WO2021115222A1 - 一种控制方法以及控制系统 - Google Patents

一种控制方法以及控制系统 Download PDF

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Publication number
WO2021115222A1
WO2021115222A1 PCT/CN2020/134227 CN2020134227W WO2021115222A1 WO 2021115222 A1 WO2021115222 A1 WO 2021115222A1 CN 2020134227 W CN2020134227 W CN 2020134227W WO 2021115222 A1 WO2021115222 A1 WO 2021115222A1
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WIPO (PCT)
Prior art keywords
expansion valve
electronic expansion
superheat
temperature
control mode
Prior art date
Application number
PCT/CN2020/134227
Other languages
English (en)
French (fr)
Inventor
袁鑫
Original Assignee
杭州三花研究院有限公司
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Filing date
Publication date
Application filed by 杭州三花研究院有限公司 filed Critical 杭州三花研究院有限公司
Priority to EP20898562.2A priority Critical patent/EP4075081A4/en
Priority to JP2022534303A priority patent/JP7483007B2/ja
Priority to US17/782,808 priority patent/US20230011731A1/en
Publication of WO2021115222A1 publication Critical patent/WO2021115222A1/zh

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00—Fluid-circulation arrangements
    • F25B41/30—Expansion means; Dispositions thereof
    • F25B41/31—Expansion valves
    • F25B41/34—Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators
    • F25B41/35—Expansion valves with the valve member being actuated by electric means, e.g. by piezoelectric actuators by rotary motors, e.g. by stepping motors
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00—Fluid-circulation arrangements
    • F25B41/30—Expansion means; Dispositions thereof
    • F25B41/31—Expansion valves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00—Arrangement or mounting of control or safety devices
    • F25B49/02—Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B15/00—Systems controlled by a computer
    • G05B15/02—Systems controlled by a computer electric
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2500/00—Problems to be solved
    • F25B2500/19—Calculation of parameters
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00—Control issues
    • F25B2600/25—Control of valves
    • F25B2600/2513—Expansion valves
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00—Sensing or detecting of parameters; Sensors therefor
    • F25B2700/19—Pressures
    • F25B2700/191—Pressures near an expansion valve
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2700/00—Sensing or detecting of parameters; Sensors therefor
    • F25B2700/21—Temperatures
    • F25B2700/2117—Temperatures of an evaporator
    • F25B2700/21174—Temperatures of an evaporator of the refrigerant at the inlet of the evaporator
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B30/00—Energy efficient heating, ventilation or air conditioning [HVAC]
    • Y02B30/70—Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Definitions

  • the embodiment of the present invention relates to the field of automatic control technology, and in particular to a control system and a control method.
  • the electronic expansion valve is used in air-conditioning cooling systems and battery water cooling systems. By controlling the opening of the electronic expansion valve to control the flow of refrigerant, the cooling effect is achieved.
  • the electronic expansion valve obtains the target opening degree through the upper computer, and the electronic expansion valve executes the target opening degree to realize the operation control of the electronic expansion valve.
  • the upper computer has multiple modes, but the operation mode of the electronic expansion valve is relatively single, which makes the electronic expansion valve control The real-time and accuracy needs to be further improved.
  • the embodiments of the present invention provide a control system and a control method, so that the real-time performance and accuracy of the control system of the electronic expansion valve are further improved.
  • an embodiment of the present invention provides a control method capable of controlling an electronic expansion valve, including:
  • the temperature signal at the outlet of the electronic expansion valve and the pressure signal at the outlet of the electronic expansion valve are used as all or part of the input signal to determine the first current superheat;
  • the processing unit controls the electronic expansion valve to execute one of a temperature control mode, a superheat control mode, and an opening control mode according to the requirements of the host computer or the requirements of the set conditions.
  • embodiments of the present invention provide a control system capable of controlling an electronic expansion valve, including:
  • a controller includes a processing unit, a first temperature detection unit, and a pressure detection unit;
  • the first temperature detection unit is used to obtain a temperature signal at the outlet of the electronic expansion valve
  • the pressure detection unit is used to obtain the pressure signal of the outlet of the electronic expansion valve
  • the first input end of the processing unit is electrically connected to the output end of the first temperature detection unit
  • the second input end of the processing unit is electrically connected to the output end of the pressure detection unit
  • the outlet of the electronic expansion valve The temperature signal at and the pressure signal at the outlet of the electronic expansion valve are used as all or part of the input signal to determine the first current degree of superheat;
  • the controller integrates a temperature control mode, a superheat control mode, and an opening control mode; the processing unit controls the electronic expansion valve to execute the temperature control mode, the superheat control mode, and the opening according to the requirements of the host computer or the requirements of the set conditions.
  • One of the degree control modes; the controller is a part of the electronic expansion valve.
  • the processing unit controls one of the operating temperature control mode, superheat control mode, and opening control mode of the electronic expansion valve according to the requirements of the host computer or the requirements of the set conditions.
  • the operation mode of the electronic expansion valve can be selected according to the requirements, so that the real-time and accuracy of the control of the electronic expansion valve is further improved.
  • Fig. 1 is a schematic structural diagram of a control system provided by an embodiment of the present invention
  • FIG. 2 is a schematic structural diagram of another control system provided by an embodiment of the present invention.
  • FIG. 3 is a schematic flowchart of a control method provided by an embodiment of the present invention.
  • FIG. 4 is a schematic flowchart of an opening control mode provided by an embodiment of the present invention.
  • FIG. 5 is a schematic flowchart of a superheat control mode provided by an embodiment of the present invention.
  • FIG. 6 is a schematic flowchart of a temperature control mode provided by an embodiment of the present invention.
  • Fig. 7 is a schematic structural diagram of an electronic expansion valve provided by an embodiment of the present invention.
  • Fig. 1 shows a schematic structural diagram of a control system provided by an embodiment of the present invention.
  • the control system includes: a controller 100, which includes a processing unit 101, a temperature detection unit 102, and a pressure detection unit 103; the temperature detection unit 102 is used to obtain the temperature signal at the outlet of the electronic expansion valve; the pressure detection unit 103 Used to obtain the pressure signal at the outlet of the electronic expansion valve; the first input A1 of the processing unit 101 is electrically connected to the output B1 of the temperature detection unit 102, and the second input A2 of the processing unit 101 is connected to the output C1 of the pressure detection unit 103 Electrical connection, based on the temperature signal at the outlet of the electronic expansion valve and the pressure signal at the outlet of the electronic expansion valve, to determine the first current superheat; the controller integrates a temperature control mode, a superheat control mode, and an opening control mode; the processing unit 101 is based on the upper The requirements of the engine or the requirements of the
  • the processing unit 101 includes a motor control module, the motor control module drives the operation of the motor of the electronic expansion valve, and the motor includes a rotor assembly and a stator assembly.
  • the temperature detection unit 102 may be a temperature sensor or a temperature detection circuit.
  • the temperature sensor can choose thermocouple or thermal resistance.
  • the pressure detection unit 103 may be a pressure sensor or a pressure detection circuit.
  • the degree of superheat is the difference between the superheated temperature and the saturated temperature of the refrigerant under the same evaporation pressure in the refrigeration cycle.
  • the saturation temperature can be obtained by querying the evaporation pressure.
  • the refrigerant evaporates, it absorbs heat from the environment and reduces the temperature of the environment.
  • the greater the degree of superheat the better the cooling effect of the refrigerant.
  • the cooling effect of the refrigerant is poor.
  • the opening degree of the electronic expansion valve needs to be controlled so that the first current degree of superheat is equal to the preset degree of superheat. Since the outlet temperature of the electronic expansion valve is equal to the preset temperature of the outlet of the electronic expansion valve, and the outlet pressure of the electronic expansion valve is equal to the preset pressure of the outlet of the electronic expansion valve, the accurate first current superheat can be calculated.
  • the temperature detection unit and the pressure detection unit are only set on the valve body, and the output end is connected with the upper electromechanical. Therefore, the opening control of the electronic expansion valve can only rely on the upper computer.
  • the workload of the upper computer is relatively large, which makes the electronic
  • the opening degree control system of the expansion valve has poor real-time and accuracy.
  • the technical solution provided by the embodiment of the present invention integrates the temperature detection unit 102 and the pressure detection unit 103 in the controller 100 of the electronic expansion valve, and the processing unit 101 can be based on the temperature signal at the outlet of the electronic expansion valve and the pressure signal at the outlet of the electronic expansion valve.
  • the first current superheat is determined
  • the controller of the electronic expansion valve has completed the temperature and pressure collection of the electronic expansion valve outlet and the calculation of the first current superheat
  • the processing unit 101 can execute the opening control mode, perform opening control, and improve
  • the intelligence of the electronic expansion valve is reduced, the workload of the host computer is reduced, and the real-time and accuracy of the opening control system of the electronic expansion valve is improved.
  • the communication terminal D1 of the upper computer 200 is in communication connection with the communication end A3 of the processing unit 101, and the upper computer 200 is in communication connection with the processing unit 101.
  • the Local Interconnect Network LIN bus
  • the temperature signal at the outlet of the electronic expansion valve and the pressure signal at the outlet of the electronic expansion valve are fed back to the upper computer through the LIN bus.
  • the upper computer sends the target position to the electronic expansion valve based on the temperature signal at the outlet of the electronic expansion valve and the pressure signal at the outlet of the electronic expansion valve.
  • the motor control module, the motor control module drives the motor to run, and the motor drives the valve device to run to the target opening according to the target position.
  • the electronic expansion valve When the first current superheat is less than the first warning threshold and lasts for the first period of time, the electronic expansion valve sends a superheat warning message to the upper computer.
  • the electronic expansion valve In the superheat warning message sent by the electronic expansion valve, when the first current superheat is greater than the second warning threshold for a second period of time, the electronic expansion valve sends a superheat abnormal recovery message to the upper computer.
  • the first warning threshold may be approximately 1 Kelvin (K)
  • the second warning threshold may be approximately 6 Kelvin (K)
  • the first duration and the second duration may be 30s, for example.
  • the communication terminal D1 of the upper computer 200 is communicatively connected with the communication end A3 of the processing unit 101, and the upper computer is communicatively connected with the processing unit.
  • the network (Local Interconnect Network, LIN bus) completes the communication connection.
  • the electronic expansion valve obtains the first current superheat according to the temperature signal at the outlet of the electronic expansion valve and the pressure signal at the outlet of the electronic expansion valve.
  • the first current superheat is fed back to the upper computer through the LIN bus.
  • the target superheat degree is sent to the electronic expansion valve through the LIN bus.
  • the electronic expansion valve determines the target position through the PI control algorithm according to the first current superheat degree and the target superheat degree.
  • the motor control module of the electronic expansion valve drives the motor according to the target position, and the motor drives it.
  • the valve device runs to the target opening.
  • the processing unit controls the electronic expansion valve to execute the opening control mode, and the electronic expansion valve runs to a safe position according to the requirements of the host computer
  • the processing unit 101 executes the opening control mode.
  • the opening control mode means that the host computer is based on the temperature signal and the temperature signal from the outlet of the electronic expansion valve.
  • the pressure signal at the outlet of the electronic expansion valve sends the target position to the electronic expansion valve, and the electronic expansion valve runs to the target opening according to the target position, so that the electronic expansion valve runs to a safe position according to the requirements of the host computer, which can protect the system And electronic expansion valve.
  • the communication terminal D1 of the upper computer 200 is in communication connection with the communication end A3 of the processing unit 101, and the upper computer 200 is in communication connection with the processing unit 101.
  • the Local Interconnect Network LIN bus
  • the host computer sends the target temperature and current temperature to the electronic expansion valve through the LIN bus.
  • the electronic expansion valve feeds back the current superheat to the host computer through the LIN bus.
  • the electronic expansion valve uses the PI control algorithm according to the target temperature and the current temperature.
  • the target position is determined, the electronic expansion valve runs to the target opening according to the target position, the motor control module of the electronic expansion valve drives the motor according to the target position, and the motor drives the valve device to run to the target opening.
  • the electronic expansion valve When the first current superheat is less than the first warning threshold and lasts for the first period of time, the electronic expansion valve sends a superheat warning message to the upper computer.
  • the electronic expansion valve In the superheat warning message sent by the electronic expansion valve, when the first current superheat is greater than the second warning threshold for a second period of time, the electronic expansion valve sends a superheat abnormal recovery message to the upper computer.
  • the first warning threshold may be approximately 1 Kelvin (K)
  • the second warning threshold may be approximately 6 Kelvin (K)
  • the first duration and the second duration may be 30s, for example.
  • the host computer when the host computer receives the superheat alarm information, the host computer can request the processing unit to control the electronic expansion valve to execute the superheat control mode.
  • the superheat control mode means that the host computer sends the target superheat to the electronic expansion valve.
  • the electronic expansion valve determines the target position according to the first current degree of superheat and the target degree of superheat.
  • the electronic expansion valve runs to the target opening degree according to the target position.
  • the upper computer receives the abnormal recovery information of the superheat, the upper computer can request The processing unit controls the electronic expansion valve to resume the temperature control mode.
  • the outlet temperature of the electronic expansion valve is equal to the preset temperature of the outlet of the electronic expansion valve, and the outlet pressure of the electronic expansion valve is equal to the preset pressure of the outlet of the electronic expansion valve.
  • the first current superheat calculated by the processing unit is also accurate. The better the cooling effect, when the first current superheat is greater than the second warning threshold, it means that the processing unit 101 does not need to control the opening to reduce the difference between the first current superheat and the preset superheat. Therefore, at this time, the processing unit 101 executes the temperature control mode to perform opening control, so that the current cooling temperature is equal to the preset cooling temperature, which can improve the real-time and accuracy of the opening control system of the electronic expansion valve.
  • the control system also includes a second temperature detection unit 201 for acquiring the current water temperature signal; the input terminal D2 of the host computer 200 is electrically connected to the output terminal E1 of the second temperature detection unit 201, and the target water temperature is determined based on the current water temperature signal, where the current
  • the water temperature is the water temperature after heat exchange by the heat exchanger connected in series with the electronic expansion valve.
  • the heat exchanger is a part of the thermal management system, which can exchange heat for the battery, reduce or increase the battery temperature, and improve the performance of the battery;
  • the target temperature can be the above target water temperature
  • the current temperature can be the current water temperature.
  • the second temperature detection unit 201 may be a temperature sensor or a temperature detection circuit.
  • the control system further includes a driving device 104.
  • the control terminal F1 of the driving device 104 is electrically connected with the output terminal A4 of the processing unit 101; a valve needle, one end of the valve needle is rotatably connected with the output shaft of the driving device .
  • the driving device 104 may be a stepping motor.
  • the processing unit 101 controls the driving device 104 to drive the valve needle to move to achieve the purpose of controlling the opening of the electronic expansion valve.
  • FIG. 3 shows a method for controlling the degree of opening of an electronic expansion valve provided by an embodiment of the present invention. The method includes the following steps:
  • Step 110 The first temperature detection unit obtains a temperature signal at the outlet of the electronic expansion valve.
  • Step 120 The pressure detection unit obtains the pressure signal at the outlet of the electronic expansion valve.
  • Step 130 The processing unit determines the first current degree of superheat based on the temperature signal at the outlet of the electronic expansion valve and the pressure signal at the outlet of the electronic expansion valve.
  • the processing unit may use a proportional integral derivative control (PID control) algorithm based on the temperature signal at the outlet of the electronic expansion valve and the pressure signal at the outlet of the electronic expansion valve to determine the first current superheat degree.
  • PID control proportional integral derivative control
  • the integral coefficient and differential coefficient, the processing unit can be obtained from the host computer.
  • Step 140 The processing unit controls one of the operating temperature control mode, the superheat degree control mode, and the opening degree control mode of the electronic expansion valve according to the requirements of the host computer or the requirements of the set conditions.
  • the first temperature detection unit 102 and the pressure detection unit 103 are integrated in the controller 100 of the electronic expansion valve, and the processing unit 101 can be based on the temperature signal at the outlet of the electronic expansion valve and the electronic expansion valve.
  • the outlet pressure signal determines the first current superheat degree, and the processing unit 101 can control the opening degree, which improves the intelligent degree of the electronic expansion valve, reduces the workload of the host computer, and improves the real-time control system of the electronic expansion valve opening degree. Sex and accuracy.
  • FIG. 7 is a schematic structural diagram of an electronic expansion valve provided by an embodiment of the present invention.
  • the electronic expansion valve 100 includes a housing 60, a stator assembly 601, a rotor assembly 602, a valve core 603, a sensor 70, and a circuit board assembly 90.
  • the sensor 70 can detect the temperature signal at the outlet of the electronic expansion valve and the electronic expansion valve.
  • the sensor 70 is electrically and/or signal connected to the circuit board assembly 90; the circuit board assembly 90 is arranged in the inner cavity formed by the housing 60, the stator assembly 601 is arranged on the outer periphery of the rotor assembly 602, and the rotor assembly 602 and The stator assembly 601 constitutes the stepping motor in the electric valve 100.
  • the stator assembly 601 includes a coil, and the rotor assembly 602 includes a permanent magnet. The coil is electrically connected to the circuit board assembly 90. After the coil is energized, an excitation magnetic field is generated, and the rotor assembly 602 operates in the excitation magnetic field.
  • the stepper motor drives the valve core 603 of the electric valve to move relative to the valve port 604, so that the valve port 604 reaches a corresponding opening.
  • the position of the valve core 603 is the position of the electric valve.
  • the circuit board assembly 90 is formed with the control system of the above embodiment . Since the circuit board assembly 90 integrates the control system of the above-mentioned embodiment, it also has the beneficial effects of the above-mentioned embodiment, which will not be repeated here.

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Indication Of The Valve Opening Or Closing Status (AREA)
  • Air Conditioning Control Device (AREA)
  • Electrically Driven Valve-Operating Means (AREA)
  • Compression-Type Refrigeration Machines With Reversible Cycles (AREA)

Abstract

一种控制系统以及控制方法，能够控制电子膨胀阀，包括：获取电子膨胀阀出口的温度信号和电子膨胀阀出口的压力信号；基于电子膨胀阀出口的温度信号和电子膨胀阀出口的压力信号，确定第一当前过热度；处理单元根据上位机的要求或设定条件的要求控制电子膨胀阀运行温度控制模式、过热度控制模式以及开度控制模式之一；本发明实施例提供的技术方案提高了电子膨胀阀的控制的实时性和准确性。

Description

一种控制方法以及控制系统
本申请要求于2019年12月09日提交中国专利局、申请号为201911247970.0、发明名称为“一种控制方法以及控制系统”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本发明实施例涉及自动控制技术领域，尤其涉及一种控制系统以及控制方法。
背景技术
电子膨胀阀作为节流元件，应用在空调冷却系统和电池水冷系统中，通过控制电子膨胀阀的开度来控制制冷剂的流量，来达到制冷效果。
电子膨胀阀通过上位机得到目标开度，电子膨胀阀执行该目标开度，实现电子膨胀阀运行控制，上位机有多种模式，但是电子膨胀阀的运行模式较单一，使得电子膨胀阀的控制的实时性和准确性需要进一步提高。
发明内容
有鉴于此，本发明实施例提供了一种控制系统以及控制方法，使得电子膨胀阀的控制系统的实时性和准确性进一步提高。
第一方面，本发明实施例提供了一种控制方法，能够控制电子膨胀阀，包括：
获取电子膨胀阀出口的温度信号和电子膨胀阀出口的压力信号；
所述电子膨胀阀出口的温度信号和所述电子膨胀阀出口的压力信号作 为输入信号的全部或部分，确定第一当前过热度；
所述处理单元根据上位机的要求或设定条件的要求控制电子膨胀阀执行温度控制模式、过热度控制模式以及开度控制模式之一。
第二方面本发明实施例提供了一种控制系统，能够控制电子膨胀阀，包括：
控制器，所述控制器包括处理单元、第一温度检测单元和压力检测单元；
所述第一温度检测单元用于获取电子膨胀阀出口的温度信号；
所述压力检测单元用于获取电子膨胀阀出口的压力信号；
所述处理单元的第一输入端与所述第一温度检测单元的输出端电连接，所述处理单元的第二输入端与所述压力检测单元的输出端电连接，所述电子膨胀阀出口的温度信号和所述电子膨胀阀出口的压力信号作为输入信号的全部或部分，确定第一当前过热度；
所述控制器集成有温度控制模式、过热度控制模式以及开度控制模式；所述处理单元根据上位机的要求或设定条件的要求控制电子膨胀阀执行温度控制模式、过热度控制模式以及开度控制模式之一；所述控制器为电子膨胀阀的一部分。
本发明实施例提供的技术方案，处理单元根据上位机的要求或设定条件的要求控制电子膨胀阀运行温度控制模式、过热度控制模式以及开度控制模式之一，当上位机有多种模式，电子膨胀阀的运行模式可以根据要求选择其一，使得电子膨胀阀的控制的实时性和准确性进一步提高。
附图说明
图1为本发明实施例提供的一种控制系统的结构示意图；
图2为本发明实施例提供的另一种控制系统的结构示意图；
图3为本发明实施例提供的一种控制方法的流程示意图；
图4为本发明实施例提供的开度控制模式的流程示意图；
图5为本发明实施例提供的过热度控制模式的流程示意图；
图6为本发明实施例提供的温度控制模式的流程示意图；
图7为本发明实施例提供的电子膨胀阀的结构示意图。
具体实施方式
下面结合附图和实施例对本发明作进一步的详细说明。可以理解的是，此处所描述的具体实施例仅仅用于解释本发明，而非对本发明的限定。另外还需要说明的是，为了便于描述，附图中仅示出了与本发明相关的部分而非全部结构。
本发明实施例提供了一种电子膨胀阀的开度控制系统。图1示出了本发明实施例提供的一种控制系统的结构示意图。参见图1，该控制系统包括：控制器100，控制器100包括处理单元101、温度检测单元102和压力检测单元103；温度检测单元102用于获取电子膨胀阀出口的温度信号；压力检测单元103用于获取电子膨胀阀出口的压力信号；处理单元101的第一输入端A1与温度检测单元102的输出端B1电连接，处理单元101的第二输入端A2与压力检测单元103的输出端C1电连接，基于电子膨胀阀出口的温度信号和电子膨胀阀出口的压力信号，确定第一当前过热度；控制器集成有温度控制模式、过热度控制模式以及开度控制模式；处理单元101根据上位机的要求或设定条件的要求控制电子膨胀阀执行温度控制模 式、过热度控制模式以及开度控制模式之一；控制器100为电子膨胀阀的一部分。
在本实施例中，示例性的，处理单元101包括电机控制模块，电机控制模块驱动电子膨胀阀的电机运行，电机包括转子组件和定子组件。温度检测单元102可以是温度传感器，也可以是温度检测电路。温度传感器可以选择热电偶或热电阻。示例性的，压力检测单元103可以是压力传感器，也可以是压力检测电路。
过热度，即制冷循环中相同蒸发压力下制冷剂的过热温度与饱和温度之差。饱和温度可以根据蒸发压力查询可得。制冷剂蒸发的过程中吸收环境热量使得环境的温度降低。过热度越大，制冷剂的制冷效果越好。电子膨胀阀的开度越大，制冷剂的流量越大，制冷效果越好。
第一当前过热度小于第一警告阈值时，制冷剂的制冷效果较差。需要控制电子膨胀阀的开度使得第一当前过热度等于预设过热度。由于电子膨胀阀出口温度等于电子膨胀阀出口预设温度，电子膨胀阀出口压力等于电子膨胀阀出口预设压力，可以计算出准确的第一当前过热度。
对比技术中，温度检测单元和压力检测单元只是设置在阀体上，输出端与上位机电连接，因此，电子膨胀阀的开度控制只能依靠上位机，上位机的工作量比较大，使得电子膨胀阀的开度控制系统的实时性和准确性较差。
本发明实施例提供的技术方案，在电子膨胀阀的控制器100中集成了温度检测单元102和压力检测单元103，处理单元101可以基于电子膨胀阀出口的温度信号和电子膨胀阀出口的压力信号，确定第一当前过热度， 电子膨胀阀的控制器完成了电子膨胀阀出口的温度和压力采集以及第一当前过热度的计算，处理单元101可以执行开度控制模式，进行开度控制，提高了电子膨胀阀的智能程度，减少了上位机的工作量，提高了电子膨胀阀的开度控制系统的实时性和准确性。
在上述技术方案的基础上，结合图2和图4，上位机200的通信端D1与处理单元101的通信端A3通信连接，上位机200与处理单元101通信连接，示例性的，可以通过局域互联网络(Local Interconnect Network，LIN总线)完成通信连接。电子膨胀阀出口的温度信号和所述电子膨胀阀出口的压力信号通过LIN总线反馈至上位机，上位机基于电子膨胀阀出口的温度信号和电子膨胀阀出口的压力信号发送目标位置给电子膨胀阀的电机控制模块，电机控制模块驱动电机运行，电机根据目标位置带动阀装置运行至目标开度。
当第一当前过热度小于第一警告阈值并持续第一时长，电子膨胀阀向上位机发出过热度告警信息。在电子膨胀阀发送过热度告警信息中，当第一当前过热度大于第二警告阈值并持续第二时长，电子膨胀阀向上位机发出过热度异常恢复信息。第一警告阈值示例性的可以约为1开尔文(K)，第二警告阈值示例性的可以约为6开尔文(K)，第一时长和第二时长示例性的可以为30s。
在上述技术方案的基础上，结合图2和图5，上位机200的通信端D1与处理单元101的通信端A3通信连接，上位机与处理单元通信连接，示例性的，可以通过局域互联网络(Local Interconnect Network，LIN总线)完成通信连接。在过热度控制模式中，电子膨胀阀根据电子膨胀阀出口的 温度信号和所述电子膨胀阀出口的压力信号获得第一当前过热度，第一当前过热度通过LIN总线反馈至上位机，上位机通过LIN总线发送目标过热度给电子膨胀阀，电子膨胀阀根据所述第一当前过热度和目标过热度通过PI控制算法确定目标位置，电子膨胀阀的电机控制模块根据目标位置驱动电机，电机带动阀装置运行至目标开度。
在过热度控制模式中，当判定温度信号和/或压力信号异常时，处理单元控制电子膨胀阀执行开度控制模式，电子膨胀阀根据上位机的要求运行至安全位置
电子膨胀阀出口温度大于或小于电子膨胀阀出口预设温度，和/或，电子膨胀阀出口压力大于或小于电子膨胀阀出口预设压力时，那么处理单元计算的此时的第一当前过热度也是不准确的，电子膨胀阀按照过热度控制模式运行也是不准确的，此时处理单元101执行开度控制模式，开度控制模式是指上位机基于所述电子膨胀阀出口的温度信号和所述电子膨胀阀出口的压力信号发送目标位置给电子膨胀阀，所述电子膨胀阀根据所述目标位置运行至目标开度，这样使得电子膨胀阀根据上位机的要求运行至安全位置，可以保护系统以及电子膨胀阀。
在上述技术方案的基础上，结合图2和图6，上位机200的通信端D1与处理单元101的通信端A3通信连接，上位机200与处理单元101通信连接，示例性的，可以通过局域互联网络(Local Interconnect Network，LIN总线)完成通信连接。在温度控制模式中，上位机通过LIN总线发送目标温度和当前温度发送给电子膨胀阀，电子膨胀阀通过LIN总线反馈当前过热度给上位机，电子膨胀阀根据目标温度和当前温度通过PI控制算法确定 目标位置，所述电子膨胀阀根据所述目标位置运行至目标开度，电子膨胀阀的电机控制模块根据目标位置驱动电机，电机带动阀装置运行至目标开度。
当第一当前过热度小于第一警告阈值并持续第一时长，电子膨胀阀向上位机发出过热度告警信息。在电子膨胀阀发送过热度告警信息中，当第一当前过热度大于第二警告阈值并持续第二时长，电子膨胀阀向上位机发出过热度异常恢复信息。第一警告阈值示例性的可以约为1开尔文(K)，第二警告阈值示例性的可以约为6开尔文(K)，第一时长和第二时长示例性的可以为30s。
在温度控制模式中，当上位机收到过热度告警信息，上位机可以要求所述处理单元控制电子膨胀阀执行过热度控制模式，过热度控制模式指上位机发送目标过热度给电子膨胀阀，电子膨胀阀根据所述第一当前过热度和目标过热度确定目标位置，所述电子膨胀阀根据所述目标位置运行至目标开度，当上位机收到过热度异常恢复信息，上位机可以要求所述处理单元控制电子膨胀阀恢复执行温度控制模式。
电子膨胀阀出口温度等于电子膨胀阀出口预设温度，电子膨胀阀出口压力等于电子膨胀阀出口预设压力，处理单元计算的第一当前过热度也是准确的，第一当前过热度越大，说明制冷效果越好，当第一当前过热度大于第二警告阈值时，说明不需要处理单元101通过控制开度减小第一当前过热度与预设过热度之间的差值。因此，此时处理单元101执行温度控制模式进行开度控制，使得当前制冷温度等于预设制冷温度，可以提高电子膨胀阀的开度控制系统的实时性和准确性。
控制系统还包括第二温度检测单元201，用于获取当前水温信号；上位机200的输入端D2与第二温度检测单元201的输出端E1电连接，基于当前水温信号，确定目标水温，其中当前水温为与电子膨胀阀串联的换热器换热后的水温，该换热器为的热管理系统的一部分，该热管理系统可以对电池换热，降低或提高电池温度，提高电池的性能；在温度控制模式中，目标温度可以为以上目标水温，当前温度可以为当前水温。
第二温度检测单元201示例性的可以是温度传感器，也可以是温度检测电路。
在上述技术方案的基础上，该控制系统还包括驱动装置104，驱动装置104的控制端F1与处理单元101的输出端A4电连接；阀针，阀针的一端与驱动装置的输出轴转动连接。示例性的，驱动装置104可以是步进电机。处理单元101控制驱动装置104驱动阀针运动，来达到控制电子膨胀阀的开度的目的。
基于同一发明构思，本发明实施例还提供了一种电子膨胀阀的开度控制方法，图3示出了本发明实施例提供的一种电子膨胀阀的开度控制方法，参见图3，该方法包括如下步骤：
步骤110、第一温度检测单元获取电子膨胀阀出口的温度信号。
步骤120、压力检测单元获取电子膨胀阀出口的压力信号。
步骤130、处理单元基于电子膨胀阀出口的温度信号和电子膨胀阀出口的压力信号，确定第一当前过热度。
示例性的，处理单元可以基于电子膨胀阀出口的温度信号和电子膨胀阀出口的压力信号，使用比例积分微分控制(PID控制)算法，确定第一 当前过热度，其中每一次计算的比例系数、积分系数和微分系数，处理单元可以从上位机获取。
步骤140、所述处理单元根据上位机的要求或设定条件的要求控制电子膨胀阀运行温度控制模式、过热度控制模式以及开度控制模式之一。
本发明实施例提供的技术方案，在电子膨胀阀的控制器100中集成了第一温度检测单元102和压力检测单元103，处理单元101可以基于电子膨胀阀出口的温度信号和所述电子膨胀阀出口的压力信号，确定第一当前过热度，处理单元101可以进行开度控制，提高了电子膨胀阀的智能程度，减少了上位机的工作量，提高了电子膨胀阀的开度控制系统的实时性和准确性。
本发明实施例还提供了一种电动阀，图7为本发明实施例提供的一种电子膨胀阀的结构示意图。如图7所示，电子膨胀阀100包括壳体60、定子组件601、转子组件602、阀芯603、传感器70以及线路板组件90，传感器70能够检测电子膨胀阀出口的温度信号和电子膨胀阀出口的压力信号，传感器70与线路板组件90电连接和/或信号连接；线路板组件90设置于壳体60形成的内腔中，定子组件601设置于转子组件602的外周，转子组件602和定子组件601构成电动阀100中的步进电机，定子组件601包括线圈，转子组件602包括永磁体，线圈与线路板组件90电连接，线圈通电后产生激励磁场，转子组件602在激励磁场中运行，步进电机带动电动阀的阀芯603相对阀口604移动，使阀口604达到相应的开度，阀芯603的位置为电动阀的位置，线路板组件90成形有上述实施例的控制系统。由于线路板组件90中集成有上述实施例的控制系统，因此也具备上述实施例 的有益效果，这里不再赘述。
注意，上述仅为本发明的较佳实施例及所运用技术原理。本领域技术人员会理解，本发明不限于这里所述的特定实施例，对本领域技术人员来说能够进行各种明显的变化、重新调整、相互结合和替代而不会脱离本发明的保护范围。因此，虽然通过以上实施例对本发明进行了较为详细的说明，但是本发明不仅仅限于以上实施例，在不脱离本发明构思的情况下，还可以包括更多其他等效实施例，而本发明的范围由所附的权利要求范围决定。

Claims (15)

  1. 一种控制方法，能够控制电子膨胀阀，其特征在于，包括：
    获取电子膨胀阀出口的温度信号和电子膨胀阀出口的压力信号；
    所述电子膨胀阀出口的温度信号和所述电子膨胀阀出口的压力信号作为输入信号的全部或部分，确定第一当前过热度；
    所述处理单元根据上位机的要求或设定条件的要求控制电子膨胀阀运行温度控制模式、过热度控制模式以及开度控制模式之一。
  2. 根据权利要求1所述的控制方法，其特征在于，在所述开度控制模式中，上位机基于所述电子膨胀阀出口的温度信号和所述电子膨胀阀出口的压力信号发送目标位置给电子膨胀阀，所述电子膨胀阀根据所述目标位置运行至目标开度。
  3. 根据权利要求1或2所述的控制方法，其特征在于，在过热度控制模式中，上位机发送目标过热度给电子膨胀阀，电子膨胀阀根据所述第一当前过热度和目标过热度确定目标位置，所述电子膨胀阀根据所述目标位置运行至目标开度。
  4. 根据权利要求1或2所述的控制方法，其特征在于，在温度控制模式中，上位机发送目标温度和当前温度发送给电子膨胀阀，电子膨胀阀根据目标温度和当前温度确定目标位置，所述电子膨胀阀根据所述目标位置运行至目标开度。
  5. 根据权利要求3所述的控制方法，其特征在于，在温度控制模式中，上位机发送目标温度和当前温度发送给电子膨胀阀，电子膨胀阀根据目标温度和当前温度确定目标位置，所述电子膨胀阀根据所述目标位置运行至 目标开度。
  6. 根据权利要求1或2所述的控制方法，其特征在于，当第一当前过热度小于第一警告阈值并持续第一时长，所述电子膨胀阀向上位机发出过热度告警信息。
  7. 根据权利要求3所述的控制方法，其特征在于，当第一当前过热度小于第一警告阈值并持续第一时长，所述电子膨胀阀向上位机发出过热度告警信息。
  8. 根据权利要求4所述的控制方法，其特征在于，当第一当前过热度小于第一警告阈值并持续第一时长，所述电子膨胀阀向上位机发出过热度告警信息。
  9. 根据权利要求5所述的控制方法，其特征在于，当第一当前过热度小于第一警告阈值并持续第一时长，所述电子膨胀阀向上位机发出过热度告警信息。
  10. 根据权利要求6所述的控制方法，其特征在于，在所述电子膨胀阀发送过热度告警信息中，当第一当前过热度大于第二警告阈值并持续第二时长，所述电子膨胀阀向上位机发出过热度异常恢复信息。
  11. 根据权利要求7-9任一项所述的控制方法，其特征在于，在所述电子膨胀阀发送过热度告警信息中，当第一当前过热度大于第二警告阈值并持续第二时长，所述电子膨胀阀向上位机发出过热度异常恢复信息。
  12. 根据权利要求10所述的控制方法，其特征在于，在温度控制模式中，当上位机收到过热度告警信息，上位机可以要求所述处理单元控制电子膨胀阀执行过热度控制模式，当上位机收到过热度异常恢复信息，上位 机可以要求所述处理单元控制电子膨胀阀恢复执行温度控制模式。
  13. 根据权利要求11所述的控制方法，其特征在于，在温度控制模式中，当上位机收到过热度告警信息，上位机可以要求所述处理单元控制电子膨胀阀执行过热度控制模式，当上位机收到过热度异常恢复信息，上位机可以要求所述处理单元控制电子膨胀阀恢复执行温度控制模式。
  14. 根据权利要求10或11所述的控制方法，其特征在于，在过热度控制模式中，当判定温度信号和/或压力信号异常时，所述处理单元控制电子膨胀阀执行开度控制模式，电子膨胀阀根据上位机的要求运行至安全位置。
  15. 一种控制系统，能够控制电子膨胀阀，其特征在于，包括：
    控制器，所述控制器包括处理单元、第一温度检测单元和压力检测单元；
    所述第一温度检测单元用于获取电子膨胀阀出口的温度信号；
    所述压力检测单元用于获取电子膨胀阀出口的压力信号；
    所述处理单元的第一输入端与所述第一温度检测单元的输出端电连接，所述处理单元的第二输入端与所述压力检测单元的输出端电连接，所述电子膨胀阀出口的温度信号和所述电子膨胀阀出口的压力信号作为输入信号的全部或部分，确定第一当前过热度；
    所述控制器集成有温度控制模式、过热度控制模式以及开度控制模式；所述处理单元根据上位机的要求或设定条件的要求控制电子膨胀阀执行温度控制模式、过热度控制模式以及开度控制模式之一；
    所述控制器为电子膨胀阀的一部分。
PCT/CN2020/134227 2019-12-09 2020-12-07 一种控制方法以及控制系统 WO2021115222A1 (zh)

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