WO2022082996A1 - 一种高效型水晶打磨抛光设备 - Google Patents

一种高效型水晶打磨抛光设备 Download PDF

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Publication number
WO2022082996A1
WO2022082996A1 PCT/CN2020/139861 CN2020139861W WO2022082996A1 WO 2022082996 A1 WO2022082996 A1 WO 2022082996A1 CN 2020139861 W CN2020139861 W CN 2020139861W WO 2022082996 A1 WO2022082996 A1 WO 2022082996A1
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WO
WIPO (PCT)
Prior art keywords
moving
seat
frame
polishing
base
Prior art date
Application number
PCT/CN2020/139861
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English (en)
French (fr)
Inventor
方红兵
Original Assignee
方红兵
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Publication date
Application filed by 方红兵 filed Critical 方红兵
Publication of WO2022082996A1 publication Critical patent/WO2022082996A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • B24B19/22—Single-purpose machines or devices for particular grinding operations not covered by any other main group characterised by a special design with respect to properties of the material of non-metallic articles to be ground
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/0023—Other grinding machines or devices grinding machines with a plurality of working posts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/04—Headstocks; Working-spindles; Features relating thereto
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/20—Drives or gearings; Equipment therefor relating to feed movement
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00—Drives or gearings; Equipment therefor
    • B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation

Definitions

  • the invention relates to a grinding and polishing equipment, in particular to a high-efficiency crystal grinding and polishing equipment.
  • the purpose of the present invention is to provide a high-efficiency crystal grinding and polishing equipment.
  • the invention can not only improve the processing effect, but also has the advantage of small footprint.
  • a high-efficiency crystal grinding and polishing equipment comprising a support frame, a ring-shaped guide rail is arranged on the support frame; a plurality of ring-shaped evenly distributed moving frames are arranged on the ring-shaped guide rail, and each moving frame is connected with a drive a motor; the support frame is provided with a driving ring gear, which is meshed with the driving motor; a plurality of processing stations are arranged on one side of the driving ring gear, and all processing stations are annularly distributed around the annular guide rail.
  • the annular guide rail includes a first annular rail, and a second annular rail is provided on one side of the first annular rail; the moving frame is slidably installed on the first annular rail and the second annular rail. between the rings.
  • swing arm devices are arranged in the moving frame, and each swing arm device is installed with a material reclaimer.
  • the processing station includes a material transfer station, and one side of the material transfer station is provided with a turning station; A centrally symmetrical rough grinding disc, two centrally symmetrical fine grinding discs, two centrally symmetrical first polishing discs and two centrally symmetrical second polishing discs, wherein the second polishing disc is arranged on one side of the roughing disc
  • the fine grinding disc is arranged between the second polishing disc and the rough grinding disc
  • the first polishing disc is arranged between the fine grinding disc and the second polishing disc
  • the rough grinding disc, the fine grinding disc, the first polishing disc and the second polishing disc are all set Right below the moving frame
  • lifting cylinders are connected to the bottom surfaces of the rough grinding disc, the fine grinding disc, the first polishing disc and the second polishing disc, and a telescopic support sleeve is sleeved at the end of each lifting cylinder; the rough grinding disc , the fine grinding disc, the first polishing disc and the second
  • a rotating screw is arranged in the middle of the reclaiming piece, and a plurality of evenly distributed reclaiming needles are arranged on the bottom surface of the reclaiming piece; each reclaiming needle is connected with the rotating screw. Threaded drive connection.
  • the swing arm device includes a swing arm base disposed in the moving frame, and one end of the swing arm base is provided with a swing arm motor installed on one side of the moving frame; Two symmetrically arranged limit bases are installed on the top surface of the swing arm base, and a first clamping cylinder is arranged on the top surface of the limit base; each limit base is provided with a first clamp.
  • the first clamping piece connected with the tight cylinder is installed between the two first clamping pieces; a rotating motor is installed on the side of the moving frame away from the swing arm motor, and a rotating motor is connected to the A limiter for the rotating screw; an arc-shaped moving channel is arranged on the moving frame at a position corresponding to the rotating motor.
  • the material transfer station includes a material transfer rack, and a vibration motor is arranged on the material transfer rack; a material transfer plate is connected to the vibration motor, and a a plurality of evenly distributed blanking holes; a first lifting seat is arranged above the feeding plate, and a first moving part is connected on the top surface of the first lifting seat; a first moving cylinder is connected on the top surface of the first moving part, One side of the first lifting seat is provided with two symmetrically arranged card seats; one side of the material conveying rack is provided with a first material shifting rack, and the top surface of the first material shifting rack is provided with two symmetrically arranged first material shifting racks.
  • the motor the first material moving seat is slidably installed between the two first ring rails, the top surface of the first material moving seat is vertically arranged with a second material moving seat; the side of the second material moving seat facing the support frame is provided with Two symmetrically distributed second ring rails, a first clamping seat is slidably installed between the two second ring rails; one side of the first clamping seat is provided with a second clamping seat, and the two second ring rails are located between the two second ring rails.
  • a first telescopic cylinder for driving the first clamping seat and the second clamping seat is arranged between them; a first lifting cylinder is installed on the side of the first clamping seat, and a first manipulator is arranged at the end of the first lifting cylinder; A second lifting cylinder is installed on the side of the second clamping base, and a second manipulator is arranged at the end of the second lifting cylinder;
  • the turning station includes an alignment frame and a second material moving frame arranged symmetrically, and an alignment base is provided on the side of the alignment frame facing the second material moving frame. ;
  • Two symmetrically arranged stable bases are arranged on one side of the aligning base, and an aligning top seat is arranged above the aligning base;
  • the top surface of the aligning base is vertically installed with an aligning moving piece;
  • the top surface of one end of the aligning moving piece is provided with an aligning lifting cylinder;
  • one side of the aligning base is provided with a The bottom flipping device;
  • two symmetrically distributed third slide rails are installed on the top surface of the second material moving frame, and a third screw rod is installed between the two third slide rails;
  • a third screw rod is installed on the third screw rod
  • the material moving seat, the third driving motor connected with the third screw is installed on the top surface of the third material moving seat;
  • the third material moving seat is slidably installed between the two third sliding rails, and the top of the
  • a powder feeding tray is arranged on the side of the alignment frame away from the second material moving frame, and a scraper is arranged above the powder feeding tray;
  • a connecting piece is installed on each of the connecting pieces, and each connecting piece is rotatably mounted on the alignment frame; one end of one of the connecting pieces is connected with an adjusting cylinder arranged obliquely.
  • the driving gear ring is arranged in the middle of the support frame, and the annular guide rail and the driving gear ring are concentrically distributed; the top surface of the support frame is annular, and the driving gear ring is arranged Just above the inner ring.
  • each driving gear ring is connected with a plurality of evenly distributed driving gears.
  • Motor each drive motor is connected with a moving frame, and the moving frame is driven to move by a single driving motor, so as to realize the independent movement of the moving frame, which changes the driving convenience of driving all the stations to rotate by one driving device, and reduces as much as possible.
  • the wear on the drive motor is reduced, thereby reducing the frequency of maintenance; and the separate drive device can independently adjust the number of moving frames, so as to adapt to different processing methods and improve the flexibility of use;
  • There is a ring guide rail on the surface and each moving frame is installed on the ring guide rail.
  • the ring guide rail can support the moving frame, so as to ensure the stability of the rhinestone during the grinding process and improve the processing effect; at the same time, by driving the A plurality of annularly distributed processing stations are installed on the periphery of the ring gear, which reduces the footprint of the overall structure, and in conjunction with the automatic moving method of the reclaimer on the moving frame, the overall work efficiency is improved.
  • a first ring rail and a second ring rail are arranged on the top surface of the support frame, and the moving frame is slidably installed between the first ring rail and the second ring rail, thereby ensuring the stability of the movement of the moving frame
  • the first processing work of rough grinding, fine grinding and polishing of the rhinestones is realized during the process from feeding to turning
  • the second processing work of rough grinding, fine grinding and polishing of the rhinestone from the completion of the flip to the blanking process, so as to realize the grinding and polishing of all the surfaces of the rhinestone in sequence, and then set two grinding discs and two polishing pads.
  • the stability of the reclaiming piece and the rhinestone on the reclaiming piece during the process by setting an arc-shaped moving channel on the side of the moving frame, the use of the moving channel enables the angle of the rotating motor to be adjusted along the angle of the gripping piece , so as to facilitate the use; the first ring rail, the first material moving seat, the second ring rail and the second material moving seat are arranged on the first material moving frame, so as to realize the left and right movement of the first manipulator and the second manipulator.
  • the seat and the stable base ensure the stability of the reclaiming piece during the alignment process; a flipping device is provided below the second moving frame, and the flipping device can be used to realize automatic flipping, so as to realize the automatic rhinestone flipping work, thereby The operation is further facilitated; by setting two symmetrically distributed overturned gripping claws, the two overturned gripping claws are distributed up and down to ensure the stability of operation;
  • the powder feeding tray can realize automatic powder feeding after the reclaiming needle uses a plastic sleeve to grasp the rhinestone to ensure the stability of the rhinestone;
  • the use of the upper powder disc can adapt to different reclaiming methods, thereby further expanding the scope of application; by connecting the bottom surfaces of the rough grinding disc, the fine grinding disc, the first polishing disc and the second polishing disc with telescopic support sleeves, the use of telescopic support The sleeve can guarantee the rough grinding disc, the fine grinding disc, the first polishing disc and the second polishing disc The stability of the
  • Fig. 1 is the structural representation of the present invention
  • Fig. 2 is the front view of the present invention
  • Fig. 3 is the structural representation of optimization scheme
  • Fig. 4 is the front view of overturning station
  • Fig. 5 is the structural representation of turning over station
  • Fig. 6 is the structural representation of material transfer station
  • Figure 7 is a rear view of the turning device
  • Fig. 8 is the structural representation of the turning device
  • Fig. 9 is the structural representation of the reclaimer
  • Fig. 10 is a partial enlarged view at A in Fig. 1;
  • Fig. 11 is a partial enlarged view at B in Fig. 1;
  • FIG. 12 is a partial enlarged view of C in FIG. 1 .
  • a high-efficiency crystal grinding and polishing equipment as shown in Figures 1 to 12, includes a support frame 1, and an annular guide rail is arranged on the support frame 1;
  • the frame 4 is connected with a drive motor 3;
  • the support frame 1 is provided with a drive gear 2, and the drive gear 2 is meshed with the drive motor 3;
  • one side of the drive gear 2 is provided with a plurality of processing stations, all The processing stations are annularly distributed around the annular guide rail.
  • the annular guide rail includes a first annular rail 70, and a second annular rail 71 is provided on one side of the first annular rail 70; the moving frame 4 is slidably installed between the first annular rail 70 and the second annular rail 71; The moving frame 4 is provided with a swing arm device, and each swing arm device is installed with a material take-up member 5; the processing station includes a material transfer station, and one side of the material transfer station is provided with a turning station; Two centrally symmetrical rough grinding discs 6, two centrally symmetrical fine grinding discs 7, two centrally symmetrical first polishing discs 8 and two centrally symmetrical The second polishing disc 9, wherein the second polishing disc 9 is arranged on one side of the rough grinding disc 6; the fine grinding disc 7 is arranged between the second polishing disc 9 and the rough grinding disc 6, and the first polishing disc 8 is arranged between the fine grinding disc 7 and the first Between two polishing discs 9; the rough grinding disc 6, the fine grinding disc 7, the first polishing disc 8 and the second polish
  • a first clamping seat 33 is slidably installed between the two; Two first telescopic cylinders of the clamping base 34; a first lifting cylinder 35 is installed on the side of the first clamping base 33, and a first manipulator 36 is arranged at the end of the first lifting cylinder 35; A second lifting cylinder 37 is installed on the side, and the end of the second lifting cylinder 37 is provided with a second manipulator 38; It includes an alignment frame 39 and a second material transfer frame 40 that are symmetrically arranged.
  • An alignment base 41 is provided on the side of the alignment frame 39 facing the second material transfer frame 40; There are two symmetrically arranged stable bases 42, and an alignment top 43 is arranged above the alignment base 41; two stable tops 44 are arranged on one side of the aligned top
  • An alignment moving part 45 is vertically installed on the top surface; an alignment lifting cylinder 46 is provided on the top surface of one end of the alignment moving part 45;
  • the bottom flipping device; two symmetrically distributed third slide rails 47 are installed on the top surface of the second material moving frame 40, and a third screw rod is installed between the two third slide rails 47; the third screw rod is installed on the There is a third material moving seat 48, and a third driving motor 49 connected with the third screw is installed on the top surface of the third material moving seat 48; the third material moving seat 48 is slidably installed between the two third sliding rails 47 , a fourth material moving seat is installed on the top surface of the third material moving seat 48; two symmetrically distributed fourth sliding rails 50 are arranged on the side
  • a third clamping seat 51 and a fourth clamping seat 52 are installed; a third lifting cylinder 53 is installed on the side of the third clamping seat 51, and a third manipulator 54 is arranged at the end of the third lifting cylinder 53; A fourth lifting cylinder 55 is installed on the side of the clamping seat 52, and a fourth manipulator 56 is arranged at the end of the fourth lifting cylinder 55;
  • the turning device includes a turning base 57, and a moving seat 58 is arranged on the top surface of the turning base 57;
  • a flipping base 60 is provided on the top surface; a flipping motor 61 is provided on the top surface of the flipping base 60, and a grab frame 62 is installed on the flip motor 61; Two symmetrically distributed electric sliding rails, each electric sliding rail is equipped with a flipping and gripping claw 63, and the two flipping and gripping claws 63 are arranged oppositely;
  • a powder feeding tray 64 is provided on
  • the material tray 22 is stepped, and the uppermost rhinestone will slowly move to the lower layer during the vibration of the feeder 22, so that the rhinestone will fall and then drop into the material hole; then control the first telescopic cylinder to start, and the second After a telescopic cylinder is activated, it will push the first clamping base 33 and the second clamping base 34 to move directly above the first lifting base 23 .
  • the first clamping base 33 moves directly above the first lifting base 23 , control the activation of the first lifting cylinder 35.
  • the first lifting cylinder 35 After the first lifting cylinder 35 is activated, it will drive the first manipulator 36 to move in the direction of the first lifting seat 23, so that the empty reclaimer 5 on the first manipulator 36 is placed on the two cards.
  • the first moving cylinder 25 After the first moving cylinder 25 is started, it will push the first moving member 24 to move in the direction of the transfer tray 22.
  • the first moving member 24 After the movement, the first lifting seat 23 will be moved, so that the first lifting seat 23 will drive the card seat 26 and the empty reclaimer 5 on the card seat to move together in the direction of the transfer tray 22; at this time, the bottom surface of the reclaimer 5
  • the reclaiming needle 11 on the top will enter into the blanking hole on the top surface of the material transfer plate 22, so as to stably grasp the rhinestone in the blanking hole; then control the first moving cylinder 25 to close, the first moving After the air cylinder 25 is turned off, the first lifting base 23 and the reclaimer 5 holding the rhinestone will be driven to move upward together by the first moving member 24; and then the first manipulator 36 is controlled to start again, so that the first manipulator 36 can remove the
  • the reclaimer 5 with the rhinestone on the seat 26 is grabbed; then the controller controls the first lift cylinder 35 to stop, and after the first lift cylinder 35 stops, it will drive the first manipulator 36 to move upward, so that the reclaimer 5 leaves the first lift cylinder 35.
  • the lifting base 23 then the controller controls the first drive motor 31 to start, because the first drive motor 31 is threadedly connected to the first screw, so that the first drive motor 31 will engage with the first screw after it is started.
  • the first moving seat 30 will be driven to move toward the support frame 1 along the first ring rail 28, so that the first manipulator 36 can move the reclaimer 5 with the rhinestone to the movement of the material transfer station.
  • the surface is on the same horizontal plane, and the stopper 18 is clamped with the rotating screw 10; then the first lifting cylinder 35 and the first manipulator 36 are controlled to stop, and the first clamping cylinder 15 is synchronously controlled to start, After the first clamping cylinder 15 is activated, it will drive the first clamping member 16 to move towards the swing arm base 12, and the first clamping member 16 and the side surface of the swing arm base 12 cooperate with each other so that the reclaimer 5 can be stably placed in the moving frame 4 to complete the feeding work.
  • the first driving motor 31 is controlled to start reversely, so that the first manipulator 36 returns to the initial position to perform the next feeding work; at the same time, the driving motor 3 corresponding to the moving frame 4 of the reclaiming part 5 after being placed is controlled to start , because the drive motor 3 is meshed with the drive ring gear 2, when the drive motor 3 starts, it will move in a circular motion around the drive ring gear 2, and then move in the direction of the rough grinding disc 6 on the side of the material transfer station; when the moving frame 4 After moving directly above the rough grinding plate 6, control the lifting cylinder 68 corresponding to the rough grinding plate 6 to start.
  • the lifting cylinder 68 After the lifting cylinder 68 is activated, it will drive the rough grinding plate 6 to move up and stretch the telescopic support sleeve 69, so that the rough grinding plate 6 can be stably rise, and finally make the top surface of the rough grinding disc 6 contact with the rhinestone; then control the swing arm motor 13 to start for a certain time according to the cut surface of the rhinestone to be polished, and the swing arm motor 13 will drive the swing arm base 12 to rotate a certain angle after starting, After the swing arm base 12 is rotated, it will drive the reclaimer 5 and the rhinestone to rotate together at a certain angle, so that the corresponding cut surface on the rhinestone can completely contact the surface of the rough grinding disc 6; then control the rough grinding disc 6 and the rotating motor 17 to start synchronously, After the rough grinding disc 6 is started, rough cloth grinding can be performed on the surface of the rhinestone; after the rotating motor 17 is started, the rotating screw 10 will be driven to rotate through
  • control the driving motor 3 After the rough grinding is completed, control the driving motor 3 to start again. After the driving motor 3 starts, it will drive the moving frame 4 to move in the direction of the fine grinding disc 7 again.
  • the rotating motor 17 is always in a working state; After the top of the fine grinding disc 7, the driving motor 3 is controlled to stop, and the fine grinding disc 7 and the lifting cylinder 68 that drives the fine grinding disc 7 to move are controlled to start, so that the fine grinding disc 7 moves up and contacts the surface of the rhinestone to perform fine grinding work on the rhinestone. ; After the fine grinding work is finished, control the drive motor 3 to start again, so that the drive
  • the motor 3 drives the moving frame 4 to move in the direction of the first polishing plate 8.
  • the driving motor 3 is controlled to stop, and the first polishing plate 8 and the corresponding lifting cylinder are controlled at the same time.
  • the drive motor 3 is controlled to start, so that the moving frame 4 moves to the second polishing disc Move in the direction of 9, and repeat the previous steps of the first polishing work, so that the second polishing disc 9 can perform the second polishing work on the rhinestone.
  • the driving motor 3 is controlled to start for a certain period of time, so that the driving motor 3 can drive the polished rhinestone to move to the opposite side of the turning station.
  • the controller first controls the third driving motor 49 to start, and the third driving motor 49 is engaged with the third screw, so that the third driving motor 49 will drive the third moving seat 48 to move in the direction of the support frame 1 after the third driving motor 49 is started, so that the The third moving base 48 drives the third manipulator 54 and the fourth manipulator 56 to move together in the direction of the moving frame 4; when the fourth manipulator 56 moves directly above the moving frame 4; the controller controls the third driving motor 49 to stop, and then Then control the second telescopic cylinder to start, so that the second telescopic cylinder pushes the fourth clamping seat 52 to move directly above the swing arm base 12, and when the fourth clamping seat 52 moves, it will drive the fourth manipulator 56 to move together; When the fourth clamping base 52 moves to the top of the swing arm base 12 , the controller controls the second telescopic cylinder to pause, and then controls the fourth lifting cylinder 55 to start.
  • the fourth lifting cylinder 55 After the fourth lifting cylinder 55 is started, it will drive the fourth manipulator 56 Move to the direction of the swing arm base 12, so that the fourth manipulator 56 can move above the reclaimer 5 between the two first clamping members 16, and then control the fourth manipulator 56 to start, so that the fourth manipulator 56 can
  • the reclaiming member 5 is clamped; then the first clamping cylinder 15 is controlled to stop, and after the first clamping cylinder 15 stops, the first clamping member 16 will be driven to move upward, so that the first clamping member 16 can reclaim the material.
  • the fourth lifting cylinder 55 is controlled to stop, so that the fourth manipulator 56 can move the reclaimer 5 and the rhinestone that has completed one grinding and polishing work up and leave the moving frame 4; then control the third driving motor 49 is started in reverse, so that the third moving seat 48 can drive the reclaimer 5 to move to the top of the turning device; then control the second telescopic cylinder to continue to start, so that the second telescopic cylinder pushes the fourth clamping base 52 to move to the stable top Right above the seat 44; then control the fourth lifting cylinder 55 to start again, so that the fourth manipulator 56 places the reclaimer 5 on the stable top seat 4, and controls the fourth manipulator 56 and the fourth lifting cylinder 55 to stop after the placement.
  • the moving cylinder 59 After the moving cylinder 59 is started, it will drive the moving seat 58 to move in the direction of the alignment frame 39, so that the two reclaimers 5 can enter the two flips. Turn between the gripping claws 63; then control the two electric slide rails to start, so that the two flip gripping claws 63 move closer to each other, thereby grasping the two reclaimers 5; then control the alignment lift cylinder 46 to stop, so as to stabilize The top seat 44 and the stable base 42 release the reclaimer 5, and then control the moving cylinder 59 to stop. After the moving cylinder 59 stops, the gripping claw 63 can be turned over to move the reclaimer 5 out of the stable base 42; Control the turning motor 61 to start.
  • the turning motor 61 After turning on the turning motor 61, it will drive the turning base 60 to rotate 180 degrees. After the turning base 60 is turned over, it can drive the turning and gripping claw 63 to rotate, so that the turning and gripping claw 63 can take two materials.
  • the turning motor 61 is controlled to stop, and the moving cylinder 59 is started again, so that the turning and gripping claw 63 returns the adjusted reclaimer 5 back to the stable base 42; then control the second The telescopic cylinder is activated, so that the second telescopic cylinder drives the third clamping base 51 to move directly above the stable base 42, and then controls the third lifting cylinder 53 and the third manipulator 54, so that the third manipulator 54 can take the topmost material.
  • control the flipping gripper 63 and the moving cylinder 59 to release, so that the entire flipping device returns to the initial position; the third manipulator 54 grabs the reclaiming member 5 and closes the third ginger cylinder 53, The third manipulator 54 can separate the two reclaimers 5 and
  • the third lifting cylinder 53 After the third lifting cylinder 53 is started, it will drive the third manipulator 54 to move towards the swing arm base 12, so that the third manipulator 54 can remove the material 5 Move to the side of the swing arm base 12; at this time, first control the first clamping cylinder 15 to activate, and after the first clamping cylinder 15 is activated, it will drive the first clamping member 16 to move towards the swing arm base 12, using The side surfaces of the first clamping member 16 and the swing arm base 12 cooperate with each other so that the reclaiming member 5 can be stably placed in the moving frame 4; then the third manipulator 54 and the third lifting cylinder 53 are controlled to stop synchronously, thereby The third manipulator 54 loosens the reclaiming piece and completes the feeding work after turning over; after the feeding is completed, the third driving motor 49 is controlled to start again, so that the entire third feeding The seat 48 returns to the original position.
  • control controller controls the first Once the driving motor 31 is started, because the first driving motor 31 is threadedly connected with the first screw, the first driving motor 31 will engage and drive with the first screw after it is started, and at this time it will drive the first moving seat.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)

Abstract

一种高效型水晶打磨抛光设备，包括支撑架(1)，支撑架(1)上设置有环形导轨；环形导轨上设置有多个环形均匀分布的移动框(4)，每个移动框(4)上均连接有驱动电机(3)；支撑架(1)上设置有驱动齿圈(2)，驱动齿圈(2)与驱动电机(3)啮合连接；驱动齿圈(2)的一侧设置有多个加工工位，所有加工工位环形分布在环形导轨的周围。高效型水晶打磨抛光设备能够单独移动移动框，减小了对驱动电机的磨损，具有占地面积小、使用方便和使用稳定性高的优点。

Description

一种高效型水晶打磨抛光设备 技术领域
本发明涉及一种打磨抛光设备，特别是一种高效型水晶打磨抛光设备。
背景技术
在水钻生产的过程中，需要对水钻上的切面进行打磨抛光工作，而现有的水钻打磨抛光工作在进行的时候，一般都是先将水钻移动到打磨装置上，进行上料、打磨、翻面、打磨和下料，接着再将打磨好的水钻移动到抛光装置上，进行上料、抛光、翻面、抛光和下料工作，整个过程需要进行多次人工上料、下料、翻面和移动等工作，同时需要同步设置多台打磨机和抛光机，再加上需要一定的放料空间以及操作空间，导致整个打磨抛光工序中需要占用的占地面积较大；而且人工操作的过程中，所有的加工时间都是由人工进行判断的，特别是加工具有多个刻面或者形状奇特的水钻的时候，很难保证每个刻面都能够完全打磨加工好，进而影响了整体的加工效果。因此，现有的水钻打磨抛光过程中存在着加工效果和占地面积较大的问题。
发明内容
本发明的目的在于，提供一种高效型水晶打磨抛光设备。本发明不仅能够提高加工效果，还具有占地面积小的优点。
本发明的技术方案：一种高效型水晶打磨抛光设备，包括支撑架，支撑架上设置有环形导轨；环形导轨上设置有多个环形均匀分布的移动框，每个移动框上均连接有驱动电机；所述支撑架上设置有驱动齿圈，驱动齿圈与驱动电机啮合连接；驱动齿圈的一侧设置有多个加工工位，所有加工工位环形分布在环形导轨的周围。
前述的一种高效型水晶打磨抛光设备中，所述环形导轨包括第一环轨，第一环轨的一侧设置有第二环轨；所述移动框滑动安装在第一环轨和第二环轨之间。
前述的一种高效型水晶打磨抛光设备中，所述移动框内均设置有摆臂装置，每个摆臂装置上均安装有取料件。
前述的一种高效型水晶打磨抛光设备中，所述加工工位包括传料工位，传料工位的一侧设置有翻转工位；传料工位与翻转工位之间设置有两个呈中心对称的粗磨盘、两个呈中心对称的精磨盘、两个呈中心对称的第一抛光盘和两个呈中心对称的第二抛光盘，其中第二抛光盘设置在粗磨盘的一侧；精磨盘设置在第二抛光盘与粗磨盘之间，第一抛光盘设置在精磨盘与第二抛光盘之间；所述粗磨盘、精磨盘、第一抛光盘和第二抛光盘均设置在移动框的正下方；所述粗磨盘、精磨盘、第一抛光盘和第二抛光盘的底面上均连接有升降气缸，每个升降气缸的端部均套接有伸缩支撑套；粗磨盘、精磨盘、第一抛光盘和第二抛光盘均设置在移动框的正下方。
前述的一种高效型水晶打磨抛光设备中，所述取料件的中部设置有转动螺杆，取料件的底面上设置有多个均匀分布的取料针；每个取料针均与转动螺杆螺纹传动连接。
前述的一种高效型水晶打磨抛光设备中，所述摆臂装置包括设置在移动框内的摆臂基座，摆臂基座的一端部设置有安装在移动框一侧面上的摆臂电机；摆臂基座的顶面上安装有两个对称设置的限位基座，限位基座的顶面上设置有第一夹紧气缸；每个限位基座内均设置有与第一夹紧气缸连接的第一夹紧件，取料件安装在两个第一夹紧件之间；所述移动框上远离摆臂电机的侧面上安装有转动电机，转动电机上连接有用于卡住转动螺杆的限位件；所述移动框上对应转动电机的位置处设置有圆弧形的移动通道。
前述的一种高效型水晶打磨抛光设备中，所述传料工位包括传料架，传料架上设置有震动电机；震动电机上连接有传料盘，传料盘的顶面上设置有多个均匀分布的落料孔；传料盘的上方设置有第一升降座，第一升降座顶面上连接有第一移动件；第一移动件的顶面上连接有第一移动气缸，第一升降座一侧面上设置有两个对称设置的卡座；所述传料架的一侧设置有第一移料架，第一移料架的顶面上设置有两个对称设置的第一环轨；两个第一环轨之间安装有第一螺杆，第一螺杆上安装有第一移料座；第一移料座的顶面上安装有与第一螺杆连接的第一驱动电机，第一移料座滑动安装在两个第一环轨之间，第一移料座的顶面上垂直设置有第二移料座；第二移料座上面向支撑架侧面上设置有两条对称分布的第二环轨，两个第二环轨之间滑动安装有第一夹取座；第一夹取座的一侧设置有第二夹取座，两个第二环轨之间设置有用于驱动第一夹取座和第二夹取座的第一伸缩气缸；第一夹取座的侧面上安装有第一升降气缸，第一升降气缸的端部设置有第一机械手；第二夹取座的侧面上安装有第二升降气缸，第二升降气缸的端部设置有第二机械手；第二机械手和第一机械手均设置在传料盘的正上方。
前述的一种高效型水晶打磨抛光设备中，所述翻转工位包括呈对称设置的对准架和第二移料架，对准架上面向第二移料架的侧面上设置有对准底座；对准底座的一侧面上设置有两个对称设置的稳定底座，对准底座的上方设置有对准顶座；对准顶座的一侧面上设置有两个对行程设置的稳定顶座，对准顶座的顶面上垂直安装有对准移动件；对准移动件一端部的顶面上设置有对准升降气缸；所述对准底座的一侧设置有位于第二移料架正下方的翻转装置；所述第二移料架的顶面上安装由两个对称分布的第三滑轨，两个第三滑轨之间安装有第三螺杆；第三螺杆上安装有第三移料座，第三移料座的顶面上安装有 与第三螺杆连接的第三驱动电机；第三移料座滑动安装在两个第三滑轨之间，第三移料座的顶面上安装有第四移料座；第四移料座的侧面上设置有两个对称分布的第四滑轨，两个第四滑轨之间滑动安装有第三夹取座和第四夹取座；第三夹取座的侧面上安装有第三升降气缸，第三升降气缸的端部设置有第三机械手；第四夹取座的侧面上安装有第四升降气缸，第四升降气缸的端部设置有第四机械手；两个第四滑轨之间设置有用于驱动第三夹取座和第四夹取座的第二伸缩气缸；所述翻转装置包括翻转底座，翻转底座的顶面上设置有移动座；移动座的一端部安装有移动气缸，移动座的顶面上设置有翻转基座；翻转基座的顶面上设置有翻转电机，翻转电机上安装有抓取架；抓取架上面向对准架的侧面上设置有两个对称分布的电动滑轨，每个电动滑轨上均安装有翻转夹取爪，两个翻转夹取爪呈相对设置。
前述的一种高效型水晶打磨抛光设备中，所述对准架上远离第二移料架的一侧面上设置有上粉盘，上粉盘的上方设置有刮板；刮板的两侧面上均安装有连接件，每个连接件均转动安装在对准架上；所述其中一个连接件的一端部连接有倾斜设置有调整气缸。
前述的一种高效型水晶打磨抛光设备中，所述驱动齿圈设置在支撑架的中部，环形导轨与驱动齿圈呈同心分布；所述支撑架的顶面呈圆环状，驱动齿圈设置在内环的正上方。
与现有技术相比，本发明改进了现有的水晶加工用打磨抛光设备，通过在支撑架的顶面中部设置有驱动齿圈，每个驱动齿圈上均连接有多个均匀分布的驱动电机，每个驱动电机上均连接有移动框，通过单个驱动电机带动移动框移动，以实现移动框的单独移动，改变了由一个驱动装置带动所有的工位转动的驱动方便，尽可能的减小了对驱动电机的磨损，从而降低了检修的频率；而且单独的驱动装置能够自主的调节移动框的数量，从而能够适应不同的加工方式，提高了使 用的灵活性；通过在支撑架的顶面上设置有环形导轨，每个移动框均安装在环形导轨上，利用环形导轨能够对移动框进行支撑，从而保证在打磨加工过程中，水钻的稳定性，提高加工效果；同时，通过在驱动齿圈的外围上安装有多个环形分布的加工工位，减小了整体结构的占地面积，再配合移动框上的取料件的自动移料方式，提高了整体的工作效率。此外，本发明还通过在支撑架的顶面上设置有第一环轨和第二环轨，移动框滑动安装在第一环轨和第二环轨之间，从而保证了移动框移动的稳定性；通过设置有呈中心对称的粗磨盘、精磨盘、第一抛光盘和第二抛光盘，从而实现上料到翻转过程中实现对水钻的粗磨、精磨到抛光的第一次加工工作和从翻转完成到下料过程中对水钻的粗磨、精磨到抛光的第二次加工工作，以实现顺序对水钻的所有表面进行打磨抛光工作，再配合设置两个打磨盘和两个抛光盘，从而保证了加工效果，提高了加工的工作效率；通过在取料件的中部设置有转动螺杆和多个取料针，利用多个取料针实现一次性对多个水钻进行打磨工作，进一步提高了工作效率；通过将转动螺杆与取料针螺纹连接，从而使得当转动螺杆转动的过程中会带动取料针转动，从而实现对水钻的全方位打磨抛光，进一步提高了加工效果；通过在摆臂基座的顶面上设置有两个对称分布的第一夹紧气缸和第一夹紧件，利用第一夹紧件能够对取料件的外表面进行固定从而保证了加工以及移动过程中取料件以及取料件上的水钻的稳定性；通过在移动框的侧面上设置有弧形的移动通道，利用移动通道能使得转动电机的角度能够顺着夹取件的角度进行调节，从而方便了使用；通过在第一移料架上设置有第一环轨、第一移料座、第二环轨和第二移料座，以实现对第一机械手和第二机械手的左右前后的位置进行调节，再配合第一升降气缸和第二升降气缸，以实现对第一机械手和第二机械手的全方面位置调节；通过设置第一机械手和第二机械手，能够实现上料下料同步进 行，以实现取料件的循环式利用，不仅方便了操作，还进一步提高了工作效率；通过设置对准顶座和对准底座，对准顶座和对准底座上分别设置有稳定顶座和稳定底座，从而保证了对准过程中对取料件的稳定性；通过在第二移料架的下方设置有翻转装置，利用翻转装置能够实现自动翻转，从而实现自动化水钻翻转工作，从而进一步方便了操作；通过设置两个对称分布的翻转夹取爪，两个翻转夹取爪呈上下分布，以保证运行的稳定性；通过在对准架的一侧面上设置与上粉盘，利用上粉盘能够当取料针采用塑料套抓取水钻的过程中能过后实现自动上粉工作，以保证抓取水钻的稳定性；而当采用胶粘的方式抓取水钻的时候，则可以不使用上粉盘，从而能够适应不同取料方式，从而进一步扩大了适用范围；通过在粗磨盘、精磨盘、第一抛光盘和第二抛光盘的底面上均连接有伸缩支撑套，利用伸缩支撑套能够保证粗磨盘、精磨盘、第一抛光盘和第二抛光盘上下移动的稳定性，从而提高了整体运行的稳定性；通过将驱动齿圈设置在支撑架的中部，从而能够尽可能的减小驱动装置的面积，从而降低了生产成本。因此，本发明不仅能够提高加工效果，还具有占地面积小、工作效率高、使用寿命长、使用灵活性高、适用范围广、使用方便和使用稳定性高的优点。
附图说明
图1是本发明的结构示意图；
图2是本发明的主视图；
图3是优化方案的结构示意图；
图4是翻转工位的主视图；
图5是翻转工位的结构示意图；
图6是传料工位的结构示意图；
图7是翻转装置的后视图；
图8是翻转装置的结构示意图；
图9是取料件的结构示意图；
图10是图1中A处的局部放大图；
图11是图1中B处的局部放大图；
图12是图1中C处的局部放大图。
附图中的标记为：1-支撑架，2-驱动齿圈，3-驱动电机，4-移动框，5-取料件，6-粗磨盘，7-精磨盘，8-第一抛光盘，9-第二抛光盘，10-转动螺杆，11-取料针，12-摆臂基座，13-摆臂电机，14-限位基座，15-第一夹紧气缸，16-第一夹紧件，17-转动电机，18-限位件，19-移动通道，20-传料架，21-震动电机，22-传料盘，23-第一升降座，24-第一移动件，25-第一移动气缸，26-卡座，27-第一移料架，28-第一环轨，30-第一移料座，31-第一驱动电机，32-第二环轨，33-第一夹取座，34-第二夹取座，35-第一升降气缸，36-第一机械手，37-第二升降气缸，38-第二机械手,39-对准架，40-第二移料架，41-对准底座，42-稳定底座，43-对准顶座，44-稳定顶座，45-对准移动件，46-对准升降气缸，47-第三滑轨，48-第三移料座，49-第三驱动电机，50-第四滑轨，51-第三夹取座，52-第四夹取座，53-第三升降气缸，54-第三机械手，55-第四升降气缸，56-第四机械手，57-翻转底座，58-移动座，59-移动气缸，60-翻转基座，61-翻转电机，62-抓取架，63-翻转夹取爪，64-上粉盘，65-刮板，66-连接件，67-调整气缸，68-升降气缸，69-伸缩支撑套，70-第一环轨，71-第二环轨。
具体实施方式
下面结合附图和实施例对本发明作进一步的说明，但并不作为对本发明限制的依据。
实施例。一种高效型水晶打磨抛光设备，构成如图1至12所示，包括支撑架1，支撑架1上设置有环形导轨；环形导轨上设置有多个环形均匀分布的移动框4，每个移动框4上均连接有驱动电机3；所述支撑架1上设置有驱动齿圈2，驱动齿圈2与驱动电机3啮合连接； 驱动齿圈2的一侧设置有多个加工工位，所有加工工位环形分布在环形导轨的周围。
所述环形导轨包括第一环轨70，第一环轨70的一侧设置有第二环轨71；所述移动框4滑动安装在第一环轨70和第二环轨71之间；所述移动框4内均设置有摆臂装置，每个摆臂装置上均安装有取料件5；所述加工工位包括传料工位，传料工位的一侧设置有翻转工位；传料工位与翻转工位之间设置有两个呈中心对称的粗磨盘6、两个呈中心对称的精磨盘7、两个呈中心对称的第一抛光盘8和两个呈中心对称的第二抛光盘9，其中第二抛光盘9设置在粗磨盘6的一侧；精磨盘7设置在第二抛光盘9与粗磨盘6之间，第一抛光盘8设置在精磨盘7与第二抛光盘9之间；所述粗磨盘6、精磨盘7、第一抛光盘8和第二抛光盘9均设置在移动框4的正下方；所述粗磨盘6、精磨盘7、第一抛光盘8和第二抛光盘9的底面上均连接有升降气缸68，每个升降气缸68的端部均套接有伸缩支撑套69；粗磨盘6、精磨盘7、第一抛光盘8和第二抛光盘9均设置在移动框4的正下方；所述取料件5的中部设置有转动螺杆10，取料件5的底面上设置有多个均匀分布的取料针11；每个取料针11均与转动螺杆10螺纹传动连接；所述摆臂装置包括设置在移动框4内的摆臂基座12，摆臂基座12的一端部设置有安装在移动框4一侧面上的摆臂电机13；摆臂基座12的顶面上安装有两个对称设置的限位基座14，限位基座14的顶面上设置有第一夹紧气缸15；每个限位基座14内均设置有与第一夹紧气缸15连接的第一夹紧件16，取料件5安装在两个第一夹紧件16之间；所述移动框4上远离摆臂电机13的侧面上安装有转动电机17，转动电机17上连接有用于卡住转动螺杆10的限位件18；所述移动框4上对应转动电机17的位置处设置有圆弧形的移动通道19；所述传料工位包括传料架20，传料架20上设置有震动电机21；震动 电机21上连接有传料盘22，传料盘22的顶面上设置有多个均匀分布的落料孔；传料盘22的上方设置有第一升降座23，第一升降座23顶面上连接有第一移动件24；第一移动件24的顶面上连接有第一移动气缸25，第一升降座23一侧面上设置有两个对称设置的卡座26；所述传料架20的一侧设置有第一移料架27，第一移料架27的顶面上设置有两个对称设置的第一环轨28；两个第一环轨28之间安装有第一螺杆，第一螺杆上安装有第一移料座30；第一移料座30的顶面上安装有与第一螺杆连接的第一驱动电机31，第一移料座30滑动安装在两个第一环轨28之间，第一移料座30的顶面上垂直设置有第二移料座；第二移料座上面向支撑架1侧面上设置有两条对称分布的第二环轨32，两个第二环轨32之间滑动安装有第一夹取座33；第一夹取座33的一侧设置有第二夹取座34，两个第二环轨32之间设置有用于驱动第一夹取座33和第二夹取座34的第一伸缩气缸；第一夹取座33的侧面上安装有第一升降气缸35，第一升降气缸35的端部设置有第一机械手36；第二夹取座34的侧面上安装有第二升降气缸37，第二升降气缸37的端部设置有第二机械手38；第二机械手38和第一机械手36均设置在传料盘22的正上方；所述翻转工位包括呈对称设置的对准架39和第二移料架40，对准架39上面向第二移料架40的侧面上设置有对准底座41；对准底座41的一侧面上设置有两个对称设置的稳定底座42，对准底座41的上方设置有对准顶座43；对准顶座43的一侧面上设置有两个对行程设置的稳定顶座44，对准顶座43的顶面上垂直安装有对准移动件45；对准移动件45一端部的顶面上设置有对准升降气缸46；所述对准底座41的一侧设置有位于第二移料架40正下方的翻转装置；所述第二移料架40的顶面上安装由两个对称分布的第三滑轨47，两个第三滑轨47之间安装有第三螺杆；第三螺杆上安装有第三移料座48，第三移料座48的顶面上安装有与 第三螺杆连接的第三驱动电机49；第三移料座48滑动安装在两个第三滑轨47之间，第三移料座48的顶面上安装有第四移料座；第四移料座的侧面上设置有两个对称分布的第四滑轨50，两个第四滑轨50之间滑动安装有第三夹取座51和第四夹取座52；第三夹取座51的侧面上安装有第三升降气缸53，第三升降气缸53的端部设置有第三机械手54；第四夹取座52的侧面上安装有第四升降气缸55，第四升降气缸55的端部设置有第四机械手56；两个第四滑轨50之间设置有用于驱动第三夹取座51和第四夹取座52的第二伸缩气缸；所述翻转装置包括翻转底座57，翻转底座57的顶面上设置有移动座58；移动座58的一端部安装有移动气缸59，移动座58的顶面上设置有翻转基座60；翻转基座60的顶面上设置有翻转电机61，翻转电机61上安装有抓取架62；抓取架62上面向对准架39的侧面上设置有两个对称分布的电动滑轨，每个电动滑轨上均安装有翻转夹取爪63，两个翻转夹取爪63呈相对设置；所述对准架39上远离第二移料架40的一侧面上设置有上粉盘64，上粉盘64的上方设置有刮板65；刮板65的两侧面上均安装有连接件66，每个连接件66均转动安装在对准架39上；所述其中一个连接件66的一端部连接有倾斜设置有调整气缸67；所述驱动齿圈2设置在支撑架1的中部，环形导轨与驱动齿圈2呈同心分布；所述支撑架1的顶面呈圆环状，驱动齿圈2设置在内环的正上方。
工作原理：在进行打磨抛光过程的工作时，先将整个装置连接上外部安全市电，然后将需要进行加工的水钻放置在传料盘22上，接着通过控制器控制震动电机21启动(该控制器安装在支撑架1的一侧面上，主要采用FX2C-20MRD、Cortex-R8、或Cortex-M7等型号的可编程控制器)，震动电机21启动后会使得传料盘22产生震动，因为传料盘22呈阶梯状，再传料盘22震动的过程中会将最上面的水钻 慢慢的往下层移动，从而使得水钻掉落再落料孔内；接着先控制第一伸缩气缸启动，第一伸缩气缸启动后会推动第一夹取座33和第二夹取座34一起往第一升降座23的正上方移动，当第一夹取座33移动到第一升降座23的正上方时，控制第一升降气缸35启动，第一升降气缸35启动后会带动第一机械手36往往第一升降座23方向移动，从而使得第一机械手36上的空的取料件5放置在两个卡座26之间；然后控制第一机械手36松开，并控制第一移动气缸25启动，第一移动气缸25启动后会推动第一移动件24往传料盘22方向移动，第一移动件24移动后又会带动第一升降座23移动，从而使得第一升降座23带动卡座26以及卡座上的空的取料件5一起往传料盘22方向移动；这时取料件5底面上的取料针11就会进入到传料盘22顶面上的落料孔内，从而将落料孔中的水钻稳定的抓取住；接着再控制第一移动气缸25关闭，第一移动气缸25关闭后会通过第一移动件24带动第一升降座23和抓取有水钻的取料件5一起往上移动；然后再次控制第一机械手36启动，从而使得第一机械手36能够将卡座26上具有水钻的取料件5抓住；然后控制器控制第一升降气缸35停止，第一升降气缸35停止后会带动第一机械手36往上移动，从而使得取料件5离开第一升降座23；接着控制器控制第一驱动电机31启动，因为第一驱动电机31与第一螺杆螺纹连接，从而使得第一驱动电机31启动后会与第一螺杆之间进行啮合传动动作，这时就会带动第一移料座30顺着第一环轨28往支撑架1方向移动，从而使得第一机械手36能够将带有水钻的取料件5移动到正对传料工位的移动框4的正上方；然后再次控制第一升降气缸35启动，使得第一机械手36带动取料件5往移动框4方向移动，并使得取料件5的顶面与摆臂基座12的顶面处于同一水平面上，并使得限位件18与转动螺杆10卡接；然后控制第一升降气缸35和第一机械手36停止，并同步控制第一夹 紧气缸15启动，第一夹紧气缸15启动后会带动第一夹紧件16往摆臂基座12方向移动，利用第一夹紧件16和摆臂基座12的侧面相互配合从而使得取料件5能够稳定的放置在移动框4内，完成上料工作。
上料完成后，控制第一驱动电机31反向启动，使得第一机械手36回到初始位置进行下一步上料工作；同时控制放置后取料件5的移动框4所对应的驱动电机3启动，因为驱动电机3与驱动齿圈2呈啮合连接，当驱动电机3启动后会绕着驱动齿圈2进行圆周运动，进而往传料工位一侧的粗磨盘6方向移动；当移动框4移动到粗磨盘6的正上方后，控制对应粗磨盘6的升降气缸68启动，升降气缸68启动后会带动粗磨盘6往上移动并拉伸伸缩支撑套69，从而使得粗磨盘6能够稳定的上升，最终使得粗磨盘6的顶面与水钻接触；然后根据需要打磨的水钻的切面控制摆臂电机13启动一定的时间，摆臂电机13启动后会带动摆臂基座12转动一定的角度，摆臂基座12转动后会带动取料件5以及水钻一起转动一定的角度，从而使得水钻上对应的切面能够完全与粗磨盘6的表面接触；接着控制粗磨盘6以及转动电机17同步启动，粗磨盘6启动后就能够对水钻的表面进行粗布打磨工作；而转动电机17启动后会通过限位件18带动转动螺杆10转动，因为转动螺杆10与取料针11螺纹连接，从而使得转动螺杆10转动后会带动取料针11转动，从而使得取料针11能够带动水钻进行自转，从而提高了整体的粗磨的效果。
粗磨完成后，再次控制驱动电机3启动，驱动电机3启动后会再次带动移动框4往精磨盘7方向移动，移动的过程中转动电机17一直处于工作状态；同样的当移动框4移动到精磨盘7的上方后，控制驱动电机3停止，并控制精磨盘7以及带动精磨盘7移动的升降气缸68启动，从而使得精磨盘7往上移动与水钻的表面接触，对水钻进行精磨工作；等精磨工作结束后，再次控制驱动电机3启动，使得驱
[援引加入(细则20.6) 20.01.2021]　
动电机3带动移动框4往第一抛光盘8方向移动，当移动框4移动到第一抛光盘8的上方后，控制驱动电机3停止，并同时控制第一抛光盘8和对应的升降气缸68启动，从而使得第一抛光盘8与水钻表面接触水钻进行第一次抛光工作;第一次抛光结束后，按照之间的步骤,控制驱动电机3启动，使得移动框4往第二抛光盘9方向移动，重复之前的第一次抛光工作的进行步骤，使得第二抛光盘9能够对水钻进行第二次抛光工作，当第二次抛光完成后，完成对水钻的一个面的打磨抛光工作，这时控制驱动电机3启动一定的时间，使得驱动电机3能够带动完成一打磨抛光的水钻移动到翻转工位的正对面。
[援引加入(细则20.6) 20.01.2021]　
这时控制器先控制第三驱动电机49启动,第三驱动电机49与第三螺杆啮合连接，使得第三驱动电机49启动后会带动第三移料座48往支撑架1方向移动，从而使得第三移料座48带动第三机械手54和第四机械手56一起往移动框4方向移动；当第四机械手56移动到移动框4的正上方后；控制器控制第三驱动电机49停止，然后再控制第二伸缩气缸启动，使得第二伸缩气缸推动第四夹取座52往摆臂基座12的正上方移动，第四夹取座52移动的时候会带动第四机械手56—起移动；当第四夹取座52移动到摆臂基座12的正上方后，控制器控制第二伸缩气缸暂停，然后控制第四升降气缸55启动，第四升降气缸55启动过后会带动第四机械手56往摆臂基座12方向移动,从而使得第四机械手56能够移动到两个第一夹紧件16之间的取料件5上方，接着控制第四机械手56启动，使得第四机械手56能够将取料件5夹住；接着控制第一夹紧气缸15停止，第一夹紧气缸15停止后就会带动第一夹紧件16往上移动,从而使得第一夹紧件16能够将取料件5松开；然后控制第四升降气缸55停止，从而使得第四机械手56能过后将取料件5以及完成一次打磨抛光工作的水钻往上移动并离开移动框4；然后控制第三驱动电机49反向启动，使得第三移料座48能够带动取料件5移动到翻转装置的上方；接着控制第二伸缩气缸继续启动，使得第二伸缩气缸推动第四夹取座52移动到稳定顶座44的正上方；然后再次控制第四升降气缸55启动，使得第四机械手56将取料件5放置在稳定顶座4上，放置好后控制第四机械手56和第四升降气缸55停止，完成放料；接着控制对准升降气缸46启动，对准升降气缸46启动后会带动对准移动件45往下移动，对准移动件45移动后会带动对准顶座43往是对准底座41方向移动，从而使得稳定顶座44上的具有水钻的取料件5与稳定底座42上的空的取料件5接触，（当采用塑料套固定水钻方式的时候，需要同步控制调整气缸67（调整气缸67为往复式气缸）启动，调整气缸67启动后会带动刮板65进行刮动，从而使得刮板65将上粉盘64上的粉末流动到两个取料件5之间，从而保证了稳定底座42上的取料件5能够更加稳定的将水钻转移过来）从而使得稳定底座42上的取料件5能够将稳定顶座44上的取料件5上的水钻转移过来；接着再控制移动气缸59启动，移动气缸59启动后会带动移动座58往对准架39方向移动，从而使得两个取料件5能够进入到两个翻转夹取爪63之间；然后控制两个电动滑轨启动，使得两个翻转夹取爪63相互靠拢,从而将两个取料件5抓住；然后控制对准升降气缸46停止，使得稳定顶座44与稳定底座42将取料件5松开，接着控制移动气缸59停止，移动气缸59停止后翻转夹取爪63能够将取料件5从稳定底座42座上移出；移出到位后，控制翻转电机61启动，翻转电机61启动后会带动翻转基座60旋转180度，翻转基座60翻转后能够带动翻转夹取爪63进行旋转，从而使得翻转夹取爪63能够将两个取料件5的位置进行对调；对调完成后，控制翻转电机61停止，移动气缸59再次启动，从而使得翻转夹取爪63将对调完成的取料件5重新回到稳定底座42上；接着控制第二伸缩气缸启动，使得第二伸缩气缸带动第三夹取座51移动到稳定底座42的正上方,然后控制第三升降气缸53和第三机械手54,使得第三机械手54能够将最上方的取料件5抓取住；接着控制翻转夹取爪63和移动气缸59松开，从而使得整个翻转装置回到初始位置；第三机械手54将取料件5抓取抓手关闭第三生姜气缸53,使得第三机械手54能够将两个取料件5分离，并使的空的取料件5停留在稳定底座42上；接着控制第三驱动电机49启动，第三驱动电机49与第三螺杆啮合连接，使得第三驱动电机49启动后会带动第三移料座48往支撑架1方向移动，从而使得第三移料座48带动第三机械手54和具有水钻的取料件5一起往移动框4方向移动；当第三机械手54移动到移动框4的正上方后，控制器控制第三驱动电机49停止，然后再控制第二伸缩气缸启动，使得第二伸缩气缸推动第三夹取座51往摆臂基座12的正上方移动，第三夹取座51移动的时候会带动第三机械手54一起移动；当第三夹取座51移动到摆臂基座12的正上方后，控制器控制第二伸缩气缸暂停，然后控制第三升降气缸53启动,第三升降气缸53启动过后会带动第三机械手54往摆臂基座12方向移动，从而使得第三机械手54能够将取料件5移动到摆臂基座12的一侧；这时，先控制第一夹紧气缸15启动，第一夹紧气缸15启动后会带动第一夹紧件16往摆臂基座12方向移动，利用第一夹紧件16和摆臂基座12的侧面相互配合从而使得取料件5能够在此稳定的放置在移动框4内；然后控制第三机械手54和第三升降气缸53同步停止，从而使得第三机械手54将取料件松开，完成翻转后的上料工作；上料完成后再次控制第三驱动电机49启动，使得整个第三移料座48回到初始位置。
[援引加入(细则20.6) 20.01.2021]　
当翻转上料完成后，再次控制驱动电机3启动，重复第一次的打磨抛光工作的步骤，使得移动框4继续绕着驱动齿圈2依次经过粗磨盘6、精磨盘7、第一抛光盘8和第二抛光盘9对水钻的另一面进行打磨抛光工作，等第二次的打磨抛光工作结束后，移动框4重新回到传料工位的正对侧，这时控制控制器控制第一驱动电机31启动，因为第一驱动电机31与第一螺杆螺纹连接，从而使得第一驱动电机31启动后会与第一螺杆之间进行啮合传动动作,这时就会带动第一移料座30顺着第一环轨28往支撑架1方向移动，从而使得空着的第二机械手38能够移动到移动框4的正上方；然后控制第二升降气缸37启动，使得第二机械手38往移动框4方向移动；并使得第二机械手38能够抓住移动框4上的取料件5；然后控制第一夹取气缸15停止,使得第一夹紧件16将取料件5松开;最后控制第二升降气缸37停止,第一驱动电机31反向启动，使得第二机械手38能够将全部打磨完成的水钻从移动框4内的水钻取出，然后控制第二机械手38停止，就能够水钻取下，完成整个工作；在整体工作的过程中，所有的移动框4是循环移动的，而且移动框4的在移动的过程中是一直沿着第一环轨70和第二环轨71进行移动的，整体移动的时候很稳定；本发明中的移动框4内的摆臂装置可以设置有一个或者多个。

Claims (10)

  1. 一种高效型水晶打磨抛光设备，其特征在于：包括支撑架(1)，支撑架(1)上设置有环形导轨；环形导轨上设置有多个环形均匀分布的移动框(4)，每个移动框(4)上均连接有驱动电机(3)；所述支撑架(1)上设置有驱动齿圈(2)，驱动齿圈(2)与驱动电机(3)啮合连接；驱动齿圈(2)的一侧设置有多个加工工位，所有加工工位环形分布在环形导轨的周围。
  2. 根据权利要求1所述的一种高效型水晶打磨抛光设备，其特征在于：所述环形导轨包括第一环轨(70)，第一环轨(70)的一侧设置有第二环轨(71)；所述移动框(4)滑动安装在第一环轨(70)和第二环轨(71)之间。
  3. 根据权利要求1所述的一种高效型水晶打磨抛光设备，其特征在于：所述移动框(4)内均设置有摆臂装置，每个摆臂装置上均安装有取料件(5)。
  4. 根据权利要求1所述的一种高效型水晶打磨抛光设备，其特征在于：所述加工工位包括传料工位，传料工位的一侧设置有翻转工位；传料工位与翻转工位之间设置有两个呈中心对称的粗磨盘(6)、两个呈中心对称的精磨盘(7)、两个呈中心对称的第一抛光盘(8)和两个呈中心对称的第二抛光盘(9)，其中第二抛光盘(9)设置在粗磨盘(6)的一侧；精磨盘(7)设置在第二抛光盘(9)与粗磨盘(6)之间，第一抛光盘(8)设置在精磨盘(7)与第二抛光盘(9)之间；所述粗磨盘(6)、精磨盘(7)、第一抛光盘(8)和第二抛光盘(9)均设置在移动框(4)的正下方；所述粗磨盘(6)、精磨盘(7)、第一抛光盘(8)和第二抛光盘(9)的底面上均连接有升降气缸(68)，每个升降气缸(68)的端部均套接有伸缩支撑套(69)；粗磨盘(6)、 精磨盘(7)、第一抛光盘(8)和第二抛光盘(9)均设置在移动框(4)的正下方。
  5. 根据权利要求3所述的一种高效型水晶打磨抛光设备，其特征在于：所述取料件(5)的中部设置有转动螺杆(10)，取料件(5)的底面上设置有多个均匀分布的取料针(11)；每个取料针(11)均与转动螺杆(10)螺纹传动连接。
  6. 根据权利要求3所述的一种高效型水晶打磨抛光设备，其特征在于：所述摆臂装置包括设置在移动框(4)内的摆臂基座(12)，摆臂基座(12)的一端部设置有安装在移动框(4)一侧面上的摆臂电机(13)；摆臂基座(12)的顶面上安装有两个对称设置的限位基座(14)，限位基座(14)的顶面上设置有第一夹紧气缸(15)；每个限位基座(14)内均设置有与第一夹紧气缸(15)连接的第一夹紧件(16)，取料件(5)安装在两个第一夹紧件(16)之间；所述移动框(4)上远离摆臂电机(13)的侧面上安装有转动电机(17)，转动电机(17)上连接有用于卡住转动螺杆(10)的限位件(18)；所述移动框(4)上对应转动电机(17)的位置处设置有圆弧形的移动通道(19)。
  7. 根据权利要求4所述的一种高效型水晶打磨抛光设备，其特征在于：所述传料工位包括传料架(20)，传料架(20)上设置有震动电机(21)；震动电机(21)上连接有传料盘(22)，传料盘(22)的顶面上设置有多个均匀分布的落料孔；传料盘(22)的上方设置有第一升降座(23)，第一升降座(23)顶面上连接有第一移动件(24)；第一移动件(24)的顶面上连接有第一移动气缸(25)，第一升降座(23)一侧面上设置有两个对称设置的卡座(26)；所述传料架(20)的一侧设置有第一移料架(27)，第一移料架(27)的顶面上设置有两个对称设置的第一环轨(28)；两个第一环轨(28)之间安装有第 一螺杆，第一螺杆上安装有第一移料座(30)；第一移料座(30)的顶面上安装有与第一螺杆连接的第一驱动电机(31)，第一移料座(30)滑动安装在两个第一环轨(28)之间，第一移料座(30)的顶面上垂直设置有第二移料座；第二移料座上面向支撑架(1)侧面上设置有两条对称分布的第二环轨(32)，两个第二环轨(32)之间滑动安装有第一夹取座(33)；第一夹取座(33)的一侧设置有第二夹取座(34)，两个第二环轨(32)之间设置有用于驱动第一夹取座(33)和第二夹取座(34)的第一伸缩气缸；第一夹取座(33)的侧面上安装有第一升降气缸(35)，第一升降气缸(35)的端部设置有第一机械手(36)；第二夹取座(34)的侧面上安装有第二升降气缸(37)，第二升降气缸(37)的端部设置有第二机械手(38)；第二机械手(38)和第一机械手(36)均设置在传料盘(22)的正上方。
  8. 根据权利要求4所述的一种高效型水晶打磨抛光设备，其特征在于：所述翻转工位包括呈对称设置的对准架(39)和第二移料架(40)，对准架(39)上面向第二移料架(40)的侧面上设置有对准底座(41)；对准底座(41)的一侧面上设置有两个对称设置的稳定底座(42)，对准底座(41)的上方设置有对准顶座(43)；对准顶座(43)的一侧面上设置有两个对行程设置的稳定顶座(44)，对准顶座(43)的顶面上垂直安装有对准移动件(45)；对准移动件(45)一端部的顶面上设置有对准升降气缸(46)；所述对准底座(41)的一侧设置有位于第二移料架(40)正下方的翻转装置；所述第二移料架(40)的顶面上安装由两个对称分布的第三滑轨(47)，两个第三滑轨(47)之间安装有第三螺杆；第三螺杆上安装有第三移料座(48)，第三移料座(48)的顶面上安装有与第三螺杆连接的第三驱动电机(49)；第三移料座(48)滑动安装在两个第三滑轨(47)之间，第三移料座(48)的顶面上安装有第四移料座；第四移料座的侧面上设 置有两个对称分布的第四滑轨(50)，两个第四滑轨(50)之间滑动安装有第三夹取座(51)和第四夹取座(52)；第三夹取座(51)的侧面上安装有第三升降气缸(53)，第三升降气缸(53)的端部设置有第三机械手(54)；第四夹取座(52)的侧面上安装有第四升降气缸(55)，第四升降气缸(55)的端部设置有第四机械手(56)；两个第四滑轨(50)之间设置有用于驱动第三夹取座(51)和第四夹取座(52)的第二伸缩气缸；所述翻转装置包括翻转底座(57)，翻转底座(57)的顶面上设置有移动座(58)；移动座(58)的一端部安装有移动气缸(59)，移动座(58)的顶面上设置有翻转基座(60)；翻转基座(60)的顶面上设置有翻转电机(61)，翻转电机(61)上安装有抓取架(62)；抓取架(62)上面向对准架(39)的侧面上设置有两个对称分布的电动滑轨，每个电动滑轨上均安装有翻转夹取爪(63)，两个翻转夹取爪(63)呈相对设置。
  9. 根据权利要求8所述的一种高效型水晶打磨抛光设备，其特征在于：所述对准架(39)上远离第二移料架(40)的一侧面上设置有上粉盘(64)，上粉盘(64)的上方设置有刮板(65)；刮板(65)的两侧面上均安装有连接件(66)，每个连接件(66)均转动安装在对准架(39)上；所述其中一个连接件(66)的一端部连接有倾斜设置有调整气缸(67)。
  10. 根据权利要求1至9中任一权利要求所述的一种高效型水晶打磨抛光设备，其特征在于：所述驱动齿圈(2)设置在支撑架(1)的中部，环形导轨与驱动齿圈(2)呈同心分布；所述支撑架(1)的顶面呈圆环状，驱动齿圈(2)设置在内环的正上方。
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CN114700853A (zh) * 2022-05-04 2022-07-05 浙江师范大学 一种宽范围加工的自动研磨装置
CN114800197A (zh) * 2022-06-15 2022-07-29 如皋市通城冲压机械制造有限公司 一种冲压件边缘打磨设备
CN114800197B (zh) * 2022-06-15 2023-12-29 如皋市通城冲压机械制造有限公司 一种冲压件边缘打磨设备
CN115156979A (zh) * 2022-08-16 2022-10-11 安庆中船动力配套有限公司 一种气缸盖生产用自动翻转装置
CN115156979B (zh) * 2022-08-16 2023-09-01 安庆中船动力配套有限公司 一种气缸盖生产用自动翻转装置
CN115415884B (zh) * 2022-09-13 2023-08-25 浙江恒发管业有限公司 一种ppr管打磨装置
CN115415884A (zh) * 2022-09-13 2022-12-02 浙江恒发管业有限公司 一种ppr管打磨装置
CN115488718A (zh) * 2022-11-18 2022-12-20 龙口市通达油管有限公司 一种油管接头圈打磨去毛刺装置及其打磨去毛刺方法
CN115488718B (zh) * 2022-11-18 2023-02-28 龙口市通达油管有限公司 一种油管接头圈打磨去毛刺装置及其打磨去毛刺方法
CN115846994A (zh) * 2022-12-13 2023-03-28 浙江迦南科技股份有限公司 一种锥形筛网法兰焊接夹具组合装置
CN116692370A (zh) * 2023-05-15 2023-09-05 四川文理学院 一种电子零件智能上料装置及其方法
CN116692370B (zh) * 2023-05-15 2024-01-30 四川文理学院 一种电子零件智能上料装置及其方法
CN117066471A (zh) * 2023-08-07 2023-11-17 江苏柯伊诺阀门有限公司 一种阀门铸造用浇铸生产装置
CN117066471B (zh) * 2023-08-07 2024-06-11 江苏柯伊诺阀门有限公司 一种阀门铸造用浇铸生产装置
CN117564726A (zh) * 2023-11-29 2024-02-20 山东华港智能科技有限公司 一种手机金属后壳加工装置
CN118288179A (zh) * 2024-06-04 2024-07-05 江苏派恩新型材料有限公司 一种金属板材覆膜前表面除锈装置
CN118664420A (zh) * 2024-08-26 2024-09-20 山东世纪正华金属科技有限公司 一种不锈钢板表面处理用油磨装置

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