WO2022099973A1 - 一种新能源汽车生产的铆接装置及使用方法 - Google Patents

一种新能源汽车生产的铆接装置及使用方法 Download PDF

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Publication number
WO2022099973A1
WO2022099973A1 PCT/CN2021/083567 CN2021083567W WO2022099973A1 WO 2022099973 A1 WO2022099973 A1 WO 2022099973A1 CN 2021083567 W CN2021083567 W CN 2021083567W WO 2022099973 A1 WO2022099973 A1 WO 2022099973A1
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rod
cylinder
ring
riveting
wall
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PCT/CN2021/083567
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English (en)
French (fr)
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凌方也
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德清诚造机械科技有限公司
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Publication of WO2022099973A1 publication Critical patent/WO2022099973A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21CMANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D43/00Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
    • B21D43/003Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/88Making other particular articles other parts for vehicles, e.g. cowlings, mudguards

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  • the invention relates to the technical field of a riveting device produced by a new energy vehicle and a method of using the same, in particular to a riveting device produced by a new energy vehicle and a method of using the same.
  • the riveting point of the automobile part cannot be positioned by the coincidence of the laser beams, thereby reducing the riveting accuracy and affecting the riveting effect, and it is not suitable for vehicles of different heights.
  • the applicability is poor, and the position of the auto parts cannot be slidably adjusted, so that multi-point riveting cannot be performed at the same time, which reduces the riveting efficiency, and at the same time, the auto parts cannot be clamped, so that the auto parts cannot be flatly stacked, which further affects the riveting effect. It plays a role in strengthening the auto parts, the riveting stability is poor, and the riveting error rate is increased.
  • the purpose of the present invention is to provide a riveting device produced by a new energy vehicle, so as to solve the problem that the riveting device of the new energy vehicle produced in the prior art in the above-mentioned background technology cannot be riveted by the coincidence of the laser beams. It is not suitable for automobile parts of different heights, and the applicability is poor, and the position of the automobile parts cannot be slidably adjusted, so that multi-point riveting cannot be performed at the same time, which reduces the riveting efficiency.
  • a riveting device for the production of new energy vehicles comprising a body, the interior of the body is provided with a first cylinder, and the top of the first cylinder is fixedly connected to the top of the inner wall of the body , the telescopic rod of the first cylinder is fixed with a die handle sleeve, a slide rail is arranged below the die handle sleeve, the slide rail is processed at the bottom of the inner wall of the body, and the bottom of the slide rail is clearance fit with a an electric sliding seat, the bottom of the electric sliding seat is provided with a support plate, the bottom of the supporting plate is slidably clamped with the top of the electric sliding seat, and the interior of the body is provided with a positioning component;
  • the positioning assembly includes a vertical rod, a first ring, a base, a support, a laser, a tie rod, a second ring and a second cylinder;
  • the top of the vertical rod is fixedly connected to the top left side of the inner wall of the body, the bottom of the vertical rod is provided with a first ring, the top left of the first ring is fixedly connected to the bottom of the vertical rod, and the first ring is fixedly connected to the bottom of the vertical rod.
  • a plurality of bases are arranged under the inner end of a ring, the top of the base is fixedly connected to the lower part of the inner end of the first ring, the inner wall of the bottom ball groove of the base is rotatably connected to the outer wall of the top ball of the support, so
  • the bottom of the support is provided with a laser, the outer end of the laser is fixedly connected with the bottom of the support, the bottom of the support is provided with a pull rod, the top of the pull rod is rotatably connected with the bottom of the support, and the bottom of the pull rod is rotatably connected.
  • the bottom is provided with a second ring
  • the bottom of the tie rod is rotatably connected to the upper part of the inner wall of the second ring
  • the inner wall of the second ring and the inner wall of the first ring are both clearance-fitted with the outer wall of the die handle sleeve
  • the top right side of the second ring is provided with a second cylinder
  • the telescopic rod of the second cylinder is fixedly connected to the top right side of the second ring
  • the top of the second cylinder is connected to the top right side of the inner wall of the body Fixed connection.
  • the centers of the second ring, the first ring and the die handle sleeve are all on the same vertical extension line.
  • the lasers are distributed equidistantly in a ring with respect to the first ring.
  • a fixing component is arranged above the support plate;
  • the fixing assembly includes a splint, a chute, a bracket, a curved rod, a vertical cylinder, a spring, a third cylinder, an oblique rod, a round rod and a pressing rod;
  • the bottom slider of the splint is gap-fitted with a chute, and the chute is processed on the left and right sides of the inner side of the pallet.
  • a pallet is arranged on the inner side of the splint, and the bottom of the pallet is fixedly connected to the top of the pallet.
  • the outer side of the bracket is provided with a curved rod, the inner end of the curved rod is fixedly connected with the outer end of the splint, the outer wall of the curved rod is gap-fitted with a vertical cylinder, and a spring is arranged above the vertical cylinder, so The bottom of the spring is fixedly connected to the top of the vertical cylinder, the top of the spring is fixedly connected to the step above the outer wall of the curved rod, the outer side of the vertical cylinder is provided with a third cylinder, and the telescopic rod of the third cylinder is connected to the vertical cylinder.
  • the bottom of the outer end of the cylinder is rotatably connected, the end of the third cylinder is rotatably connected to the outer side of the top of the support plate, an inclined rod is arranged above the third cylinder, and the inner end of the inclined rod is above the outer end of the vertical cylinder.
  • Fixed connection a round rod is fixed above the front of the inclined rod, a pressure rod is arranged on the front of the round rod, and the outer wall of the round rod is gap-fitted with the inner wall of the through groove on the left side of the front of the pressure rod.
  • the rod is rotatably connected to the top of the crank rod.
  • the inner end of the pressure rod is spherical.
  • the vertical cylinder and the curved rod form a sliding structure.
  • a method of using a riveting device which specifically includes the following steps:
  • the vertical cylinder is slid up, and the inner end of the pressure rod is pressed against the top of the automobile part through the clearance between the round rod and the pressure rod, so as to fix the automobile part.
  • the second cylinder expands and contracts,
  • the second ring can slide up and down, and the support can drive the laser to rotate centripetally or centrifugally at the same time through the pulling of the tie rod, so that the laser's shooting point coincides, and the pressing point of the die handle sleeve can be positioned. And then improve the riveting accuracy;
  • the first cylinder can be stretched to drive the die handle sleeve to press down to achieve riveting.
  • the position of the auto parts can be slidably adjusted, thereby realizing multi-point At the same time riveting.
  • the beneficial effect of the present invention is: the riveting device produced by the new energy vehicle, through the cooperation of the body, the first cylinder, the die handle sleeve, the sliding rail, the electric sliding seat, the supporting plate and the positioning assembly, When the device is in use, it can be connected by the rotation of the low support and the base, and the concentric arrangement of the first ring, the second ring and the die handle sleeve, so that the second ring can slide up and down under the driving of the second cylinder.
  • the support can be driven to rotate centripetally or centrifugally by the pull rod, and then the riveting point of the automobile part can be positioned when the laser beams coincide, thereby improving the riveting accuracy and the riveting effect, and can be applied to different heights
  • the auto parts have better applicability.
  • the device can be used for the clearance between the sliding rail and the electric sliding seat, and the supporting plate and the electric sliding seat.
  • the sliding clamping of the electric sliding seat enables the position of the automobile parts to be slidably adjusted, so that multi-point riveting can be performed at the same time, and the riveting efficiency can be improved.
  • the device can be used for the clearance between the vertical cylinder and the curved rod, the splint and the chute,
  • the splint can be slid inwardly to clamp the automobile parts at the same time, so that the automobile parts can be flatly stacked, thereby improving the riveting effect.
  • the device can be used to match the clearance between the vertical cylinder and the curved rod, the round rod and the pressing rod.
  • the pressure rod can be driven to rotate to press the top of the automobile part tightly, thereby reinforcing the automobile part, further improving the riveting stability and reducing the riveting error rate.
  • Fig. 1 is the structural representation of the present invention
  • Fig. 2 is the structural representation of the slide rail, the electric sliding seat and the body in Fig. 1;
  • Fig. 3 is the structural representation of the first annular ring, the second annular ring and the vertical rod in Fig. 1;
  • Fig. 4 is the structural representation of splint, curved rod and vertical cylinder in Fig. 2;
  • Fig. 5 is the structural representation of the support, the base and the laser in Fig. 3;
  • FIG. 6 is a schematic structural diagram of the round rod, the pressure rod and the spring in FIG. 2 .
  • a riveting device produced by a new energy vehicle comprising a body 1, a first cylinder 2 is arranged inside the body 1, the top of the first cylinder 2 is fixedly connected with the top of the inner wall of the body 1, and a telescopic rod of the first cylinder 2 is fixedly connected with a
  • the die handle sleeve 3, the die handle sleeve 3 can drive rivets to rivete the automobile parts, the lower part of the die handle sleeve 3 is provided with a slide rail 4, the slide rail 4 is processed at the bottom of the inner wall of the body 1, and the bottom clearance of the slide rail 4 Equipped with an electric sliding seat 5, the electric sliding seat 5 can slide laterally on the slide rail 4, the bottom of the electric sliding seat 5 is provided with a support plate 6, and the bottom of the supporting plate 6 is slidably connected with the top of the electric sliding seat 5. So that the support plate 6 can drive the automobile parts to perform longitudinal sliding adjustment.
  • the riveting device produced by the new energy vehicle has a positioning assembly 7 inside the body 1, and the positioning assembly 7 includes a vertical rod 701, a first ring 702, a base 703, The support 704, the laser 705, the pull rod 706, the second ring 707 and the second cylinder 708, the top of the vertical rod 701 is fixedly connected to the left side of the top of the inner wall of the body 1, and the bottom of the vertical rod 701 is provided with a first ring 702, The top left side of the first ring 702 is fixedly connected with the bottom of the vertical rod 701, and the vertical rod 701 plays a role in fixing the first ring 702.
  • a plurality of bases 703 are arranged under the inner end of the first ring 702.
  • the bases 703 The top of the base 703 is fixedly connected to the bottom of the inner end of the first ring 702, and the inner wall of the bottom ball groove of the base 703 is rotatably connected to the outer wall of the top ball of the support 704.
  • the outer end of the laser 705 is connected to the support.
  • the bottom of 704 is fixedly connected, the bottom of the support 704 is provided with a pull rod 706, the top of the pull rod 706 is rotatably connected to the bottom of the support 704, the bottom of the pull rod 706 is provided with a second ring 707, and the bottom of the pull rod 706 is connected with the second ring
  • the top of the inner wall of 707 is rotatably connected, the inner wall of the second ring 707 and the inner wall of the first ring 702 are clearance fit with the outer wall of the die handle sleeve 3, the second ring 707, the first ring 702 and the die handle sleeve
  • the centers of the circles 3 are all on the same vertical extension line, so that the design can adjust the riveting points of the die handle sleeve 3 and the automobile parts of different heights.
  • the top right side of the second ring 707 is provided with a second cylinder 708,
  • the telescopic rod of the second cylinder 708 is fixedly connected to the top right side of the second ring 707.
  • the second ring 707 slides up and down to drive the support 704 to rotate through the pull rod 706, thereby driving the laser 705 to rotate concentrically or centrifugally at the same time.
  • the top of 708 is fixedly connected to the right side of the top of the inner wall of the body 1;
  • solutions in this embodiment can be selectively combined with solutions in other embodiments.
  • a fixing component 8 is arranged above the pallet 6 , and the fixing component 8 includes a splint 801 , a chute 802 , and a pallet 803 , curved rod 804, vertical cylinder 805, spring 806, third cylinder 807, inclined rod 808, round rod 809 and pressure rod 810, the bottom slider of the splint 801 is gap-fitted with a chute 802, and the chute 802 is processed on the pallet 6
  • the inner side of the splint 801 is provided with a bracket 803, the bottom of the bracket 803 is fixedly connected with the top of the bracket 6, the bracket 803 supports the automobile parts, and the outer side of the bracket 803 is provided with a curved rod 804 , the inner end of the curved rod 804 is fixedly connected with the outer end of the splint 801, the outer wall of the
  • the outer side of the vertical cylinder 805 is provided with a third cylinder 807, the telescopic rod of the third cylinder 807 is rotatably connected to the lower part of the outer end of the vertical cylinder 805, the end of the third cylinder 807 is rotatably connected to the outer side of the top of the support plate 6, and the third cylinder 807 can drive the splint 801 to slide inward.
  • the vertical cylinder 805 slides up, and then drives the pressing rod 810 to press down against the top of the automobile part, and a diagonal rod 808 is arranged above the third cylinder 807 , the inner end of the oblique rod 808 is fixedly connected with the upper part of the outer end of the vertical cylinder 804, a round rod 809 is fixed above the front of the oblique rod 808, the front of the round rod 809 is provided with a pressing rod 810, and the outer wall of the round rod 809 is connected to the pressing rod
  • the inner wall of the through groove on the left side of the front side of the 810 is gap-fitted, and the pressure rod 810 is rotatably connected to the top of the curved rod 804.
  • the inner end of the pressure rod 810 is spherical, and the spherical surface can reduce the wear when the pressure rod 810 is pressed against the automobile parts;
  • solutions in this embodiment can be selectively combined with solutions in other embodiments.
  • the riveting device To use the riveting device, first connect the laser 705 and the electric slide 5 to the external power supply, and stack the automobile parts to be riveted on the pallet 803. At this time, the two third cylinders 807 expand and contract at the same time. The clearance fit of the grooves 802 makes the splints 801 on both sides slide inward at the same time and abut against the two ends of the automobile parts. At this time, the vertical cylinder 805 slides up, and the round rod 809 and the pressure rod 810 are gap-fitted, so that the pressure rod 810 is slid upward. The inner end is tightly pressed against the top of the automobile part, thereby fixing the automobile part.
  • the second cylinder 708 expands and contracts, so that the second ring 707 can slide up and down, and the support 704 can be driven by the pulling rod 706 at the same time.
  • the laser 705 rotates centripetally or centrifugally, so that the shooting points of the laser 705 are coincident, and the pressing point of the die handle sleeve 3 can be positioned, thereby improving the riveting accuracy, and the die handle sleeve can be driven by the first cylinder 2 stretching
  • the barrel 3 is pressed down to realize riveting.
  • the position of the automobile parts can be slidably adjusted, thereby realizing multi-point simultaneous riveting and suitable for different heights at the same time.
  • the riveting of automobile parts is convenient for people to use.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)
  • Laser Beam Processing (AREA)

Abstract

一种用于新能源汽车生产的铆接装置,包括机体(1),机体的内部设有第一气缸(2)、定位组件(7)和固定组件(8),第一气缸(2)的伸缩杆固接有模柄套筒(3),定位组件包括竖杆(701)、第一圆环(702)、底座(703)、支座(704)、激光器(705)、拉杆(706)、第二圆环(707)和第二气缸(708),固定组件(8)包括夹板(801)、滑槽(802)、托台(803)、曲杆(804)、竖筒(805)、弹簧(806)、第三气缸(807)、斜杆(808)、圆杆(809)和压杆(810)。一种用于新能源汽车生产的铆接装置的使用方法,第二圆环(707)在第二气缸(708)带动下上下滑动,通过拉杆(706)带动支座(704)同时向心或离心转动,在激光器(705)的射点重合时对汽车件的铆接点进行定位,提升铆接精确性,提升铆接效果,可适用于不同高度的汽车件,通过竖筒(805)与曲杆(804)、圆杆(809)与压杆(810)的间隙配合,在夹板(801)与汽车件抵紧后带动压杆(810)转动将汽车件的顶部抵紧,进而对汽车件起到加固作用,进一步提升铆接稳定性,降低铆接失误率。

Description

一种新能源汽车生产的铆接装置及使用方法 技术领域
本发明涉及一种新能源汽车生产的铆接装置及使用方法技术领域,具体为一种新能源汽车生产的铆接装置及使用方法。
背景技术
随着人们对环保的重视,越来越多的新能源被利用,新能源汽车被开发和生产,在对新能源汽车的车体进行加工的时候,需要进行铆接处理,在进行铆接的时候一般是通过铆接设备进行加工。
现有技术中的新能源汽车生产的铆接装置在使用时,不可通过激光器的射点重合对汽车件的铆接点进行定位,进而降低铆接精确性,影响铆接效果,且不适用于不同高度的汽车件,适用性差,且汽车件的位置不可滑动调节,进而不可同时进行多点铆接,降低铆接效率,同时不可对汽车件进行夹持,使得汽车件无法平整叠至,进一步影响铆接效果,且无法对汽车件起到加固作用,铆接稳定性差,增大铆接失误率。
发明内容
本发明的目的在于提供一种新能源汽车生产的铆接装置,以解决上述背景技术中现有技术中的新能源汽车生产的铆接装置在使用时,不可通过激光器的射点重合对汽车件的铆接点进行定位,进而降低铆接精确性,影响铆接效果,且不适用于不同高度的汽车件,适用性差,且汽车件的位置不可滑动调节,进而不可同时进行多点铆接,降低铆接效率的问题。
为实现上述目的,本发明提供如下技术方案:一种新能源汽车生产的铆接装置,包括机体,所述机体的内部设有第一气缸,所述第一气缸的顶部与机体的内壁顶部固定连接,所述第一气缸的伸缩杆固接有模柄套筒,所述模柄套筒的下方设有滑轨,所述滑轨加工于机体的内壁底部,所述滑轨的底部间隙配合有电动滑座,所述电动滑座的底部设有托板,所述托板的底部与电动滑座的顶部滑动卡接,所述机体的内部设有定位组件;
所述定位组件包括竖杆、第一圆环、底座、支座、激光器、拉杆、第二圆环和第二气缸;
所述竖杆的顶部与机体的内壁顶部左侧固定连接,所述竖杆的底部设有第一圆环,所述第一圆环的顶部左侧与竖杆的底部固定连接,所述第一圆环的内端下方设有多个底座,所述底座的顶部与第一圆环的内端下方固定连接,所述底座的底部滚珠槽的内壁与支座的顶部滚珠外壁转动连接,所述支座的下方设有激光器,所述激光器的外端与支座的底部固定连接,所述支座的底部设有拉杆,所述拉杆的顶部与支座的底部转动连接,所述拉杆的底部设有第二圆环,所述拉杆的底部与第二圆环的内壁上方转动连接,所述第二圆环的内壁和第一圆环的内壁均与模柄套筒的外壁间隙配合,所述第二圆环的顶部右侧设有第二气缸,所述第二气缸的伸缩杆与第二圆环的顶部右侧固定连接,所述第二气缸的顶部与机体的内壁顶部右侧固定连接。
优选的,所述第二圆环、第一圆环和模柄套筒的圆心均处于同一竖直延长线上。
优选的,所述激光器关于第一圆环呈环形等距分布。
优选的,所述托板的上方设有固定组件;
所述固定组件包括夹板、滑槽、托台、曲杆、竖筒、弹簧、第三气缸、斜杆、圆杆和压杆;
所述夹板的底部滑块间隙配合有滑槽,所述滑槽加工于托板的内部左右两侧,所述夹板的内侧设有托台,所述托台的底部与托板的顶部固定连接,所述托台的外侧设有曲杆,所述曲杆的内端与夹板的外端固定连接,所述曲杆的外壁间隙配合有竖筒,所述竖筒的上方设有弹簧,所述弹簧的底部与竖筒的顶部固定连接,所述弹簧的顶部与曲杆的外壁上方台阶处固定连接,所述竖筒的外侧设有第三气缸,所述第三气缸的伸缩杆与竖筒的外端下方转动连接,所述第三气缸的末端与托板的顶部外侧转动连接,所述第三气缸的上方设有斜杆,所述斜杆的内端与竖筒的外端上方固定连接,所述斜杆的正面上方固接有圆杆,所述圆杆的正面设有压杆,所述圆杆的外壁与压杆的正面左侧的通槽内壁间隙配合,所述压杆与曲杆顶部转动连接。
优选的,所述压杆的内端为球面。
优选的,所述竖筒与曲杆构成滑动结构。
一种铆接装置的使用方法,具体包括如下步骤:
S1、首先将激光器、电动滑座均接通外接电源,将待铆接汽车件叠放在托台上,此时两个第三气缸同时伸缩,通过夹板与滑槽的间隙配合,使得两侧夹板同时内滑并与汽车件的两端抵紧;
S2、此时通过竖筒上滑,通过圆杆与压杆的间隙配合,使得压杆 的内端与汽车件的顶部抵紧,进而对汽车件起到固定作用,此时第二气缸伸缩,使得第二圆环可上下滑动,通过拉杆的拉动,使得支座可同时带动激光器进行向心或离心转动,进而使得激光器的射点重合即可对模柄套筒的下压点进行点位,进而提升铆接精度;
S3、通过第一气缸伸缩即可带动模柄套筒下压实现铆接,通过电动滑座与滑轨、电动滑座与托板的间隙配合,可对汽车件的位置滑动调节,进而实现多点同时铆接。
与现有技术相比,本发明的有益效果是:该新能源汽车生产的铆接装置,通过机体、第一气缸、模柄套筒、滑轨、电动滑座、托板和定位组件的配合,使得该装置在使用时,可通过低支座与底座的转动连接,以及第一圆环、第二圆环和模柄套筒的同心设置,使得第二圆环在第二气缸带动下上下滑动时,可通过拉杆带动支座同时向心或离心转动,进而在激光器的射点重合时即可对汽车件的铆接点进行定位,进而提升铆接精确性,提升铆接效果,且可适用于不同高度的汽车件,适用性更佳。
通过机体、第一气缸、模柄套筒、滑轨、电动滑座、托板和定位组件的配合,使得该装置在使用时,可通过滑轨与电动滑座的间隙配合,以及托板与电动滑座的滑动卡接,使得汽车件的位置可滑动调节,进而可同时进行多点铆接,提升铆接效率。
通过机体、第一气缸、模柄套筒、滑轨、电动滑座、托板和固定组件的配合,使得该装置在使用时,可通过竖筒与曲杆、夹板与滑槽的间隙配合,使得第三气缸伸缩时,可使得夹板同时内滑对汽车件夹 持,使得汽车件可平整叠至,进而提升铆接效果。
通过机体、第一气缸、模柄套筒、滑轨、电动滑座、托板和固定组件的配合,使得该装置在使用时,可通过竖筒与曲杆、圆杆与压杆的间隙配合,在夹板与汽车件抵紧后可带动压杆转动将汽车件的顶部抵紧,进而对汽车件起到加固作用,进一步提升铆接稳定性,降低铆接失误率。
附图说明
图1为本发明结构示意图;
图2为图1中滑轨、电动滑座和机体的结构示意图;
图3为图1中第一圆环、第二圆环和竖杆的结构示意图;
图4为图2中夹板、曲杆和竖筒的结构示意图;
图5为图3中支座、底座和激光器的结构示意图;
图6为图2中圆杆、压杆和弹簧的结构示意图。
图中:1、机体,2、第一气缸,3、模柄套筒,4、滑轨,5、电动滑座,6、托板,7、定位组件,701、竖杆,702、第一圆环,703、底座,704、支座,705、激光器,706、拉杆,707、第二圆环,708、第二气缸,8、固定组件,801、夹板,802、滑槽,803、托台,804、曲杆,805、竖筒,806、弹簧,807、第三气缸,808、斜杆,809、圆杆,810、压杆。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部 分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1-6,本发明提供一种技术方案:
实施例1
一种新能源汽车生产的铆接装置,包括机体1,机体1的内部设有第一气缸2,第一气缸2的顶部与机体1的内壁顶部固定连接,第一气缸2的伸缩杆固接有模柄套筒3,模柄套筒3可带动铆钉对汽车件进行铆接,模柄套筒3的下方设有滑轨4,滑轨4加工于机体1的内壁底部,滑轨4的底部间隙配合有电动滑座5,电动滑座5可在滑轨4上横向滑动,电动滑座5的底部设有托板6,托板6的底部与电动滑座5的顶部滑动卡接,这样设计使得托板6可带动汽车件进行纵向滑动调节。
实施例2
作为一种可选情况,参见图1、3和5,新能源汽车生产的铆接装置,机体1的内部设有定位组件7,定位组件7包括竖杆701、第一圆环702、底座703、支座704、激光器705、拉杆706、第二圆环707和第二气缸708,竖杆701的顶部与机体1的内壁顶部左侧固定连接,竖杆701的底部设有第一圆环702,第一圆环702的顶部左侧与竖杆701的底部固定连接,竖杆701对第一圆环702起到固定作用,第一圆环702的内端下方设有多个底座703,底座703的顶部与第一圆环702的内端下方固定连接,底座703的底部滚珠槽的内壁与支座 704的顶部滚珠外壁转动连接,底座703使得支座704受力时可转动,支座704的下方设有激光器705,激光器705的型号为JG8,激光器705关于第一圆环702呈环形等距分布,这样设计可通过多个激光点重合对铆接点进行定位,激光器705的外端与支座704的底部固定连接,支座704的底部设有拉杆706,拉杆706的顶部与支座704的底部转动连接,拉杆706的底部设有第二圆环707,拉杆706的底部与第二圆环707的内壁上方转动连接,第二圆环707的内壁和第一圆环702的内壁均与模柄套筒3的外壁间隙配合,第二圆环707、第一圆环702和模柄套筒3的圆心均处于同一竖直延长线上,这样设计可对模柄套筒3与不同高度的汽车件的铆接点进行调节,第二圆环707的顶部右侧设有第二气缸708,第二气缸708的伸缩杆与第二圆环707的顶部右侧固定连接,第二圆环707上下滑动可通过拉杆706带动支座704转动,进而带动激光器705同时向心或离心转动,第二气缸708的顶部与机体1的内壁顶部右侧固定连接;
该实施例中的方案可以与其他实施例中的方案进行选择性的组合使用。
实施例3
作为一种可选情况,参见图1、2、4和6,新能源汽车生产的铆接装置,托板6的上方设有固定组件8,固定组件8包括夹板801、滑槽802、托台803、曲杆804、竖筒805、弹簧806、第三气缸807、斜杆808、圆杆809和压杆810,夹板801的底部滑块间隙配合有滑槽802,滑槽802加工于托板6的内部左右两侧,夹板801的内侧设 有托台803,托台803的底部与托板6的顶部固定连接,托台803对汽车件进行托持,托台803的外侧设有曲杆804,曲杆804的内端与夹板801的外端固定连接,曲杆804的外壁间隙配合有竖筒805,竖筒805与曲杆804构成滑动结构,曲杆804对竖筒805起到导向作用,竖筒805的上方设有弹簧806,弹簧806的底部与竖筒805的顶部固定连接,弹簧806给予竖筒805向下的力,弹簧806的顶部与曲杆804的外壁上方台阶处固定连接,竖筒805的外侧设有第三气缸807,第三气缸807的伸缩杆与竖筒805的外端下方转动连接,第三气缸807的末端与托板6的顶部外侧转动连接,第三气缸807可带动夹板801内滑,当夹板801与汽车件抵紧时,竖筒805上滑,进而带动压杆810下压对汽车件的顶部抵紧,第三气缸807的上方设有斜杆808,斜杆808的内端与竖筒804的外端上方固定连接,斜杆808的正面上方固接有圆杆809,圆杆809的正面设有压杆810,圆杆809的外壁与压杆810的正面左侧的通槽内壁间隙配合,压杆810与曲杆804顶部转动连接,压杆810的内端为球面,球面可减小压杆810对汽车件抵紧时的磨损;
该实施例中的方案可以与其他实施例中的方案进行选择性的组合使用。
实施例4
铆接装置的使用方法,首先将激光器705、电动滑座5均接通外接电源,将待铆接汽车件叠放在托台803上,此时两个第三气缸807同时伸缩,通过夹板801与滑槽802的间隙配合,使得两侧夹板801 同时内滑并与汽车件的两端抵紧,此时通过竖筒805上滑,通过圆杆809与压杆810的间隙配合,使得压杆810的内端与汽车件的顶部抵紧,进而对汽车件起到固定作用,此时第二气缸708伸缩,使得第二圆环707可上下滑动,通过拉杆706的拉动,使得支座704可同时带动激光器705进行向心或离心转动,进而使得激光器705的射点重合即可对模柄套筒3的下压点进行点位,进而提升铆接精度,通过第一气缸2伸缩即可带动模柄套筒3下压实现铆接,通过电动滑座5与滑轨4、电动滑座5与托板6的间隙配合,可对汽车件的位置滑动调节,进而实现多点同时铆接,同时适用于不同高度的汽车件铆接,方便人们使用。
在本发明的描述中,需要理解的是,术语“同轴”、“底部”、“一端”、“顶部”、“中部”、“另一端”、“上”、“一侧”、“顶部”、“内”、“前部”、“中央”、“两端”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
在本发明中,除非另有明确的规定和限定,术语“安装”、“设置”、“连接”、“固定”、“旋接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定,对于本领域的普通技术人员而言,可以根据具体情况理解上 述术语在本发明中的具体含义。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。

Claims (7)

  1. 一种新能源汽车生产的铆接装置,包括机体(1),其特征在于:所述机体(1)的内部设有第一气缸(2),所述第一气缸(2)的顶部与机体(1)的内壁顶部固定连接,所述第一气缸(2)的伸缩杆固接有模柄套筒(3),所述模柄套筒(3)的下方设有滑轨(4),所述滑轨(4)加工于机体(1)的内壁底部,所述滑轨(4)的底部间隙配合有电动滑座(5),所述电动滑座(5)的底部设有托板(6),所述托板(6)的底部与电动滑座(5)的顶部滑动卡接,所述机体(1)的内部设有定位组件(7);
    所述定位组件(7)包括竖杆(701)、第一圆环(702)、底座(703)、支座(704)、激光器(705)、拉杆(706)、第二圆环(707)和第二气缸(708);
    所述竖杆(701)的顶部与机体(1)的内壁顶部左侧固定连接,所述竖杆(701)的底部设有第一圆环(702),所述第一圆环(702)的顶部左侧与竖杆(701)的底部固定连接,所述第一圆环(702)的内端下方设有多个底座(703),所述底座(703)的顶部与第一圆环(702)的内端下方固定连接,所述底座(703)的底部滚珠槽的内壁与支座(704)的顶部滚珠外壁转动连接,所述支座(704)的下方设有激光器(705),所述激光器(705)的外端与支座(704)的底部固定连接,所述支座(704)的底部设有拉杆(706),所述拉杆(706)的顶部与支座(704)的底部转动连接,所述拉杆(706)的底部设有第二圆环(707),所述拉杆(706)的底部与第二圆环(707)的内壁上方转动连接,所述第二圆环(707)的内壁和第一圆环(702)的内 壁均与模柄套筒(3)的外壁间隙配合,所述第二圆环(707)的顶部右侧设有第二气缸(708),所述第二气缸(708)的伸缩杆与第二圆环(707)的顶部右侧固定连接,所述第二气缸(708)的顶部与机体(1)的内壁顶部右侧固定连接。
  2. 根据权利要求1所述的一种新能源汽车生产的铆接装置,其特征在于:所述第二圆环(707)、第一圆环(702)和模柄套筒(3)的圆心均处于同一竖直延长线上。
  3. 根据权利要求1所述的一种新能源汽车生产的铆接装置,其特征在于:所述激光器(705)关于第一圆环(702)呈环形等距分布。
  4. 根据权利要求1所述的一种新能源汽车生产的铆接装置,其特征在于:所述托板(6)的上方设有固定组件(8);
    所述固定组件(8)包括夹板(801)、滑槽(802)、托台(803)、曲杆(804)、竖筒(805)、弹簧(806)、第三气缸(807)、斜杆(808)、圆杆(809)和压杆(810);
    所述夹板(801)的底部滑块间隙配合有滑槽(802),所述滑槽(802)加工于托板(6)的内部左右两侧,所述夹板(801)的内侧设有托台(803),所述托台(803)的底部与托板(6)的顶部固定连接,所述托台(803)的外侧设有曲杆(804),所述曲杆(804)的内端与夹板(801)的外端固定连接,所述曲杆(804)的外壁间隙配合有竖筒(805),所述竖筒(805)的上方设有弹簧(806),所述弹簧(806)的底部与竖筒(805)的顶部固定连接,所述弹簧(806)的顶部与曲杆(804)的外壁上方台阶处固定连接,所述竖筒(805)的 外侧设有第三气缸(807),所述第三气缸(807)的伸缩杆与竖筒(805)的外端下方转动连接,所述第三气缸(807)的末端与托板(6)的顶部外侧转动连接,所述第三气缸(807)的上方设有斜杆(808),所述斜杆(808)的内端与竖筒(805)的外端上方固定连接,所述斜杆(808)的正面上方固接有圆杆(809),所述圆杆(809)的正面设有压杆(810),所述圆杆(809)的外壁与压杆(810)的正面左侧的通槽内壁间隙配合,所述压杆(810)与曲杆(804)顶部转动连接。
  5. 根据权利要求4所述的一种新能源汽车生产的铆接装置,其特征在于:所述压杆(810)的内端为球面。
  6. 根据权利要求4所述的一种新能源汽车生产的铆接装置,其特征在于:所述竖筒(805)与曲杆(804)构成滑动结构。
  7. 根据权利要求1-6所述的一种新能源汽车生产的铆接装置的一种铆接装置的使用方法,其特征在于:具体包括如下步骤:
    S1、首先将激光器、电动滑座均接通外接电源,将待铆接汽车件叠放在托台上,此时两个第三气缸同时伸缩,通过夹板与滑槽的间隙配合,使得两侧夹板同时内滑并与汽车件的两端抵紧;
    S2、此时通过竖筒上滑,通过圆杆与压杆的间隙配合,使得压杆的内端与汽车件的顶部抵紧,进而对汽车件起到固定作用,此时第二气缸伸缩,使得第二圆环可上下滑动,通过拉杆的拉动,使得支座可同时带动激光器进行向心或离心转动,进而使得激光器的射点重合即可对模柄套筒的下压点进行点位,进而提升铆接精度;
    S3、通过第一气缸伸缩即可带动模柄套筒下压实现铆接,通过电 动滑座与滑轨、电动滑座与托板的间隙配合,可对汽车件的位置滑动调节,进而实现多点同时铆接。
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