WO2021033345A1 - 正極活物質、正極、非水電解質蓄電素子、正極活物質の製造方法、正極の製造方法、及び非水電解質蓄電素子の製造方法 - Google Patents
正極活物質、正極、非水電解質蓄電素子、正極活物質の製造方法、正極の製造方法、及び非水電解質蓄電素子の製造方法 Download PDFInfo
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- WO2021033345A1 WO2021033345A1 PCT/JP2019/048977 JP2019048977W WO2021033345A1 WO 2021033345 A1 WO2021033345 A1 WO 2021033345A1 JP 2019048977 W JP2019048977 W JP 2019048977W WO 2021033345 A1 WO2021033345 A1 WO 2021033345A1
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- positive electrode
- active material
- electrode active
- transition metal
- oxide
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Images
Classifications
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- H01M4/505—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
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- H01M2004/028—Positive electrodes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a positive electrode active material, a positive electrode, a non-aqueous electrolyte storage element, a method for producing a positive electrode active material, a method for producing a positive electrode, and a method for producing a non-aqueous electrolyte storage element.
- Non-aqueous electrolyte secondary batteries represented by lithium ion secondary batteries are widely used in electronic devices such as personal computers and communication terminals, automobiles, etc. due to their high energy density.
- the non-aqueous electrolyte secondary battery generally has a pair of electrodes electrically separated by a separator and a non-aqueous electrolyte interposed between the electrodes, and transfers ions between the two electrodes. It is configured to charge and discharge.
- capacitors such as lithium ion capacitors and electric double layer capacitors are also widely used as non-aqueous electrolyte power storage elements other than non-aqueous electrolyte secondary batteries.
- Various active materials are used for the positive electrode and the negative electrode of the non-aqueous electrolyte power storage element, and various composite oxides are widely used as the positive electrode active material.
- As one of the positive electrode active materials a transition metal solid-dissolved metal oxide in which a transition metal element such as Co or Fe is solid-dissolved in Li 2 O has been developed (see Patent Documents 1 and 2).
- the positive electrode active material in which the transition metal element is solid-solved in the conventional Li 2 O does not have a large initial discharge electricity amount. Further, the positive electrode active material in which the transition metal element is solid-solved in the conventional Li 2 O has insufficient charge / discharge cycle performance. That is, in the case of a positive electrode active material in which a transition metal element is solid-dissolved in conventional Li 2 O, the amount of electricity discharged and the like greatly decreases with the charge / discharge cycle, so charging / discharging is repeated many times with a sufficient amount of electricity. Difficult to use.
- the present invention has been made based on the above circumstances, and an object of the present invention is a positive electrode having a large amount of electricity discharged at the initial stage and after a charge / discharge cycle and capable of being charged / discharged many times with a sufficient amount of electricity. It is an object of the present invention to provide an active material, a positive electrode having such a positive electrode active material and a non-aqueous electrolyte storage element, a method for producing the positive electrode active material, a method for producing the positive electrode, and a method for producing the non-aqueous electrolyte storage element.
- One aspect of the present invention contains an oxide containing lithium, a transition metal element and a main group element, and has an inverted fluorite-type crystal structure, and the transition metal element is cobalt, iron, copper, manganese, nickel, Chromium or a combination thereof, wherein the main group element is a group 13 element, a group 14 element, phosphorus, antimony, bismuth, tellurium or a combination thereof, and the transition metal element in the oxide and the main group element are used. It is a positive electrode active material in which the molar ratio of the content of the main group element to the total content is more than 0.05 and 0.5 or less.
- Another aspect of the present invention is a positive electrode having the positive electrode active material.
- Another aspect of the present invention is a non-aqueous electrolyte power storage element including the positive electrode.
- Another aspect of the present invention comprises treating a material containing a transition metal element and a typical element by a mechanochemical method, wherein the material comprises a lithium transition metal oxide containing the transition metal element and the typical element.
- the transition metal element is cobalt, iron, copper, manganese, nickel, chromium or a combination thereof, which contains a compound containing the above, or contains the transition metal element and the lithium transition metal oxide containing the typical element.
- the typical element is a group 13 element, a group 14 element, phosphorus, antimony, bismuth, tellurium or a combination thereof, and the above typical element with respect to the total content of the above transition metal element and the above typical element in the material. This is a method for producing a positive electrode active material having a molar ratio of content of more than 0.05 and 0.5 or less.
- Another aspect of the present invention is a method for producing a positive electrode, which comprises producing a positive electrode using the positive electrode active material or the positive electrode active material obtained by the method for producing the positive electrode active material.
- Another aspect of the present invention is a method for manufacturing a non-aqueous electrolyte power storage element, including a method for manufacturing the positive electrode.
- a positive electrode active material having a large amount of electricity discharged at the initial stage and after a charge / discharge cycle and capable of being charged and discharged many times with a sufficient amount of electricity a positive electrode having such a positive electrode active material, and a positive electrode having such a positive electrode active material. It is possible to provide a non-aqueous electrolyte storage element, a method for producing the positive electrode active material, a method for producing the positive electrode, and a method for producing the non-aqueous electrolyte storage element.
- FIG. 1 is an external perspective view showing a non-aqueous electrolyte power storage element according to an embodiment of the present invention.
- FIG. 2 is a schematic view showing a power storage device configured by assembling a plurality of non-aqueous electrolyte power storage elements according to an embodiment of the present invention.
- FIG. 3 is an X-ray diffraction diagram of each oxide obtained in Synthesis Examples 1 and 2 and Reference Synthesis Examples 1 to 3.
- FIG. 4 is an X-ray diffraction diagram of each positive electrode active material (oxide) obtained in Examples 1 to 4 and Comparative Example 1.
- FIG. 5 is an X-ray diffraction diagram of each positive electrode active material (oxide) obtained in Examples 5 to 7.
- the outline of the positive electrode active material, the positive electrode, the non-aqueous electrolyte power storage element, the positive electrode active material manufacturing method, the positive electrode manufacturing method, and the non-aqueous electrolyte power storage element manufacturing method disclosed in the present specification will be described.
- the positive electrode active material according to one aspect of the present invention contains lithium, a transition metal element M, and a main group element A, and contains an oxide having an inverted fluorite-type crystal structure, and the transition metal element M is cobalt.
- It is a positive electrode active material in which the molar ratio (A / (M + A)) of the content of the main group element A to the total content of the transition metal element M and the main group element A is more than 0.05 and 0.5 or less.
- the positive electrode active material has a large amount of electricity discharged at the initial stage and after the charge / discharge cycle, and can be charged / discharged many times with a sufficient amount of electricity. The reason for this is not clear, but the following reasons are presumed.
- the oxide contained in the positive electrode active material is typically a composite in which a typical element A and a transition metal element M are solid-solved in a predetermined ratio with respect to Li 2 O having an inverted fluorite-type crystal structure. It is an oxide.
- the main group element A is a p-block element that can be a cation and can be dissolved in Li 2 O.
- the oxygen atom O forms an sp-based hybrid orbital of Asp-O2p in addition to the M3d-O2p hybrid orbital. Since the bond of Asp-O2p by the hybrid orbital of the sp system is very strong, it is considered that the larger the content of the main group element A in the oxide, the better the structural stability of the oxide. On the other hand, as the content of the main group element A in the oxide increases, the transition metal element M (that is, the total amount of d-electrons) decreases, so that it is considered that the electron conductivity decreases.
- the content ratio of the main group element A and the transition metal element M that are solid-dissolved in Li 2 O is adjusted, and the molar content of the main group element with respect to the total content of the transition metal element M and the typical element A is adjusted.
- the ratio (A / (M + A)) is set to more than 0.05 and 0.5 or less, structural stability and electron conductivity can be balanced. Therefore, it is presumed that the positive electrode active material has a large amount of discharge electricity, improved charge / discharge cycle performance, and can be charged / discharged many times with a sufficient amount of electricity.
- the lattice constant a of the oxide is 0.4590 nm or more and 0.4630 nm or less.
- the lattice constant a is in the above range, it is presumed that the typical element A having a more appropriate content is in a solid solution state, the amount of electricity discharged becomes larger, and charging / discharging can be performed more times. ..
- the lattice constant a of the oxide refers to that obtained by X-ray diffraction measurement and automatic analysis processing carried out by the following method.
- the X-ray diffraction measurement of the oxide is carried out by powder X-ray diffraction measurement using an X-diffraction device (“MiniFlex II” manufactured by Rigaku), and the source is CuK ⁇ ray, the tube voltage is 30 kV, and the tube current is 15 mA. Do.
- the diffracted X-ray passes through a K ⁇ filter having a thickness of 30 ⁇ m and is detected by a high-speed one-dimensional detector (D / teX Ultra 2).
- the sampling width is 0.02 °
- the scan speed is 5 ° / min
- the divergent slit width is 0.625 °
- the light receiving slit width is 13 mm (OPEN)
- the scattering slit width is 8 mm.
- the obtained X-ray diffraction pattern is automatically analyzed using PDXL (analysis software, manufactured by Rigaku).
- PDXL analysis software, manufactured by Rigaku.
- the measurement data is read into PDXL.
- "optimization” is performed so that the error data is 1000 cps or less. In this "Optimize” task pane, select “Refine Background” and "Automatic".
- the half width of the diffraction peak near the diffraction angle 2 ⁇ of 33 ° is 0.3 ° or more. preferable. According to such a configuration, it is possible to provide a positive electrode active material having a large amount of discharge electricity at the initial stage and after the charge / discharge cycle and capable of being charged / discharged many times with high certainty.
- the diffraction peak in which the diffraction angle 2 ⁇ is near 33 ° refers to the peak having the strongest diffraction intensity in the range of the diffraction angle 2 ⁇ of 30 ° to 35 °.
- the positive electrode according to one aspect of the present invention is a positive electrode having the positive electrode active material. Since the positive electrode has the positive electrode active material, the amount of electricity discharged at the initial stage and after the charge / discharge cycle of the non-aqueous electrolyte power storage element provided with the positive electrode can be increased, and charging / discharging can be performed many times with a sufficient amount of electricity. ..
- the positive electrode according to one aspect of the present invention preferably includes a positive electrode active material layer containing the positive electrode active material, and the content of the oxide in the positive electrode active material layer is preferably more than 10% by mass.
- the non-aqueous electrolyte storage element is a non-aqueous electrolyte storage element provided with the positive electrode (hereinafter, may be simply referred to as “storage element”).
- the power storage element has a large amount of electricity discharged at the initial stage and after the charge / discharge cycle, and can be charged / discharged many times with a sufficient amount of electricity.
- the method for producing a positive electrode active material comprises treating a material containing a transition metal element M and a typical element A by a mechanochemical method, wherein the material is a lithium transition containing the transition metal element M. It contains a metal oxide and a compound containing the typical element A, or contains the transition metal element M and the lithium transition metal oxide containing the typical element A, and the transition metal element M is cobalt, iron, or the like. Copper, manganese, nickel, chromium or a combination thereof, the typical element A is a group 13 element, a group 14 element, phosphorus, antimony, bismuth, tellurium or a combination thereof, and the transition metal element in the material.
- This is a method for producing a positive electrode active material in which the molar ratio of the content of the typical element to the total content of M and the typical element A is more than 0.05 and 0.5 or less.
- the manufacturing method it is possible to manufacture a positive electrode active material which has a large amount of discharge electricity at the initial stage and after a charge / discharge cycle and can be charged / discharged many times with a sufficient amount of electricity.
- the method for producing a positive electrode according to one aspect of the present invention is a method for producing a positive electrode, which comprises producing a positive electrode using the positive electrode active material or the positive electrode active material obtained by the method for producing the positive electrode active material.
- the manufacturing method it is possible to manufacture a positive electrode having a large amount of discharge electricity at the initial stage and after a charge / discharge cycle and capable of being charged / discharged many times with a sufficient amount of electricity.
- producing the positive electrode comprises mechanically milling the positive electrode active material or a mixture containing the positive electrode active material obtained by the method for producing the positive electrode active material and a conductive agent. Is preferable.
- the method for manufacturing a non-aqueous electrolyte power storage element is a method for manufacturing a non-aqueous electrolyte power storage element including the method for manufacturing the positive electrode.
- the manufacturing method it is possible to manufacture a power storage element that has a large amount of electricity discharged at the initial stage and after the charge / discharge cycle and can be charged / discharged many times with a sufficient amount of electricity.
- the positive electrode active material the method for producing the positive electrode active material, the positive electrode, the method for producing the positive electrode, the non-aqueous electrolyte power storage element, and the method for producing the non-aqueous electrolyte power storage element according to the embodiment of the present invention will be described in order.
- the positive electrode active material contains lithium, a transition metal element M, and a main group element A, and contains an oxide having an inverted fluorite-type crystal structure.
- the transition metal element M is cobalt, iron, copper, manganese, nickel, chromium or a combination thereof.
- the main group element A is a group 13 element, a group 14 element, phosphorus, antimony, bismuth, tellurium, or a combination thereof.
- the molar ratio (A / (M + A)) of the content of the main group element A to the total content of the transition metal element M and the main group element A in the oxide is more than 0.05 and 0.5 or less.
- the positive electrode active material contains the above oxides, the amount of electricity discharged at the initial stage and after the charge / discharge cycle is large, and it is possible to charge / discharge a sufficient amount of electricity many times.
- the oxide contains lithium, a transition metal element M, and a main group element A, and has an inverted fluorite-type crystal structure.
- the transition metal element M preferably contains Co, more preferably Co.
- Examples of the Group 13 element in the main group element A include B, Al, Ga, In, and Tl.
- Examples of the Group 14 element include C, Si, Ge, Sn, Pb and the like.
- As the main group element A group 13 elements and group 14 elements are preferable.
- a third period element (Al, Si, etc.) and a fourth period element (Ga and Ge) are preferable.
- As the main group element A Al, Si, Ga and Ge are more preferable.
- the molar ratio (A / (M + A)) of the content of the main group element A to the total content of the transition metal element M and the main group element A in the oxide is more than 0.05 and 0.5 or less, and is 0. .1 or more and 0.45 or less is preferable, 0.15 or more and 0.4 or less is more preferable, and 0.2 or more and 0.35 or less is further preferable.
- the main group element A is, for example, Al or the like
- the molar ratio (A / (M + A)) may be more preferably 0.25 or more or 0.3 or more.
- the main group element A is Si, Ga, Ge or the like, the molar ratio (A / (M + A)) is more preferably 0.3 or less or 0.25 or less.
- the structural stability of the oxide is improved by setting the molar ratio (A / (M + A)) of the content of the main group element A to exceed the lower limit or higher than the lower limit, and as a result, initial and charge / discharge.
- the amount of electricity discharged after the cycle increases, and charging and discharging can be performed many times.
- the generation of oxygen gas is suppressed or delayed by setting the molar ratio (A / (M + A)) of the content of the main group element A to the above upper limit or less, and as a result, the initial stage
- the amount of electricity discharged after the charge / discharge cycle becomes large, and charging / discharging can be performed many times.
- the molar ratio ((M + A) / (Li + M + A)) of the total content of the transition metal element M and the main group element A to the total content of lithium Li, the transition metal element M, and the main group element A in the oxide is particularly limited. However, for example, it is preferably 0.05 or more and 0.3 or less, more preferably 0.1 or more and 0.2 or less, and further preferably 0.14 or more and 0.16 or less.
- the molar ratio ((M + A) / ( Li + M + A)) is a measure of the amount of solid solution and the transition metal element M and a typical element A to Li 2 O, the molar ratio ((M + A) / ( Li + M + A)) is the range Therefore, the amount of electricity discharged at the initial stage and after the charge / discharge cycle becomes larger, and charging / discharging can be performed more times.
- the oxide may contain elements other than lithium, transition metal element M, main group element A and oxygen. However, the molar ratio of the contents of the other elements to the total content of all the elements constituting the oxide is preferably 0.1 or less, more preferably 0.01 or less.
- the oxide may be substantially composed of lithium, a transition metal element M, a main group element A and oxygen. Since the oxide is substantially composed of lithium, transition metal element M, main group element A, and oxygen, the amount of electric discharge at the initial stage and after the charge / discharge cycle becomes larger, and more times of charge / discharge can be performed. It will be possible.
- the oxygen content in the oxide is not particularly limited, and is usually determined from the composition ratio of lithium, the transition metal element M, the main group element A, and the like, and the valence of these elements. However, it may be an oxide with insufficient oxygen or excess oxygen.
- the composition ratio of the oxide of the positive electrode active material in the present specification refers to the composition ratio of the oxide that has not been charged and discharged, or the oxide that has been completely discharged by the following method.
- the non-aqueous electrolyte power storage element is constantly charged with a current of 0.05 C until it reaches the end-of-charge voltage during normal use, and is brought into a fully charged state. After a 30-minute pause, a constant current discharge of 0.05 C to the lower limit voltage during normal use.
- Disassemble take out the positive electrode, assemble a test battery with a metallic lithium electrode as the counter electrode, and discharge with a constant current until the positive electrode potential reaches 2.0 V (vs.
- the normal use is a case where the non-aqueous electrolyte storage element is used by adopting the charge / discharge conditions recommended or specified for the non-aqueous electrolyte storage element, and the non-aqueous electrolyte storage element of the non-aqueous electrolyte storage element.
- a charger for this purpose it means a case where the charger is applied to use the non-aqueous electrolyte power storage element.
- the composition formula of the oxide is preferably represented by the following formula (1).
- M is Co, Fe, Cu, Mn, Ni, Cr or a combination thereof.
- A is a group 13 element, a group 14 element, P, Sb, Bi, Te or a combination thereof.
- x, y and z satisfy the following formulas (a) to (d). 0 ⁇ x ⁇ 1 ... (a) 0 ⁇ y ⁇ 1 ... (b) x + y ⁇ z ⁇ 1 ... (c) 0.05 ⁇ y / (x + y) ⁇ 0.5 ... (d)
- X in the above formula (1) is related to the content of the transition metal element M dissolved in Li 2 O and satisfies the above formula (a).
- x is preferably 0.01 or more and 0.5 or less, more preferably 0.03 or more and 0.2 or less, further preferably 0.05 or more and 0.15 or less, and further preferably 0.06 or more and 0.12 or less. , 0.08 or more and 0.10 or less is particularly preferable.
- Y in the above formula (1) is related to the content of the main group element A solid-solved in Li 2 O, and satisfies the above formula (b).
- y is preferably 0.001 or more and 0.5 or less, more preferably 0.005 or more and 0.2 or less, further preferably 0.01 or more and 0.1 or less, and particularly preferably 0.02 or more and 0.05 or less.
- Z in the above formula (1) is related to the Li content and satisfies the above formula (c).
- z is preferably 0.1 or more and 0.5 or less, more preferably 0.2 or more and 0.4 or less, and further preferably 0.26 or more and 0.32 or less.
- the y / (x + y) in the above formula (d) is the molar ratio (A / (A / (A)) of the content (2y) of the main group element M to the total content (2x + 2y) of the transition metal element M and the main group element A in the oxide. M + A)).
- y / (x + y) is preferably 0.1 or more and 0.45 or less, more preferably 0.15 or more and 0.4 or less, and further preferably 0.2 or more and 0.35 or less.
- y / (x + y) may be more preferably 0.25 or more or 0.3 or more. Further, y / (x + y) may be more preferably 0.3 or less or 0.25 or less.
- the lattice constant a of the oxide is preferably 0.4590 nm or more and 0.4630 nm or less, and more preferably 0.4597 nm or more and 0.4620 nm or less.
- This lattice constant a depends on the molar ratio (A / (M + A)) of the content of the main group element A to the total content of the transition metal element M and the main group element A, or the content of the main group element A, and is a typical element. As the molar ratio of the content of A (A / (M + A)) or the content of the main group element A increases, the lattice constant a tends to decrease.
- the lattice constant a of the oxide is in the above range, the molar ratio (A / (M + A)) of the content of the main group element A or the content of the main group element A is in the more appropriate range, and the initial stage.
- the amount of electricity discharged after the charge / discharge cycle becomes larger, and charging / discharging can be performed more times.
- the half width of the diffraction peak at a diffraction angle 2 ⁇ near 33 ° is preferably 0.3 ° or more, and is 0.5. ° or more is more preferable, and 0.8 ° or more is further preferable.
- the full width at half maximum of the diffraction peak near the diffraction angle 2 ⁇ is 33 ° or more, the amount of discharge electricity at the initial stage and after the charge / discharge cycle becomes larger, and charging / discharging can be performed more times.
- the full width at half maximum of the diffraction peak in which the diffraction angle 2 ⁇ is around 33 ° may be, for example, 5 ° or less, 3 ° or less, or 2 ° or less.
- the positive electrode active material may contain components other than the above oxides.
- the lower limit of the content of the oxide in the positive electrode active material is preferably 70% by mass, more preferably 90% by mass, and even more preferably 99% by mass.
- the upper limit of the content of this oxide may be 100% by mass.
- the positive electrode active material may be substantially composed of only the above oxides. As described above, since most of the positive electrode active material is composed of the above oxides, the amount of electricity discharged at the initial stage and after the charge / discharge cycle becomes larger, and charging / discharging can be performed more times.
- components other than the above-mentioned oxides that the positive electrode active material may contain include conventionally known positive electrode active materials other than the above-mentioned oxides.
- the positive electrode active material can be produced, for example, by the following method. That is, the method for producing a positive electrode active material according to an embodiment of the present invention is A material containing a transition metal element M and a typical element A is provided by the mechanochemical method.
- the above materials ( ⁇ ) A lithium transition metal oxide containing the transition metal element M and a compound containing the main group element A, or ( ⁇ ) a lithium transition metal oxide containing the transition metal element M and the main group element A.
- the transition metal element M contained is Co, Fe, Cu, Mn, Ni, Cr or a combination thereof.
- the main group element A is a group 13 element, a group 14 element, P, Sb, Bi, Te or a combination thereof.
- the molar ratio (A / (M + A)) of the content of the main group element A to the total content of the transition metal element M and the main group element A in the material is more than 0.05 and 0.5 or less.
- the molar ratio (A / (M + A)) of the content of the main group element A is preferably 0.1 or more and 0.45 or less, more preferably 0.15 or more and 0.4 or less, and 0.2 or more and 0.35 or less. Is even more preferable.
- the molar ratio (A / (M + A)) may be more preferably 0.25 or more or 0.3 or more. Further, the molar ratio (A / (M + A)) is more preferably 0.3 or less or 0.25 or less.
- one or more kinds of materials containing a predetermined element are treated by a mechanochemical method to contain an oxide containing lithium, a transition metal element M and a typical element A in a predetermined content ratio.
- a positive electrode active material can be obtained.
- the mechanochemical method (also referred to as mechanochemical treatment) is a synthetic method using a mechanochemical reaction.
- the mechanochemical reaction refers to a chemical reaction such as a crystallization reaction, a solid solution reaction, or a phase transition reaction that utilizes high energy locally generated by mechanical energy such as friction and compression in the crushing process of a solid substance.
- the treatment by the mechanochemical method causes a reaction in which the transition metal element M and the main group element A are solid-solved in the crystal structure of Li 2 O.
- devices that perform the mechanochemical method include crushers and dispersers such as ball mills, bead mills, vibration mills, turbo mills, mechanofusions, and disc mills. Of these, a ball mill is preferable.
- the ball mill one made of tungsten carbide (WC), one made of zirconium oxide (ZrO 2 ), or the like can be preferably used.
- the number of rotations of the ball during processing can be, for example, 100 rpm or more and 1,000 rpm or less.
- the processing time can be, for example, 0.1 hour or more and 10 hours or less.
- this treatment can be carried out in an atmosphere of an inert gas such as argon or an atmosphere of an active gas, but it is preferably carried out in an atmosphere of an inert gas.
- the oxide contained in the positive electrode active material obtained by the production method preferably has an inverted fluorite-type crystal structure.
- the oxide obtained by treating with the mechanochemical method as in the production method has a half width of a diffraction peak near 33 ° in a diffraction angle 2 ⁇ of 0.3 ° or more in an X-ray diffraction diagram using CuK ⁇ rays. It tends to increase.
- the material to be treated by the mechanochemical method may be a mixture containing ( ⁇ ) a lithium transition metal oxide containing a transition metal element M and a compound containing a typical element A, or ( ⁇ ) a transition metal element. It may be a lithium transition metal oxide containing M and a typical element A.
- lithium transition metal oxide containing the transition metal element M examples include Li 6 CoO 4 , Li 5 CrO 4 , Li 5 FeO 4 , Li 6 NiO 4 , Li 6 CuO 4 , and Li 6 MnO 4 .
- the lithium transition metal oxide containing these transition metal elements M may have an inverted fluorite-type crystal structure, or may have another crystal structure.
- These lithium transition metal oxides can be obtained, for example , by mixing Li 2 O and a transition metal oxide containing a transition metal element M such as CoO in a predetermined ratio and firing in a nitrogen atmosphere.
- an oxide containing lithium and the main group element A is preferable.
- examples of such compounds include Li 5 AlO 4 , Li 5 GaO 4 , Li 5 InO 4 , Li 4 SiO 4 , Li 4 GeO 4 , Li 4 SnO 4 , Li 3 BO 3 , Li 5 SbO 5 , Li 5 BiO. 5 , Li 6 TeO 6 and the like can be mentioned.
- the compound containing these main group elements A may have an inverted fluorite-type crystal structure, or may have another crystal structure.
- Each of the above oxides can be obtained, for example , by mixing Li 2 O and an oxide containing a typical element A such as Al 2 O 3 in a predetermined ratio and firing in a nitrogen atmosphere.
- lithium transition metal oxide containing the transition metal element M and the main group element A examples include Li 5.5 Co 0.5 Al 0.5 O 4 , Li 5.8 Co 0.8 Al 0.2 O 4.
- a Lithium transition metal oxide represented by a M b A c O 4 (0 ⁇ a ⁇ 6, 0 ⁇ b ⁇ 1, 0 ⁇ c ⁇ 1, 0.05 ⁇ c / (b + c) ⁇ 0.5) can be mentioned.
- the lithium transition metal oxide containing the transition metal element M and the main group element A can be obtained by a known method such as a firing method.
- the crystal structure of these lithium transition metal oxides is not particularly limited, and for example, a crystal structure that can be attributed to the space group P42 / nmc (a crystal structure such as Li 6 CoO 4 ) or a crystal structure that can be assigned to the space group Pmmn (Li). 5 It may be a crystal structure of each oxide used as a material, such as (crystal structure of AlO 4, etc.), and may include a plurality of crystal structures.
- the lithium transition metal oxide containing the transition metal element M and the main group element A may be an oxide in which a plurality of phases coexist. Examples of such an oxide include an oxide in which Al solid solution Li 6 CoO 4 and Co solid solution Li 5 AlO 4 coexist.
- the positive electrode according to the embodiment of the present invention is a positive electrode for a non-aqueous electrolyte power storage element having the positive electrode active material described above.
- the positive electrode has a positive electrode base material and a positive electrode active material layer arranged directly or via an intermediate layer on the positive electrode base material.
- the positive electrode base material has conductivity.
- the A has a "conductive” means that the volume resistivity is measured according to JIS-H-0505 (1975 years) is not more than 10 7 ⁇ ⁇ cm, "non-conductive", means that the volume resistivity is 10 7 ⁇ ⁇ cm greater.
- metals such as aluminum, titanium, tantalum, and stainless steel or alloys thereof are used. Among these, aluminum and aluminum alloys are preferable from the viewpoint of balance of potential resistance, high conductivity and cost. Further, examples of the formation form of the positive electrode base material include foils and vapor-deposited films, and foils are preferable from the viewpoint of cost. That is, an aluminum foil is preferable as the positive electrode base material. Examples of aluminum or aluminum alloy include A1085P and A3003P specified in JIS-H-4000 (2014).
- the average thickness of the positive electrode base material is preferably 3 ⁇ m or more and 50 ⁇ m or less, more preferably 5 ⁇ m or more and 40 ⁇ m or less, further preferably 8 ⁇ m or more and 30 ⁇ m or less, and particularly preferably 10 ⁇ m or more and 25 ⁇ m or less.
- the "average thickness" of the positive electrode base material and the negative electrode base material described later refers to a value obtained by dividing the punched mass when a base material having a predetermined area is punched by the true density of the base material and the punched area.
- the intermediate layer is a coating layer on the surface of the positive electrode base material, and contains conductive particles such as carbon particles to reduce the contact resistance between the positive electrode base material and the positive electrode active material layer.
- the composition of the intermediate layer is not particularly limited, and can be formed by, for example, a composition containing a resin binder and conductive particles.
- the positive electrode active material layer is formed from a so-called positive electrode mixture containing a positive electrode active material. Further, the positive electrode mixture forming the positive electrode active material layer contains optional components such as a conductive agent, a binder, a thickener, and a filler, if necessary.
- the positive electrode active material includes the positive electrode active material according to the above-described embodiment of the present invention.
- the positive electrode active material may include a known positive electrode active material other than the positive electrode active material according to the embodiment of the present invention.
- the content of the oxide having a structure) is preferably more than 10% by mass, more preferably 30% by mass or more, further preferably 50% by mass or more, and particularly preferably 65% by mass or more.
- the content of the positive electrode active material according to the embodiment of the present invention or the oxide contained in the positive electrode active material in the positive electrode active material layer may be 99% by mass or less, and 90% by mass or less. It may be 80% by mass or less.
- the conductive agent is not particularly limited as long as it is a conductive material.
- a conductive agent include carbonaceous materials; metals; conductive ceramics and the like.
- carbonaceous materials include graphite and carbon black.
- Examples of the type of carbon black include furnace black, acetylene black, and ketjen black. Among these, a carbonaceous material is preferable from the viewpoint of conductivity and coatability. Of these, acetylene black and ketjen black are preferable.
- Examples of the shape of the conductive agent include powder, sheet, and fibrous.
- the positive electrode active material and the conductive agent may be composited.
- Examples of the method of compositing include a method of mechanically milling a mixture containing a positive electrode active material and a conductive agent, which will be described later.
- the content of the conductive agent in the positive electrode active material layer is preferably 1% by mass or more and 40% by mass or less, and more preferably 3% by mass or more and 30% by mass or less.
- binder examples include fluororesins (polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), etc.), thermoplastic resins such as polyethylene, polypropylene, and polyimide; ethylene-propylene-diene rubber (EPDM), sulfonated EPDM, and styrene. Elastomers such as butadiene rubber (SBR) and fluororubber; polysaccharide polymers and the like can be mentioned.
- fluororesins polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), etc.
- thermoplastic resins such as polyethylene, polypropylene, and polyimide
- EPDM ethylene-propylene-diene rubber
- SBR butadiene rubber
- fluororubber polysaccharide polymers and the like can be mentioned.
- the content of the binder in the positive electrode active material layer is preferably 1% by mass or more and 10% by mass or less, and more preferably 3% by mass or more and 9% by mass or less.
- the thickener examples include polysaccharide polymers such as carboxymethyl cellulose (CMC) and methyl cellulose.
- CMC carboxymethyl cellulose
- methyl cellulose examples include polysaccharide polymers such as carboxymethyl cellulose (CMC) and methyl cellulose.
- Fillers include polyolefins such as polypropylene and polyethylene, silicon dioxide, aluminum oxide, titanium dioxide, calcium oxide, strontium oxide, barium oxide, magnesium oxide, inorganic oxides such as aluminosilicate, magnesium hydroxide, calcium hydroxide, and water.
- Hydroxides such as aluminum oxide, carbonates such as calcium carbonate, sparingly soluble ionic crystals such as calcium fluoride, barium fluoride, barium sulfate, nitrides such as aluminum nitride and silicon nitride, talc, montmorillonite, boehmite and zeolite.
- the positive electrode active material layer includes typical non-metal elements such as B, N, P, F, Cl, Br, I, Li, Na, Mg, Al, K, Ca, Zn, Ga, Ge, Sn, Sr, Ba and the like.
- Typical metal elements of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Mo, Zr, Nb, W and other transition metal elements are used as positive electrode active materials, conductive agents, binders, thickeners, fillers. It may be contained as a component other than.
- the positive electrode can be produced, for example, by the following method. That is, the method for producing the positive electrode according to the embodiment of the present invention is the positive electrode active material according to the embodiment of the present invention or the positive electrode active material obtained by the method for producing the positive electrode active material according to the embodiment of the present invention. It is provided to prepare a positive electrode by using.
- the positive electrode can be produced, for example, by applying the positive electrode mixture paste directly to the positive electrode base material or via an intermediate layer and drying it.
- the positive electrode mixture paste contains each component constituting the positive electrode mixture, such as a positive electrode active material and an optional component such as a conductive agent and a binder.
- the positive electrode mixture paste may further contain a dispersion medium.
- the positive electrode active material and the conductive agent are mixed, it is preferable to mechanically mill the mixture containing the positive electrode active material and the conductive agent.
- the mechanical milling treatment is performed in the state of the mixture containing the positive electrode active material and the conductive agent.
- a positive electrode that can be a non-aqueous electrolyte power storage element having sufficient discharge performance can be manufactured with high certainty.
- the mechanical milling process refers to a process of crushing, mixing, or compounding by applying mechanical energy such as impact, shear stress, and friction.
- devices that perform mechanical milling processing include crushers and dispersers such as ball mills, bead mills, vibration mills, turbo mills, mechanofusions, and disc mills. Of these, a ball mill is preferable.
- the ball mill one made of tungsten carbide (WC), one made of zirconium oxide (ZrO 2 ), or the like can be preferably used.
- the mechanical milling treatment referred to here does not need to be accompanied by a mechanochemical reaction. It is presumed that such a mechanical milling treatment complexes the positive electrode active material and the conductive agent and improves the electron conductivity.
- the number of rotations of the ball during processing can be, for example, 100 rpm or more and 1,000 rpm or less.
- the processing time can be, for example, 0.1 hour or more and 10 hours or less.
- this treatment can be carried out in an atmosphere of an inert gas such as argon or an atmosphere of an active gas, but it is preferably carried out in an atmosphere of an inert gas.
- the power storage element has a positive electrode, a negative electrode, and a non-aqueous electrolyte.
- a non-aqueous electrolyte secondary battery (hereinafter, also simply referred to as “secondary battery”) will be described.
- the positive electrode and the negative electrode usually form electrode bodies that are alternately superposed by stacking or winding through a separator.
- the electrode body is housed in a container, and the container is filled with a non-aqueous electrolyte.
- the non-aqueous electrolyte is interposed between the positive electrode and the negative electrode.
- a known metal container, resin container or the like which is usually used as a container for a secondary battery can be used.
- the positive electrode provided in the secondary battery is the positive electrode according to the embodiment of the present invention described above.
- the negative electrode has a negative electrode base material and a negative electrode active material layer arranged directly on the negative electrode base material or via an intermediate layer.
- the intermediate layer may have the same structure as the intermediate layer of the positive electrode.
- the negative electrode base material may have the same structure as the positive side base material, but as the material, metals such as copper, nickel, stainless steel, nickel-plated steel or alloys thereof are used, and copper or a copper alloy is used. preferable. That is, copper foil is preferable as the negative electrode base material. Examples of the copper foil include rolled copper foil and electrolytic copper foil.
- the average thickness of the negative electrode base material is preferably 2 ⁇ m or more and 35 ⁇ m or less, more preferably 3 ⁇ m or more and 30 ⁇ m or less, further preferably 4 ⁇ m or more and 25 ⁇ m or less, and particularly preferably 5 ⁇ m or more and 20 ⁇ m or less.
- the negative electrode active material layer is generally formed of a so-called negative electrode mixture containing a negative electrode active material. Further, the negative electrode mixture forming the negative electrode active material layer contains optional components such as a conductive agent, a binder, a thickener, and a filler, if necessary. As any component such as a conductive agent, a binder, a thickener, and a filler, the same one as that of the positive electrode active material layer can be used.
- the negative electrode active material layer may be a layer substantially composed of only the negative electrode active material such as metallic Li.
- the negative electrode active material layer includes typical non-metal elements such as B, N, P, F, Cl, Br, I, Li, Na, Mg, Al, K, Ca, Zn, Ga, Ge, Sn, Sr, Ba and the like.
- Typical metal elements of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Mo, Zr, Ta, Hf, Nb, W and other transition metal elements are added to the negative electrode active material, conductive agent, binder, etc. It may be contained as a component other than the adhesive and the filler.
- the negative electrode active material can be appropriately selected from known negative electrode active materials.
- a material capable of occluding and releasing lithium ions is usually used.
- the negative electrode active material include metal Li; metal or semi-metal such as Si and Sn; metal oxide or semi-metal oxide such as Si oxide, Ti oxide and Sn oxide; Li 4 Ti 5 O 12 ; Titanium-containing oxides such as LiTIO 2 and TiNb 2 O 7 ; polyphosphate compounds; silicon carbide; carbon materials such as graphite (graphite) and non-graphitizable carbon (graphitizable carbon or non-graphitizable carbon). Be done. Among these materials, graphite and non-graphitic carbon are preferable. In the negative electrode active material layer, one of these materials may be used alone, or two or more of these materials may be mixed and used.
- Graphite refers to a carbon material having an average lattice spacing (d 002 ) of (002) planes determined by X-ray diffraction before charging / discharging or in a discharged state of 0.33 nm or more and less than 0.34 nm.
- Examples of graphite include natural graphite and artificial graphite. Artificial graphite is preferable from the viewpoint that a material having stable physical properties can be obtained.
- Non-graphitic carbon refers to a carbon material having an average lattice spacing (d 002 ) of (002) planes determined by X-ray diffraction before charging / discharging or in a discharged state of 0.34 nm or more and 0.42 nm or less. ..
- Examples of non-graphitizable carbon include non-graphitizable carbon and easily graphitizable carbon.
- the non-graphitic carbon include a resin-derived material, a petroleum pitch or a petroleum pitch-derived material, a petroleum coke or a petroleum coke-derived material, a plant-derived material, an alcohol-derived material, and the like.
- the discharge state of the carbon material is a state in which the open circuit voltage is 0.7 V or more in a unipolar battery in which the negative electrode containing the carbon material as the negative electrode active material is used as the working electrode and the metal Li is used as the counter electrode.
- the potential of the metal Li counter electrode in the open circuit state is substantially equal to the oxidation-reduction potential of Li
- the open circuit voltage in the single-pole battery is substantially equal to the potential of the negative electrode containing the carbon material with respect to the oxidation-reduction potential of Li. .. That is, the fact that the open circuit voltage in the single-pole battery is 0.7 V or more means that lithium ions that can be occluded and discharged are sufficiently released from the carbon material that is the negative electrode active material during charging and discharging. ..
- non-graphitizable carbon refers to a carbon material having d 002 of 0.36 nm or more and 0.42 nm or less.
- the “graphitizable carbon” refers to a carbon material in which d 002 is 0.34 nm or more and less than 0.36 nm.
- the average particle size of the negative electrode active material can be, for example, 1 nm or more and 100 ⁇ m or less.
- the average particle size thereof may be preferably 1 ⁇ m or more and 100 ⁇ m or less.
- the negative electrode active material is a metal, a metalloid, a metal oxide, a metalloid oxide, a titanium-containing oxide, a polyphosphate compound or the like, the average particle size thereof may be preferably 1 nm or more and 1 ⁇ m or less.
- the electron conductivity of the active material layer is improved.
- a crusher, a classifier, or the like is used to obtain a powder having a predetermined particle size.
- the negative electrode active material is metallic Li
- the form may be foil-like or plate-like.
- the content of the negative electrode active material in the negative electrode active material layer is preferably 60% by mass or more and 99% by mass or less, more preferably 90% by mass or more and 98% by mass or less, for example, when the negative electrode active material layer is formed of a negative electrode mixture. preferable.
- the content of the negative electrode active material may be 99% by mass or more, and may be 100% by mass.
- the separator can be appropriately selected from known separators.
- a separator composed of only the base material layer a separator in which a heat-resistant layer containing heat-resistant particles and a binder is formed on one surface or both surfaces of the base material layer can be used.
- the material of the base material layer of the separator include woven fabrics, non-woven fabrics, and porous resin films. Among these materials, a porous resin film is preferable from the viewpoint of strength, and a non-woven fabric is preferable from the viewpoint of liquid retention of a non-aqueous electrolyte.
- polyolefins such as polyethylene and polypropylene are preferable from the viewpoint of shutdown function, and polyimide and aramid are preferable from the viewpoint of oxidative decomposition resistance.
- a composite material of these resins may be used as the base material layer of the separator.
- the heat-resistant particles contained in the heat-resistant layer preferably have a mass loss of 5% or less at 500 ° C. in the atmosphere, and more preferably 5% or less in mass loss at 800 ° C. in the atmosphere.
- Inorganic compounds can be mentioned as materials whose mass reduction is less than or equal to a predetermined value. Examples of inorganic compounds include oxides such as iron oxide, silicon oxide, aluminum oxide, titanium oxide, barium titanate, zirconium oxide, calcium oxide, strontium oxide, barium oxide, magnesium oxide, and aluminosilicate; magnesium hydroxide, water.
- Hydroxides such as calcium oxide and aluminum hydroxide; nitrides such as aluminum nitride and silicon nitride; carbonates such as calcium carbonate; sulfates such as barium sulfate; sparingly soluble ion crystals such as calcium fluoride and barium fluoride Covalently bonded crystals such as silicon and diamond; talc, montmorillonite, boehmite, zeolite, apatite, kaolin, mulite, spinel, olivine, sericite, bentonite, mica and other mineral resource-derived substances or man-made products thereof. ..
- the inorganic compound a simple substance or a complex of these substances may be used alone, or two or more kinds thereof may be mixed and used.
- silicon oxide, aluminum oxide, or aluminosilicate is preferable from the viewpoint of safety of the power storage device.
- the porosity of the separator is preferably 80% by volume or less from the viewpoint of strength, and preferably 20% by volume or more from the viewpoint of discharge performance.
- the "vacancy ratio" is a volume-based value, and means a value measured by a mercury porosimeter.
- a polymer gel composed of a polymer and a non-aqueous electrolyte may be used.
- the polymer include polyacrylonitrile, polyethylene oxide, polypropylene oxide, polymethylmethacrylate, polyvinylacetate, polyvinylpyrrolidone, polyvinylidene fluoride and the like.
- the use of polymer gel has the effect of suppressing liquid leakage.
- a polymer gel may be used in combination with the above-mentioned porous resin film or non-woven fabric.
- Non-aqueous electrolyte The non-aqueous electrolyte can be appropriately selected from known non-aqueous electrolytes.
- a non-aqueous electrolyte solution may be used as the non-aqueous electrolyte.
- the non-aqueous electrolyte solution contains a non-aqueous solvent and an electrolyte salt dissolved in the non-aqueous solvent.
- the non-aqueous solvent can be appropriately selected from known non-aqueous solvents.
- the non-aqueous solvent include cyclic carbonate, chain carbonate, carboxylic acid ester, phosphoric acid ester, sulfonic acid ester, ether, amide, nitrile and the like.
- the non-aqueous solvent those in which some of the hydrogen atoms contained in these compounds are replaced with halogen may be used.
- ethylene carbonate EC
- propylene carbonate PC
- butylene carbonate BC
- vinylene carbonate VC
- vinyl ethylene carbonate VEC
- chloroethylene carbonate fluoroethylene carbonate (FEC), difluoroethylene carbonate.
- DFEC styrene carbonate, 1-phenylvinylene carbonate, 1,2-diphenylvinylene carbonate and the like
- EC is preferable.
- chain carbonate examples include diethyl carbonate (DEC), dimethyl carbonate (DMC), ethyl methyl carbonate (EMC), diphenyl carbonate, trifluoroethyl methyl carbonate, bis (trifluoroethyl) carbonate and the like. Of these, DMC and EMC are preferable.
- the cyclic carbonate and the chain carbonate are used as the non-aqueous solvent, and it is more preferable to use the cyclic carbonate and the chain carbonate in combination.
- the cyclic carbonate By using the cyclic carbonate, the dissociation of the electrolyte salt can be promoted and the ionic conductivity of the non-aqueous electrolyte solution can be improved.
- the chain carbonate By using the chain carbonate, the viscosity of the non-aqueous electrolytic solution can be kept low.
- the volume ratio of the cyclic carbonate to the chain carbonate is preferably in the range of, for example, 5:95 to 50:50.
- the electrolyte salt can be appropriately selected from known electrolyte salts.
- Examples of the electrolyte salt include lithium salt, sodium salt, potassium salt, magnesium salt, onium salt and the like. Of these, lithium salts are preferred.
- lithium salts include inorganic lithium salts such as LiPF 6 , LiPO 2 F 2 , LiBF 4 , LiClO 4 , LiN (SO 2 F) 2 , LiSO 3 CF 3 , LiN (SO 2 CF 3 ) 2 , and LiN (SO 2).
- C 2 F 5 ) 2 LiN (SO 2 CF 3 ) (SO 2 C 4 F 9 ), LiC (SO 2 CF 3 ) 3 , LiC (SO 2 C 2 F 5 ) 3 and other halogenated hydrocarbon groups
- lithium salts having Among these, an inorganic lithium salt is preferable, and LiPF 6 is more preferable.
- the content of the electrolyte salt in the nonaqueous electrolytic solution preferable to be 0.1 mol / dm 3 or more 2.5 mol / dm 3 or less, more preferable to be 0.3 mol / dm 3 or more 2.0 mol / dm 3 or less , more preferable to be 0.5 mol / dm 3 or more 1.7 mol / dm 3 or less, and particularly preferably 0.7 mol / dm 3 or more 1.5 mol / dm 3 or less.
- the non-aqueous electrolyte solution may contain additives.
- the additive include aromatic compounds such as biphenyl, alkylbiphenyl, terphenyl, and partially hydride of terphenyl, cyclohexylbenzene, t-butylbenzene, t-amylbenzene, diphenyl ether, and dibenzofuran; 2-fluorobiphenyl, o.
- -Partial halides of the above aromatic compounds such as cyclohexylfluorobenzene and p-cyclohexylfluorobenzene; such as 2,4-difluoroanisole, 2,5-difluoroanisole, 2,6-difluoroanisole, 3,5-difluoroanisole and the like.
- Anisole halide compounds succinic anhydride, glutaric anhydride, maleic anhydride, citraconic anhydride, glutaconic anhydride, itaconic anhydride, cyclohexanedicarboxylic acid anhydride; ethylene sulfite, propylene sulfite, dimethyl sulfite, dimethyl sulfite, ethylene sulfate, Sulforane, dimethylsulfone, diethylsulfone, dimethylsulfoxide, diethylsulfoxide, tetramethylenesulfoxide, diphenylsulfide, 4,4'-bis (2,2-dioxo-1,3,2-dioxathiolane), 4-methylsulfonyloxymethyl- Examples thereof include 2,2-dioxo-1,3,2-dioxathiolane, thioanisol, diphenyldisulfide, dipyridinium disulfide, perflu
- the content of the additive contained in the non-aqueous electrolytic solution is preferably 0.01% by mass or more and 10% by mass or less, and more preferably 0.1% by mass or more and 7% by mass or less with respect to the total mass of the non-aqueous electrolytic solution. , 0.2% by mass or more and 5% by mass or less is more preferable, and 0.3% by mass or more and 3% by mass or less is particularly preferable.
- non-aqueous electrolyte a solid electrolyte may be used, or a non-aqueous electrolyte solution and a solid electrolyte may be used in combination.
- the solid electrolyte can be selected from any material having ionic conductivity such as lithium, sodium and calcium and being solid at room temperature (for example, 15 ° C to 25 ° C).
- Examples of the solid electrolyte include sulfide solid electrolytes, oxide solid electrolytes, oxynitride solid electrolytes, polymer solid electrolytes and the like.
- lithium ion secondary battery examples include Li 2 SP 2 S 5 , Li I-Li 2 SP 2 S 5 , Li 10 Ge-P 2 S 12 and the like as the sulfide solid electrolyte.
- the shape of the power storage element of the present embodiment is not particularly limited, and examples thereof include a cylindrical battery, a laminated film type battery, a square type battery, a flat type battery, a coin type battery, and a button type battery.
- FIG. 1 shows a power storage element 1 (non-aqueous electrolyte power storage element) as an example of a square battery.
- the figure is a perspective view of the inside of the case.
- the electrode body 2 having the positive electrode and the negative electrode wound around the separator is housed in the square container 3.
- the positive electrode is electrically connected to the positive electrode terminal 4 via the positive electrode lead 41.
- the negative electrode is electrically connected to the negative electrode terminal 5 via the negative electrode lead 51.
- the power storage element of the present embodiment is a power source for automobiles such as an electric vehicle (EV), a hybrid vehicle (HEV), and a plug-in hybrid vehicle (PHEV), a power source for electronic devices such as a personal computer and a communication terminal, or a power source for power storage.
- EV electric vehicle
- HEV hybrid vehicle
- PHEV plug-in hybrid vehicle
- a power source for electronic devices such as a personal computer and a communication terminal
- a power source for power storage Etc., it can be mounted as a power storage unit (battery module) composed of a plurality of power storage elements 1.
- the technique according to the embodiment of the present invention may be applied to at least one power storage element included in the power storage unit.
- FIG. 2 shows an example of a power storage device 30 in which a power storage unit 20 in which two or more electrically connected power storage elements 1 are assembled is further assembled.
- the power storage device 30 may include a bus bar (not shown) that electrically connects two or more power storage elements 1, a bus bar (not shown) that electrically connects two or more power storage units 20 and the like.
- the power storage unit 20 or the power storage device 30 may include a condition monitoring device (not shown) that monitors the state of one or more power storage elements.
- the power storage element can be manufactured by using the positive electrode active material.
- the method for producing a non-aqueous electrolyte power storage device according to an embodiment of the present invention includes a method for producing a positive electrode according to an embodiment of the present invention.
- the method for manufacturing the power storage element is as follows: the above-mentioned positive electrode is manufactured, the negative electrode is manufactured, a non-aqueous electrolyte is prepared, and the positive electrode and the negative electrode are laminated or wound alternately through a separator. It includes forming the electrode body, accommodating the positive electrode body and the negative electrode body (electrode body) in a container, and injecting the non-aqueous electrolyte into the container. After the injection, the power storage element can be obtained by sealing the injection port.
- the present invention is not limited to the above embodiment, and various modifications may be made without departing from the gist of the present invention.
- the configuration of one embodiment can be added to the configuration of another embodiment, and a part of the configuration of one embodiment can be replaced with the configuration of another embodiment or a well-known technique.
- some of the configurations of certain embodiments can be deleted.
- a well-known technique can be added to the configuration of a certain embodiment.
- the power storage element is used as a non-aqueous electrolyte secondary battery (for example, a lithium ion secondary battery) capable of charging and discharging has been described, but the type, shape, size, capacity, etc. of the power storage element are arbitrary. ..
- the non-aqueous electrolyte storage element of the present invention can also be applied to capacitors such as various non-aqueous electrolyte secondary batteries, electric double layer capacitors, and lithium ion capacitors.
- the positive electrode active material and the positive electrode of the present invention can also be used for the positive electrode active material and the positive electrode other than the non-aqueous electrolyte power storage element.
- Example 1 The obtained Li 6 CoO 4 and Li 5 AlO 4 were mixed at a molar ratio of 8: 1, and then treated in an argon atmosphere with a tungsten carbide (WC) ball mill at a rotation speed of 400 rpm for 2 hours.
- WC tungsten carbide
- Example 1 The positive electrode active materials of Examples 2 to 7 and Comparative Example 1 were obtained in the same manner as in Example 1 except that the materials used were as shown in Table 1. Table 1 also shows the composition formulas of the obtained positive electrode active material (oxide).
- FIG. 4 shows an X-ray diffraction diagram of each positive electrode active material of Examples 1 to 4 and Comparative Example 1
- FIG. 5 shows an X-ray diffraction diagram of each positive electrode active material of Examples 5 to 7.
- Table 1 shows the half width of the diffraction peak in which the diffraction angle 2 ⁇ of the positive electrode active materials of Examples 1 to 7 and Comparative Example 1 is around 33 °, and the lattice constant a, which are obtained from the X-ray diffraction measurement.
- FIGS. 4 and 5 are X-ray diffraction diagrams of the positive electrode active material (oxide) obtained by the treatment by the mechanochemical method.
- FIG. 3 which is an X-ray diffraction diagram of the oxide obtained by the solid phase reaction method
- FIGS. 4 and 5 are X-ray diffraction diagrams of the positive electrode active material (oxide) obtained by the treatment by the mechanochemical method.
- the half-price range of the diffraction peak near 33 ° is significantly increased by passing through the treatment by the mechanochemical method.
- the half width of the diffraction peak near 33 ° is described above. Was less than 0.3 °. For example, it was 0.10 ° in Synthesis Example 1, 0.16 ° in Synthesis Example 2, and 0.15 ° in Reference Synthesis Example 2.
- the positive electrode active material each oxide of Examples 1 to 7 and Comparative Example 1 obtained via the mechanochemical treatment, as shown in Table 1, the half width of the diffraction peak near 33 ° was 0.3 ° or more.
- LiPF 6 was dissolved in a non-aqueous solvent in which EC, DMC and EMC were mixed at a volume ratio of 30:35:35 at a concentration of 1 mol / dm 3 to prepare a non-aqueous electrolyte.
- a lithium metal having a thickness of 100 ⁇ m and a diameter of 20 mm ⁇ was arranged on a negative electrode base material made of copper foil to form a negative electrode.
- a Tomcell manufactured by Nippon Tomsel Co., Ltd.
- a polypropylene microporous membrane was used as the separator.
- the negative electrode, the separator, and the positive electrode are laminated inside the packing arranged on the stainless steel lower lid, 0.3 mL of the non-aqueous electrolyte (electrolyte solution) is injected, one spacer, and the positive electrode.
- the non-aqueous electrolyte electrolyte solution
- One V-shaped leaf spring was used, and finally the stainless steel top lid was tightened with a nut to fix it. In this way, a non-aqueous electrolyte power storage element (evaluation cell) was produced. All the operations from the production of the positive electrode to the production of the evaluation cell were performed in an argon atmosphere.
- Table 2 shows the amount of electricity discharged in the first cycle, the amount of electricity discharged in the eighth cycle, and the number of charge / discharge cycles in which charging at 400 mAh / g was maintained.
- the molar ratio (A / (M + A)) of the content of the main group element A to the total content of the transition metal element M and the main group element A is more than 0.05 and 0.5 or less.
- the amount of electricity discharged in the first cycle exceeded 370 mAh / g
- the amount of electricity discharged in the eighth cycle also exceeded 100 mAh / g.
- the present invention can be applied to electronic devices such as personal computers and communication terminals, non-aqueous electrolyte power storage elements used as power sources for automobiles, and positive electrodes and positive electrode active materials provided therein.
- Non-aqueous electrolyte power storage element 1
- Electrode body 3
- Container 4
- Positive terminal 4
- Negative terminal 51
- Negative lead 20
- Power storage unit 30
- Power storage device
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Abstract
Description
本発明の一実施形態に係る正極活物質は、リチウム、遷移金属元素M及び典型元素Aを含み、かつ逆蛍石型の結晶構造を有する酸化物を含有する。上記遷移金属元素Mは、コバルト、鉄、銅、マンガン、ニッケル、クロム又はこれらの組み合わせである。上記典型元素Aは、13族元素、14族元素、リン、アンチモン、ビスマス、テルル又はこれらの組み合わせである。上記酸化物中の上記遷移金属元素Mと上記典型元素Aとの合計含有量に対する上記典型元素Aの含有量のモル比率(A/(M+A))が0.05超0.5以下である。
[Li2-2zM2xA2y]O ・・・(1)
上記式(1)中、Mは、Co、Fe、Cu、Mn、Ni、Cr又はこれらの組み合わせである。Aは、13族元素、14族元素、P、Sb、Bi、Te又はこれらの組み合わせである。x、y及びzは、下記式(a)から(d)を満たす。
0<x<1 ・・・(a)
0<y<1 ・・・(b)
x+y≦z<1 ・・・(c)
0.05<y/(x+y)≦0.5 ・・・(d)
当該正極活物質は、例えば以下の方法により製造することができる。すなわち、本発明の一実施形態に係る正極活物質の製造方法は、
遷移金属元素M及び典型元素Aを含む材料をメカノケミカル法により処理することを備え、
上記材料が、
(α)上記遷移金属元素Mを含むリチウム遷移金属酸化物と上記典型元素Aを含む化合物とを含有する、又は
(β)上記遷移金属元素M及び上記典型元素Aを含むリチウム遷移金属酸化物を含有し、 上記遷移金属元素Mが、Co、Fe、Cu、Mn、Ni、Cr又はこれらの組み合わせであり、
上記典型元素Aが、13族元素、14族元素、P、Sb、Bi、Te又はこれらの組み合わせであり、
上記材料中の上記遷移金属元素Mと上記典型元素Aとの合計含有量に対する上記典型元素Aの含有量のモル比率(A/(M+A))が、0.05超0.5以下である。上記典型元素Aの含有量のモル比率(A/(M+A))は、0.1以上0.45以下が好ましく、0.15以上0.4以下がより好ましく、0.2以上0.35以下がさらに好ましい。上記モル比率(A/(M+A))は、0.25以上又は0.3以上がより好ましいことがある。また、上記モル比率(A/(M+A))は、0.3以下又は0.25以下がより好ましいことがある。
本発明の一実施形態に係る正極は、上述した当該正極活物質を有する非水電解質蓄電素子用の正極である。当該正極は、正極基材、及びこの正極基材に直接又は中間層を介して配される正極活物質層を有する。
当該正極は、例えば以下の方法により製造することができる。すなわち、本発明の一実施形態に係る正極の製造方法は、本発明の一実施形態に係る正極活物質又は本発明の一実施形態に係る正極活物質の製造方法で得られた正極活物質を用いて正極を作製することを備える。
本発明の一実施形態に係る蓄電素子は、正極、負極及び非水電解質を有する。以下、蓄電素子の一例として、非水電解質二次電池(以下、単に「二次電池」ともいう。)について説明する。上記正極及び負極は、通常、セパレータを介して積層又は巻回により交互に重畳された電極体を形成する。この電極体は容器に収納され、この容器内に非水電解質が充填される。上記非水電解質は、正極と負極との間に介在する。また、上記容器としては、二次電池の容器として通常用いられる公知の金属容器、樹脂容器等を用いることができる。
当該二次電池に備わる正極は、上述した本発明の一実施形態に係る正極である。
上記負極は、負極基材、及びこの負極基材に直接又は中間層を介して配される負極活物質層を有する。上記中間層は正極の中間層と同様の構成とすることができる。
セパレータは、公知のセパレータの中から適宜選択できる。セパレータとして、例えば、基材層のみからなるセパレータ、基材層の一方の面又は双方の面に耐熱粒子とバインダーとを含む耐熱層が形成されたセパレータ等を使用することができる。セパレータの基材層の材質としては、例えば、織布、不織布、多孔質樹脂フィルム等が挙げられる。これらの材質の中でも、強度の観点から多孔質樹脂フィルムが好ましく、非水電解質の保液性の観点から不織布が好ましい。セパレータの基材層の材料としては、シャットダウン機能の観点から例えばポリエチレン、ポリプロピレン等のポリオレフィンが好ましく、耐酸化分解性の観点から例えばポリイミドやアラミド等が好ましい。セパレータの基材層として、これらの樹脂を複合した材料を用いてもよい。
非水電解質としては、公知の非水電解質の中から適宜選択できる。非水電解質には、非水電解液を用いてもよい。非水電解液は、非水溶媒と、この非水溶媒に溶解されている電解質塩とを含む。
本実施形態の蓄電素子は、電気自動車(EV)、ハイブリッド自動車(HEV)、プラグインハイブリッド自動車(PHEV)等の自動車用電源、パーソナルコンピュータ、通信端末等の電子機器用電源、又は電力貯蔵用電源等に、複数の蓄電素子1を集合して構成した蓄電ユニット(バッテリーモジュール)として搭載することができる。この場合、蓄電ユニットに含まれる少なくとも一つの蓄電素子に対して、本発明の一実施形態に係る技術が適用されていればよい。
当該蓄電素子は、当該正極活物質を用いることにより製造することができる。本発明の一実施形態に係る非水電解質蓄電素子の製造方法は、本発明の一実施形態に係る正極の製造方法を含む。
本発明は、上記実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲内において種々変更を加えてもよい。例えば、ある実施形態の構成に他の実施形態の構成を追加することができ、また、ある実施形態の構成の一部を他の実施形態の構成又は周知技術に置き換えることができる。さらに、ある実施形態の構成の一部を削除することができる。また、ある実施形態の構成に対して周知技術を付加することができる。
Li2OとCoOとを3:1のモル比で混合した後、窒素雰囲気下、900℃で20時間焼成し、Li6CoO4を合成した。
Li2OとAl2O3とを5:1のモル比で混合した後、大気雰囲気下、900℃で20時間焼成し、Li5AlO4を得た。
Li2OとGa2O3とを5:1のモル比で混合した後、窒素雰囲気下、900℃で20時間焼成し、Li5GaO4を得た。
Li2OとSiO2とを2:1のモル比で混合した後、大気雰囲気下、900℃で12時間焼成し、Li4SiO4を得た。
Li2OとGeO2とを2:1のモル比で混合した後、窒素雰囲気下、900℃で20時間焼成し、Li4GeO4を得た。
Li2OとCoOとAl2O3を29:8:1のモル比で混合した後、窒素雰囲気下、900℃で20時間焼成し、Li5.8Co0.8Al0.2O4を得た。
Li2OとCoOとAl2O3を11:2:1のモル比で混合した後、窒素雰囲気下、900℃で20時間焼成し、Li5.5Co0.5Al0.5O4を得た。
Li2OとCoOとAl2O3を13:1:2モル比で混合した後、窒素雰囲気下、900℃で20時間焼成し、Li5.2Co0.2Al0.8O4を得た。
上記合成例で得られたLi6CoO4(合成例1)、Li5AlO4(合成例2)、Li5.8Co0.8Al0.2O4(参考合成例1)、Li5.5Co0.5Al0.5O4(参考合成例2)及びLi5.2Co0.2Al0.8O4(参考合成例3)について、エックス線回折測定を行った。気密性のエックス線回折測定用試料ホルダーを用い、アルゴン雰囲気下で粉末試料を充填した。用いたエックス線回折装置、測定条件、及びデータ処理方法は上記の通りとした。各エックス線回折図を図3に示す。
合成例2(Li5AlO4)のエックス線回折図からは、空間群Pmmnに帰属可能な単一相が確認でき、目的のLi5AlO4が合成されたことが確認できる。
得られたLi6CoO4とLi5AlO4とを8:1のモル比で混合した後、アルゴン雰囲気下でタングステンカーバイド(WC)製ボールミルにて、回転数400rpmで2時間処理した。このようなメカノケミカル法による処理により、実施例1の正極活物質(Li1.472Co0.222Al0.028O)を得た。
用いた材料を表1に示す通りとしたこと以外は実施例1と同様にして、実施例2から7及び比較例1の各正極活物質を得た。表1には、得られた正極活物質(酸化物)の組成式をあわせて示す。
上記実施例及び比較例で得られた各正極活物質について、上記と同様の方法にてエックス線回折測定を行った。いずれも、Li2Oと同様の結晶構造(逆蛍石型結晶構造)を主相として有することが確認できた。図4に実施例1から4及び比較例1の各正極活物質のエックス線回折図、図5に実施例5から7の各正極活物質のエックス線回折図を示す。また、エックス線回折測定から求めた、実施例1から7及び比較例1の正極活物質における回折角2θが33°付近の回折ピークの半値幅、及び格子定数aを表1に示す。
図4、5からわかるように、各実施例に係る正極活物質のエックス線回折図は、回折角2θが33°付近に特徴的な回折ピークが観察される。固相反応法により得られた酸化物のエックス線回折図である図3と、メカノケミカル法による処理を経て得られた正極活物質(酸化物)のエックス線回折図である図4、5とを対比してわかるように、上記33°付近の回折ピークは、メカノケミカル法による処理を経由することで半値幅が顕著に増大している。固相反応法により得られた、メカノケミカル法による処理を施していない材料(合成例1、2及び参考合成例1から3の各酸化物)においては、上記33°付近の回折ピークの半値幅はいずれも0.3°未満であった。例えば合成例1では0.10°、合成例2では0.16°、参考合成例2では0.15°であった。一方、メカノケミカル処理を経由して得られた正極活物質(実施例1から7及び比較例1の各酸化物)においては、表1に示されるように、33°付近の回折ピークの半値幅はいずれも0.3°以上であった。
アルゴン雰囲気下にて、各実施例及び比較例で得られた正極活物質1.125g、及びケッチェンブラック0.300gを混合し、直径5mmのWC製ボールが250g入った内容積80mLのWC製ポットに投入し、蓋をした。これを遊星型ボールミル(FRITSCH社の「pulverisette 5」)にセットし、公転回転数200rpmで30分間乾式粉砕することで、正極活物質とケッチェンブラックとの混合粉末を調製した。
ECとDMCとEMCとを30:35:35の体積比で混合した非水溶媒に、1mol/dm3の濃度でLiPF6を溶解させ、非水電解質を調製した。銅箔からなる負極基材に、厚さ100μm、直径20mmφのリチウム金属を配し、負極とした。評価セル(蓄電素子)にはトムセル(有限会社日本トムセル社製)を用いた。セパレータにはポリプロピレン製微多孔膜を用いた。ステンレス製の下蓋の上に配されているパッキンの内側に、上記負極、上記セパレータ、及び上記正極を積層し、上記非水電解質(電解液)0.3mLを注入し、スペーサー1枚、及びV字型板ばね1個を使用し、最後にステンレス製の上蓋をナットで締め付けて固定した。このようにして非水電解質蓄電素子(評価セル)を作製した。上記正極の作製から評価セルの作製までの操作は、全て、アルゴン雰囲気下にて行った。
実施例1から7及び比較例1の各正極活物質を用いて得られた評価セルについて、アルゴン雰囲気下のグローブボックス内において、25℃の環境下で充放電試験を行った。電流密度は、正極が含有する正極活物質の質量あたり50mA/gとし、定電流(CC)充放電を行った。充電から開始し、充電は、上限電気量400mAh/g又は上限電圧4.5Vに到達した時点で終了とした。放電は、上限電気量400mAh/g又は下限電圧1.5Vに到達した時点で終了とした。この充放電のサイクルを8サイクル繰り返した。8サイクルの間において充電電気量が400mAh/gを維持していたものについては、充電電気量が400mAh/gを下回るか又は30サイクルに達するまでさらに充放電のサイクルを繰り返した。1サイクル目の放電電気量、8サイクル目の放電電気量、及び400mAh/gの充電が維持された充放電サイクル数を表2に示す。
また、表3に示されるように、実施例3、5、6及び7の各正極活物質においては、より大きな充電電気量で充放電サイクルしても良好な充放電サイクル性能を有することが確認できた。
2 電極体
3 容器
4 正極端子
41 正極リード
5 負極端子
51 負極リード
20 蓄電ユニット
30 蓄電装置
Claims (10)
- リチウム、遷移金属元素及び典型元素を含み、かつ逆蛍石型の結晶構造を有する酸化物を含有し、
上記遷移金属元素が、コバルト、鉄、銅、マンガン、ニッケル、クロム又はこれらの組み合わせであり、
上記典型元素が、13族元素、14族元素、リン、アンチモン、ビスマス、テルル又はこれらの組み合わせであり、
上記酸化物中の上記遷移金属元素と上記典型元素との合計含有量に対する上記典型元素の含有量のモル比率が0.05超0.5以下である正極活物質。 - 上記酸化物の格子定数aが0.4590nm以上0.4630nm以下である請求項1に記載の正極活物質。
- 上記酸化物のCuKα線を用いたエックス線回折図において、回折角2θが33°付近の回折ピークの半値幅が0.3°以上である請求項1又は請求項2に記載の正極活物質。
- 請求項1から請求項3のいずれか1項に記載の正極活物質を有する正極。
- 請求項1から請求項3のいずれか1項に記載の正極活物質を含む正極活物質層を備え、
上記正極活物質層における上記酸化物の含有量が10質量%超である請求項4に記載の正極。 - 請求項4又は請求項5に記載の正極を有する非水電解質蓄電素子。
- 遷移金属元素及び典型元素を含む材料をメカノケミカル法により処理することを備え、
上記材料が、
上記遷移金属元素を含むリチウム遷移金属酸化物と、上記典型元素を含む化合物とを含有する、又は
上記遷移金属元素及び上記典型元素を含むリチウム遷移金属酸化物を含有し、
上記遷移金属元素が、コバルト、鉄、銅、マンガン、ニッケル、クロム又はこれらの組み合わせであり、
上記典型元素が、13族元素、14族元素、リン、アンチモン、ビスマス、テルル又はこれらの組み合わせであり、
上記材料中の上記遷移金属元素と上記典型元素との合計含有量に対する上記典型元素の含有量のモル比率が0.05超0.5以下である正極活物質の製造方法。 - 請求項1から請求項3のいずれか1項に記載の正極活物質又は請求項7に記載の正極活物質の製造方法で得られた正極活物質を用いて正極を作製することを備える正極の製造方法。
- 上記正極を作製することが、請求項1から請求項3のいずれか1項に記載の正極活物質又は請求項7に記載の正極活物質の製造方法で得られた正極活物質と、導電剤とを含む混合物をメカニカルミリング処理することを備える、請求項8に記載の正極の製造方法。
- 請求項8又は請求項9に記載の正極の製造方法を含む非水電解質蓄電素子の製造方法。
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- 2019-12-13 KR KR1020227002719A patent/KR20220024988A/ko not_active Application Discontinuation
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WO2021177258A1 (ja) * | 2020-03-06 | 2021-09-10 | 株式会社Gsユアサ | 正極活物質、正極、非水電解質蓄電素子、蓄電装置、正極活物質の製造方法、正極の製造方法、及び非水電解質蓄電素子の製造方法 |
WO2022024675A1 (ja) * | 2020-07-29 | 2022-02-03 | 株式会社Gsユアサ | 置換元素の選択方法、正極活物質、正極、非水電解質蓄電素子、蓄電装置、正極活物質の製造方法、正極の製造方法、及び非水電解質蓄電素子の製造方法 |
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JPWO2021033345A1 (ja) | 2021-02-25 |
KR20220024988A (ko) | 2022-03-03 |
CN114600274A (zh) | 2022-06-07 |
US20220315435A1 (en) | 2022-10-06 |
JP7459877B2 (ja) | 2024-04-02 |
DE112019007641T5 (de) | 2022-05-05 |
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