WO2021124696A1 - 酢酸アルケニル製造用固定床多管式反応器 - Google Patents
酢酸アルケニル製造用固定床多管式反応器 Download PDFInfo
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- WO2021124696A1 WO2021124696A1 PCT/JP2020/040516 JP2020040516W WO2021124696A1 WO 2021124696 A1 WO2021124696 A1 WO 2021124696A1 JP 2020040516 W JP2020040516 W JP 2020040516W WO 2021124696 A1 WO2021124696 A1 WO 2021124696A1
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- shielding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00017—Controlling the temperature
- B01J2208/00026—Controlling or regulating the heat exchange system
- B01J2208/00035—Controlling or regulating the heat exchange system involving measured parameters
- B01J2208/00044—Temperature measurement
- B01J2208/00061—Temperature measurement of the reactants
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00017—Controlling the temperature
- B01J2208/00106—Controlling the temperature by indirect heat exchange
- B01J2208/00168—Controlling the temperature by indirect heat exchange with heat exchange elements outside the bed of solid particles
- B01J2208/00212—Plates; Jackets; Cylinders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/06—Details of tube reactors containing solid particles
- B01J2208/065—Heating or cooling the reactor
Definitions
- the present invention relates to a fixed-bed multi-tube reactor used for producing alkenyl acetates such as allyl acetate and vinyl acetate from lower olefins, acetic acid and oxygen by vapor phase catalytic oxidation reaction.
- Allyl acetate is one of the important industrial raw materials used for manufacturing raw materials such as solvents and allyl alcohol.
- a method for producing allyl acetate there is a method using propylene, acetic acid and oxygen as raw materials and using a gas phase reaction or a liquid phase reaction.
- a catalyst in which palladium is used as a main catalyst component and an alkali metal or an alkaline earth metal compound is used as a co-catalyst and these are supported on a carrier is known and widely used.
- Patent Document 1 Japanese Patent Application Laid-Open No. 2-91045 (Patent Document 1) describes a method for producing allyl acetate using a catalyst in which palladium, potassium acetate, and copper are supported on a carrier.
- vinyl acetate is important as a raw material for vinyl acetate resin, a raw material for polyvinyl alcohol, or a monomer for copolymerization with ethylene, styrene, acrylate, methacrylate, etc., and is used in a wide range of fields such as paints, adhesives, and fiber treatment agents. Industrial material.
- Patent Document 2 Japanese Patent Application Laid-Open No. 2004-526553 describes a method for producing vinyl acetate using a catalyst in which palladium, gold, and potassium acetate are supported on a carrier.
- a fixed bed tube reactor is generally used as a reactor applied to the production of alkenyl acetate.
- the fixed-bed tube reactor is a reactor in which a reaction tube is filled with a catalyst (supported on a carrier) as a fixed bed.
- the fixed-bed multi-tube reactor includes a plurality of reaction tubes among the fixed-bed tube reactors.
- the reaction substrate is supplied to the reaction tube in the gas phase state, reacts in the catalyst layer, and the reaction product is discharged from the reaction tube.
- a straight tube type reaction tube is often used from the viewpoints of equipment manufacturing, equipment maintenance, workability during catalyst filling and replacement, removal of reaction heat, and the like.
- the reaction tube is often installed in the vertical direction (vertical type) from the viewpoint of workability of filling and extracting the catalyst.
- the catalyst layer temperature of these reactors is generally monitored to confirm the reaction state in the catalyst layer during the operation of the industrial manufacturing process.
- a method for measuring the catalyst layer temperature for example, as described in Japanese Patent Application Laid-Open No. 2002-212127 (Patent Document 3), some representatives of the entire fixed-bed multi-tube reactor before filling the catalyst.
- a method of measuring the temperature in the longitudinal direction in the reaction tube by installing a protective tube (sheath) in the reaction tube and inserting a thermocouple into these protective tubes can be mentioned.
- the gas phase contact oxidation reaction is an exothermic reaction
- a heat medium for removing heat is generally supplied to the outside of the reaction tube.
- the temperature difference between the heat medium temperature (shell temperature) on the outside of the reaction tube and the catalyst layer temperature it is possible to observe at what position in the longitudinal direction of the catalyst layer and to what extent the reaction substrate is reacting.
- the plant can be operated so that the gas phase contact oxidation reaction proceeds stably and with high efficiency by controlling the reaction based on the uneven distribution of the temperature.
- thermocouple inserted inside the reaction tube of the fixed bed tube reactor as described above can accurately measure the catalyst layer temperature when only gas is circulated as the process fluid.
- this temperature measurement method is applied to a fixed-bed multi-tube reactor for alkenyl acetate production and a long-term continuous reaction for several months is performed, the reaction occurs as a whole of the fixed-bed multi-tube reactor. Proceeding to produce the desired reaction product (this means that the catalyst layer temperature is the heat medium temperature (shell temperature) of the shell part (heat medium flow region outside the reactor tube) during the continuous reaction due to the generation of reaction heat. )
- the temperature difference between the catalyst layer temperature and the shell temperature is no longer observed, and the catalyst layer temperature that represents the entire fixed-bed multi-tube reactor is set. We have found that it cannot be monitored.
- the present invention has been made in view of the above circumstances, and a long-term process operation is performed in producing an alkenyl acetate by a gas phase catalytic oxidation reaction of lower olefin, acetic acid and oxygen using a fixed-bed multi-tube reactor. It is an object of the present invention to provide a reactor capable of accurately measuring the temperature of the catalyst layer inside the reaction tube even when the above is performed.
- thermometer protection in which a mist of an aqueous solution of alkali metal acetate supplied to a fixed-bed multi-tube reactor for vinyl acetate production and allyl acetate production is inserted into the reactor.
- a reaction tube filled with a catalyst having reduced catalytic activity that is, a reaction tube into which a thermocouple is inserted
- the amount of heat of reaction generated is small, so that the temperature of the catalyst layer and the temperature of the shell in these reaction tubes are different. The temperature difference becomes smaller.
- the catalyst layer temperature in these reaction tubes is correspondingly higher than the shell temperature, which is the catalyst layer of the plant. It is not reflected in the measured temperature. Therefore, it may not be possible to properly operate the plant.
- the present inventors have determined that droplets of alkali metal acetate adhering to the thermometer protection tube are supplied to the reaction tube into which the thermometer protection tube is inserted through the thermometer protection tube.
- the present invention is completed by finding that it is possible to prevent the droplets of alkali metal acetate from being selectively supplied to the reaction tube into which the thermometer protection tube is inserted by providing a specific shielding material for prevention. It came to.
- the present invention includes the following [1] to [7].
- [1] A fixed-bed multi-tube reactor for the production of alkenyl acetate.
- a plurality of reaction tubes having an inlet opening and an upper surface are supplied with a mist of a raw material gas and an aqueous solution of alkali metal acetate from the upper part of the fixed-bed multi-tube reactor.
- a thermometer protection tube inserted into at least one of the plurality of reaction tubes from the upper part of the fixed-bed multi-tube reactor.
- thermometer inserted in the thermometer protection tube and A shielding material arranged above the reaction tube into which the thermometer protection tube is inserted and attached to the thermometer protection tube, With The effective projection region of the shielding material covers the entire inlet opening of the reaction tube into which the thermometer protection tube is inserted, and the effective projection region of the shielding material is an alkali metal acetate.
- the mist of the aqueous solution of the above adheres to the shielding material and flows down as droplets, the region surrounded by the line connecting the portions of the shielding material where the droplets separate from the shielding material and drip is described.
- a fixed-bed multi-tube reactor that includes the upper surface of the reaction tube into which the thermometer protection tube is inserted and is a region on the reference plane obtained by projecting vertically onto the reference plane extending parallel to the upper surface. .. [2] The fixed-bed multi-tube reactor according to [1], wherein the shielding material is a disk. [3] The fixed-bed multi-tube reactor according to [2], wherein the diameter of the disk is larger than the inner diameter of the reaction tube. [4] The fixed-bed multi-tube reactor according to any one of [1] to [3], wherein the alkali metal acetate is at least one selected from the group consisting of potassium acetate and cesium acetate.
- thermometer is a thermocouple or a resistance thermometer.
- a fixed-bed multi-tube reactor for the production of alkenyl acetate A plurality of reaction tubes having an inlet opening and an upper surface are supplied with a mist of a raw material gas and an aqueous solution of alkali metal acetate from the upper part of the fixed-bed multi-tube reactor.
- thermometer protection tube inserted into at least one of the plurality of reaction tubes from the upper part of the fixed-bed multi-tube reactor.
- the thermometer inserted in the thermometer protection tube and A shielding material arranged above the reaction tube into which the thermometer protection tube is inserted and attached to the thermometer protection tube, With The effective projection area of the shielding material does not overlap the inlet opening of the reaction tube into which the thermometer protection tube is inserted, and the effective projection area of the shielding material is an alkali metal acetate.
- the mist of the aqueous solution of the above adheres to the shielding material and flows down as droplets, the region surrounded by the line connecting the portions of the shielding material where the droplets separate from the shielding material and drip is described.
- a fixed-bed multi-tube reactor that includes the upper surface of the reaction tube into which the thermometer protection tube is inserted and is a region on the reference plane obtained by projecting vertically onto the reference plane extending parallel to the upper surface. ..
- the catalyst layer temperature inside the reaction tube during the production of alkenyl acetate can always be accurately measured, the measured value of the catalyst layer temperature can be used for detecting hot spots and adjusting the supply amount of alkali metal acetate. It can be used as an index or the like. Thereby, the production efficiency of alkenyl acetate can be maintained high for a long period of time.
- thermometer protection tube It is a figure which shows the positional relationship between the effective projection area of a shielding material, and the reaction tube into which a thermometer protection tube is inserted. It is a figure which shows the positional relationship between the effective projection area of a shielding material, and the reaction tube into which a thermometer protection tube is inserted. It is a figure which shows the positional relationship between the effective projection area of a shielding material, and the reaction tube into which a thermometer protection tube is inserted. It is a figure which shows the positional relationship between the effective projection area of a shielding material, and the reaction tube into which a thermometer protection tube is inserted.
- thermometer protection tube inserted into at least one of the plurality of reaction tubes from the top of the fixed-bed multi-tube reactor, a thermometer inserted in the thermometer protection tube, and a thermometer protection. It is located above the reactor tube into which the tube is inserted and is provided with a shielding material attached to the thermometer protection tube.
- FIG. 1 is a schematic vertical sectional view of a fixed-bed multi-tube reactor (hereinafter, also simply referred to as “reactor”) of one embodiment
- FIG. 1A is a plane AA of the reactor 1 of FIG. It is a top view of'.
- the reactor 1 includes a plurality of reaction tubes 2 having an inlet opening 21 and an upper surface 22, and a thermometer protection tube 3 inserted into at least one of the plurality of reaction tubes 2.
- a thermometer 4 inserted into the thermometer protection tube 3 and a shielding material 5 attached to the thermometer protection tube 3 are provided.
- the inside of the reaction tube 2 is filled with a catalyst as a fixed bed (supported on a carrier, not shown).
- the reaction substrate is supplied as the raw material gas S in the gas phase state from the raw material gas supply unit 9 at the upper part of the reactor 1 to the reaction tube 2 through the supply pipe 8, and reacts in the catalyst layer to produce the reaction product R. Occurs.
- the reaction product R is collected in the reaction product discharge unit 10 at the lower part of the reactor 1 and discharged through the take-out pipe 11.
- the reaction tube 2 is preferably a straight tube type from the viewpoints of equipment manufacturing, equipment maintenance, workability during catalyst filling and replacement, removal of reaction heat, and the like.
- the reaction tube 2 is preferably installed in the vertical direction (vertical type) from the viewpoint of workability of filling and extracting the catalyst.
- the upper end and the lower end of the reaction tube 2 are fixed by the upper fixing plate 12 and the lower fixing plate 13, respectively.
- the inner diameter, outer diameter, length, material and reaction heat removal equipment of the reaction tube 2 and the reaction heat removal method are not particularly limited, but the reaction heat removal efficiency, the heat exchange area and the pressure loss inside the reaction tube are balanced. From the above viewpoints, the inner diameter of the reaction tube 2 is preferably 10 to 40 mm, and the length is preferably 1 to 8 m. Since there is a limitation in increasing the inner diameter of the reaction tube 2 in order to remove the heat of reaction, the reactor 1 is configured as a multi-tube reactor including a plurality of reaction tubes 2. The number of reaction tubes 2 is preferably, for example, 1000 to 20000 from the viewpoint of securing the production amount.
- the material of the reaction tube is preferably SUS because it has excellent heat resistance and corrosion resistance.
- the reactor 1 includes a cylindrical or square tubular jacket 6 for cooling the reaction tube 2 (heating at the start of the reaction).
- a heat medium introduction port 14 is provided above the lower fixing plate 13 on the side surface of the jacket 6, and a heat medium discharge port 15 is provided below the upper fixing plate 12 on the side surface of the jacket 6.
- the space defined by the jacket 6, the upper fixing plate 12, the lower fixing plate 13, and the outside of the reaction tube 2 is called a shell SH.
- the heat medium HM for controlling the temperature of the reaction tube 2 is introduced from the heat medium introduction port 14, passes through the shell SH, and is discharged from the heat medium discharge port 15.
- one or more baffles may be provided to define the flow direction of the heat medium HM and to make the temperature distribution of the heat medium HM more uniform throughout the shell SH.
- the temperature of the heat medium HM flowing through the shell SH is measured by the shell thermometer 7.
- the shell thermometer 7 is preferably arranged so that the temperature measuring portion is located at the center of the reactor 1 (in the case of a cylindrical reactor, the center of the cross-sectional circle and the vicinity of the midpoint of the cylindrical height).
- the heat medium HM is preferably water (steam).
- the raw material gas S and the mist of the aqueous solution of the alkali metal acetate SA are supplied to the reaction tube 2 through the supply pipe 8.
- the raw material gas S is a lower olefin such as ethylene and propylene, acetic acid and oxygen gas.
- the lower olefin is preferably ethylene or propylene.
- the mist of the aqueous solution of alkali metal acetate SA can be formed by spraying the aqueous solution of alkali metal acetate SA into the raw material gas S.
- the alkali metal acetate SA is preferably at least one selected from the group consisting of potassium acetate and cesium acetate.
- the concentration of the aqueous solution of the alkali metal acetate SA is preferably 0.1 to 20% by mass.
- the concentration of the aqueous solution of the alkali metal acetate SA may be increased or decreased according to the lapse of the total reaction time.
- the supply rate of the alkali metal acetate SA is preferably 2 to 200 mg / h per 1 L of the volume of the catalyst layer.
- an inert gas may be supplied to the reaction tube 2 through the supply pipe 8.
- the inert gas is preferably nitrogen gas, carbon dioxide, or a mixed gas thereof.
- the reaction product R, unreacted gas, etc. are extracted through the take-out pipe 11.
- the reaction product R is vinyl acetate when the raw material gas S is ethylene, and allyl acetate when the raw material gas S is propylene.
- thermometer protection tube 3 is inserted from the upper part of the reactor 1 into at least one of the reaction tubes 2.
- the thermometer protection tube 3 is preferably inserted up to the vicinity of the lower part of the reaction tube 2.
- the number of reaction tubes 2 into which the thermometer protection tube 3 is inserted is preferably 3 to 10.
- these thermometer protection tubes 3 are preferably arranged evenly or symmetrically inside the reactor 1.
- the thermometer protection tube 3 is arranged in the center of the reactor 1. In FIG. 1A, the thermometer protection tube 3 is inserted into five reaction tubes 2 including the central reaction tube 2, and the thermometer 4 is inserted into each of the thermometer protection tubes 3.
- the diameter of the thermometer protection tube 3 is preferably 1/6 to 1/2 of the inner diameter of the reaction tube 2, and more preferably 1/4 to 1/2 of the inner diameter of the reaction tube 2. If the thermometer protection tube 3 is too thick, the catalyst filling amount of the reaction tube 2 decreases, the cross-sectional area through which the raw material gas S flows decreases, and the pressure loss increases. Therefore, the thermometer protection tube 3 is inserted.
- the reaction amount of the reaction tube 2 may be relatively reduced, that is, the temperature rise due to the reaction heat of the entire reactor 1 and the measured value of the thermometer 4 may deviate from each other.
- the material of the thermometer protection tube 3 is preferably SUS because it is excellent in heat resistance and corrosion resistance.
- thermometer 4 is inserted in the thermometer protection tube 3.
- the thermometer is preferably a thermocouple or resistance thermometer.
- thermocouple capable of multipoint measurement, the catalyst layer temperature can be measured at a plurality of positions (heights) of the reaction tube 2.
- the shielding material 5 is arranged above the reaction tube 2 into which the thermometer protection tube 3 is inserted, and is attached to the thermometer protection tube 3.
- the shielding material 5 is preferably attached to the thermometer protection tube 3 so that the thermometer protection tube 3 penetrates the shielding material 5. It is preferable that there is no gap between the shielding material 5 and the thermometer protection tube 3.
- the effective projection region of the shielding material 5 covers the entire inlet opening 21 of the reaction tube 2 into which the thermometer protection tube 3 is inserted.
- the shape and size of the shielding material 5 are not particularly limited as long as the effective projection area of the shielding material 5 covers the entire inlet opening 21 of the reaction tube 2 into which the thermometer protection tube 3 is inserted.
- the shielding material 5 may be a disk, a rectangular plate, an elliptical plate, a cylinder, a cone, a truncated cone, or an inclined plate, or a combination thereof or a shape in which a part thereof is missing.
- the effective projection area of the shielding material 5 will be described with reference to FIGS. 2A to 2H showing the positional relationship between the effective projection area of the shielding material 5 and the reaction tube 2 into which the thermometer protection tube 3 is inserted.
- the effective projection region EPR of the shielding material 5 is a shielding in which the droplets separate from the shielding material 5 and drop when the mist of the aqueous solution of the alkali metal acetate SA adheres to the shielding material 5 and flows down as droplets. Obtained by projecting the region surrounded by the line segment connecting the parts of the material 5 vertically onto the reference plane RP including the upper surface 22 of the reaction tube 2 into which the thermometer protection tube 3 is inserted and extending parallel to the upper surface 22. The area on the reference plane to be.
- FIG. 2A shows a plurality of reaction tubes 2, a thermometer protection tube 3 inserted in the central reaction tube 2, a thermometer 4 inserted in the thermometer protection tube 3, and a circle attached to the thermometer protection tube 3.
- a plate-shaped shielding material 5 is shown. Since the side surface of the shielding material 5 is vertical, when the mist of the aqueous solution of the alkali metal acetate SA adheres to the shielding material 5 and flows down as a droplet, the droplet is discharged from the lower end of the side surface of the shielding material 5. It separates and drops along two dotted lines extending in the vertical direction in the lower side view of FIG. 2A.
- the area of the shielding material 5 surrounded by the line segment connecting the points where the droplets are separated is perpendicular to the reference plane RP including the upper surface 22 of the reaction tube 2 into which the thermometer protection tube 3 is inserted and extending in parallel with the upper surface 22.
- the region on the reference plane obtained by projecting in the direction is the circular effective projection region EPR surrounded by the dotted line in the upper surface view of FIG. 2A.
- the effective projection region EPR corresponds to the shielding material 5 viewed from above and covers the entire inlet opening 21 of the central reaction tube 2.
- FIG. 2B shows the same disk-shaped shielding material as in FIG. 2A, which is arranged above the reaction tube 2 so as to be offset from the center of the reaction tube 2 in the center because the thermometer protection tube 3 is bent. 5 is shown. Also in FIG. 2B, the effective projection region EPR corresponds to the shielding material 5 viewed from above, but does not cover all of the inlet openings 21 of the central reaction tube 2, and the dropped droplets are in the center. It can enter the inside of the reaction tube 2.
- FIG. 2C shows a shield material 5 having an inverted taper shape, which is a combination of a truncated cone and a cylinder.
- the droplets flow diagonally downward along the side surface of the shielding material 5 and separate at the end of the circular region at the lowermost end.
- the effective projection area EPR corresponds to the circular area at the lowermost end of the shielding material 5 viewed from above, and covers only the vicinity of the center of the inlet opening 21 of the reaction tube 2 in the center, and the dropped droplet is in the center. Can invade the inside of the reaction tube 2 of.
- FIG. 2D shows an umbrella-shaped shielding material 5 (the inside of the cone is hollow).
- the droplets flow diagonally downward along the outer surface of the shielding material 5 and separate at the lower end of the shielding material 5.
- the effective projection region EPR corresponds to a circular region surrounded by the lower end of the shielding material viewed from above, and covers the entire inlet opening 21 of the reaction tube 2 in the center.
- FIG. 2E shows a shielding material 5 in which two discs of different sizes are overlapped and the large disc is located on the upper side. Since the side surface of the large disk is vertical, the droplets are separated at the lower end of the side surface of the large disk of the shielding material 5 as in FIG. 2A.
- the effective projection area EPR corresponds to a large disk viewed from above and covers the entire inlet opening 21 of the central reaction tube 2.
- FIG. 2F shows a shielding material 5 in which a disk and a truncated cone are combined, the side surface of the disk and the conical surface of the truncated cone are discontinuous, and the disk is located on the upper side. Since the side surface of the disk is vertical and the side surface of the disk and the conical surface of the truncated cone are discontinuous, the droplets are discharged from the lower end of the side surface of the disk of the shielding material 5 as in FIG. 2A. Leave with.
- the effective projection area EPR corresponds to a disk viewed from above and covers the entire inlet opening 21 of the central reaction tube 2.
- FIG. 2G shows a shielding material 5 in which a disk and a truncated cone are combined, the side surface of the disk and the conical surface of the truncated cone are continuous, and the disk is located on the upper side. Since the side surface of the disk and the conical surface of the truncated cone are continuous, the droplets flow diagonally downward from the side surface of the disk along the conical surface of the truncated cone, and the end of the circular region at the lowermost end. Leave with.
- the effective projection area EPR corresponds to a circular area at the top of the truncated cone (the circular area at the lowermost end of the shielding material 5) viewed from above, and covers the entire inlet opening 21 of the central reaction tube 2. ..
- FIG. 2H shows an abacus-shaped shielding material in which a truncated cone and a cone are combined.
- the droplets flow diagonally downward along the conical surface of the truncated cone and break off at the end of the circular region at the bottom of the truncated cone.
- the effective projection area EPR corresponds to the circular area at the bottom of the truncated cone viewed from above, and covers the entire inlet opening 21 of the central reaction tube 2.
- the effective projection area EPR may also change according to those factors.
- the effective projection region EPR can be determined, for example, by spraying an aqueous solution of an alkali metal acetate having a concentration to be used on the shielding material 5 in an atmosphere of a reaction temperature and observing the dropping position of the droplet.
- the shielding material 5 shown in FIGS. 2A and 2D to 2H corresponds to the embodiment of the present invention.
- FIG. 3A shows an embodiment without the shielding material 5.
- 3B to 3N show various aspects of the shape and size of the shielding material 5.
- Table 1 shows the applicability of the aspects of FIGS. 3A to 3N to the present invention.
- the shielding material 5 is preferably a disk.
- the disk-shaped shielding material 5 preferably has a diameter larger than the inner diameter of the reaction tube 2, more preferably more than 1.0 times, more preferably 5 times or less the inner diameter of the reaction tube 2, and more preferably 1.5 times or more. It is more preferable to have a diameter of 3.5 times or less.
- the diameter of the disc-shaped shielding material 5 can be 5 cm to 20 cm.
- the material of the shielding material 5 is preferably SUS because it has excellent heat resistance and corrosion resistance.
- the shielding material 5 is preferably arranged above the reaction tube 2 at a distance of 5 cm to 30 cm in the vertical direction from the inlet opening 21.
- the shielding material 5 By arranging the shielding material 5 at the above distance from the inlet opening 21 of the reaction tube 2, droplets of an aqueous solution of alkali metal acetate SA can enter the reaction tube 2 into which the thermometer protection tube 3 is inserted. While preventing this, an appropriate amount of mist of an aqueous solution of alkali metal acetate SA can be supplied to the reaction tube 2.
- the difference in the amount of reaction (catalytic activity) from the reaction tube 2 into which the thermometer protection tube 3 is not inserted can be reduced, and the accuracy of the measured value of the catalyst layer temperature can be improved.
- the effective projection region EPR of the shielding material 5 does not overlap the inlet opening 21 of the reaction tube 2 into which the thermometer protection tube 3 is inserted.
- the effective projection area EPR of the shielding material 5 is as described in the first embodiment.
- FIG. 4 shows the positional relationship between the effective projection region EPR of the shielding material 5 and the reaction tube 2 into which the thermometer protection tube 3 is inserted in the second embodiment.
- a disk-shaped shielding material is arranged above the reaction tube 2 deviating from the center of the central reaction tube 2. 5 is shown.
- the effective projection region EPR corresponds to the shielding material 5 viewed from above and does not overlap the inlet opening 21 of the central reaction tube 2 at all. Therefore, the droplets dropped from the shielding material 5 do not enter the inside of the central reaction tube 2.
- the shape and size of the shielding material 5 is such that the effective projection region EPR of the shielding material 5 does not overlap the inlet opening 21 of the reaction tube 2 into which the thermometer protection tube 3 is inserted.
- the shielding material 5 may be a disk, a rectangular plate, an elliptical plate, a cylinder, a cone, a truncated cone, or an inclined plate, or a combination thereof or a shape in which a part thereof is missing.
- thermometer protection tube 3 is bent so that the effective projection region EPR of the shielding material 5 does not overlap the inlet opening 21 of the reaction tube 2 into which the thermometer protection tube 3 is inserted. May be good. Due to the combination of the shape and size of the shielding material 5 and the bending of the thermometer protection tube 3, the effective projection region EPR of the shielding material 5 completely overlaps the inlet opening 21 of the reaction tube 2 into which the thermometer protection tube 3 is inserted. It may not be.
- the shielding material 5 is preferably a disk.
- the diameter of the disk-shaped shielding material 5 is preferably larger than the inner diameter of the reaction tube 2, and more preferably more than 1.0 times and 5 times or less the inner diameter of the reaction tube 2. It is more preferable to have a diameter of 2 times or more and 3.5 times or less.
- the diameter of the disk-shaped shielding material 5 can be 5 cm to 20 cm.
- the material of the shielding material 5 is preferably SUS because it is excellent in heat resistance and corrosion resistance.
- the shielding material 5 is preferably arranged above the reaction tube 2 at a distance of 5 cm to 30 cm in the vertical direction from the inlet opening 21.
- the effective projection region EPR of the shielding material 5 is alkaline with respect to one or more reaction tubes 2 overlapping the inlet opening 21.
- An appropriate amount of mist of an aqueous solution of metal acetate SA can be supplied. As a result, the reaction amount (catalytic activity) of the entire reaction tube 2 can be maintained more uniformly, and the productivity can be increased.
- the catalyst for producing alkenyl acetate to be filled in the reaction tube 2 is not particularly limited as long as it is a solid catalyst, and a conventionally known catalyst can be used depending on the reaction.
- a catalyst having palladium as a main catalyst component and an alkali metal or an alkaline earth metal compound supported on a carrier as a co-catalyst, as described in JP-A-2-91045 (Patent Document 1) described above, can be mentioned. Be done.
- the method for preparing such a catalyst is not particularly limited, and various conventionally well-known methods can be adopted.
- the raw material used for preparing the catalyst is not particularly limited, and nitrates, carbonates, acetates, ammonium salts, oxides, halides and the like of each element can be used in combination.
- the catalyst for producing allyl acetate used in one embodiment is a compound having at least one element selected from the group consisting of (a) palladium, (b) gold, (c) copper, nickel, zinc and cobalt. d) Contains alkali metal acetate and (e) carrier.
- the vinyl acetate production catalyst used in one embodiment includes (a) palladium, (b) gold, (d) alkali metal acetate, and (e) carrier.
- a) palladium (b) gold, (d) alkali metal acetate, and (e) carrier.
- Palladium may have any valence, but is preferably metallic palladium.
- the "metallic palladium" in the present disclosure has a valence of zero.
- Metallic palladium can usually be obtained by reducing divalent or tetravalent palladium ions with a reducing agent such as hydrazine or hydrogen. In this case, not all palladium may be in the metallic state.
- the raw material of palladium that is, the compound containing palladium is not particularly limited, and metallic palladium or a palladium precursor that can be converted to metallic palladium can be used.
- the metallic palladium and the palladium precursor are collectively referred to as "palladium raw material".
- the palladium precursor include palladium chloride, palladium nitrate, palladium sulfate, sodium palladium chloride, potassium chloride palladium, barium palladium chloride, and palladium acetate.
- sodium chloride is used.
- the palladium precursor a single compound may be used, or a plurality of types of compounds may be used in combination.
- Gold is supported on a carrier in the form of a compound containing a gold element, but it is preferable that substantially all of it is metallic gold in the end.
- the "metal gold" in the present disclosure has a valence of zero.
- Metallic gold can usually be obtained by reducing monovalent or trivalent gold ions with a reducing agent such as hydrazine or hydrogen gas. In this case, not all gold need to be in a metallic state.
- the raw material of gold that is, the compound containing gold is not particularly limited, and a metallic gold or a gold precursor that can be converted to metallic gold can be used.
- metallic gold and gold precursor are collectively referred to as "gold raw material”.
- Gold precursors include, for example, chloroauric acid, sodium chloroauric acid, and potassium chloroauric acid. Preferably, chloroauric acid or sodium chloroauric acid is used.
- the gold precursor a single compound may be used, or a plurality of types of compounds may be used in combination.
- (C) A compound having at least one element selected from the group consisting of copper, nickel, zinc and cobalt (also simply referred to as "(c) 4th period metal compound” in the present disclosure).
- (C) As the 4th period metal compound soluble salts such as nitrates, carbonates, sulfates, organic acid salts and halides of at least one element selected from the group consisting of copper, nickel, zinc and cobalt are used. Can be used. Examples of the organic acid salt include acetate. In general, easily available and water-soluble compounds are preferred.
- Preferred compounds include copper nitrate, copper acetate, nickel nitrate, nickel acetate, zinc nitrate, zinc acetate, cobalt nitrate, and cobalt acetate. Of these, copper acetate is most preferred from the viewpoint of raw material stability and availability.
- C As the 4th period metal compound, a single compound may be used, or a plurality of types of compounds may be used in combination.
- the alkali metal acetate is preferably an acetate of at least one alkali metal selected from the group consisting of lithium, sodium, potassium, rubidium, and cesium. Specifically, potassium acetate, sodium acetate, and cesium acetate are preferable, and potassium acetate and cesium acetate are more preferable.
- the carrier (e) is not particularly limited, and a porous substance generally used as a catalyst carrier can be used.
- Preferred carriers include, for example, silica, alumina, silica-alumina, diatomaceous soil, montmorillonite, titania and zirconia, with silica being more preferred.
- the silica content of the carrier is preferably at least 50% by mass, more preferably at least 90% by weight, based on the mass of the carrier.
- the carrier preferably has a specific surface area measured by the BET method in the range of 10 to 1000 m 2 / g, and more preferably in the range of 100 to 500 m 2 / g.
- the bulk density of the carrier is preferably in the range of 50 to 1000 g / L, more preferably in the range of 300 to 500 g / L.
- the water absorption rate of the carrier is preferably 0.05 to 3 g-water / g-carrier, and more preferably 0.1 to 2 g-water / g-carrier.
- the average pore diameter thereof is preferably in the range of 1 to 1000 nm, and more preferably in the range of 2 to 800 nm. When the average pore diameter is 1 nm or more, the diffusion of gas can be facilitated. On the other hand, when the average pore diameter is 1000 nm or less, the specific surface area of the carrier required for obtaining catalytic activity can be secured.
- the shape of the carrier There are no particular restrictions on the shape of the carrier. Specific examples thereof include, but are not limited to, powdery, spherical, and pelletized. The optimum shape can be selected according to the reaction type and reactor used.
- the particle size of the carrier there is no particular limitation on the particle size of the carrier.
- the carrier is spherical, its particle diameter is preferably in the range of 1 to 10 mm, more preferably in the range of 2 to 8 mm.
- the reaction tube 2 is filled with a catalyst and the reaction is carried out, if the particle diameter is 1 mm or more, it is possible to prevent an excessive increase in pressure loss when the gas is circulated and to effectively circulate the gas. ..
- the particle diameter is 10 mm or less, it becomes easy to diffuse the raw material gas into the inside of the catalyst, and the catalytic reaction can be effectively promoted.
- the reaction tube 2 of the reactor 1 may be uniformly filled with the catalyst for producing alkenyl acetate, and two or more catalyst layers containing catalysts for producing alkenyl acetate having different amounts of alkali metal salts are provided in the flow direction (reaction direction) of the raw material gas. ) May be arranged so that the amount of the alkali metal acetate supported on the carrier gradually decreases from the inlet side to the outlet side of the reactor 1.
- the reaction for producing alkenyl acetate is carried out in the gas phase using lower olefin, acetic acid and oxygen as raw materials.
- the reaction formula is as shown in the formula (1)
- the reaction formula is as shown in the formula (2).
- CH 2 CHCH 3 + CH 3 COOH + 1 / 2O 2 ⁇
- CH 2 CHCH 2 OCOCH 3 + H 2 O (2)
- the raw material gas contains a lower olefin, acetic acid and oxygen gas, and may further contain nitrogen gas, carbon dioxide, a rare gas or the like as a diluent, if necessary.
- the raw material gas preferably contains 0.5 to 25 mol% of water, and more preferably 1 to 20 mol%. Without being bound by any theory, it is believed that the presence of water in the reaction system reduces the outflow of (d) alkali metal acetate from the catalyst. Even if a large amount of water exceeding 25 mol% is present, the above effect is not improved, and the produced alkenyl acetate may be hydrolyzed.
- the raw material gas is preferably supplied to the reactor 1 at a space velocity of 10 to 15000 hr -1 , and more preferably supplied to the reactor 1 at a space velocity of 300 to 8000 hr -1 .
- the space velocity By setting the space velocity to 10 hr -1 or more, the heat of reaction can be appropriately removed.
- the equipment such as a compressor can be made into a practical size.
- the reaction temperature is preferably in the range of 100 to 300 ° C, more preferably in the range of 120 to 250 ° C. By setting the reaction temperature to 100 ° C. or higher, the reaction rate can be within a practical range. By setting the reaction temperature to 300 ° C. or lower, the heat of reaction can be appropriately removed.
- the reaction pressure is preferably in the range of 0 to 3 MPaG (gauge pressure), and more preferably in the range of 0.1 to 1.5 MPaG.
- the reaction pressure By setting the reaction pressure to 0 MPaG or more, the reaction rate can be within a practical range.
- lower olefins such as ethylene and propylene contained in the raw material gas.
- high-purity hydrocarbons are preferably used, but lower saturated hydrocarbons such as methane, ethane, and propane may be mixed.
- oxygen gas there are no particular restrictions on oxygen gas. It can be supplied in the form of an inert gas such as nitrogen gas or carbon dioxide gas, for example, air, but when the gas after the reaction is circulated, it is generally a high concentration of oxygen, preferably 99% by volume. It is advantageous to use oxygen of the above purity.
- inert gas such as nitrogen gas or carbon dioxide gas, for example, air
- catalyst A was produced by the following procedure. ..
- Process 1 4.1 L of an aqueous solution containing 199 g of sodium palladium chloride and 4.08 g of sodium chloroauric acid tetrahydrate was prepared and used as an A-1 solution. To this, 12 L of a silica carrier (bulk density 473 g / L, water absorption amount 402 g / L) was added, and the A-1 solution was impregnated to absorb the entire amount.
- a silica carrier bulk density 473 g / L, water absorption amount 402 g / L
- Step 2 427 g of sodium metasilicate nineahydrate was dissolved in pure water and diluted with pure water to a total volume of 8.64 L using a measuring cylinder to prepare an A-2 solution.
- the metal-supporting carrier (A-1) obtained in step 1 was impregnated with the A-2 solution and allowed to stand at room temperature (23 ° C.) for 20 hours.
- Process 3 300 g of hydrazine monohydrate was added to the slurry of the alkali-treated silica carrier (A-2) obtained in step 2, and the mixture was gently stirred and then allowed to stand at room temperature for 4 hours. After filtering the obtained catalyst, the catalyst was transferred to a glass column equipped with a stop cock, and pure water was circulated for 40 hours for washing. Then, it was dried at 110 ° C. for 4 hours under an air flow to obtain a metal-supported catalyst (A-3).
- Step 4 624 g of potassium acetate and 90 g of copper acetate monohydrate were dissolved in pure water and diluted with pure water using a measuring cylinder so that the total amount was 3.89 L.
- the metal-supported catalyst (A-3) obtained in step 3 was added thereto to absorb the entire amount. Then, it was dried at 110 ° C. for 20 hours under an air flow to obtain a catalyst A for producing allyl acetate.
- the amount of alkali metal acetate in the catalyst is determined by crushing the catalyst into a uniform powder, molding it, using X-ray fluorescence analysis (XRF), and using the absolute calibration curve method to determine the content of K (potassium) atoms. Quantified as (% by mass).
- step 4 the operation of Production Example 1 was repeated except that the amount of potassium acetate was changed from 624 g to 396 g, and the catalyst B was produced.
- the amount (g) of (d) alkali metal acetate carried per 1 g of the carrier (e) was 0.069 g / g.
- Example 1 Allyl acetate was produced using a fixed-bed multi-tube reactor 1 as shown in FIG.
- the number of reaction tubes 2 was about 5000, and each reaction tube 2 was arranged in a hexagonal lattice.
- the length of the reaction tube 2 was about 6.3 m, and the inner diameter was 34 mm.
- an inert ball is placed on the upstream side of the catalyst on the raw material gas inlet side with a layer length of 0.8 m, a catalyst having a large amount of potassium acetate supported, and a highly active catalyst.
- A was filled with a layer length of 3.3 m, and a catalyst B having a small amount of potassium acetate supported and low activity was filled with a layer length of 2.2 m.
- thermometer protection tube 3 having an outer diameter of 8 mm and an inner diameter of 6 mm was inserted into 7 of the reaction tubes 2.
- a disk-shaped shielding material 5 having a diameter of 130 mm and a thickness of 5 mm was attached to the thermometer protection tube 3 at a position 100 mm from the height of the inlet of the reactor 1.
- thermometer protection tube 3 as a thermometer 4, a multipoint thermocouple capable of measuring the temperature at different height positions (upper, middle and lower parts of the catalyst layer) is inserted, and the catalyst during the reaction is inserted. The layer temperature was monitored. The shell temperature was measured by a thermocouple arranged as a shell thermometer 7 in the center of the reactor 1.
- the raw material gas having the composition shown in Table 2 was circulated at a space velocity of 2000 h-1 , and the reaction was carried out under the conditions of a reaction temperature of 160 ° C. and a reaction pressure of 0.75 MPaG (gauge pressure).
- An aqueous potassium acetate solution (1.5% by mass) was sprayed into the raw material gas from a spray nozzle at a supply amount of 24 g / h.
- FIG. 5A schematically shows the catalyst filling state of the reaction tube of Example 1 before and after the reaction.
- FIG. 5B schematically shows the catalyst filling state of the reaction tube of Comparative Example 1 before and after the reaction.
- FIG. 5C schematically shows the catalyst filling state of the reaction tube of Reference Example 1 before and after the reaction.
- FIGS. 6A and 6B show the difference (catalyst layer temperature-shell temperature) between the catalyst layer temperature and the shell temperature inside the reaction tube 2 at the center of the reactor 1 during the reaction in Example 1 and Comparative Example 1, respectively. Shown. Since the vapor-phase catalytic oxidation reaction for synthesizing allyl acetate is an exothermic reaction, if the reaction proceeds normally, the temperature of the catalyst layer becomes higher, that is, a positive temperature difference is observed.
- Example 1 in which the shielding material 5 was attached to the thermometer protection tube 3, the temperature difference continued to be observed even after 1000 hours from the start of the reaction. From this, it can be seen that the catalyst layer temperature can be correctly and continuously monitored by using the shielding material 5.
- Table 3 shows the amount of potassium (K) supported by the catalysts of Example 1, Comparative Example 1, and Reference Example 1.
- the amount of K carried by catalyst A was 3.8% by mass, and the amount of K carried by catalyst B was 2.5% by mass.
- the K-supported amount of the catalyst G extracted from the reaction tube 2 into which the thermometer protection tube 3 to which the shielding material 5 of Example 1 was inserted was inserted was 3.3% by mass, and the K-supported amount of the catalyst H. was 7.2% by mass.
- the K-supported amount of the catalyst E extracted from the reaction tube 2 into which the thermometer protection tube 3 without the shielding material 5 of Comparative Example 1 was inserted was 12.6% by mass, and the K-supported amount of the catalyst F was 12.1% by mass. And excess potassium was supported.
- the K-supported amount of the catalyst C extracted from the reaction tube 2 into which the thermometer protection tube 3 of Reference Example 1 was not inserted was 3.1% by mass, and the K-supported amount of the catalyst D was 7.0% by mass.
- alkenyl acetate can be industrially stably produced.
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Abstract
Description
[1]
酢酸アルケニル製造用の固定床多管式反応器であって、
前記固定床多管式反応器の上部から原料ガス、及びアルカリ金属酢酸塩の水溶液のミストが供給され、入口開口部及び上面を有する複数の反応管と、
前記固定床多管式反応器の上部から前記複数の反応管の少なくとも1本に挿入された温度計保護管と、
前記温度計保護管に挿入された温度計と、
前記温度計保護管が挿入された前記反応管の上方に配置され、前記温度計保護管に取り付けられた遮蔽材と、
を備え、
前記遮蔽材の有効投影領域が、前記温度計保護管が挿入された前記反応管の前記入口開口部を全て覆っており、ここで、前記遮蔽材の前記有効投影領域とは、アルカリ金属酢酸塩の水溶液のミストが前記遮蔽材に付着し液滴となって流下する際に、前記液滴が前記遮蔽材から離脱して滴下する前記遮蔽材の箇所を結ぶ線分によって囲まれる領域を、前記温度計保護管が挿入された前記反応管の前記上面を含みかつ当該上面と平行に広がる参照平面に鉛直方向に投影して得られる前記参照平面上の領域である、固定床多管式反応器。
[2]
前記遮蔽材が円板である、[1]に記載の固定床多管式反応器。
[3]
前記円板の直径が前記反応管の内径よりも大きい、[2]に記載の固定床多管式反応器。
[4]
前記アルカリ金属酢酸塩が酢酸カリウム及び酢酸セシウムからなる群より選択される少なくとも1種である、[1]~[3]のいずれかに記載の固定床多管式反応器。
[5]
前記温度計保護管が挿入された前記反応管の数が3~10である、[1]~[4]のいずれかに記載の固定床多管式反応器。
[6]
前記温度計が熱電対又は抵抗温度計である、[1]~[5]のいずれかに記載の固定床多管式反応器。
[7]
酢酸アルケニル製造用の固定床多管式反応器であって、
前記固定床多管式反応器の上部から原料ガス、及びアルカリ金属酢酸塩の水溶液のミストが供給され、入口開口部及び上面を有する複数の反応管と、
前記固定床多管式反応器の上部から前記複数の反応管の少なくとも1本に挿入された温度計保護管と、
前記温度計保護管に挿入された温度計と、
前記温度計保護管が挿入された前記反応管の上方に配置され、前記温度計保護管に取り付けられた遮蔽材と、
を備え、
前記遮蔽材の有効投影領域が、前記温度計保護管が挿入された前記反応管の前記入口開口部に全く重ならず、ここで、前記遮蔽材の前記有効投影領域とは、アルカリ金属酢酸塩の水溶液のミストが前記遮蔽材に付着し液滴となって流下する際に、前記液滴が前記遮蔽材から離脱して滴下する前記遮蔽材の箇所を結ぶ線分によって囲まれる領域を、前記温度計保護管が挿入された前記反応管の前記上面を含みかつ当該上面と平行に広がる参照平面に鉛直方向に投影して得られる前記参照平面上の領域である、固定床多管式反応器。
一実施形態の酢酸アルケニル製造用の固定床多管式反応器は、固定床多管式反応器の上部から原料ガス、及びアルカリ金属酢酸塩の水溶液のミストが供給され、入口開口部及び上面を有する複数の反応管と、固定床多管式反応器の上部から複数の反応管の少なくとも1本に挿入された温度計保護管と、温度計保護管に挿入された温度計と、温度計保護管が挿入された反応管の上方に配置され、温度計保護管に取り付けられた遮蔽材とを備える。
反応管2に充填される酢酸アルケニル製造用触媒としては、固体触媒であれば特に限定されず、反応に応じて従来から知られている触媒を使用することができる。例えば、上述の特開平2-91045号公報(特許文献1)に記載されたような、パラジウムを主触媒成分とし、助触媒としてアルカリ金属又はアルカリ土類金属化合物を担体に担持させた触媒が挙げられる。
(a)パラジウムは、いずれの価数を持つものであってもよいが、好ましくは金属パラジウムである。本開示における「金属パラジウム」とは、0価の価数を持つものである。金属パラジウムは、通常、2価又は4価のパラジウムイオンを、還元剤であるヒドラジン、水素などを用いて還元することにより得ることができる。この場合、全てのパラジウムが金属状態になくてもよい。
(b)金は、金元素を含む化合物の形で担体に担持されるが、最終的には実質的にすべてが金属金であることが好ましい。本開示における「金属金」とは、0価の価数を持つものである。金属金は、通常、1価又は3価の金イオンを、還元剤であるヒドラジン、水素ガスなどを用いて還元することにより得ることができる。この場合、全ての金が金属状態になくてもよい。
(c)第4周期金属化合物としては、銅、ニッケル、亜鉛及びコバルトからなる群より選択される少なくとも1種の元素の硝酸塩、炭酸塩、硫酸塩、有機酸塩、ハロゲン化物などの可溶性塩を使用することができる。有機酸塩としては酢酸塩などが挙げられる。一般には、入手しやすく、水溶性である化合物が好ましい。好ましい化合物としては、硝酸銅、酢酸銅、硝酸ニッケル、酢酸ニッケル、硝酸亜鉛、酢酸亜鉛、硝酸コバルト、及び酢酸コバルトが挙げられる。これらの中では、原料の安定性、入手のしやすさの観点から、酢酸銅が最も好ましい。(c)第4周期金属化合物として、単独の化合物を用いてもよく、複数の種類の化合物を併用することもできる。
(d)アルカリ金属酢酸塩は、リチウム、ナトリウム、カリウム、ルビジウム、及びセシウムからなる群より選択される少なくとも1種のアルカリ金属の酢酸塩であることが好ましい。具体的には、酢酸カリウム、酢酸ナトリウム、及び酢酸セシウムが好ましく、酢酸カリウム、及び酢酸セシウムがより好ましい。
(e)担体として、特に制限はなく、触媒用担体として一般に用いられている多孔質物質を使用することができる。好ましい担体として、例えば、シリカ、アルミナ、シリカ-アルミナ、珪藻土、モンモリロナイト、チタニア及びジルコニアが挙げられ、より好ましくはシリカである。担体としてシリカを主成分とするものを用いる場合には、担体のシリカ含有量は、担体の質量に対して、好ましくは少なくとも50質量%、より好ましくは少なくとも90重量%である。
反応器1の反応管2に酢酸アルケニル製造用触媒を均一に充填してもよく、アルカリ金属塩量の異なる酢酸アルケニル製造用触媒を含む2以上の触媒層を、原料ガスの流れ方向(反応方向)に沿って、アルカリ金属酢酸塩の担体への担持量が反応器1の入口側から出口側に向かって順次低くなるように配置してもよい。
酢酸アルケニルを製造するための反応は、低級オレフィン、酢酸及び酸素を原料として気相で行われる。例えば、低級オレフィンがエチレンの場合、反応式は式(1)のとおりであり、プロピレンの場合、反応式は式(2)のとおりである。
CH2=CH2+CH3COOH+1/2O2→
CH2=CHOCOCH3+H2O (1)
CH2=CHCH3+CH3COOH+1/2O2→
CH2=CHCH2OCOCH3+H2O (2)
シリカ球状担体(球体直径5mm、比表面積155m2/g、吸水率0.85g-水/g-担体、以下単に「シリカ担体」という。)を用い、以下の手順で触媒Aの製造を行った。
塩化パラジウム酸ナトリウム199g及び塩化金酸ナトリウム四水和物4.08gを含有する水溶液4.1Lを調製し、A-1溶液とした。これにシリカ担体(嵩密度473g/L、吸水量402g/L)12Lを加え、A-1溶液を含浸させて、全量を吸収させた。
メタケイ酸ナトリウム九水和物427gを純水に溶解させ、メスシリンダーを用い、全量が8.64Lとなるように純水で希釈して、A-2溶液とした。工程1で得た金属担持担体(A-1)にA-2溶液を含浸させて、室温(23℃)で20時間静置した。
工程2で得られたアルカリ処理シリカ担体(A-2)のスラリーにヒドラジン一水和物300gを添加し、緩やかに撹拌した後、室温で4時間静置した。得られた触媒を濾過後、ストップコック付のガラスカラムに移し、40時間純水を流通させて洗浄した。次いで、空気気流下、110℃で4時間乾燥を行い、金属担持触媒(A-3)を得た。
酢酸カリウム624g、及び酢酸銅一水和物90gを純水に溶解させ、メスシリンダーを用い、全量が3.89Lとなるように純水で希釈した。これに工程3で得られた金属担持触媒(A-3)を加え、全量を吸収させた。次いで、空気気流下、110℃で20時間乾燥を行い、酢酸アリル製造用触媒Aを得た。
工程4において、酢酸カリウムの量を624gから396gに変更した以外は製造例1の操作を繰り返して、触媒Bの製造を行った。(a)、(b)、(c)及び(d)の質量比は、(a):(b):(c):(d)=1:0.024:0.39:5.4であった。(e)担体1gあたりの(d)アルカリ金属酢酸塩の担持量(g)は0.069g/gであった。
図1に示すような固定床多管式反応器1を用いて酢酸アリルの製造を行った。反応管2の数は約5000であり、各反応管2は六方格子状に配列されていた。反応管2の長さは約6.3m、内径は34mmであった。反応管2に、原料ガスの入口側(上方)から出口側に向かって順に、イナートボールを原料ガス入口側で触媒の上流側に層長0.8m、酢酸カリウム担持量が多く活性の高い触媒Aを層長3.3m、酢酸カリウム担持量が少なく活性の低い触媒Bを層長2.2mとなるように充填した。
遮蔽材5を取り付けていない温度計保護管3を反応管2に挿入したことを除き、実施例1と同様にして酢酸アリルの製造を行った。
実施例1において、温度計保護管3を挿入していない反応管2から、触媒を原料ガスの入口側から3:2に分割して抜き出し、反応管2の入口側を触媒C、反応管2の出口側を触媒Dとした。図5Cに、反応前後の参考例1の反応管の触媒充填状態を模式的に示す。
2 反応管
3 温度計保護管
4 温度計
5 遮蔽材
6 ジャケット
7 シェル温度計
8 供給配管
9 原料ガス供給部
10 反応生成物排出部
11 取出配管
12 上側固定板
13 下側固定板
14 熱媒導入口
15 熱媒排出口
21 反応管の入口開口部
22 反応管の上面
S 原料ガス
R 反応生成物
SA アルカリ金属酢酸塩
HM 熱媒
SH シェル
EPR 有効投影領域
RP 参照平面
Claims (7)
- 酢酸アルケニル製造用の固定床多管式反応器であって、
前記固定床多管式反応器の上部から原料ガス、及びアルカリ金属酢酸塩の水溶液のミストが供給され、入口開口部及び上面を有する複数の反応管と、
前記固定床多管式反応器の上部から前記複数の反応管の少なくとも1本に挿入された温度計保護管と、
前記温度計保護管に挿入された温度計と、
前記温度計保護管が挿入された前記反応管の上方に配置され、前記温度計保護管に取り付けられた遮蔽材と、
を備え、
前記遮蔽材の有効投影領域が、前記温度計保護管が挿入された前記反応管の前記入口開口部を全て覆っており、ここで、前記遮蔽材の前記有効投影領域とは、アルカリ金属酢酸塩の水溶液のミストが前記遮蔽材に付着し液滴となって流下する際に、前記液滴が前記遮蔽材から離脱して滴下する前記遮蔽材の箇所を結ぶ線分によって囲まれる領域を、前記温度計保護管が挿入された前記反応管の前記上面を含みかつ当該上面と平行に広がる参照平面に鉛直方向に投影して得られる前記参照平面上の領域である、固定床多管式反応器。 - 前記遮蔽材が円板である、請求項1に記載の固定床多管式反応器。
- 前記円板の直径が前記反応管の内径よりも大きい、請求項2に記載の固定床多管式反応器。
- 前記アルカリ金属酢酸塩が酢酸カリウム及び酢酸セシウムからなる群より選択される少なくとも1種である、請求項1~3のいずれか一項に記載の固定床多管式反応器。
- 前記温度計保護管が挿入された前記反応管の数が3~10である、請求項1~4のいずれか一項に記載の固定床多管式反応器。
- 前記温度計が熱電対又は抵抗温度計である、請求項1~5のいずれか一項に記載の固定床多管式反応器。
- 酢酸アルケニル製造用の固定床多管式反応器であって、
前記固定床多管式反応器の上部から原料ガス、及びアルカリ金属酢酸塩の水溶液のミストが供給され、入口開口部及び上面を有する複数の反応管と、
前記固定床多管式反応器の上部から前記複数の反応管の少なくとも1本に挿入された温度計保護管と、
前記温度計保護管に挿入された温度計と、
前記温度計保護管が挿入された前記反応管の上方に配置され、前記温度計保護管に取り付けられた遮蔽材と、
を備え、
前記遮蔽材の有効投影領域が、前記温度計保護管が挿入された前記反応管の前記入口開口部に全く重ならず、ここで、前記遮蔽材の前記有効投影領域とは、アルカリ金属酢酸塩の水溶液のミストが前記遮蔽材に付着し液滴となって流下する際に、前記液滴が前記遮蔽材から離脱して滴下する前記遮蔽材の箇所を結ぶ線分によって囲まれる領域を、前記温度計保護管が挿入された前記反応管の前記上面を含みかつ当該上面と平行に広がる参照平面に鉛直方向に投影して得られる前記参照平面上の領域である、固定床多管式反応器。
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