • the anti-blue light coating is a coating solution with a reflective function. With a reflectivity of 50%, it is mainly used in electronic products, and its wear resistance results cannot meet the performance requirements of surface coatings on automotive glass.
  • Chinese patent CN111201457A discloses a glass structure, which includes a pair of glass plates, a light adjuster disposed between the pair of glass plates, and an ultraviolet light disposed between the light adjuster and a glass plate Absorbing layer, the ultraviolet absorbing layer has a maximum transmittance of 10% or less in a wavelength region of 370 nm or more and 400 nm or less, and a maximum transmittance of more than 50% in the wavelength region of more than 400 nm and 420 nm or less, if more than 400 nm and When the maximum transmittance of 420 nm or less is less than 50%, the glass structure appears to be colored when irradiated with sunlight.
  • the technical problem to be solved by the present invention is to provide a UV-shielding and blue-light-shielding coating solution, and the UV-shielding and blue-light-shielding coating solution is provided for the shortcomings of the prior art that the anti-blue light coating and the ultraviolet absorbing layer cannot satisfy the ultraviolet shielding and the blue-light shielding layer at the same time.
  • the ultraviolet and blue light blocking glass formed by coating with the coating liquid and the manufacturing method of the ultraviolet blocking and blue light blocking glass are also provided.
  • a UV-blocking anti-blue light coating liquid is used to form a UV-blocking and anti-blue light coating on the surface of the substrate, and the UV-blocking and anti-blue light coating liquid comprises silica sol and a chelating agent , which is characterized by:
  • the silica sol comprises 15%-35% of silicate, 30%-60% of the first solvent, 5%-15% of the first coupling agent, 0.01%-1% of the first catalyst and 10%- 30% deionized water;
  • the chelating agent comprises 1%-15% ultraviolet absorber, 1%-15% blue light absorber, 40%-60% second solvent, 0.01%-1% second catalyst and 10%-30% by mass percentage. second coupling agent.
  • 5% to 20% of chelating agent is added to each silica sol by mass percentage.
  • the silicate is selected from at least one of methyl orthosilicate, ethyl orthosilicate, trimethoxysilane, triethoxysilane and dimethyldimethoxysilane.
  • the first coupling agent and the second coupling agent are selected from 3-aminopropyltrimethoxysilane, ⁇ -aminopropyltriethoxysilane, ⁇ -(2,3-epoxy At least one of propoxy)propyltrimethoxysilane, ⁇ -methacryloyloxypropyltrimethoxysilane, and N-( ⁇ -aminoethyl)- ⁇ -aminopropyltrimethoxysilane.
  • the first solvent is at least one of methanol, ethanol, propanol, isopropanol, butanol and propylene glycol methyl ether
  • the second solvent is butyl acetate, propylene glycol methyl ether, isobutyl acetate and at least one of xylenes.
  • the first catalyst is at least one of hydrochloric acid, nitric acid and aqueous ammonia
  • the second catalyst is at least one of dibutyltin dilaurate, organic bismuth catalyst and stannous octoate.
  • the maximum absorption peak of the ultraviolet absorber is within a wavelength range of 330 nm to 370 nm, and the maximum absorption peak of the blue light absorber is within a wavelength range of 400 nm to 420 nm.
  • the content of hydroxyl groups in the ultraviolet absorber is greater than or equal to 5% by mass percentage, and the ultraviolet absorber is selected from benzophenone ultraviolet absorbers, benzimidazole ultraviolet absorbers and triazine ultraviolet absorbers at least one of them.
  • the content of hydroxyl groups in the blue light absorber is greater than or equal to 5% by mass, and the blue light absorber is selected from azo blue light absorbers, isoindolinone blue light absorbers, quinophthalone blue light absorbers At least one of blue light absorbers, benzimidazolone blue light absorbers and organic-inorganic composite blue light absorbers.
  • the present invention provides an ultraviolet and blue light blocking glass, comprising a curved glass plate and an ultraviolet blocking and blue light blocking coating, wherein the ultraviolet blocking and blue light blocking coating is arranged on at least one surface of the curved glass plate, and is characterized in that: the The UV-blocking anti-blue light coating comprises silicon dioxide, a UV absorber and a blue-light absorber, the thickness of the UV-blocking and blue-ray blocking coating is 2 ⁇ m ⁇ 12 ⁇ m, and the UV blocking and blue light blocking coating is in the wavelength range of 300 nm ⁇ 400 nm.
  • the transmittance is less than or equal to 5%, and the maximum transmittance of the UV-blocking anti-blue light coating in the wavelength range of 400nm-440nm is less than or equal to 30%.
  • the transmittance of the UV-blocking and anti-blue light coating in the wavelength range of 300 nm to 400 nm is less than or equal to 2%
  • the maximum transmittance of the UV-blocking and anti-blue light coating in the wavelength range of 400 nm to 440 nm is less than or equal to 2%. equal to 20%.
  • the transmittance of the UV-blocking and anti-blue light coating in the wavelength range of 300 nm to 400 nm is less than or equal to 1%
  • the maximum transmittance of the UV-blocking and anti-blue light coating in the wavelength range of 400 nm to 440 nm is less than or equal to 1%. is equal to 10%.
  • the ratio of the transmittance T 460 at 460 nm of the UV-blocking anti-blue light coating to the transmittance T 410 at 410 nm is 4 ⁇ T 460 /T 410 ⁇ 60.
  • the ratio of the transmittance T 460 at 460 nm of the UV-blocking anti-blue light coating to its transmittance T 410 at 410 nm is 4 ⁇ T 460 /T 410 ⁇ 12.
  • the curved glass sheet has a transmittance of at least 70% in the wavelength range of 400-800 nm.
  • the transmittance of the UV-blocking and anti-blue light coating in the wavelength range of 400 nm ⁇ 800 nm is greater than or equal to 70%.
  • the UV-blocking and anti-blue light coating has a transmittance of at least 70% in the wavelength range of 400nm-800nm after 3000 hours of xenon lamp aging test; After the 1000 rpm abrasion test of the instrument, the difference in haze before and after the test is less than 2%.
  • the curved glass plate is obtained from a flat glass plate through a high temperature heat treatment of at least 560° C. and bending forming.
  • the present invention provides an ultraviolet shielding and blue light blocking laminated glass, which is characterized by comprising the ultraviolet shielding and blue light blocking glass, an intermediate adhesive layer and a second glass plate, and the intermediate adhesive layer is sandwiched between the ultraviolet shielding and blue light shielding glass.
  • the ultraviolet and blue light blocking glass comprises a curved glass plate and an ultraviolet blocking and blue light blocking coating, and the ultraviolet blocking and blue light blocking coating is arranged on at least one surface of the curved glass plate , the UV-blocking anti-blue light coating is located between the curved glass plate and the intermediate adhesive layer.
  • the present invention provides a kind of manufacture method of ultraviolet shielding anti-blue light glass, it is characterized in that, comprises the following steps:
  • Step 1 By mass percentage, combine 1%-15% ultraviolet absorber, 1%-15% blue light absorber, 40%-60% second solvent, 0.01%-1% second catalyst and 10%-30% first The two coupling agents are mixed, and the chelating agent is obtained by refluxing and stirring;
  • Step 2 15%-35% silicate, 30%-60% first solvent, 5%-15% first coupling agent, 0.01%-1% first catalyst and 10%-30% by mass percentage % deionized water, and stirring to obtain silica sol;
  • Step 3 adding 5% to 20% chelating agent by mass percentage to each part of the silica sol, and after mixing and stirring, a UV-shielding anti-blue light coating solution is obtained;
  • Step 4 Coating the UV-blocking and blue-light blocking coating solution on at least one surface of the curved glass plate, and curing at 80-120° C. to obtain a UV-blocking and blue-ray blocking glass with a UV-blocking and anti-blue light coating.
  • the time of the reflux stirring in step 1 is 2-8 hours, and the temperature of the reflux stirring is 100-150°C.
  • the stirring time in step 2 is 60-120 minutes
  • the mixing and stirring time in step 3 is at least 120 minutes
  • the curing time at 80-120° C. in step 4 is preferably 10-200 minutes.
  • step 4 before curing at 80-120° C. in step 4, it further includes pre-drying the UV-blocking and anti-blue light coating solution coated on the surface of the curved glass plate, and the pre-drying temperature is 20 ⁇ 60°C, humidity of 45% to 65%, and time of 20 to 40 minutes.
  • the present invention also provides a UV-blocking and anti-blue light-blocking laminated glass capable of dimming or emitting light, comprising a first glass plate, a first adhesive layer, a dimming structure or a light-emitting structure, a second adhesive layer, and a second glass layered in sequence.
  • the ultraviolet shielding and blue light shielding coating comprises silicon dioxide, an ultraviolet absorber and a blue light absorber, and the transmittance of the ultraviolet shielding and blue light shielding coating in the wavelength range of 300nm to 400nm is less than or equal to 5%,
  • the maximum transmittance of the UV-blocking and anti-blue light coating in the wavelength range of 400nm ⁇ 440nm is less than or equal to 30%.
  • the transmittance of the UV-blocking and anti-blue light coating in the wavelength range of 300 nm to 400 nm is less than or equal to 2%
  • the maximum transmittance of the UV-blocking and anti-blue light coating in the wavelength range of 400 nm to 440 nm is less than or equal to 2%. equal to 20%.
  • the transmittance of the UV-blocking and anti-blue light coating in the wavelength range of 300 nm to 400 nm is less than or equal to 1%
  • the maximum transmittance of the UV-blocking and anti-blue light coating in the wavelength range of 400 nm to 440 nm is less than or equal to 1%. is equal to 10%.
  • the ratio of the transmittance T 460 at 460 nm of the UV-blocking and anti-blue light coating to the transmittance T 410 at 410 nm is 4 ⁇ T 460 /T 410 ⁇ 60.
  • the transmittance of the UV-blocking and anti-blue light coating in the wavelength range of 400 nm ⁇ 800 nm is greater than or equal to 70%.
  • the difference in haze before and after the test is less than 2%.
  • the thickness of the UV-blocking anti-blue light coating is 2 ⁇ m ⁇ 12 ⁇ m.
  • the transmittance of the UV-blocking and anti-blue light coating in the wavelength range of 400nm ⁇ 800nm is less than 70%.
  • the maximum absorption peak of the ultraviolet absorber is within a wavelength range of 330 nm to 370 nm, and the maximum absorption peak of the blue light absorber is within a wavelength range of 400 nm to 420 nm.
  • the dimming structure is used to adjust the visible light transmittance of the UV-blocking and anti-blue light laminated glass, and the dimming structure is PDLC, SPD or EC; the light-emitting structure can emit blue light or white light, and the light-emitting structure
  • the structure is an organic light emitting diode, an inorganic light emitting diode, an inorganic thin film electroluminescent element or an organic thin film electroluminescent element.
  • the UV-blocking anti-blue light coating is disposed on the surface of the first glass plate and between the first glass plate and the first adhesive layer, or disposed on the second glass plate on the surface and between the second glass sheet and the second adhesive layer.
  • the dimming structure includes a first carrier layer, a first plane electrode, a dimming layer, a second plane electrode, and a second carrier layer stacked in sequence, and the UV-blocking and anti-blue light coating is provided on the first Between the glass sheet and the first carrier layer and/or between the second glass sheet and the second carrier layer.
  • the UV-blocking anti-blue light coating is arranged on the surface of the first carrier layer and between the first carrier layer and the first adhesive layer, or is arranged on the second carrier on the surface of the layer and between the second carrier layer and the second tie layer.
  • the first plane electrode and the second plane electrode are transparent conductive layers
  • the transparent conductive layers include metal layers, metal alloy layers or metal oxide layers
  • the metal layers are selected from gold, silver, and copper.
  • the metal alloy layer is a silver alloy
  • the metal oxide layer is selected from indium tin oxide, fluorine-doped tin oxide, aluminum-doped zinc oxide or antimony-doped tin oxide.
  • At least one of the first glass sheet, the first adhesive layer, the second adhesive layer, and the second glass sheet is bulk colored.
  • At least one of the first glass plate and the second glass plate is colored glass, and the visible light transmittance of the colored glass is less than 70%.
  • At least one of the first adhesive layer and the second adhesive layer is a colored adhesive layer, and the visible light transmittance of the colored adhesive layer is less than or equal to 44%.
  • the UV-blocking and blue-light-blocking coating solution, the glass and the manufacturing method thereof of the present invention can reduce both the ultraviolet transmittance and the blue light transmittance, so as to meet the requirements of both ultraviolet blocking and blue light blocking, and also have excellent aging resistance. It can prolong the normal service life of the substrate, and at the same time, the VOC emission of the UV-blocking and anti-blue light coating solution is extremely low, which has the advantages of green environmental protection and good construction performance.
  • the UV-blocking and anti-blue light coating can also Comply with the regulations of automotive glass; applied in the UV-blocking and anti-blue light laminated glass containing dimming structure or light-emitting structure, it can not only isolate ultraviolet light and blue light outside the car, prolong the normal service life of the dimming structure and light-emitting structure, but also can Protecting the dimming structure and isolating the blue light emitted by the light-emitting structure can better protect the human eye, and can achieve shading, privacy, and intelligent energy saving.
  • Fig. 1 is the structural representation of UV-shielding anti-blue light glass of the present invention
  • Fig. 2 is the structural representation of the UV-shielding anti-blue light laminated glass of the present invention
  • FIG. 3 is a schematic diagram of the first structure of the UV-shielding and blue-light blocking laminated glass with a dimming structure according to the present invention
  • FIG. 4 is a schematic diagram of the second structure of the UV-shielding and blue-light blocking laminated glass with a light-adjusting structure according to the present invention.
  • the anti-ultraviolet and anti-blue light coating solution of the present invention is used to form a coating for blocking ultraviolet and anti-blue light on the surface of the substrate, and the coating for blocking ultraviolet and anti-blue light can absorb ultraviolet rays and absorb blue light to reduce ultraviolet transmittance and blue light.
  • the UV-blocking anti-blue light coating solution contains silica sol and a chelating agent, and each piece of silica sol is added with 5% to 20% of a chelating agent by mass percentage;
  • the silica sol comprises 15%-35% of silicate, 30%-60% of the first solvent, 5%-15% of the first coupling agent, 0.01%-1% of the first catalyst and 10%- 30% deionized water, mix the 15%-35% silicate, 30%-60% first solvent, 5%-15% first coupling agent, 0.01%-1% first catalyst and 10%-
  • the silica sol can be obtained by mixing and stirring with 30% deionized water;
  • the chelating agent comprises 1%-15% ultraviolet absorber, 1%-15% blue light absorber, 40%-60% second solvent, 0.01%-1% second catalyst and 10%-30% by mass percentage.
  • the second coupling agent is composed of 1%-15% ultraviolet absorber, 1%-15% blue light absorber, 40%-60% second solvent, 0.01%-1% second catalyst and 10%-30%
  • the chelating agent can be obtained by mixing and stirring the second coupling agent;
  • the ultraviolet blocking and anti-blue light coating solution can reduce both the ultraviolet transmittance and the blue light transmittance, so as to obtain an ultraviolet blocking and anti-blue light coating that can satisfy both ultraviolet blocking and blue light blocking, and the
  • the UV-blocking and anti-blue light coating also has excellent properties such as aging resistance and abrasion resistance, which can prolong the normal service life of the substrate provided with the UV-blocking and anti-blue light coating.
  • the VOC emission of the UV-blocking and anti-blue light coating solution is extremely low , has the advantages of green environmental protection and good construction performance, and the said UV-blocking and anti-blue light coating can also meet the regulations of automotive glass.
  • the silicate is selected from at least one of methyl orthosilicate, ethyl orthosilicate, trimethoxysilane, triethoxysilane and dimethyldimethoxysilane.
  • the first coupling agent and the second coupling agent are silane coupling agents selected from 3-aminopropyltrimethoxysilane (KH540), ⁇ -aminopropyltriethoxysilane (KH550 ), ⁇ -(2,3-glycidoxy)propyltrimethoxysilane (KH560), ⁇ -methacryloyloxypropyltrimethoxysilane (KH570) and N-( ⁇ -aminoethyl )- ⁇ -aminopropyltrimethoxysilane (KH792) at least one.
  • the first coupling agent and the second coupling agent may be the same silane coupling agent, or different silane coupling agents.
  • the first solvent is at least one of methanol, ethanol, propanol, isopropanol, butanol and propylene glycol methyl ether
  • the second solvent is butyl acetate , at least one of propylene glycol methyl ether, isobutyl acetate and xylene.
  • the first catalyst is at least one of hydrochloric acid, nitric acid and ammonia water
  • the second catalyst is dibutyltin dilaurate (DY-12) , at least one of organic bismuth catalyst (DY-20) and stannous octoate.
  • the maximum absorption peak of the ultraviolet absorber is in the wavelength range of 330 nm to 370 nm, preferably selected from at least one of benzophenone ultraviolet absorbers, benzimidazole ultraviolet absorbers and triazine ultraviolet absorbers. From the aspects of coating uniformity and use effect, it is preferred that the content of hydroxyl groups in the ultraviolet absorber is greater than or equal to 5% by mass.
  • benzophenone-based ultraviolet absorber examples include 2,4-dihydroxybenzophenone, 2,2',3 (or any of 4, 5, and 6)-trihydroxybenzophenone, 2,2',4,4'-tetrahydroxybenzophenone, 2,4-dihydroxy-2',4'-dimethoxybenzophenone, 2-hydroxy-4-n-octyloxydi Benzophenone, etc.
  • benzimidazole-based ultraviolet absorber examples include 2-(2H-benzotriazole-2)-4,6-bis(1-methyl-1-phenylethyl)phenol (ultraviolet absorber). , trade name UV-234), 2-(5-chloro(2H)-benzotriazol-2-yl)-4-methyl-6-(tert-butyl)phenol, octyl-3-[3- Tert-4-hydroxy-5-[5-chloro-2H-benzotriazol-2-yl]propionate, 2-(2H-benzotriazol-2-yl)-4,6-di-tert-pentyl Phenol, 2-(2-hydroxy-5-methylphenyl)benzotriazole, 2-[2-hydroxy-3-(3,4,5,6-tetrahydrophthalimide-methyl) base)-5-methylphenyl]benzotriazole, 2-(2-hydroxy-5-tert-octylphenyl)benzotriazole,
  • triazine-based ultraviolet absorber examples include 2-[4-[(2-hydroxy-3-dodecyloxypropyl)oxy]-2-hydroxyphenyl]-4,6-bis( 2,4-Dimethylphenyl)-1,3,5-triazine, 2-[4-[(2-hydroxy-3-(2'-ethyl)hexyl)oxy]-2-hydroxyphenyl ]-4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine, 2,4-bis(2-hydroxy-4-butoxyphenyl)-6-( 2,4-bis-butoxyphenyl)-1,3,5-triazine, 2-(2-hydroxy-4-[1-octylcarbonylethoxy]phenyl)-4,6-bis (4-phenylphenyl)-1,3,5-triazine, TINUVIN477 (trade name, manufactured by Ciba Japan Co., Ltd.), and the like.
  • organic ultraviolet absorbers can absorb ultraviolet rays with a wide wavelength range.
  • these ultraviolet absorbers can be used alone or in combination of two or more, and the specific usage depends on actual needs.
  • the maximum absorption peak of the blue light absorber is in the wavelength range of 400nm ⁇ 420nm, preferably selected from azo blue light absorbers, isoindolinone blue light absorbers, quinophthalone blue light absorbers, benzimidazolones At least one kind of blue light absorber and organic-inorganic composite blue light absorber. From the aspects of coating uniformity and use effect, it is preferred that the content of hydroxyl groups in the blue light absorber is greater than or equal to 5% by mass.
  • azo-based blue light absorber examples include azophenyl methacrylate, 2-[(4-methyl-2-nitrophenyl)azo]-3-oxo-N-benzene Butyramide, 2-[(4-Chloro-2-nitrophenyl)azo]-N-(2-chlorophenyl)-3-oxo-butanamide, Jadeying 1226 (trade name, Qingdao Jedjia New Material Technology Co., Ltd.), 2'-(3,3'-dichloro-1,1'-biphenyl-4,4'-bisazo)bis[N-(4-chloro-2 , 5-dimethoxyphenyl)-3-oxo-butanamide] and so on.
  • isoindolinone-based blue light absorber examples include 1,3,3-trimethyl-2-methyleneindoline, 3,3'-[(2-methyl-1,3 -Phenylene)diimino]bis[4,5,6,7-tetrachloro-1H-isoindolin-1-one], hexachloroisoindolinone, 2-[[3,3'- Dichloro-4'-[[1-[[(2,4-dimethylphenyl)amino]carbonyl]-2-oxopropyl]azo][1,1'-biphenyl]-4- base]-azo]-N-(2-methylphenyl)-3-oxo-butanamide, etc.
  • quinophthalone-based blue light absorber examples include 3-(2-cyclopropyl-4-(4-fluorophenyl)-3-quinolinyl)propenal, 3,4,5,6- Tetrachloro-N-[2-(4,5,6,7-Tetrachloro-2,3-dihydro-1,3-dioxo-2-indenyl)-8-quinoline]phthalate imide etc.
  • benzimidazolone-based blue light absorber examples include 2-(2-hydroxy-5-isoacrylate ethyl phenyl)-2H-benzotriazole, 5-[[1-[[(2 ,3-Dihydro-2-oxo-1H-benzimidazol-5-yl)amino]carbonyl, 2-[[1-[[(2,3-dihydro-2-oxo-1H-benzo Imidazol-5-yl)amino]carbonyl]-2-oxopropyl]azo]-1,4-phthalic acid dimethyl ester, Jadeying 1227 (trade name, Qingdao Jadejia New Material Technology Co., Ltd. system) etc.
  • organic-inorganic composite blue light absorber examples include U400 (trade name, manufactured by Shanghai Huzheng Nanotechnology Co., Ltd.), U410 (trade name, manufactured by Shanghai Huzheng Nanotechnology Co., Ltd.), and U420 (trade name, manufactured by Shanghai Huzheng Nanotechnology Co., Ltd.) Made by Shanghai Huzheng Nanotechnology Co., Ltd.), U460 (trade name, made by Shanghai Huzheng Nanotechnology Co., Ltd.), etc.
  • the present invention provides a kind of ultraviolet shielding blue light protection glass, comprising a curved glass plate 1 and an ultraviolet shielding and blue light shielding coating 2, and the ultraviolet shielding and blue light shielding coating 2 is coated by the above-mentioned ultraviolet shielding and blue light shielding coating liquid It is formed by curing on at least one surface of the curved glass plate 1, the UV-blocking anti-blue light coating 2 comprises silicon dioxide, an ultraviolet absorber and a blue-light absorber, and the thickness of the UV-blocking and blue light blocking coating 2 is 2 ⁇ m ⁇ 12 ⁇ m, to adapt to the use of automotive glass.
  • the transmittance of the ultraviolet blocking anti-blue light coating 2 in the wavelength range of 300nm ⁇ 400nm is less than or equal to 5%, preferably less than or equal to 2%, more preferably less than or equal to 1%, most preferably less than or equal to 0.5%;
  • the maximum transmittance of the UV-blocking anti-blue light coating 2 in the wavelength range of 400nm ⁇ 440nm is less than or equal to 30%, preferably less than or equal to 20%, more preferably less than or equal to 10%, most preferably less than or equal to 5%;
  • the UV-shielding and blue-light-shielding glass can satisfy both UV-shielding and blue-light shielding requirements.
  • the ratio of the transmittance T 460 at 460 nm of the UV-blocking and anti-blue light coating 2 to its transmittance T 410 at 410 nm is It is 4 ⁇ T 460 /T 410 ⁇ 60 to obtain a good appearance and adapt to more scenes.
  • the curved glass plate 1 When the curved glass plate 1 is transparent glass, the curved glass plate 1 has a transmittance of at least 70% in the wavelength range of 400-800 nm, preferably the transmittance of the UV-blocking and anti-blue light coating 2 at 460 nm
  • the ratio of T 460 to its transmittance T 410 at 410nm is 4 ⁇ T 460 /T 410 ⁇ 12, and the transmittance of the UV-blocking anti-blue light coating 2 in the wavelength range of 400nm ⁇ 800nm is greater than or equal to 70% , preferably greater than or equal to 80%, more preferably greater than or equal to 85%; it is also preferred that the curved glass plate 1 has a transmittance of at least 80% in the wavelength range of 400-800 nm.
  • the UV-blocking anti-blue light coating 2 has a transmittance of at least 70% in the wavelength range of 400nm-800nm after 3000 hours of xenon lamp aging test; After the blue light coating 2 passes the 1000-rpm abrasion resistance test of the plane abrasion resistance tester, the haze difference before and after the test is less than 2%.
  • the curved glass plate 1 is a physical toughened glass, which is obtained from a flat glass plate through a high temperature heat treatment of at least 560°C and bending. .
  • the present invention also provides a method for manufacturing the ultraviolet-shielding anti-blue light glass, comprising the following steps:
  • Step 1 By mass percentage, combine 1%-15% ultraviolet absorber, 1%-15% blue light absorber, 40%-60% second solvent, 0.01%-1% second catalyst and 10%-30% first The two coupling agents are mixed, and the chelating agent is obtained by refluxing and stirring in a constant temperature oil bath at 100 °C;
  • the reflux stirring time is preferably 2 to 8 hours, and the reflux stirring temperature is 100 to 150°C.
  • Step 2 15%-35% silicate, 30%-60% first solvent, 5%-15% first coupling agent, 0.01%-1% first catalyst and 10%-30% by mass percentage % deionized water, and stirred in a water bath at 40 °C to obtain silica sol;
  • the stirring time is preferably 60 to 120 minutes.
  • Step 3 adding 5% to 20% chelating agent by mass percentage to each part of the silica sol, and after mixing and stirring, a UV-shielding anti-blue light coating solution is obtained;
  • the mixing and stirring time is preferably at least 120 minutes.
  • Step 4 coating the UV-shielding anti-blue light coating solution on at least one surface of the curved glass plate 1, and curing at 80-120° C. to obtain a UV-shielding and blue-light shielding glass with a UV-shielding and anti-blue light coating;
  • the curved glass plate 1 has a convex surface and a concave surface.
  • the convex surface faces the outside of the car, and the concave surface faces the interior of the car. It is preferable to coat the UV blocking surface on the concave surface. Anti-blue light coating solution.
  • the curing time at 80-120°C is preferably 10-200 minutes.
  • the step 4 further includes pre-drying the UV-blocking and anti-blue light coating solution coated on the surface of the curved glass plate 1 , and the pre-drying temperature is 20 ⁇ 120° C. 60°C, humidity of 45% to 65%, and time of 20 to 40 minutes to facilitate subsequent curing.
  • Coating the UV-blocking and anti-blue light coating liquid on at least one surface of the curved glass plate 1 can use curved surface coating technology, such as spraying, wiping, flow coating, brushing or dipping, etc., as well as combining ultrasonic, centrifugal Or a composite coating method formed by techniques such as rotation.
  • curved surface coating technology such as spraying, wiping, flow coating, brushing or dipping, etc.
  • the present invention provides a UV-blocking and blue-blocking laminated glass, comprising the UV-blocking and blue-blocking glass 10 , an intermediate adhesive layer 20 and a second glass plate 30 , and the intermediate adhesive layer 20 is sandwiched between Between the UV-blocking and blue-blocking glass 10 and the second glass plate 30, the UV-blocking and blue-blocking glass 10 includes a curved glass sheet 1 and a UV-blocking and blue-blocking coating 2.
  • the UV-blocking and blue-blocking coating 2 provided on at least one surface of the curved glass sheet 1 .
  • the UV-shielding and blue-light-blocking laminated glass can be used as a front windshield, side window glass, sunroof glass or rear windshield on an automobile.
  • the ultraviolet anti-blue light glass 10 is used as the outer glass plate, that is, the ultraviolet blocking blue light blocking glass 10 is located on the outside of the automobile, and the ultraviolet blocking blue light blocking coating 2 is located between the curved glass plate 1 and the intermediate adhesive layer 20 , so that the ultraviolet irradiation of the intermediate adhesive layer 20 can be reduced, the ultraviolet aging speed of the intermediate adhesive layer 20 can be reduced, and the normal service life of the ultraviolet blocking and blue light blocking laminated glass can be improved.
  • the present invention provides a UV-blocking and anti-blue light laminated glass, which can be used as a sunroof dimming glass on an automobile.
  • Laminated first glass plate 11 , first adhesive layer 12 , first carrier layer 13 , first planar electrode 14 , dimming layer 15 , second planar electrode 16 , second carrier layer 17 , second adhesive layer 18 , the second glass plate 19, the UV-shielding anti-blue light coating 2 is arranged between the first glass plate 11 and the first carrier layer 13 and/or the second glass plate 19 and the second glass plate 19 between the carrier layers 17; the UV-blocking and anti-blue light coating 2 can greatly reduce the UV and blue light entering the car, protect the items in the car and human eyes, and can also be used to protect the dimming layer 15, especially the PDLC.
  • the UV-blocking anti-blue light coating 2 is disposed on the surface of the first glass plate 11 and is located between the first glass plate 11 and the first adhesive layer 12 .
  • the ultraviolet anti-blue light coating 2 is also used to protect the first adhesive layer 12 from being irradiated by a large amount of ultraviolet rays, thereby improving the normal service life of the ultraviolet blocking and anti-blue light laminated glass.
  • the UV-blocking anti-blue light coating 2 may also be disposed on the surface of the second glass plate 19 and located between the second glass plate 19 and the second adhesive layer 18 .
  • the first glass plate 11 is used as an outer glass plate, that is, located on the outer side of the car, and the ultraviolet and blue light blocking coating 2 is used to isolate ultraviolet rays and blue light outside the car.
  • the UV-blocking anti-blue light coating 2 is disposed on the surface of the first carrier layer 13 and is located between the first carrier layer 13 and the first adhesive layer 12 .
  • the ultraviolet anti-blue light coating 2 is used to isolate ultraviolet rays and blue light outside the vehicle, so as to protect the objects in the vehicle, human eyes and the dimming layer 15 .
  • the UV-blocking anti-blue light coating 2 can also be disposed on the surface of the second carrier layer 17 and located between the second carrier layer 17 and the second adhesive layer 18 .
  • the dimming layer 15 is used to adjust the visible light transmittance of the ultraviolet and blue light blocking laminated glass, which can be realized by applying a voltage to the first plane electrode 14 and the second plane electrode 16;
  • the The dimming layer 15 can be PDLC (polymer dispersed liquid crystal), SPD (suspended particle device) or EC (electrochromic), so that the ultraviolet and blue light blocking laminated glass can meet the requirements of shading, privacy and intelligent energy saving.
  • the first plane electrode 14 and the second plane electrode 16 are transparent conductive layers, which may specifically include a metal layer, a metal alloy layer or a metal oxide layer, and the metal layer can be selected from gold (Au), silver (Ag) , copper (Cu), aluminum (Al) or molybdenum (Mo); the metal alloy layer can be selected from silver alloys, such as silver-copper alloy, silver-indium alloy, etc.; the metal oxide layer can be selected from indium tin oxide (ITO) ), fluorine-doped tin oxide (FTO), aluminum-doped zinc oxide (AZO), antimony-doped tin oxide (ATO), etc.
  • ITO indium tin oxide
  • FTO fluorine-doped tin oxide
  • AZO aluminum-doped zinc oxide
  • ATO antimony-doped tin oxide
  • the first carrier layer 13 , the first plane electrode 14 , the dimming layer 15 , the second plane electrode 16 and the second carrier layer 17 are pre-laminated into a dimming structure, and the first carrier layer 13 And the second carrier layer 17 usually selects polyethylene terephthalate (PET), of course also can select polyvinyl chloride (PVC), polyvinyl butyral (PVB), ethylene-vinyl acetate copolymerization material (EVA), polyacrylate (PA) or polyurethane (PUR), etc.; the first adhesive layer 12 and the second adhesive layer 18 are used to further bond the dimming structure to the first adhesive layer.
  • PET polyethylene terephthalate
  • PVC polyvinyl chloride
  • PVB polyvinyl butyral
  • EVA ethylene-vinyl acetate copolymerization material
  • PA polyacrylate
  • PUR polyurethane
  • the first adhesive layer 12 and the second adhesive layer 18 are usually made of polyvinyl butyral (PVB).
  • PVB polyvinyl butyral
  • Ionic intermediate film (SGP), polyvinyl chloride (PVC), ethylene-vinyl acetate copolymer (EVA), polyacrylate (PA) or polyurethane (PUR) can be selected.
  • the first adhesive layer 12 and the second adhesive layer 18 can also absorb ultraviolet rays, thereby reducing the intensity of ultraviolet rays entering the vehicle; at the same time, due to the dimming performance of the dimming layer 15, especially the PDLC Easily affected by ultraviolet rays, the first adhesive layer 12 and the second adhesive layer 18 capable of absorbing ultraviolet rays are also used to protect the dimming layer 15, especially the PDLC.
  • the dimming structure located between the first adhesive layer 12 and the second adhesive layer 18 can also be replaced with a light-emitting structure, the light-emitting structure can emit blue light or white light, and the light-emitting structure can emit blue light or white light.
  • the structure can be exemplified by an organic light emitting diode (OLED), an inorganic light emitting diode (LED), an inorganic thin film electroluminescent element (TFEL), an organic thin film electroluminescent element (OTFEL), and the like.
  • the UV-shielding anti-blue light coating 2 is disposed on the surface of the first glass plate 11 and between the first glass plate 11 and the first adhesive layer 12 .
  • the UV-blocking anti-blue light coating 2 can also be disposed on the surface of the second glass plate 19 and located on the second glass plate 19 and the second adhesive layer 18 .
  • the second glass plate 19 is used as an inner glass plate, that is, it is located on the inner side of the car, and the ultraviolet and blue light blocking coating 2 is used to isolate the ultraviolet light and blue light outside the car and the blue light emitted by the light-emitting structure, so as to better protect the human eye.
  • At least one of the first glass plate 11 , the first adhesive layer 12 , the second adhesive layer 18 and the second glass plate 19 is bulk colored and has a low visible light transmittance
  • At least one of the first glass plate 11 and the second glass plate 19 is colored glass, and the visible light transmittance of the colored glass is, for example, ⁇ 70%, ⁇ 41%, ⁇ 30%, ⁇ 26% , such as green glass, gray glass, etc.
  • at least one of the first adhesive layer 12 and the second adhesive layer 18 is a colored adhesive layer, and the visible light transmittance of the colored adhesive layer is, for example, ⁇ 44% , ⁇ 18%, ⁇ 8%, ⁇ 5%, ⁇ 2%, such as different models of gray PVB; this can play a role in privacy, and when used as sunroof glass, the sunshade can be removed, reducing product costs and improving interior space .
  • UV-blocking and anti-blue light coating solution B1 In a dust-free environment, weigh an appropriate amount of UV-blocking and anti-blue light coating solution B1, apply it on the surface of the curved glass plate 1 with a wire rod coater, leave it to level, and pre-dry the coating with an infrared lamp. The UV-blocking and blue-light blocking coating solution B1 is then cured at 110° C. for 55 minutes to obtain a UV-blocking and anti-blue light glass C1 with a UV-blocking and anti-blue light coating.
  • UV-blocking and anti-blue light coating solution B2 In a dust-free environment, weigh an appropriate amount of UV-blocking and anti-blue light coating solution B2, apply it on the surface of the curved glass plate 1 with a wire rod coater, leave it to level, and pre-dry it with an infrared lamp. The UV-blocking anti-blue light coating solution B2 is then cured at 110° C. for 55 minutes to obtain a UV-blocking and anti-blue light glass C2 with a UV-blocking and anti-blue light coating.
  • UV-blocking and anti-blue light coating solution B3 In a dust-free environment, weigh an appropriate amount of UV-blocking and anti-blue light coating solution B3, apply it on the surface of the curved glass plate 1 with a wire rod coater, leave it to level, and pre-dry it with an infrared lamp. The UV-blocking anti-blue light coating solution B3 is then cured at 110° C. for 55 minutes to obtain a UV-blocking and anti-blue light glass C3 with a UV-blocking and anti-blue light coating.
  • UV-blocking and anti-blue light coating liquid B4 In a dust-free environment, weigh an appropriate amount of UV-blocking and anti-blue light coating liquid B4, apply it on the surface of the curved glass plate 1 with a wire rod coater, and after standing and leveling, pre-dry the coating with an infrared lamp. The UV-blocking and anti-blue light coating solution B4 is then cured at 110° C. for 55 minutes to obtain a UV-blocking and anti-blue light glass C4 with a UV-blocking and anti-blue light coating.
  • UV-blocking and anti-blue light coating liquid B5 In a dust-free environment, weigh an appropriate amount of the UV-blocking and anti-blue light coating liquid B5, apply it on the surface of the curved glass plate 1 with a wire rod coater, and after standing and leveling, pre-dry the coating with an infrared lamp.
  • the UV-blocking anti-blue light coating solution B5 is then cured at 110° C. for 55 minutes to obtain a UV-blocking and anti-blue light glass C5 with a UV-blocking and anti-blue light coating.
  • silica sol A1 In a dust-free environment, weigh an appropriate amount of silica sol A1, and coat it on the surface of the curved glass plate 1 with a wire rod coater. After standing and leveling, use an infrared lamp to pre-dry the silica sol A1. After further curing at 110° C. for 55 minutes, comparative glass D1 was obtained.
  • UV-blocking and anti-blue light coating solution B6 In a dust-free environment, weigh an appropriate amount of UV-blocking and anti-blue light coating solution B6, and coat it on the surface of the curved glass plate 1 with a wire rod coater. After standing and leveling, use an infrared lamp to pre-dry the The UV-blocking anti-blue light coating solution B6 is then cured at 110° C. for 55 minutes to obtain the UV-blocking and anti-blue light glass D2 with the UV-blocking and anti-blue light coating.
  • Transmittance use a spectrophotometer to measure the transmittance spectrum in the wavelength range of 250-2550nm;
  • the transmittance of ultraviolet light at 300-400nm and the transmittance of visible light at 400-800nm are calculated, and the maximum transmittance of blue light at 400-440nm is obtained according to the transmission spectrum.
  • the transmittance in the present invention refers to measuring the same glass sample by measuring the transmittance. The average value obtained after five different points of .
  • Coating thickness measured with a step meter.
  • the test method of aging resistance is to put the sample into the calibration lamp equipment of xenon lamp aging tester (model: CI4000 USA), with 102 minutes of drying and 18 minutes of rainfall as the rainfall cycle, with 300 ⁇ 400nm: 60 ⁇ 2w/ m2 is the radiation intensity, the test time is 3000 hours, the blackboard temperature is 65 ⁇ 3°C, and the relative humidity is 50 ⁇ 10%, and the aging resistance test is carried out; the samples after the aging resistance test are used to observe whether there are cracks in the appearance of the coating.
  • Abrasion resistance measured by a plane abrasion tester, place the glass sample on the instrument with the coating facing up, and conduct a plane abrasion test at 1000 revolutions.
  • Comparative Example 1 A silica sol coating is formed on a curved glass plate, although its aging resistance and wear resistance meet the requirements, but it does not have UV blocking and anti-blue light properties;
  • Comparative example 2 forms a UV-blocking anti-blue light coating on a curved glass plate, but too much (for example, 30%) chelating agent is added to each silica sol, although its UV transmittance and maximum blue light transmittance can satisfy The requirements are very low, but the wear resistance cannot meet the requirements and cannot be used as automotive glass;
  • Examples 1 to 3 form a UV-blocking and anti-blue light coating on a curved glass plate, and by adding an appropriate amount of chelating agent to each part of the silica sol, not only the ultraviolet transmittance, the maximum blue light transmittance, and the visible light transmittance meet the requirements , and make the aging resistance and wear resistance meet the requirements;
  • Examples 4 to 5 form a UV-shielding anti-blue light coating on a curved glass plate.
  • the difference from Examples 1 to 3 is that the amount of chelating agent added is more, and the ultraviolet light is transparent.
  • the pass rate meets the requirements, and the aging resistance and wear resistance also meet the requirements.
  • the maximum transmittance of blue light is lower than that of Examples 1 to 3, but the transmittance of visible light is lower than 70%, which can be used in automobiles to transmit visible light.
  • the pass rate is not required or the visible light transmittance is required to be lower than 70%, for example, it is used as skylight glass, especially skylight glass without sunshade, dimming skylight glass, luminous skylight glass, etc.

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Abstract

隔紫外线防蓝光涂液,包含硅溶胶和螯合剂,硅溶胶包含硅酸盐、第一溶剂、第一偶联剂、第一催化剂和去离子水;螯合剂包含紫外线吸收剂、蓝光吸收剂、第二溶剂、第二催化剂和第二偶联剂。隔紫外线防蓝光玻璃,包括弯曲玻璃板(1)和隔紫外线防蓝光涂层(2)。隔紫外线防蓝光夹层玻璃,包括隔紫外线防蓝光玻璃、中间粘结层和第二玻璃板。

Description

隔紫外线防蓝光涂液、玻璃及夹层玻璃
本申请要求于2020年12月15日提交中国专利局、申请号为202011469860.1、申请名称为“隔紫外线防蓝光涂液、玻璃及其制造方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及表面涂层涂覆技术领域,特别是涂覆在玻璃表面上的功能涂层,具体地提供一种隔紫外线防蓝光涂液、隔紫外线防蓝光玻璃及夹层玻璃,同时还提供一种能够调光或发光的隔紫外线防蓝光夹层玻璃。
背景技术
通过表面涂层涂覆技术可以在基材表面形成功能涂层,以满足隔红外线、隔紫外线、疏水疏油、防雾等要求,其中隔紫外线涂层能够大幅降低紫外线的透过率,从而减少紫外线对人体健康产生的危害以及防止汽车内饰和房屋内饰在短期内老化、褪色。在玻璃基板的表面上形成隔紫外线涂层已经是比较成熟的技术,例如日本专利JP2009184882A、JP2013189345A以及中国专利CN102892851A、CN103347833A、CN111819160A等均公开了在玻璃基板表面通过涂覆隔紫外线涂液形成隔紫外线涂层,具备较好的紫外线屏蔽能力以及较高的硬度和耐磨耗性等机械耐久性。
在可见光光谱中,通常将波长范围为400nm~500nm的光定义为蓝光,其中400nm~420nm的短波蓝光具有较高的能量,会对视网膜产生危害,例如引起视觉疲劳、眩光、视网膜黄斑病变等,因此还需要降低短波蓝光的透过率。中国专利CN109455945A公开了一种反射型防蓝光玻璃及其制备方法,包括玻璃基材和防蓝光涂层,所述的防蓝光涂层是具有反射功能的涂布液,在400-450nm处的蓝光反射率为50%,主要应用在电子产品上,其耐磨性结果不能满足汽车玻璃上的表面涂层的性能要求。
此外,中国专利CN111201457A公开了一种玻璃结构体,其具备一对玻璃板、配置在所述一对玻璃板之间的调光体以及配置在所述调光体与一块玻璃板之间的紫外线吸收层,所述紫外线吸收层在370nm以上且400nm以下的波长区域中的最大透射率为10%以下,在大于400nm且420nm以下的波长区域中的最大透射率为50%以上,如果大于400nm且420nm以下的最大透射率低于50%,则当照射太阳光时玻璃结构体看似被着色。
发明内容
本发明所要解决的技术问题是针对现有技术中的防蓝光涂层和紫外线吸收层不能同时满足隔紫外线和防蓝光等缺点,提供一种隔紫外线防蓝光涂液,以及由该隔紫外线防蓝光涂液涂覆形成的隔紫外线防蓝光玻璃和该隔紫外线防蓝光玻璃的制造方法,同时还提供一种能够调光或发光的隔紫外线防蓝光夹层玻璃。
本发明解决其技术问题所采取的技术方案是:隔紫外线防蓝光涂液,用于在基材的表面上形成隔紫外线防蓝光涂层,所述隔紫外线防蓝光涂液包含硅溶胶和螯合剂,其特征在于:
所述硅溶胶按质量百分比计包含15%~35%硅酸盐、30%~60%第一溶剂、5%~15%第一偶 联剂、0.01%~1%第一催化剂和10%~30%去离子水;
所述螯合剂按质量百分比计包含1%~15%紫外线吸收剂、1%~15%蓝光吸收剂、40%~60%第二溶剂、0.01%~1%第二催化剂和10%~30%第二偶联剂。
优选地,每份硅溶胶中按质量百分比计添加有5%~20%螯合剂。
优选地,所述硅酸盐选自正硅酸甲酯、正硅酸乙酯、三甲氧基硅烷、三乙氧基硅烷和二甲基二甲氧基硅烷中的至少一种。
优选地,所述第一偶联剂和所述第二偶联剂选自3-氨基丙基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、γ-(2,3-环氧丙氧)丙基三甲氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷和N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷中的至少一种。
优选地,所述第一溶剂为甲醇、乙醇、丙醇、异丙醇、丁醇和丙二醇甲醚中的至少一种,所述第二溶剂为乙酸丁酯、丙二醇甲醚、乙酸异丁酯和二甲苯中的至少一种。
优选地,所述第一催化剂为盐酸、硝酸和氨水中的至少一种,所述第二催化剂为二月桂酸二丁基锡、有机铋催化剂和辛酸亚锡中的至少一种。
优选地,所述紫外线吸收剂的最大吸收峰在330nm~370nm的波长范围内,所述蓝光吸收剂的最大吸收峰在400nm~420nm的波长范围内。
优选地,所述紫外线吸收剂中的羟基含量按质量百分比计大于或等于5%,所述紫外线吸收剂选自苯酮类紫外线吸收剂、苯并咪唑类紫外线吸收剂和三嗪类紫外线吸收剂中的至少一种。
优选地,所述蓝光吸收剂中的羟基含量按质量百分比计大于或等于5%,所述蓝光吸收剂选自偶氮类蓝光吸收剂,异吲哚啉酮类蓝光吸收剂、喹酞酮类蓝光吸收剂、苯并咪唑酮类蓝光吸收剂和有机-无机复合类蓝光吸收剂中的至少一种。
本发明提供一种隔紫外线防蓝光玻璃,包括弯曲玻璃板和隔紫外线防蓝光涂层,所述隔紫外线防蓝光涂层设置在所述弯曲玻璃板的至少一个表面上,其特征在于:所述隔紫外线防蓝光涂层包含二氧化硅、紫外线吸收剂和蓝光吸收剂,所述隔紫外线防蓝光涂层的厚度为2μm~12μm,所述隔紫外线防蓝光涂层在300nm~400nm波长范围内的透过率小于或等于5%,所述隔紫外线防蓝光涂层在400nm~440nm波长范围内的最大透过率小于或等于30%。
优选地,所述隔紫外线防蓝光涂层在300nm~400nm波长范围内的透过率小于或等于2%,所述隔紫外线防蓝光涂层在400nm~440nm波长范围内的最大透过率小于或等于20%。
优选地,所述隔紫外线防蓝光涂层在300nm~400nm波长范围内的透过率小于或等于1%,所述隔紫外线防蓝光涂层在400nm~440nm波长范围内的最大透过率小于或等于10%。
优选地,所述隔紫外线防蓝光涂层在460nm处的透过率T 460与其在410nm处的透过率T 410之比为4≤T 460/T 410≤60。
优选地,所述隔紫外线防蓝光涂层在460nm处的透过率T 460与其在410nm处的透过率T 410之比为4≤T 460/T 410≤12。
优选地,所述弯曲玻璃板在400~800nm波长范围内具有至少70%的透过率。
优选地,所述隔紫外线防蓝光涂层在400nm~800nm波长范围内的透过率大于或等于70%。
优选地,所述隔紫外线防蓝光涂层经过3000小时耐氙灯老化测试后,其在400nm~800nm的波长范围内具有至少70%的透过率;所述隔紫外线防蓝光涂层经过平面耐磨仪的1000转耐磨测试后,其测试前后的雾度差小于2%。
优选地,所述弯曲玻璃板由平直玻璃板经过至少560℃的高温热处理和弯曲成型获得。
本发明提供一种隔紫外线防蓝光夹层玻璃,其特征在于:包括所述隔紫外线防蓝光玻璃 以及中间粘结层和第二玻璃板,所述中间粘结层夹设在所述隔紫外线防蓝光玻璃和所述第二玻璃板之间,所述隔紫外线防蓝光玻璃包括弯曲玻璃板和隔紫外线防蓝光涂层,所述隔紫外线防蓝光涂层设置在所述弯曲玻璃板的至少一个表面上,所述隔紫外线防蓝光涂层位于所述弯曲玻璃板和所述中间粘结层之间。
本发明提供一种隔紫外线防蓝光玻璃的制造方法,其特征在于,包括以下步骤:
步骤1:按质量百分比计将1%~15%紫外线吸收剂、1%~15%蓝光吸收剂、40%~60%第二溶剂、0.01%~1%第二催化剂和10%~30%第二偶联剂混合,回流搅拌得到螯合剂;
步骤2:按质量百分比计将15%~35%硅酸盐、30%~60%第一溶剂、5%~15%第一偶联剂、0.01%~1%第一催化剂和10%~30%去离子水混合,搅拌得到硅溶胶;
步骤3:在每份硅溶胶中按质量百分比计添加5%~20%螯合剂,混合搅拌后得到隔紫外线防蓝光涂液;
步骤4:将所述隔紫外线防蓝光涂液涂覆在弯曲玻璃板的至少一个表面上,经80~120℃固化后得到具有隔紫外线防蓝光涂层的隔紫外线防蓝光玻璃。
优选地,步骤1中的所述回流搅拌的时间为2~8小时,所述回流搅拌的温度为100~150℃。
优选地,步骤2中的搅拌时间为60~120分钟,步骤3中的混合搅拌时间为至少120分钟,步骤4中的经80~120℃固化的时间优选为10~200分钟。
优选地,步骤4中在经80~120℃固化之前,还包括对涂覆在所述弯曲玻璃板的表面上的所述隔紫外线防蓝光涂液进行预干燥,所述预干燥的温度为20~60℃、湿度为45%~65%、时间为20~40分钟。
本发明还提供一种能够调光或发光的隔紫外线防蓝光夹层玻璃,包括依次层叠的第一玻璃板、第一粘结层、调光结构或发光结构、第二粘结层、第二玻璃板,其特征在于:在所述第一玻璃板与所述调光结构或发光结构之间和/或在所述第二玻璃板与所述调光结构或发光结构之间设置有隔紫外线防蓝光涂层,所述隔紫外线防蓝光涂层包含二氧化硅、紫外线吸收剂和蓝光吸收剂,所述隔紫外线防蓝光涂层在300nm~400nm波长范围内的透过率小于或等于5%,所述隔紫外线防蓝光涂层在400nm~440nm波长范围内的最大透过率小于或等于30%。
优选地,所述隔紫外线防蓝光涂层在300nm~400nm波长范围内的透过率小于或等于2%,所述隔紫外线防蓝光涂层在400nm~440nm波长范围内的最大透过率小于或等于20%。
优选地,所述隔紫外线防蓝光涂层在300nm~400nm波长范围内的透过率小于或等于1%,所述隔紫外线防蓝光涂层在400nm~440nm波长范围内的最大透过率小于或等于10%。
优选地,所述隔紫外线防蓝光涂层在460nm处的透过率T 460与其在410nm处的透过率T410之比为4≤T 460/T 410≤60。
优选地,所述隔紫外线防蓝光涂层在400nm~800nm波长范围内的透过率大于或等于70%。
优选地,所述隔紫外线防蓝光涂层经过平面耐磨仪的1000转耐磨测试后,其测试前后的雾度差小于2%。
优选地,所述隔紫外线防蓝光涂层的厚度为2μm~12μm。
优选地,所述隔紫外线防蓝光涂层在400nm~800nm波长范围内的透过率小于70%。
优选地,所述紫外线吸收剂的最大吸收峰在330nm~370nm的波长范围内,所述蓝光吸收剂的最大吸收峰在400nm~420nm的波长范围内。
优选地,所述调光结构用于调节所述隔紫外线防蓝光夹层玻璃的可见光透过率,所述调光结构为PDLC、SPD或EC;所述发光结构能够发出蓝光或白光,所述发光结构为有机发光二 极管、无机发光二极管、无机薄膜电致发光元件或有机薄膜电致发光元件。
优选地,所述隔紫外线防蓝光涂层设置在所述第一玻璃板的表面上且位于所述第一玻璃板与所述第一粘结层之间,或设置在所述第二玻璃板的表面上且位于所述第二玻璃板与所述第二粘结层之间。
优选地,所述调光结构包括依次层叠的第一载体层、第一平面电极、调光层、第二平面电极、第二载体层,所述隔紫外线防蓝光涂层设置在所述第一玻璃板与所述第一载体层之间和/或所述第二玻璃板与所述第二载体层之间。
更优选地,所述隔紫外线防蓝光涂层设置在所述第一载体层的表面上且位于所述第一载体层与所述第一粘结层之间,或设置在所述第二载体层的表面上且位于所述第二载体层与所述第二粘结层之间。
更优选地,所述第一平面电极和所述第二平面电极为透明导电层,所述透明导电层包括金属层、金属合金层或金属氧化物层,所述金属层选用金、银、铜、铝或钼,所述金属合金层为银合金,所述金属氧化物层选用铟锡氧化物、掺氟氧化锡、掺铝氧化锌或掺锑氧化锡。
优选地,所述第一玻璃板、所述第一粘结层、所述第二粘结层和所述第二玻璃板中的至少一个是本体着色的。
更优选地,所述第一玻璃板和所述第二玻璃板中的至少一个为着色玻璃,所述着色玻璃的可见光透过率小于70%。
更优选地,所述第一粘结层和所述第二粘结层中的至少一个为着色粘结层,所述着色粘结层的可见光透过率小于或等于44%。
本发明由于采取了上述技术方案,其具有如下有益效果:
本发明所述的隔紫外线防蓝光涂液、玻璃及其制造方法,能够既降低紫外线透过率又降低蓝光透过率,从而能够同时满足隔紫外线和防蓝光的需求,还具有优异的耐老化、耐磨耗等性能,能够延长基材的正常使用寿命,同时隔紫外线防蓝光涂液的VOC排放极低,具有绿色环保和良好的施工性能等优点,所述隔紫外线防蓝光涂层还能够符合汽车用玻璃的法规规定;应用在包含调光结构或发光结构的隔紫外线防蓝光夹层玻璃中,不仅能够隔绝车外的紫外线和蓝光,延长调光结构和发光结构的正常使用寿命,还能够保护调光结构以及隔绝发光结构发出的蓝光,更好地保护人眼,而且能够实现遮阳、隐私和智能化节能等。
附图说明
图1为本发明所述的隔紫外线防蓝光玻璃的结构示意图;
图2为本发明所述的隔紫外线防蓝光夹层玻璃的结构示意图;
图3为本发明所述的具有调光结构的隔紫外线防蓝光夹层玻璃的第一结构示意图;
图4为本发明所述的具有调光结构的隔紫外线防蓝光夹层玻璃的第二结构示意图。
具体实施方式
以下结合附图对本发明的内容作进一步说明。
本发明所述的隔紫外线防蓝光涂液,用于在基材的表面上形成隔紫外线防蓝光涂层,所述隔紫外线防蓝光涂层能够吸收紫外线和吸收蓝光以降低紫外线透过率和蓝光透过率,所述隔紫外线防蓝光涂液包含硅溶胶和螯合剂,每份硅溶胶中按质量百分比计添加有5%~20%螯合剂;
所述硅溶胶按质量百分比计包含15%~35%硅酸盐、30%~60%第一溶剂、5%~15%第一偶 联剂、0.01%~1%第一催化剂和10%~30%去离子水,将所述15%~35%硅酸盐、30%~60%第一溶剂、5%~15%第一偶联剂、0.01%~1%第一催化剂和10%~30%去离子水混合搅拌能够得到所述硅溶胶;
所述螯合剂按质量百分比计包含1%~15%紫外线吸收剂、1%~15%蓝光吸收剂、40%~60%第二溶剂、0.01%~1%第二催化剂和10%~30%第二偶联剂,将所述1%~15%紫外线吸收剂、1%~15%蓝光吸收剂、40%~60%第二溶剂、0.01%~1%第二催化剂和10%~30%第二偶联剂混合搅拌能够得到所述螯合剂;
通过添加蓝光吸收剂,使所述隔紫外线防蓝光涂液既降低紫外线透过率又能够降低蓝光透过率,从而获得能够同时满足隔紫外线和防蓝光的隔紫外线防蓝光涂层,并且所述隔紫外线防蓝光涂层还具有优异的耐老化、耐磨耗等性能,能够延长设置隔紫外线防蓝光涂层的基材的正常使用寿命,同时所述隔紫外线防蓝光涂液的VOC排放极低,具有绿色环保和良好的施工性能等优点,所述隔紫外线防蓝光涂层还能够符合汽车用玻璃的法规规定。
在本发明中,所述硅酸盐选自正硅酸甲酯、正硅酸乙酯、三甲氧基硅烷、三乙氧基硅烷和二甲基二甲氧基硅烷中的至少一种。
其中,所述第一偶联剂和所述第二偶联剂为硅烷偶联剂,选自3-氨基丙基三甲氧基硅烷(KH540)、γ-氨丙基三乙氧基硅烷(KH550)、γ-(2,3-环氧丙氧)丙基三甲氧基硅烷(KH560)、γ-甲基丙烯酰氧基丙基三甲氧基硅烷(KH570)和N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷(KH792)中的至少一种。可以理解的是,所述第一偶联剂和所述第二偶联剂可以选用同一种硅烷偶联剂,也可以采用不同的硅烷偶联剂。
从涂层均匀性及使用效果等方面考虑,优选所述第一溶剂为甲醇、乙醇、丙醇、异丙醇、丁醇和丙二醇甲醚中的至少一种,所述第二溶剂为乙酸丁酯、丙二醇甲醚、乙酸异丁酯和二甲苯中的至少一种。
与此同时,从涂层形成时间和使用效果等方面考虑,优选所述第一催化剂为盐酸、硝酸和氨水中的至少一种,所述第二催化剂为二月桂酸二丁基锡(DY-12)、有机铋催化剂(DY-20)和辛酸亚锡中的至少一种。
所述紫外线吸收剂的最大吸收峰在330nm~370nm的波长范围内,优选选自苯酮类紫外线吸收剂、苯并咪唑类紫外线吸收剂和三嗪类紫外线吸收剂中的至少一种。从涂层均匀性及使用效果等方面考虑,优选所述紫外线吸收剂中的羟基含量按质量百分比计大于或等于5%。
作为上述苯酮类紫外线吸收剂,具体可举出2,4-二羟基二苯甲酮、2,2’,3(或4、5、6中的任一)-三羟基二苯甲酮、2,2’,4,4’-四羟基二苯甲酮、2,4-二羟基-2’,4’-二甲氧基二苯甲酮、2-羟基-4-正辛氧基二苯甲酮等。
作为上述苯并咪唑类紫外线吸收剂,具体可举出2-(2H-苯并三唑-2)-4,6-二(1-甲基-1-苯基乙基)苯酚(紫外吸收剂,商品名UV-234)、2-(5-氯(2H)-苯并三唑-2-基)-4-甲基-6-(叔丁基)苯酚、辛基-3-[3-叔4-羟基-5-[5-氯-2H-苯并三唑-2-基]丙酸酯、2-(2H-苯并三唑-2-基)-4,6-二叔戊基苯酚、2-(2-羟基-5-甲基苯基)苯并三唑、2-[2-羟基-3-(3,4,5,6-四氢邻苯二甲酰亚胺-甲基)-5-甲基苯基]苯并三唑、2-(2-羟基-5-叔辛基苯基)苯并三唑、2-(2-羟基-5-叔丁基苯基)-2H-苯并三唑、甲基3-(3-(2H-苯并三唑-2-基)-5-叔丁基-4-羟基苯基)丙酸酯、2-(2H-苯并三唑-2-基)-4,6-双(1-甲基-1-苯基乙基)苯酚、2-(2H-苯并三唑-2-基)-6-(1-甲基-1-苯基乙基)-4-(1,1,3,3-四甲基丁基)苯酚等。
作为上述三嗪类紫外线吸收剂,具体可举出2-[4-[(2-羟基-3-十二烷氧基丙基)氧] -2-羟基苯基]-4,6-双(2,4-二甲基苯基)-1,3,5-三嗪、2-[4-[(2-羟基-3-(2’-乙基)己基)氧]-2-羟基苯基]-4,6-双(2,4-二甲基苯基)-1,3,5-三嗪、2,4-双(2-羟基-4-丁氧基苯基)-6-(2,4-双-丁氧基苯基)-1,3,5-三嗪、2-(2-羟基-4-[1-辛基羰基乙氧基]苯基)-4,6-双(4-苯基苯基)-1,3,5-三嗪、TINUVIN477(商品名,CibaJapan株式会社制)等。
上述有机类紫外线吸收剂可以吸收波长范围较宽的紫外线,在本发明中,这些紫外线吸收剂可以单独使用一种,也可以混合使用两种及以上,具体使用情况依据实际需要而定。
所述蓝光吸收剂的最大吸收峰在400nm~420nm的波长范围内,优选选自偶氮类蓝光吸收剂,异吲哚啉酮类蓝光吸收剂、喹酞酮类蓝光吸收剂、苯并咪唑酮类蓝光吸收剂和有机-无机复合类蓝光吸收剂中的至少一种。从涂层均匀性及使用效果等方面考虑,优选所述蓝光吸收剂中的羟基含量按质量百分比计大于或等于5%。
作为上述偶氮类蓝光吸收剂,具体可举出甲基丙烯酸偶氮苯基酯、2-[(4-甲基-2-硝基苯基)偶氮]-3-氧代-N-苯基丁酰胺、2-[(4-氯-2-硝基苯基)偶氮]-N-(2-氯苯基)-3-氧代-丁酰胺、杰得盈1226(商品名,青岛杰得佳新材料科技有限公司制)、2'-(3,3'-二氯-1,1'-联苯-4,4'-双偶氮)双[N-(4-氯-2,5-二甲氧基苯基)-3-氧代-丁酰胺]等。
作为上述异吲哚啉酮类蓝光吸收剂,具体可举出1,3,3-三甲基-2-亚甲基吲哚啉、3,3'-[(2-甲基-1,3-亚苯基)二亚氨基]二[4,5,6,7-四氯-1H-异吲哚-1-酮]、六氯异吲哚啉酮、2-[[3,3'-二氯-4'-[[1-[[(2,4-二甲基苯基)氨基]羰基]-2-氧代丙基]偶氮][1,1'-联苯]-4-基]-偶氮]-N-(2-甲基苯基)-3-氧代-丁酰胺等。
作为上述喹酞酮类蓝光吸收剂,具体可举出3-(2-环丙基-4-(4-氟苯基)-3-喹啉基)丙烯醛、3,4,5,6-四氯-N-[2-(4,5,6,7-四氯-2,3-二氢-1,3-二氧代-2-茚基)-8-喹啉]邻苯二甲酰亚胺等。
作为上述苯并咪唑酮类蓝光吸收剂,具体可举出2-(2-羟基-5-异丙烯酸乙酯基苯基)-2H-苯并三唑、5-[[1-[[(2,3-二氢-2-氧代-1H-苯并咪唑-5-基)氨基]羰、2-[[1-[[(2,3-二氢-2-氧代-1H-苯并咪唑-5-基)氨基]羰基]-2-氧代丙基]偶氮]-1,4-苯二甲酸二甲酯、杰得盈1227(商品名,青岛杰得佳新材料科技有限公司制)等。
作为上述有机-无机复合类蓝光吸收剂,具体可举出U400(商品名,上海沪正纳米科技有限公司制)、U410(商品名,上海沪正纳米科技有限公司制)、U420(商品名,上海沪正纳米科技有限公司制)、U460(商品名,上海沪正纳米科技有限公司制)等。
如图1所示,本发明提供一种隔紫外线防蓝光玻璃,包括弯曲玻璃板1和隔紫外线防蓝光涂层2,所述隔紫外线防蓝光涂层2由上述隔紫外线防蓝光涂液涂覆至所述弯曲玻璃板1的至少一个表面上固化形成,所述隔紫外线防蓝光涂层2包含二氧化硅、紫外线吸收剂和蓝光吸收剂,所述隔紫外线防蓝光涂层2的厚度为2μm~12μm,以适应汽车玻璃使用。所述隔紫外线防蓝光涂层2在300nm~400nm波长范围内的透过率小于或等于5%,优选小于或等于2%,更优选小于或等于1%,最优选小于或等于0.5%;所述隔紫外线防蓝光涂层2在400nm~440nm波长范围内的最大透过率小于或等于30%,优选小于或等于20%,更优选小于或等于10%,最优选小于或等于5%;所述隔紫外线防蓝光玻璃能够同时满足隔紫外线和防蓝光。
为了降低所述隔紫外线防蓝光涂层2的外观颜色偏黄的程度,优选所述隔紫外线防蓝光涂层2在460nm处的透过率T 460与其在410nm处的透过率T 410之比为4≤T 460/T 410≤60,以获得良好的外观从而适应更多场景使用。所述弯曲玻璃板1为透明玻璃时,所述弯曲玻璃板1在400~800nm波长范围内具有至少70%的透过率,优选所述隔紫外线防蓝光涂层2在460nm处 的透过率T 460与其在410nm处的透过率T 410之比为4≤T 460/T 410≤12,所述隔紫外线防蓝光涂层2在400nm~800nm波长范围内的透过率大于或等于70%,优选大于或等于80%,更优选大于或等于85%;还优选所述弯曲玻璃板1在400~800nm波长范围内具有至少80%的透过率。
为了满足汽车玻璃的使用要求,优选所述隔紫外线防蓝光涂层2经过3000小时耐氙灯老化测试后,其在400nm~800nm的波长范围内具有至少70%的透过率;所述隔紫外线防蓝光涂层2经过平面耐磨仪的1000转耐磨测试后,其测试前后的雾度差小于2%。
所述弯曲玻璃板1为物理钢化玻璃,由平直玻璃板经过至少560℃的高温热处理和弯曲成型获得,所述隔紫外线防蓝光玻璃可以用作汽车上的边窗玻璃、后挡风玻璃等。
本发明还提供一种隔紫外线防蓝光玻璃的制造方法,包括以下步骤:
步骤1:按质量百分比计将1%~15%紫外线吸收剂、1%~15%蓝光吸收剂、40%~60%第二溶剂、0.01%~1%第二催化剂和10%~30%第二偶联剂混合,在100℃恒温油浴锅中回流搅拌得到螯合剂;
为了使反应充分,优选所述回流搅拌的时间为2~8小时,所述回流搅拌的温度为100~150℃。
步骤2:按质量百分比计将15%~35%硅酸盐、30%~60%第一溶剂、5%~15%第一偶联剂、0.01%~1%第一催化剂和10%~30%去离子水混合,在40℃水浴中搅拌得到硅溶胶;
为了使反应充分,优选所述搅拌时间为60~120分钟。
步骤3:在每份硅溶胶中按质量百分比计添加5%~20%螯合剂,混合搅拌后得到隔紫外线防蓝光涂液;
为了使反应充分,优选所述混合搅拌时间为至少120分钟。
步骤4:将所述隔紫外线防蓝光涂液涂覆在弯曲玻璃板1的至少一个表面上,经80~120℃固化后得到具有隔紫外线防蓝光涂层的隔紫外线防蓝光玻璃;
所述弯曲玻璃板1具有凸面和凹面,当所述弯曲玻璃板1安装在汽车上时,所述凸面朝向车外,所述凹面朝向车内,优选在所述凹面上涂覆所述隔紫外线防蓝光涂液。
所述经80~120℃固化的时间优选为10~200分钟。
在经80~120℃固化之前,所述步骤4还包括对涂覆在所述弯曲玻璃板1的表面上的所述隔紫外线防蓝光涂液进行预干燥,所述预干燥的温度为20~60℃、湿度为45%~65%、时间为20~40分钟,以有利于后续的固化。
在所述弯曲玻璃板1的至少一个表面上涂覆所述隔紫外线防蓝光涂液可以利用曲面涂覆技术,例如喷涂、擦涂、流涂、刷涂或浸涂等,以及结合超声、离心或旋转等技术形成的复合涂覆方法。
如图2所示,本发明提供一种隔紫外线防蓝光夹层玻璃,包括所述隔紫外线防蓝光玻璃10、中间粘结层20和第二玻璃板30,所述中间粘结层20夹设在所述隔紫外线防蓝光玻璃10和所述第二玻璃板30之间,所述隔紫外线防蓝光玻璃10包括弯曲玻璃板1和隔紫外线防蓝光涂层2,所述隔紫外线防蓝光涂层2设置在所述弯曲玻璃板1的至少一个表面上。
所述隔紫外线防蓝光夹层玻璃可以用作汽车上的前挡风玻璃、边窗玻璃、天窗玻璃或后挡风玻璃,将所述隔紫外线防蓝光夹层玻璃安装到汽车上后,优选所述隔紫外线防蓝光玻璃10作为外玻璃板,即所述隔紫外线防蓝光玻璃10位于汽车的外侧,所述隔紫外线防蓝光涂层2位于所述弯曲玻璃板1和所述中间粘结层20之间,从而可以减少所述中间粘结层20受到的紫外线照射,降低所述中间粘结层20的紫外线老化速度,提高所述隔紫外线防蓝光夹层玻璃的正常使用寿命。
如图3和图4所示,本发明提供一种隔紫外线防蓝光夹层玻璃,可以用作汽车上的天窗调光玻璃,所述隔紫外线防蓝光夹层玻璃包括隔紫外线防蓝光涂层2和依次层叠的第一玻璃板11、第一粘结层12、第一载体层13、第一平面电极14、调光层15、第二平面电极16、第二载体层17、第二粘结层18、第二玻璃板19,所述隔紫外线防蓝光涂层2设置在所述第一玻璃板11与所述第一载体层13之间和/或所述第二玻璃板19与所述第二载体层17之间;所述隔紫外线防蓝光涂层2能够大幅减少进入车内的紫外线和蓝光,保护车内物品和人眼,还能够用于保护所述调光层15特别是PDLC。
在图3中,所述隔紫外线防蓝光涂层2设置在所述第一玻璃板11的表面上且位于所述第一玻璃板11与所述第一粘结层12之间,所述隔紫外线防蓝光涂层2还用于保护所述第一粘结层12以免受大量紫外线照射,提高所述隔紫外线防蓝光夹层玻璃的正常使用寿命。可以理解的是,所述隔紫外线防蓝光涂层2还可以设置在所述第二玻璃板19的表面上且位于所述第二玻璃板19与所述第二粘结层18之间。优选,所述第一玻璃板11作为外玻璃板,即位于汽车的外侧,所述隔紫外线防蓝光涂层2用于隔绝车外的紫外线和蓝光。
在图4中,所述隔紫外线防蓝光涂层2设置在所述第一载体层13的表面上且位于所述第一载体层13与所述第一粘结层12之间,所述隔紫外线防蓝光涂层2用于隔绝车外的紫外线和蓝光,以保护车内物品、人眼和所述调光层15。可以理解的是,所述隔紫外线防蓝光涂层2还可以设置在所述第二载体层17的表面上且位于所述第二载体层17与所述第二粘结层18之间。
其中,所述调光层15用于调节所述隔紫外线防蓝光夹层玻璃的可见光透过率,可以通过向所述第一平面电极14和所述第二平面电极16施加电压来实现;所述调光层15可以为PDLC(聚合物分散液晶)、SPD(悬浮粒子装置)或EC(电致变色),使所述隔紫外线防蓝光夹层玻璃满足遮阳、隐私和智能化节能等需求。
所述第一平面电极14和所述第二平面电极16为透明导电层,具体可以包括金属层、金属合金层或金属氧化物层,所述金属层可以选用金(Au)、银(Ag)、铜(Cu)、铝(Al)或钼(Mo);所述金属合金层可以选用银合金,例如银铜合金、银铟合金等;所述金属氧化物层可以选用铟锡氧化物(ITO)、掺氟氧化锡(FTO)、掺铝氧化锌(AZO)、掺锑氧化锡(ATO)等。
在本发明中,所述第一载体层13、第一平面电极14、调光层15、第二平面电极16和第二载体层17被预层叠为调光结构,所述第一载体层13和所述第二载体层17通常选用聚对苯二甲酸乙二醇酯(PET),当然也可以选用聚氯乙烯(PVC)、聚乙烯醇缩丁醛(PVB)、乙烯-醋酸乙烯酯共聚物(EVA)、聚丙烯酸酯(PA)或聚氨酯(PUR)等;所述第一粘结层12和所述第二粘结层18用于将所述调光结构进一步粘结在所述第一玻璃板11和所述第二玻璃板19之间以形成夹层玻璃,所述第一粘结层12和所述第二粘结层18通常选用聚乙烯醇缩丁醛(PVB),当然也可以选用离子性中间膜(SGP)、聚氯乙烯(PVC)、乙烯-醋酸乙烯酯共聚物(EVA)、聚丙烯酸酯(PA)或聚氨酯(PUR)等。优选地,所述第一粘结层12和所述第二粘结层18也能够吸收紫外线,从而降低进入车内的紫外线强度;同时,由于所述调光层15特别是PDLC的调光性能容易受紫外线影响,能够吸收紫外线的所述第一粘结层12和所述第二粘结层18还用于保护所述调光层15特别是PDLC。
在本发明中,还可以将位于所述第一粘结层12和所述第二粘结层18之间的调光结构替换为发光结构,所述发光结构能够发出蓝光或白光,所述发光结构可以举例为有机发光二极管(OLED)、无机发光二极管(LED)、无机薄膜电致发光元件(TFEL)或有机薄膜电致发光元件(OTFEL)等。所述隔紫外线防蓝光涂层2设置在所述第一玻璃板11的表面上且位于所述第一 玻璃板11与所述第一粘结层12之间,所述隔紫外线防蓝光涂层2还用于减少所述发光结构发出的有害蓝光;可以理解的是,所述隔紫外线防蓝光涂层2还可以设置在所述第二玻璃板19的表面上且位于所述第二玻璃板19与所述第二粘结层18之间。优选地,所述第二玻璃板19作为内玻璃板,即位于汽车的内侧,所述隔紫外线防蓝光涂层2用于隔绝车外的紫外线和蓝光以及发光结构发出的蓝光,更好地保护人眼。
其中,所述第一玻璃板11、所述第一粘结层12、所述第二粘结层18和所述第二玻璃板19中的至少一个是本体着色的,具有较低的可见光透过率,所述第一玻璃板11和所述第二玻璃板19中的至少一个为着色玻璃,着色玻璃的可见光透过率举例为<70%、≤41%、≤30%、≤26%,例如绿玻、灰玻等;所述第一粘结层12和所述第二粘结层18中的至少一个为着色粘结层,着色粘结层的可见光透过率举例为≤44%、≤18%、≤8%、≤5%、≤2%,例如不同型号的灰色PVB;这样可以起到隐私作用,以及用作天窗玻璃时可以去除遮阳帘,降低产品成本和提升车内空间。
实施例
下面,举出一些本发明的实施例进一步说明,但本发明不限于以下实施例。
实施例1
将10g BP-2紫外线吸收剂、10g U410蓝光吸收剂、55g乙酸丁酯溶剂、0.15g二月桂酸二丁基锡催化剂和25gγ-甲基丙烯酰氧基丙基三甲氧基硅烷混合,在100℃恒温油浴锅中回流搅拌4小时,自然降温至室温得到螯合剂U1;
将13.56g正硅酸乙酯、20g无水乙醇、30g异丙醇、5.18gγ-甲基丙烯酰氧基丙基三甲氧基硅烷、0.1g质量分数为10%的硝酸和12.5g去离子水,在40℃水浴中搅拌60分钟,得到硅溶胶A1;
称取15g硅溶胶A1和1g螯合剂U1,混合搅拌120分钟,得到隔紫外线防蓝光涂液B1;
在无尘环境中,称取适量的隔紫外线防蓝光涂液B1,用线棒涂布器将其涂覆在弯曲玻璃板1的表面上,静置流平后,用红外灯预干燥所述隔紫外线防蓝光涂液B1,再经过110℃固化55分钟,得到具有隔紫外线防蓝光涂层的隔紫外线防蓝光玻璃C1。
实施例2
将10g BP-2紫外线吸收剂、10g U420蓝光吸收剂、55g乙酸丁酯溶剂、0.15g二月桂酸二丁基锡催化剂和25gγ-甲基丙烯酰氧基丙基三甲氧基硅烷混合,在100℃恒温油浴锅中回流搅拌4小时,自然降温至室温得到螯合剂U2;
将13.56g正硅酸乙酯、22g无水乙醇、28g异丙醇、5.18gγ-甲基丙烯酰氧基丙基三甲氧基硅烷、0.1g质量分数为10%的硝酸和12.5g去离子水,在40℃水浴中搅拌70分钟,得到硅溶胶A2;
称取20g硅溶胶A2和1.5g螯合剂U2,混合搅拌120分钟,得到隔紫外线防蓝光涂液B2;
在无尘环境中,称取适量的隔紫外线防蓝光涂液B2,用线棒涂布器将其涂覆在弯曲玻璃板1的表面上,静置流平后,用红外灯预干燥所述隔紫外线防蓝光涂液B2,再经过110℃固化55分钟,得到具有隔紫外线防蓝光涂层的隔紫外线防蓝光玻璃C2。
实施例3
将10g BP-2紫外线吸收剂、10g杰得盈1226蓝光吸收剂、55g乙酸丁酯溶剂、0.15g二月桂酸二丁基锡催化剂和25gγ-甲基丙烯酰氧基丙基三甲氧基硅烷混合,在100℃恒温油浴锅中回流搅拌4小时,自然降温至室温得到螯合剂U3;
将13.56g正硅酸乙酯、25g无水乙醇、28g异丙醇、5.18gγ-甲基丙烯酰氧基丙基三甲 氧基硅烷、0.1g质量分数为10%的硝酸和12.5g去离子水,在40℃水浴中搅拌80分钟,得到硅溶胶A3;
称取20g硅溶胶A3和1.3g螯合剂U3,混合搅拌120分钟,得到隔紫外线防蓝光涂液B3;
在无尘环境中,称取适量的隔紫外线防蓝光涂液B3,用线棒涂布器将其涂覆在弯曲玻璃板1的表面上,静置流平后,用红外灯预干燥所述隔紫外线防蓝光涂液B3,再经过110℃固化55分钟,得到具有隔紫外线防蓝光涂层的隔紫外线防蓝光玻璃C3。
实施例4
称取10g硅溶胶A1和1g螯合剂U1,混合搅拌120分钟,得到隔紫外线防蓝光涂液B4;
在无尘环境中,称取适量的隔紫外线防蓝光涂液B4,用线棒涂布器将其涂覆在弯曲玻璃板1的表面上,静置流平后,用红外灯预干燥所述隔紫外线防蓝光涂液B4,再经过110℃固化55分钟,得到具有隔紫外线防蓝光涂层的隔紫外线防蓝光玻璃C4。
实施例5
称取10g硅溶胶A1和1.5g螯合剂U1,混合搅拌120分钟,得到隔紫外线防蓝光涂液B5;
在无尘环境中,称取适量的隔紫外线防蓝光涂液B5,用线棒涂布器将其涂覆在弯曲玻璃板1的表面上,静置流平后,用红外灯预干燥所述隔紫外线防蓝光涂液B5,再经过110℃固化55分钟,得到具有隔紫外线防蓝光涂层的隔紫外线防蓝光玻璃C5。
对比例1
在无尘环境中,称取适量的硅溶胶A1,用线棒涂布器将其涂覆在弯曲玻璃板1的表面上,静置流平后,用红外灯预干燥所述硅溶胶A1,再经过110℃固化55分钟,得到对比玻璃D1。
对比例2
称取10g硅溶胶A1和3g螯合剂U1,混合搅拌120分钟,得到隔紫外线防蓝光涂液B6;
在无尘环境中,称取适量的隔紫外线防蓝光涂液B6,用线棒涂布器将其涂覆在弯曲玻璃板1的表面上,静置流平后,用红外灯预干燥所述隔紫外线防蓝光涂液B6,再经过110℃固化55分钟,得到具有隔紫外线防蓝光涂层的隔紫外线防蓝光玻璃D2。
评价
将实施例1~5和对比例1~2获得的玻璃样品进行以下测试评价,评价结果见表1。
透过率:采用分光光度计测波长范围在250~2550nm的透射图谱;
依据ISO13837标准计算出300~400nm紫外线透过率、400~800nm可见光透过率,根据透射图谱获得400~440nm蓝光的最大透过率,本发明所述的透过率是指通过测量同一玻璃样品的五个不同点后求得的平均值。
涂层厚度:采用台阶仪测得。
耐老化性:耐老化性测试方法是把样品放入氙灯老化实验仪校准灯管设备(型号:CI4000美国)中,以102分钟干燥18分钟降雨为降雨周期,以300~400nm:60±2w/m2为辐射强度,试验时间为3000小时,黑板温度为65±3℃,相对湿度为照射50±10%进行耐老化试验;将耐老化性试验后的样品,观察涂层的外观是否出现裂纹。
耐磨耗性:采用平面磨耗仪测得,将玻璃样品放置在仪器上,涂层朝上,进行平面磨耗1000转测试。
雾度:采用雾度仪对经过耐磨耗性测试后的样品进行测试,对没有经过耐磨耗性测试的区域进行测试得到Haze1;移动样品,对经过耐磨耗性测试的区域进行测试得到Haze2;测试前后的雾度差=|Haze2-Haze1|。
表1:对比例1~2和实施例1~5的评价结果
Figure PCTCN2021137433-appb-000001
从表1中可以看出:
对比例1在弯曲玻璃板上形成硅溶胶涂层,虽然其耐老化性和耐磨耗性符合要求,但是不具有隔紫外线和防蓝光性能;
对比例2在弯曲玻璃板上形成隔紫外线防蓝光涂层,但是在每份硅溶胶中添加了过多(例如30%)的螯合剂,虽然其紫外线透过率、蓝光最大透过率能够满足要求且非常低,但耐磨耗性不能满足要求,无法用作汽车玻璃;
实施例1~3在弯曲玻璃板上形成隔紫外线防蓝光涂层,通过在每份硅溶胶中添加适量的螯合剂,不仅使紫外线透过率、蓝光最大透过率、可见光透过率满足要求,而且使耐老化性和耐磨性均满足要求;
实施例4~5在弯曲玻璃板上形成隔紫外线防蓝光涂层,通过在每份硅溶胶中添加适量的螯合剂,与实施例1~3不同的是螯合剂的添加量更多,紫外线透过率满足要求,耐老化性和耐磨性也均满足要求,蓝光最大透过率比实施例1~3的更低,但可见光透过率低于70%,可以应用在汽车上对可见光透过率不做要求或者要求可见光透过率低于70%的部位,例如用作天窗玻璃,特别是无遮阳帘的天窗玻璃、调光天窗玻璃、发光天窗玻璃等。
以上内容对本发明所述的隔紫外线防蓝光涂液、玻璃及其制造方法以及一种能够调光或发光的隔紫外线防蓝光夹层玻璃进行了具体描述,但是本发明不受以上描述的具体实施方式内容的局限,所以凡依据本发明的技术要点进行的任何改进、等同修改和替换等,均属于本发明保护的范围。

Claims (20)

  1. 隔紫外线防蓝光涂液,用于在基材的表面上形成隔紫外线防蓝光涂层,所述隔紫外线防蓝光涂液包含硅溶胶和螯合剂,其特征在于:
    所述硅溶胶按质量百分比计包含15%~35%硅酸盐、30%~60%第一溶剂、5%~15%第一偶联剂、0.01%~1%第一催化剂和10%~30%去离子水;
    所述螯合剂按质量百分比计包含1%~15%紫外线吸收剂、1%~15%蓝光吸收剂、40%~60%第二溶剂、0.01%~1%第二催化剂和10%~30%第二偶联剂。
  2. 根据权利要求1所述的隔紫外线防蓝光涂液,其特征在于:每份硅溶胶中按质量百分比计添加有5%~20%螯合剂。
  3. 根据权利要求1所述的隔紫外线防蓝光涂液,其特征在于:所述硅酸盐选自正硅酸甲酯、正硅酸乙酯、三甲氧基硅烷、三乙氧基硅烷和二甲基二甲氧基硅烷中的至少一种。
  4. 根据权利要求1所述的隔紫外线防蓝光涂液,其特征在于:所述第一偶联剂和所述第二偶联剂选自3-氨基丙基三甲氧基硅烷、γ-氨丙基三乙氧基硅烷、γ-(2,3-环氧丙氧)丙基三甲氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷和N-(β-氨乙基)-γ-氨丙基三甲氧基硅烷中的至少一种。
  5. 根据权利要求1所述的隔紫外线防蓝光涂液,其特征在于:所述第一溶剂为甲醇、乙醇、丙醇、异丙醇、丁醇和丙二醇甲醚中的至少一种,所述第二溶剂为乙酸丁酯、丙二醇甲醚、乙酸异丁酯和二甲苯中的至少一种。
  6. 根据权利要求1所述的隔紫外线防蓝光涂液,其特征在于:所述第一催化剂为盐酸、硝酸和氨水中的至少一种,所述第二催化剂为二月桂酸二丁基锡、有机铋催化剂和辛酸亚锡中的至少一种。
  7. 根据权利要求1所述的隔紫外线防蓝光涂液,其特征在于:所述紫外线吸收剂的最大吸收峰在330nm~370nm的波长范围内,所述蓝光吸收剂的最大吸收峰在400nm~420nm的波长范围内。
  8. 根据权利要求1所述的隔紫外线防蓝光涂液,其特征在于:所述紫外线吸收剂中的羟基含量按质量百分比计大于或等于5%,所述紫外线吸收剂选自苯酮类紫外线吸收剂、苯并咪唑类紫外线吸收剂和三嗪类紫外线吸收剂中的至少一种。
  9. 根据权利要求1所述的隔紫外线防蓝光涂液,其特征在于:所述蓝光吸收剂中的羟基含量按质量百分比计大于或等于5%,所述蓝光吸收剂选自偶氮类蓝光吸收剂,异吲哚啉酮类蓝光吸收剂、喹酞酮类蓝光吸收剂、苯并咪唑酮类蓝光吸收剂和有机-无机复合类蓝光吸收剂中的至少一种。
  10. 隔紫外线防蓝光玻璃,包括弯曲玻璃板和隔紫外线防蓝光涂层,所述隔紫外线防蓝光涂层设置在所述弯曲玻璃板的至少一个表面上,其特征在于:所述隔紫外线防蓝光涂层包含二氧化硅、紫外线吸收剂和蓝光吸收剂,所述隔紫外线防蓝光涂层的厚度为2μm~12μm,所述隔紫外线防蓝光涂层在300nm~400nm波长范围内的透过率小于或等于5%,所述隔紫外线防蓝光涂层在400nm~440nm波长范围内的最大透过率小于20%。
  11. 根据权利要求10所述的隔紫外线防蓝光玻璃,其特征在于:所述隔紫外线防蓝光涂层在300nm~400nm波长范围内的透过率小于或等于2%,所述隔紫外线防蓝光涂层在400nm~440nm波长范围内的最大透过率小于或等于20%。
  12. 根据权利要求10所述的隔紫外线防蓝光玻璃,其特征在于:所述隔紫外线防蓝光涂层在 300nm~400nm波长范围内的透过率小于或等于1%,所述隔紫外线防蓝光涂层在400nm~440nm波长范围内的最大透过率小于或等于10%。
  13. 根据权利要求10所述的隔紫外线防蓝光玻璃,其特征在于:所述隔紫外线防蓝光涂层在460nm处的透过率T460与其在410nm处的透过率T410之比为4≤T460/T410≤60。
  14. 根据权利要求10所述的隔紫外线防蓝光玻璃,其特征在于:所述隔紫外线防蓝光涂层在460nm处的透过率T460与其在410nm处的透过率T410之比为4≤T460/T410≤12。
  15. 根据权利要求10所述的隔紫外线防蓝光玻璃,其特征在于:所述弯曲玻璃板在400~800nm波长范围内具有至少70%的透过率。
  16. 根据权利要求10所述的隔紫外线防蓝光玻璃,其特征在于:所述隔紫外线防蓝光涂层在400nm~800nm波长范围内的透过率大于或等于70%。
  17. 根据权利要求10所述的隔紫外线防蓝光玻璃,其特征在于:所述隔紫外线防蓝光涂层经过3000小时耐氙灯老化测试后,其在400nm~800nm的波长范围内具有至少70%的透过率;所述隔紫外线防蓝光涂层经过平面耐磨仪的1000转耐磨测试后,其测试前后的雾度差小于2%。
  18. 根据权利要求10所述的隔紫外线防蓝光玻璃,其特征在于:所述弯曲玻璃板由平直玻璃板经过至少560℃的高温热处理和弯曲成型获得。
  19. 隔紫外线防蓝光夹层玻璃,其特征在于:包括权利要求10-18任意一项所述的隔紫外线防蓝光玻璃以及中间粘结层和第二玻璃板,所述中间粘结层夹设在所述隔紫外线防蓝光玻璃和所述第二玻璃板之间,所述隔紫外线防蓝光玻璃包括弯曲玻璃板和隔紫外线防蓝光涂层,所述隔紫外线防蓝光涂层设置在所述弯曲玻璃板的至少一个表面上,所述隔紫外线防蓝光涂层位于所述弯曲玻璃板和所述中间粘结层之间。
  20. 能够调光或发光的隔紫外线防蓝光夹层玻璃,包括依次层叠的第一玻璃板、第一粘结层、调光结构或发光结构、第二粘结层、第二玻璃板,其特征在于:在所述第一玻璃板与所述调光结构或发光结构之间和/或在所述第二玻璃板与所述调光结构或发光结构之间设置有隔紫外线防蓝光涂层,所述隔紫外线防蓝光涂层包含二氧化硅、紫外线吸收剂和蓝光吸收剂,所述隔紫外线防蓝光涂层在300nm~400nm波长范围内的透过率小于或等于5%,所述隔紫外线防蓝光涂层在400nm~440nm波长范围内的最大透过率小于20%。
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