WO2021000621A1 - 一种voc废气处理净化装置及具有其的烤漆房 - Google Patents

一种voc废气处理净化装置及具有其的烤漆房 Download PDF

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Publication number
WO2021000621A1
WO2021000621A1 PCT/CN2020/084184 CN2020084184W WO2021000621A1 WO 2021000621 A1 WO2021000621 A1 WO 2021000621A1 CN 2020084184 W CN2020084184 W CN 2020084184W WO 2021000621 A1 WO2021000621 A1 WO 2021000621A1
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Prior art keywords
assembly
molecular sieve
conveyor belt
air
purification
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PCT/CN2020/084184
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English (en)
French (fr)
Inventor
刘飞俭
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广东澄宇实业有限公司
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Publication of WO2021000621A1 publication Critical patent/WO2021000621A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/60Combinations of devices covered by groups B01D46/00 and B01D47/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/0407Constructional details of adsorbing systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/0407Constructional details of adsorbing systems
    • B01D53/0438Cooling or heating systems
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/0407Constructional details of adsorbing systems
    • B01D53/0446Means for feeding or distributing gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/40Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths
    • B05B14/46Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material
    • B05B14/462Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material and separating the excess material from the washing liquid, e.g. for recovery
    • B05B14/463Arrangements for collecting, re-using or eliminating excess spraying material for use in spray booths by washing the air charged with excess material and separating the excess material from the washing liquid, e.g. for recovery by means of ultrafiltration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B16/00Spray booths
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • F23G5/46Recuperation of heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/106Silica or silicates
    • B01D2253/108Zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2253/00Adsorbents used in seperation treatment of gases and vapours
    • B01D2253/10Inorganic adsorbents
    • B01D2253/116Molecular sieves other than zeolites
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/70Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
    • B01D2257/708Volatile organic compounds V.O.C.'s
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • B01D2258/0258Other waste gases from painting equipments or paint drying installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2259/00Type of treatment
    • B01D2259/40Further details for adsorption processes and devices
    • B01D2259/40083Regeneration of adsorbents in processes other than pressure or temperature swing adsorption
    • B01D2259/40088Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating
    • B01D2259/4009Regeneration of adsorbents in processes other than pressure or temperature swing adsorption by heating using hot gas
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the present invention relates to the technical field of industrial equipment, and more specifically, to a VOC exhaust gas treatment and purification device and a paint-baking room with the same.
  • VOC volatile organic compounds
  • the treatment methods of VOC exhaust gas treatment mainly include activated carbon adsorption, condensation recovery, adsorption concentration + oxidation combustion (regenerative combustion RTO, heat recovery thermal incineration TNV or regenerative catalytic RCO), low temperature plasma, photocatalysis and biological methods, etc.
  • adsorption concentration + oxidation combustion is a common technology for dealing with large air volume and low concentration VOC.
  • One of the characteristics of painting exhaust gas is the large air volume and low concentration of VOC.
  • adsorption concentration + oxidation combustion method to treat spray paint exhaust gas has problems that require high operation and maintenance, and high investment and operation and maintenance costs
  • regenerative combustion RTO and heat recovery thermal incineration TNV methods generally require
  • the use of fuel gas has high requirements for combustion control and secondary pollution
  • the regenerative catalytic RCO method requires the use of expensive and easily deactivated catalysts, and finally the deactivated catalysts must be treated harmlessly to avoid secondary pollution .
  • the purpose of the present invention is to overcome the shortcomings of the prior art and provide a VOC exhaust gas treatment and purification device and a paint booth with the same, which can effectively treat the exhaust gas, realize zero emission, solve the environmental pollution problem caused by spraying operations, and fully recover The waste heat achieves the effect of energy saving.
  • the technical solution adopted by the present invention is:
  • a VOC exhaust gas treatment and purification device which includes a housing and an air inlet assembly, a dust removal assembly, a molecular sieve purification assembly, and a molecular sieve circulation assembly arranged inside the housing.
  • a first guide assembly is arranged between the air inlet assembly and the dust removal assembly And the first guide component guides the exhaust gas from the air inlet component to the dust removal component, a second guide component is arranged between the dust removal component and the molecular sieve purification component, and the second guide component directs the waste gas from the dust removal component to the molecular sieve purification component for processing and purifying the output purified air
  • the molecular sieve purification component contains molecular sieves;
  • the molecular sieve circulation component includes a conveying component, a heating component for heating and desorption of the molecular sieve, and a condensation component for condensing the molecular sieve, and the conveying component includes an input port arranged below the molecular sieve purification component And the output end arranged above
  • the VOC exhaust gas treatment and purification device of the present invention draws the air into the VOC exhaust gas treatment and purification device through the air intake assembly; the exhaust gas is guided to the dust removal assembly under the action of the first guide assembly to remove particulate matter in the exhaust gas, and then the exhaust gas Under the action of the second guiding component, it is guided to the molecular sieve purification component for purification treatment and output purified air; the molecular sieve adsorbing VOC is heated and desorbed and condensed, and then sent back to the molecular sieve circulation component by the conveying component for reuse, and the VOC is burned and decomposed .
  • the invention can effectively remove particulate matter and VOC in the exhaust gas to achieve the effect of exhaust gas purification, and the molecular sieve adsorbed with VOC can be repeatedly used after heating and condensation, thereby achieving the effects of energy saving and emission reduction.
  • the air inlet assembly includes an exhaust port and an exhaust fan
  • the exhaust port is provided at the bottom of the housing
  • the exhaust fan is provided above the exhaust port
  • the first guide assembly is provided at Above the exhaust fan.
  • the paint-bake room and other equipment often adopt the method of air intake from the top and exhaust air from the floor.
  • the exhaust gas enters the VOC exhaust gas treatment and purification device from the exhaust port under the action of the exhaust fan, and flows to the dust removal assembly under the guidance of the first guiding assembly Perform dust removal treatment.
  • the molecular sieve purification assembly includes a multi-layer mesh plate, a gap structure is formed between adjacent mesh plates, and the molecular sieve is contained in the gap structure.
  • the airflow passes through the molecular sieve purification components, and the molecular sieve absorbs VOC, moisture and other substances in the airflow to realize the purification of exhaust gas.
  • the collector is a first rail, the first rail is in communication with the gap structure, and the end of the first rail near the input end is inclined downward; a second rail is provided above the molecular sieve purification assembly, and the second rail is The guide rail communicates with the gap structure and one end close to the gap structure is inclined downward.
  • the molecular sieve adsorbing VOC falls under the action of gravity, and is transported along the first rail to the input end, and is transported by the conveying assembly to the top of the molecular sieve purification assembly, and the molecular sieve falls from the output end to the second rail and along the second rail Sliding into the molecular sieve purification module to realize the automatic recycling of molecular sieve.
  • the conveyor assembly includes a first conveyor belt, a second conveyor belt, a third conveyor belt, and a fourth conveyor belt.
  • the surfaces of the first conveyor belt, the second conveyor belt, the third conveyor belt, and the fourth conveyor belt There are several baffles arranged in parallel; one end of the first conveyor belt is set below the end of the first rail, the other end of the first conveyor belt is set above one end of the second conveyor belt, and the second The other end of the conveyor belt is set above one end of the third conveyor belt, the other end of the third conveyor belt is set above one end of the fourth conveyor belt, and the other end of the fourth conveyor belt is set above the beginning of the second rail .
  • the molecular sieve falling to the input end of the conveying component is sent back to the molecular sieve purification component by the first conveyor belt, the second conveyor belt, the third conveyor belt, and the fourth conveyor belt in sequence.
  • Multiple groups of conveyor belts form the conveyor assembly, which can be used according to different applications.
  • the scene layout conveying components saves the occupied volume; the baffle set on the conveyor belt prevents the molecular sieve from sliding down under the action of gravity, ensuring effective conveying.
  • the heating assembly includes a heater arranged above the second conveyor belt and a first fan arranged above the heater, the first conveyor belt is arranged in the first hot air cabinet, the second conveyor belt and The heating assembly is arranged in the second hot air cabinet; the condensation assembly includes a condenser and a second fan. The second fan is arranged above the condenser. The condenser is arranged above the fourth conveyor belt. The belt part and the condensing assembly are arranged in the second cold air cabinet, the third conveyor belt is arranged in the first cold air cabinet, and a cold air passage is connected between the first cold air cabinet and the second cold air cabinet.
  • the high-temperature air produced by the heater is blown by the first fan to purge the molecular sieve on the second conveyor belt at high temperature.
  • the VOC absorbed and concentrated by the molecular sieve burns at high temperature to generate carbon dioxide and water.
  • the water absorbed by the molecular sieve is also desorbed and vaporized at high temperature; the desorbed molecular sieve is transported to the first cold air cabinet under the action of the second conveyor belt, and the cold air blown from the second cold air cabinet through the cold air channel is in the first cold air
  • the heat exchange in the cabinet achieves the effect of preliminary cooling.
  • the initially cooled molecular sieve enters the second cold air cabinet under the action of the third conveyor belt, and the cooling air generated by the condenser enters the second cold air cabinet under the blowing action of the second fan.
  • the molecular sieve of the second cold air cabinet is forcedly cooled, and the desorbed molecular sieve can play the role of adsorption and concentration again, and so on.
  • the waste heat recovery system includes a hot water storage tank and a cooling pipe arranged in the hot water storage tank. One end of the cooling pipe is connected to the bottom of the first hot air cabinet and the other of the cooling pipe. One end is connected to the top of the first hot air cabinet, the top of the first hot air cabinet is also connected to the first cold air cabinet, and the second hot air cabinet is provided with a heat return channel connecting the top of the second hot air cabinet and the bottom of the second hot air cabinet .
  • the waste heat air exchanged with the molecular sieve flows to the first hot air cabinet to preheat the molecular sieve in the first hot air cabinet; the waste heat air in the first hot air cabinet is introduced into the hot water storage tank through the cooling pipe, and Excess heat is stored in the hot water storage tank; in the second hot air cabinet, under the blowing action of the first fan, the high temperature air purges the molecular sieve on the second conveyor belt at high temperature, and the hot air enters the second heat return channel again. In the second hot air cabinet, the cycle is repeated.
  • the conveyor assembly includes a fifth conveyor belt, a bucket and a sixth conveyor belt, one end of the fifth conveyor belt is set below the collector, and the other end of the fifth conveyor belt is provided with one end that guides the molecular sieve to the bucket.
  • the other end of the bucket lift guides the molecular sieve to one end of the sixth conveyor belt, and the other end of the sixth conveyor belt is located above the molecular sieve purification assembly;
  • the heating assembly is located on the fifth conveyor With a heating pipe assembly box below, the condensing assembly is a refrigeration and air-conditioning unit located beside the molecular sieve purification assembly and facing the sixth conveyor belt.
  • the molecular sieve in the molecular sieve purification module falls into the collector, and from the collector to the fifth conveyor belt.
  • the heating tube collecting box heats up to remove the molecular sieve on the fifth conveyor belt.
  • VOC gas is directly decomposed into harmless substances at high temperature; the desorbed molecular sieve is lifted to the sixth conveyor belt by bucket lift.
  • the sixth conveyor belt transports the molecular sieve while cooling the molecular sieve by refrigeration and air conditioning. It has adsorption function again; the molecular sieve reciprocates in this way to achieve the effects of adsorption, desorption, and high temperature decomposition of VOC.
  • the heat exchange assembly includes a first hot air fan, an air mixing chamber, a second hot air fan, a third hot air fan and a guide pipe, the first hot air fan communicates with the space where the transport assembly is located In the air mixing chamber, the second hot air fan communicates the space where the conveying component is located and the air inlet of the refrigeration air conditioner, the refrigeration air conditioner delivers cooling air to the air mixing chamber, and the third hot air fan extracts and exhausts the air to mix the indoor air Discharge through the guide pipe.
  • the heat is generated by the heating tube collection box, and part of the heat is brought to the bucket lifting channel and the channel where the sixth conveyor belt is located through the molecular sieve particles;
  • the cold air is generated by the refrigeration and air conditioning, and the air intake of the internal unit of the refrigeration and air conditioning comes from the second hot air fan From the air in the space where the conveying component is located, the cooling air is delivered to the air mixing chamber through the cooling effect of the refrigeration and air conditioning;
  • the first hot air fan extracts the hot air in the space where the conveying component is located into the air mixing chamber; the cooling air and the residual heat air are mixed in the air mixing chamber After reaching a controllable temperature, it will be discharged to the paint bake room or spray booth through the guiding pipe through the third hot air blower's exhaust action.
  • the air circulation assembly includes a purified air channel, an air inlet fan and an air guide pipe, and the purified air channel is connected between the mesh plate and the air inlet fan ,
  • the air guide duct is connected to the air outlet of the air inlet fan.
  • the purified air generated by the molecular sieve purification components flows from the purified air channel to the air guide duct under the action of the air inlet fan.
  • the air guide duct can circulate the purified air to the paint booth and other equipment for repeated use.
  • the dust removal assembly includes a foaming agent reservoir, a booster pump, a foam generator, and a reticulated foam splint.
  • the booster pump is provided with an inlet pipe communicating with the foaming agent reservoir and an outlet communicating with the foam generator.
  • Water pipe, the foam generator and the reticulated foam splint are connected through a foam conduit; a water filter plate for filtering water mist is arranged above the reticulated foam splint, and the second guide assembly is arranged on the water filter plate Above.
  • the booster pump pumps the foaming agent in the foaming agent reservoir, and generates foam through the foam generator. The foam flows into the mesh foam splint through the foam pipe.
  • the exhaust gas airflow removes dust through the dust removal effect of the foam, and the airflow filters water mist through the water filter plate , The airflow after filtering the water mist flows to the molecular sieve purification assembly under the guiding action of the second guide assembly.
  • the present invention also provides a paint baking room with the VOC waste gas treatment and purification device as described above.
  • the volatile organic compounds produced during the spraying process can be purified by the VOC waste gas treatment and purification device, and the purified air can be returned to the paint baking room for recycling to achieve the effect of exhaust gas purification; at the same time, the desorption of molecular sieve The heat can be recovered and stored to achieve the effect of waste heat recovery; thereby achieving the effect of energy saving and emission reduction.
  • the invention can effectively remove particulate matter and VOC in the exhaust gas to achieve the effect of exhaust gas purification, and the molecular sieve adsorbed with VOC can be reused after heating and condensation, thereby achieving the effects of energy saving and emission reduction;
  • the invention can recover and recycle the heat in the waste heat air generated during the heating, desorption and cooling process of the molecular sieve, achieve the effect of waste heat recovery, and has better energy saving and environmental protection.
  • Figure 1 is a schematic diagram of the structure of the air inlet component and the dust removal component of the VOC exhaust gas treatment and purification device
  • FIG. 2 is a schematic diagram of the structure of the molecular sieve purification component of the VOC exhaust gas treatment and purification device in the first embodiment
  • FIG. 3 is a schematic diagram of the structure of the molecular sieve circulation component of the VOC exhaust gas treatment and purification device in the first embodiment
  • FIG. 4 is a schematic structural diagram of the waste heat recovery system of the VOC exhaust gas treatment and purification device in the second embodiment
  • Figure 5 is a schematic diagram of the structure of the paint baking room in the third embodiment
  • FIG. 6 is a schematic structural diagram of a VOC exhaust gas treatment and purification device in Embodiment 5;
  • FIG. 7 is a schematic structural diagram of a molecular sieve purification component of a VOC exhaust gas treatment and purification device in Embodiment 5;
  • Fig. 8 is a schematic structural diagram of a heat exchange assembly of a VOC exhaust gas treatment and purification device in the sixth embodiment
  • FIG. 9 is a schematic diagram I of the arrangement structure of multiple paint booths in the fourth and the eighth embodiment.
  • FIG. 10 is a schematic diagram II of the arrangement structure of the multiple paint booths in the fourth and the eighth embodiment.
  • Figures 1 to 3 show the first embodiment of the VOC exhaust gas treatment and purification device of the present invention, which includes a casing and an air inlet assembly 100, a dust removal assembly 200, a molecular sieve purification assembly 300, and a molecular sieve circulation assembly arranged inside the housing.
  • a first guide assembly 400 is provided between the air inlet assembly 100 and the dust removal assembly 200, and the first guide assembly 400 guides the exhaust gas from the air inlet assembly 100 to the dust removal assembly 200
  • a second guide assembly 200 is provided between the dust removal assembly 200 and the molecular sieve purification assembly 300.
  • the guide assembly 500 and the second guide assembly 500 guide the exhaust gas from the dust removal assembly 200 to the molecular sieve purification assembly 300 to process and purify the output purified air.
  • the molecular sieve purification assembly 300 contains the molecular sieve 301; the molecular sieve circulation assembly includes a conveying assembly 600 for heating and desorption of the molecular sieve 301 The attached heating assembly 700 and the condensation assembly 800 for the condensation of molecular sieve 301.
  • the conveying assembly 600 includes an input end arranged below the molecular sieve purification assembly 300 and an output end arranged above the molecular sieve purification assembly 300.
  • the molecular sieve 301 adsorbing VOC is input The end falls on the conveying assembly 600, is heated by the heating assembly 700 to desorb and the condensation assembly 800 is condensed, and then falls from the output end to the molecular sieve purification assembly 300.
  • the intake air is drawn through the air intake assembly 100 to extract the exhaust gas into the VOC exhaust gas treatment and purification device; the exhaust gas is guided to the dust removal assembly 200 under the action of the first guiding assembly 400 to remove particulate matter in the exhaust gas, and then The exhaust gas is guided to the molecular sieve purification module 300 under the action of the second guide component 500 to purify and output purified air; the molecular sieve 301 with VOC adsorbed is heated and desorbed and condensed, and then sent back to the molecular sieve circulation component by the conveying component 600 for reuse , At the same time VOC burns and decomposes.
  • the air intake assembly 100 includes an exhaust port 101 and an exhaust fan 102.
  • the exhaust port 101 is provided at the bottom of the housing, and the exhaust fan 102 is provided above the exhaust port 101.
  • the first guide assembly 400 Set above the exhaust fan 102.
  • the paint booth and other equipment often adopt the method of air intake from the top and exhaust air from the platform 110.
  • the exhaust gas enters the VOC exhaust gas treatment and purification device from the exhaust port under the action of the exhaust fan 102, and is guided by the first guide assembly 400 Flow to the dust removal assembly 200 for dust removal processing.
  • the dust removal assembly 200 includes a foaming agent reservoir 201, a booster pump 202, a foam generator 203, and a mesh foam splint 204.
  • the booster pump 202 is provided with an inlet pipe communicating with the foaming agent reservoir 201 and The water outlet pipe connected to the foam generator 203, the foam generator 203 and the mesh foam splint 204 are connected through a foam conduit 205; the mesh foam splint 204 is provided with a water filter plate 206 for filtering water mist, and the second guide assembly 500 is provided above the water filter plate 206.
  • the booster pump 202 pumps the foaming agent in the foaming agent storage 201, and generates foam through the foam generator 203.
  • the foam flows into the mesh foam splint 204 through the foam duct 205, and the exhaust gas flow removes dust through the dust removal effect of the foam.
  • the airflow passes through the water filter plate 206 to filter out the water mist, and the airflow after the filtered water mist flows to the molecular sieve purification assembly 300 under the guidance of the second guide assembly 500.
  • the dust removal assembly 200 of this embodiment is not limited to the above-mentioned wet dust removal methods such as foam dust removal, and other dry dust removal methods such as filter cotton and filter bags are applicable to the present invention.
  • the molecular sieve purification assembly 300 includes a multi-layer mesh plate 302, a gap structure 303 is formed between adjacent mesh plates 302, and the molecular sieve 301 is contained in the gap structure 303; the airflow flows through the molecular sieve for purification
  • the component 300 and the molecular sieve 301 absorb VOC, moisture and other substances in the airflow to realize the purification of exhaust gas.
  • the molecular sieve purification assembly 300 is provided with an air circulation assembly on one side.
  • the air circulation assembly includes a purified air channel 304, an air inlet fan 305 and an air guide pipe 306.
  • the purified air channel 304 is connected between the mesh plate 302 and the air inlet fan 305 ,
  • the air guide duct 306 is connected to the air outlet of the air inlet fan 305. Under the action of the air inlet fan 305, the outlet air of the molecular sieve purification assembly 300 flows into the air guide duct 306 from the purified air channel 304.
  • the position and structure of the air guide duct 306 can be set to circulate the purified air to the paint booth and other equipment Reuse in the recycle.
  • the arrow in the figure indicates the direction of air flow.
  • the exhaust port 101, the exhaust fan 102, the first guide assembly 400, the second guide assembly 500, the purified air channel 304, the inlet fan 305 and the air guide duct 306 are formed
  • the main air circulation system of this embodiment, and the exhaust gas flows through dust removal, water mist removal and VOC removal under the action of the main air circulation system to achieve air purification, and the purified air is introduced into the equipment as circulating air and then enters the next cycle. Reciprocating, zero emissions can be achieved.
  • the molecular sieve 301 After the molecular sieve 301 adsorbs moisture and VOC, it needs to be heated and desorbed before it can be reused. In this embodiment, the molecular sieve 301 that has adsorbed VOC is desorbed and condensed by heating and then transported to the molecular sieve purification module 300 to realize the molecular sieve in the molecular sieve purification module 300 The dynamic replacement of 301 ensures the purification effect of molecular sieve 301.
  • the specific structure of the molecular sieve circulation component is as follows:
  • a first guide rail 307 is provided below the molecular sieve purification assembly 300, the first guide rail 307 is connected to the gap structure 303, and the end of the first guide 307 near the input end is inclined downward;
  • Two guide rails 308, the second guide rail 308 communicates with the gap structure 303 and one end close to the gap structure 303 is inclined downward.
  • the molecular sieve 301 adsorbing VOC falls under the action of gravity, and is transported to the input end along the first guide rail 307, and is transported to the upper side of the molecular sieve purification assembly 300 by the transport assembly 600, and the molecular sieve 301 falls from the output end to the second guide rail 308. And slide along the second guide rail 308 into the molecular sieve purification assembly 300, so as to realize the automatic recycling of the molecular sieve 301.
  • the conveyor assembly 600 includes a first conveyor belt 601, a second conveyor belt 602, a third conveyor belt 603, and a fourth conveyor belt 604.
  • One end of the first conveyor belt 601 is set below the end of the first guide rail 307.
  • the other end of the belt 601 is set above one end of the second conveyor belt 602, the other end of the second conveyor belt 602 is set above one end of the third conveyor belt 603, and the other end of the third conveyor belt 603 is set above one end of the fourth conveyor belt 604
  • the other end of the fourth conveyor belt 604 is set above the beginning end of the second guide rail 308; multiple groups of conveyor belts form the conveyor assembly 600, and the conveyor assembly 600 can be arranged according to different application scenarios to save space; in this embodiment, the first The surfaces of a conveyor belt 601, a second conveyor belt 602, a third conveyor belt 603, and a fourth conveyor belt 604 are provided with a number of baffles 605 arranged in parallel to prevent the molecular sieve 301 from sliding down under the action of gravity and ensure effective
  • the end of the first guide rail 307 of this embodiment is provided with a first outlet with a narrowed size, and a third guide rail 606 with a narrowed outlet is provided between the first conveyor belt 601 and the second conveyor belt 602.
  • a fourth guide rail 607 with a narrowed outlet is arranged between the third conveyor belt 603 and the fourth conveyor belt 604.
  • the molecular sieve 301 falls from the first conveyor belt 601 to the second conveyor belt 602 through the third guide rail 606, and the molecular sieve 301 passes through the second conveyor belt 602.
  • the four guide rails 607 are transported from the second conveyor belt 602 to the third conveyor belt 603. It should be noted that the arrangement of the third guide rail 606 and the fourth guide rail 607 not only facilitates the transportation of the molecular sieve 301, but also plays a role of heat insulation and wind resistance.
  • the heating assembly 700 includes a heater 701 arranged above the second conveyor belt 602 and a first fan 702 arranged above the heater 701.
  • the first conveyor belt 601 is arranged in the first hot air cabinet 608 and above the first conveyor belt 601
  • a third fan 609 is provided.
  • the second conveyor belt 602 and the heating assembly 700 are arranged in the second hot air cabinet 610;
  • the condensation assembly 800 includes a condenser 801 and a second fan 802.
  • the second fan 802 is arranged above the condenser 801 to condense
  • the device 801 is installed above the fourth conveyor belt 604, the fourth conveyor belt 604 part and the condensing assembly 800 are installed in the second cold air cabinet 612, the third conveyor belt 603 is installed in the first cold air cabinet 611, and the first cold air cabinet 611, A cold air passage 613 is communicated between the second cold air cabinet 612, and the side wall of the second cold air cabinet 612 is provided with an air inlet 614.
  • the high-temperature air generated by the heater 701 is blown by the first fan 702 to blow the molecular sieve 301 on the second conveyor belt 602 at high temperature, and the VOC absorbed and concentrated by the molecular sieve 301 is burned at high temperature.
  • Carbon dioxide and water are generated, and the water adsorbed by the molecular sieve 301 is also desorbed and vaporized at high temperature; in order to achieve a better desorption effect, the temperature range of the high-temperature air in this embodiment is controlled at 300°C ⁇ 350°C.
  • the molecular sieve 301 is transported to the first cold air cabinet 611 under the action of the second conveyor belt 602, and the cold air blown from the second cold air cabinet 612 through the cold air passage 613 exchanges heat in the first cold air cabinet 611 to achieve preliminary cooling.
  • the initially cooled molecular sieve 301 enters the second cold air cabinet 612 under the action of the third conveyor belt 603, and the cooling air generated by the condenser 801 enters the second cold air cabinet 612 under the blowing action of the second fan 802 to enter the second cold air cabinet 612
  • the molecular sieve 301 is forcedly cooled to below 60°C, and the desorbed molecular sieve 301 can again play the role of adsorption and concentration, and the cycle repeats.
  • This embodiment is the second embodiment of the VOC exhaust gas treatment and purification device of the present invention.
  • This embodiment is similar to the first embodiment, except that: this embodiment also includes a waste heat recovery system 900 for recovering the desorption process of the molecular sieve 301 Compared with the first embodiment, the heat generated in this embodiment has better energy saving and environmental protection.
  • the waste heat recovery system 900 includes a hot water storage tank 901 and a cooling pipe 902 arranged in the hot water storage tank 901.
  • One end of the cooling pipe 902 is connected to the bottom of the first hot air cabinet 608 and the other of the cooling pipe 902.
  • One end is connected to the top of the first hot air cabinet 608.
  • the top of the first hot air cabinet 608 is also connected to the first cold air cabinet 611.
  • the second hot air cabinet 610 is provided with a heat connecting the top of the second hot air cabinet 610 and the bottom of the second hot air cabinet 610.
  • one end of the cooling pipe 902 communicates with the bottom of the first hot air cabinet 608 through a first duct 904, the other end of the cooling pipe 902 communicates with the top of the first hot air cabinet 608 through a second duct 905, and the first cold air cabinet 611 is connected to The top of the first hot air cabinet 608 is connected with the third duct 906.
  • a three-way valve 907 is connected to the second conduit 905, two ports of the three-way valve 907 are respectively connected to the second conduit 905, and the other port of the three-way valve 907 is provided with a fourth fan 908.
  • a hot air duct 909 is provided at the air outlet of the 908.
  • the cooling tube 902 is a serpentine heat exchange tube. It should be noted that this is an optimization for obtaining higher heat exchange efficiency, and is not a restrictive provision.
  • the waste heat air after passing through the molecular sieve 301 on the first conveyor belt 601 is introduced into the hot water storage tank 901 through the first duct 904, and the waste heat air passes through the cooling pipe 902 and the storage tank 901.
  • the water in the hot water tank 901 performs heat exchange, and the excess heat is stored in the hot water storage tank 901, which is the first way of waste heat recovery.
  • the high-temperature air blows the molecular sieve 301 on the second conveyor belt 602 at high temperature, and the hot air enters the second hot air cabinet 610 again through the heat return channel 903.
  • the heat return channel 903. Such repeated cycles, this is the second way of waste heat recovery.
  • the cooling air generated by the condenser 801 cools the molecular sieve 301 on the fourth conveyor belt 604 under the blowing action of the second fan 802, and then enters the first cold air cabinet 611 through the cold air passage 613, and the waste hot air passes through the
  • the three ducts 906 enter the first hot air cabinet 608, which is the third way of waste heat recovery;
  • the waste heat air is introduced into the hot water storage tank 901, and the electric ball valve is adjusted through the cooling pipe 902.
  • the waste heat air passing through the second duct 905 enters the first hot air cabinet 608 again, and so on. It is the fourth way waste heat recovery;
  • the waste heat air is introduced into the hot water storage tank 901, and the electric ball valve is adjusted through the cooling pipe 902 so that the waste heat air in the second duct 905 is discharged by the electric ball valve. Under the action of the fourth fan 908, the waste heat air is discharged by the electric ball valve.
  • the hot air duct 909 is discharged, which is the fifth way of waste heat recovery; the recovered waste heat can be used as a heat source for heating and drying operations.
  • the paint baking room includes a platform 110 and a main frame 120, and the VOC exhaust gas treatment and purification device is integrally arranged in The outside of the main frame 120, when installed, the air inlet assembly 100 communicates with the platform 110, and exhausts air through the platform 110; the air duct 306 and the hot air duct 909 are arranged above the main frame 120, and the air duct 306 The hot air duct is communicated with the inside of the main frame 120 to deliver purified air or heated air to the inside of the paint spray booth, and the air enters from the top.
  • the paint baking room in this embodiment can be equipped with an electric control system to control the working process of the electric control components in the air inlet component 100, the dust removal component 200, the molecular sieve purification component 300, the conveying component 600, the heating component 700, and the condensation component 800 to control the paint baking
  • the room enters different working modes:
  • the waste hot air in the first hot air cabinet 608 is introduced into the hot water storage tank 901 through the first duct 904, and the waste hot air passes through the cooling pipe 902 and the hot water storage tank.
  • the water in 901 performs heat exchange and stores the excess heat in the hot water storage tank; at the same time, the heater 701 and the first fan 702 are activated, and the molecular sieve on the second conveyor belt 602 is blown by the first fan 702. High temperature purging, the return hot air enters the second hot air cabinet again through the hot return passage 903, and so on.
  • the condenser 801 and the second fan 802 are activated, and the cooling air generated by the condenser 801 is blown by the second fan 802 Enter the second cold air cabinet, then enter the first cold air cabinet 611 through the cold air passage 613, enter the first hot air cabinet 608 through the third duct 906, and lead into the hot water storage tank 901 through the first duct 904, and the waste hot air passes through the cooling pipe 902
  • the end is connected to the three-way valve 907, and the remaining hot air from the regulating three-way valve 907 enters the first hot air cabinet 608 again through the second duct 905, and the cycle is repeated;
  • the waste heat generated by the first air cooler 611 is connected to the three-way valve 907 through the end of the cooling pipe 902, and the blowing effect of the three-way valve 907 on the fourth fan 908 is adjusted Enter the main frame 120 of the paint booth through the hot air duct to provide warming air for the spraying operation;
  • the waste heat generated by the first cold air cabinet 611 passes through the third duct 906, and blows to the first conveyor belt under the blowing action of the third fan 609 to carry out the molecular sieve
  • the waste heat, the preheated air after passing through the first hot air cabinet 608 is introduced into the hot water storage tank 901 through the first duct 904, the waste heat air is connected to the three-way valve 907 through the end of the cooling pipe 902, and the regulating three-way valve 907 is in the fourth fan 908 Under the blowing action of the hot air duct, it enters the main frame 120 of the paint baking room, and continuously heats the air in the main frame 120. Under the control of the electric control system, the temperature can be adjusted to the temperature required for the spraying operation as required.
  • This embodiment is an embodiment of a paint baking room with a VOC exhaust gas treatment and purification device in the first or second embodiment.
  • This embodiment is the same as the third embodiment. The difference is that multiple paint rooms work at the same time, and multiple paint
  • the arrangement of the rooms includes, but is not limited to, series or parallel connection, as shown in Figure 9 and Figure 10.
  • multiple paint booths share a set of molecular sieve purification assembly 300 and molecular sieve circulation assembly.
  • Each paint booth is provided with its own independent air inlet assembly 100, first guide assembly 400, dust removal assembly 200, and second guide assembly 500.
  • the circulating air components of each paint booth can share one.
  • the air duct 306 is provided with multiple branch roads, and the multiple branch roads correspond to each paint bake room one by one.
  • each group of air inlet components 100, each group of circulating air components or air ducts of circulating air components is equipped with an electromagnetic control valve.
  • Figures 6 to 7 show the fourth embodiment of the VOC exhaust gas treatment and purification device of the present invention.
  • the conveying assembly includes a fifth conveyor belt 615, a bucket lift 616, and a fourth embodiment.
  • Six conveyor belts 617 one end of the fifth conveyor belt 615 is set below the collector, the other end of the fifth conveyor belt 615 is provided with a guide inclined opening that guides the molecular sieve to one end of the bucket lift 616, and the other end of the bucket lift 616 guides the molecular sieve to the second
  • the heating assembly is a heating tube collection box 703 located below the fifth conveyor belt 615, and the condensation assembly is located beside the molecular sieve purification assembly.
  • the refrigeration air conditioner 803 of the sixth conveyor belt 617 It is facing the refrigeration air conditioner 803 of the sixth conveyor belt 617.
  • the molecular sieve adsorbing VOC falls into the collector, and from the collector to the fifth conveyor belt 615.
  • the heating tube collecting box 703 heats up to the fifth conveyor belt 615.
  • the upper molecular sieve is desorbed, and the VOC gas is directly decomposed into harmless substances at high temperature; the desorbed molecular sieve is lifted to the sixth conveyor belt 617 by the bucket lift 616, and the sixth conveyor belt 617 is used for refrigeration and air conditioning while conveying the molecular sieve.
  • 803 cools the molecular sieve, and the cooled molecular sieve has the adsorption function again; the molecular sieve reciprocates in this way to achieve the effects of adsorption, desorption, and high temperature decomposition of VOC.
  • the collector in this embodiment is a variable frequency feeder, and under the control of the variable frequency feeder, molecular sieves are supplied to the fifth conveyor belt 615 in a limited quantity.
  • a number of heating tubes are arranged in the heating tube collection box 703 to heat up the molecular sieve conveyed on the fifth conveyor belt 615.
  • the molecular sieve on the fifth conveyor belt 615 can be desorbed.
  • the VOC gas is decomposed into harmless substances at a high temperature of 400°C; in order to prevent a large amount of heat from being lost during the heating process, the heating tube collection box 703 and the shell of the fifth conveyor belt 615 of this embodiment are wrapped with insulating cotton material Treat to prevent heat loss.
  • the setting of the guide oblique opening is an optimization to divert the molecular sieve on the fifth conveyor belt 615 to the bottom of the bucket lift 616 while organizing a large amount of heat loss, and it is not a limitation of the present invention.
  • the bucket lift 616 of this embodiment includes a transmission belt and multiple sets of lifting plates 618 evenly distributed on the surface of the conveyor belt.
  • the lifting plates 618 lift the molecular sieve from the bottom of the bucket channel, and the lifting plates 618 follow the rotation of the conveyor belt and rise until the molecular sieve falls into the sixth conveyor belt. 617 on.
  • the VOC exhaust gas treatment and purification device of this embodiment further includes a heat exchange assembly 810, which includes a first hot air fan 811, an air mixing chamber 812, and a second hot air
  • the air inlet of the internal unit controls the air conditioner 815 to deliver cooling air to the air mixing chamber 812, and the third hot air blower 814 exhausts the air in the air mixing chamber 812 to be discharged through the guide duct 816, as shown in FIG.
  • the heat is generated by the heating tube collection box 703, and part of the heat is brought to the bucket lifting channel and the channel where the sixth conveyor belt 617 is located through the molecular sieve particles; the cold air is generated by the regulating air conditioner 815, and the regulating air conditioner 815
  • the air intake of the inner machine comes from the second hot air fan 813 from the air in the space where the conveying component is located, and the cooling air is sent to the air mixing chamber 812 through the cooling effect of the regulating air conditioner 815;
  • the first hot air fan 811 extracts the waste heat in the space where the conveying component is located Air enters the air mixing chamber 812; the cooling air and the waste heat air are mixed in the air mixing chamber 812, and after reaching a controllable temperature, the third hot air blower 814 is exhausted through the guide duct 816 to the paint baking room or spray booth.
  • the heat exchange system of this embodiment is completely internal circulation, and does not interact with external air, and achieves the effects of adsorption, desorption, and high-temperature
  • the refrigeration and air conditioner 803 has its own first drain pipe, the bottom of the air mixing chamber 812 is provided with a second drain pipe, the third drain pipe of the regulating air conditioner 815, and a water collection groove installed on the side pipe wall of the bucket lift channel , The first drainage pipe, the second drainage pipe, the third drainage pipe and the effluent from the water collection groove are all discharged into the container through the water pipe for collection.
  • Dehydration and drainage can make the mesoporous molecular sieve with low silicon content absorb water vapor and dewater under the condition of internal closed circulation, so that the humidity of the internal small environment is reduced.
  • the molecular sieve also has the function of adsorbing VOC, which greatly reduces the material cost.
  • the lower humidity in the spray booth helps to improve the volatilization and drying efficiency of the water-based paint.
  • a first temperature sensor is provided in the sixth conveyor belt 617 channel
  • a second temperature sensor is provided at the entrance of the first hot air blower 811
  • a second temperature sensor is provided at the entrance of the first hot air blower.
  • the entrance of the 813 is provided with a third temperature sensor
  • a fourth temperature sensor is provided in the fifth conveyor belt 615 channel
  • a fifth temperature sensor is provided in the heating tube collection box 703
  • a sixth temperature sensor is provided in the air mixing chamber 812
  • a seventh temperature sensor is arranged in the collector
  • an eighth temperature sensor is arranged in the second guide assembly.
  • the location of the temperature sensor is not limited to the above location, and the temperature monitoring point can be set according to actual application requirements.
  • the data monitored by each temperature sensor can be uploaded to the PLC controller.
  • the PLC controller controls the corresponding electrical components to work or shut down according to the temperature data monitored by each temperature sensor to achieve the purpose of automatic control; the PLC control system of this embodiment can also be connected Fault alarm system, when a certain electrical component fails, the system will automatically alarm to remind the staff to repair or maintain the equipment.
  • This embodiment is an example of the paint baking room of the VOC exhaust gas treatment and purification device in the fourth or fifth embodiment.
  • the paint baking room of this embodiment has at least two working modes:
  • Paint spraying mode the intake air is drawn through the air intake assembly 100, and the exhaust gas is drawn into the VOC exhaust gas treatment and purification device; the exhaust gas is guided to the dust removal assembly 200 under the action of the first guide assembly 400 to remove particulate matter in the exhaust gas, and then the exhaust gas is in the second
  • the second guiding component 500 is guided to the molecular sieve purification component 300 for purification processing and output purified air; the purified air passes through the air circulation component to re-enter the spray booth.
  • the molecular sieve 301 adsorbing VOC is heated to desorb and condense.
  • the conveying component 600 is returned to the molecular sieve circulation component for reuse.
  • Baking mode adjust the cooling function of the air conditioner 815 to deliver cooling air to the air mixing chamber 812; the first hot air fan 811 extracts the residual heat air from the space where the conveying component is located and enters the air mixing chamber 812; the cooling air and the residual heat air are in the air mixing chamber 812 After mixing, after reaching a controllable temperature, the third hot air blower 814 is exhausted to the paint bake room or spray booth through the guiding pipe 816 to perform a heating and baking mode for the sprayed workpiece to accelerate the drying speed of the sprayed workpiece.
  • This embodiment is an embodiment of a paint booth with a VOC exhaust gas treatment and purification device in the sixth or seventh embodiment.
  • This embodiment is the same as the seventh embodiment.
  • the difference is that multiple paint booths work at the same time, and multiple paint booths work at the same time.
  • the arrangement of the rooms includes, but is not limited to, series or parallel connection, as shown in Figure 9 and Figure 10.
  • multiple paint booths share a set of molecular sieve purification assembly 300 and molecular sieve circulation assembly.
  • Each paint booth is provided with its own independent air inlet assembly 100, first guide assembly 400, dust removal assembly 200, and second guide assembly 500.
  • the circulating air components of each paint booth can share one.
  • the air duct 306 is provided with multiple branch roads, and the multiple branch roads correspond to each paint bake room one by one.
  • each group of air inlet components 100, each group of circulating air components or air ducts of circulating air components The 306 branch is equipped with an electromagnetic control valve.

Abstract

一种VOC废气处理净化装置及具有其的烤漆房,该VOC废气处理净化装置包括壳体以及设于壳体内部的进风组件(100)、除尘组件(200)、分子筛净化组件(300)、分子筛循环组件,第一导向组件(400)将废气由进风组件(100)导向除尘组件(200),第二导向组件(500)将废气由除尘组件(200)导向分子筛净化组件(300)处理净化输出净化空气;分子筛循环组件包括输送组件(600)、用于分子筛加热脱附的加热组件(700)及用于分子筛冷凝的冷凝组件(800),吸附有VOC的分子筛由输入端落入输送组件(600)上、经加热组件(700)加热脱附及冷凝组件(800)冷凝后由输出端回落至分子筛净化组件(300)中,同时VOC燃烧分解。

Description

一种VOC废气处理净化装置及具有其的烤漆房 技术领域
本发明涉及工业设备的技术领域,更具体地,涉及一种VOC废气处理净化装置及具有其的烤漆房。
背景技术
随着大气治理呼声的日益高涨及越来越严格的环保检查,挥发性有机物(VOC)污染的工作车间以及在被污染的工作车间工作的员工的健康问题日益受到关注,废气处理装置也逐渐引用到企业车间中,尤其是喷漆房中。物件在喷漆时,一般会在喷漆房内进行,所选的材料多数为水性涂料,在喷涂过程中,由于水性涂料的挥发性,会产生一些带有挥发性的有机化合物,这些化合物内附带一些有害分子,如果直接排放到大气中,对周围的工作人员会造成身体的危害。
目前,VOC废气处理的处理方法主要有活性炭吸附、冷凝回收、吸附浓缩+氧化燃烧(蓄热燃烧RTO、热回收式热力焚烧TNV或蓄热式催化RCO)、低温等离子、光催化和生物法等,其中吸附浓缩+氧化燃烧是处理大风量、低浓度VOC的常用技术。喷漆废气的特点之一就是大风量和低浓度VOC。而常用技术存在如下缺陷:吸附浓缩+氧化燃烧法处理喷漆废气存在的问题是对操作和维护的要求较高,投资和运行维护费用高;蓄热燃烧RTO和热回收式热力焚烧TNV法一般需要用到燃气,对燃烧控制要求高,还会产生二次污染;蓄热式催化RCO法需要使用价格昂贵且易失活的催化剂,最后还要无害化处理失活的催化剂,避免二次污染。
发明内容
本发明的目的在于克服现有技术的不足,提供一种VOC废气处理净化装置及具有其的烤漆房,有效地处理废气,实现零排放,解决了喷涂作业带来的环境污染问题,且充分回收余热,达到节能的效果。
为解决上述技术问题,本发明采用的技术方案是:
提供一种VOC废气处理净化装置,包括壳体以及设于壳体内部的进风组件、除尘组件、分子筛净化组件、分子筛循环组件,所述进风组件与除尘组件之间设有第一导向组件且第一导向组件将废气由进风组件导向除尘组件,所述除尘组件与分子筛净化组件之间设有第二导向组件且第二导向组件将废气由除尘组件导向分子筛净化组件处理净化输出净化空气,分子筛净化组件内盛有分子筛;所述 分子筛循环组件包括输送组件、用于分子筛加热脱附的加热组件及用于分子筛冷凝的冷凝组件,所述输送组件包括设于分子筛净化组件下方的输入端及设于分子筛净化组件上方的输出端,吸附有VOC的分子筛由输入端落入输送组件上、经加热组件加热脱附及冷凝组件冷凝后由输出端回落至分子筛净化组件中。
本发明的VOC废气处理净化装置,通过进风组件抽排进风,将废气抽排进入VOC废气处理净化装置;废气在第一导向组件的作用下导向至除尘组件去除废气中的颗粒物,随后废气在的第二导向组件的作用下导向至分子筛净化组件进行净化处理输出净化空气;吸附有VOC的分子筛经加热脱附、冷凝处理后由输送组件回送至分子筛循环组件中复用,同时VOC燃烧分解。本发明能够有效去除废气中的颗粒物、VOC达到废气净化的效果,且吸附有VOC的分子筛能够经加热和冷凝后得到重复利用,实现节能和减排的效果。
进一步地,所述进风组件包括排风口及排风风机,所述排风口设于壳体的底部,所述排风风机设于排风口的上方,所述第一导向组件设于排风风机的上方。烤漆房等设备中常采用顶部进风、地台抽排出风的方式,废气在排风风机的作用下由排气口进入VOC废气处理净化装置中,在第一导向组件的导向作用下流向除尘组件进行除尘处理。
进一步地,所述分子筛净化组件包括多层网状板,相邻的网状板之间形成有夹缝结构,分子筛盛装于夹缝结构中。气流流经分子筛净化组件,分子筛吸附气流中VOC、水分等物质,实现废气的净化。
进一步地,所述收集器为第一导轨,所述第一导轨与夹缝结构连通且第一导轨靠近输入端的一端向下倾斜;所述分子筛净化组件的上方设有第二导轨,所述第二导轨与夹缝结构连通且靠近夹缝结构的一端向下倾斜。吸附有VOC的分子筛在重力作用下下落,并沿着第一导轨输送至输入端,并由输送组件输送至分子筛净化组件的上方,分子筛由输出端下落至第二导轨,并沿着第二导轨滑向分子筛净化组件中,从而实现分子筛的自动循环利用。
进一步地,所述输送组件包括第一输送带、第二输送带、第三输送带及第四输送带,所述第一输送带、第二输送带、第三输送带及第四输送带表面均设有若干平行设置的挡板;所述第一输送带的一端设于第一导轨末端的下方,所述第一输送带的另一端设于第二输送带一端的上方,所述第二输送带的另一端设于第三输送带一端的上方,所述第三输送带另一端设于第四输送带一端的上方,所述第 四输送带的另一端设于第二导轨始端的上方。下落至输送组件输入端的分子筛顺次由第一输送带、第二输送带、第三输送带及第四输送带回送至分子筛净化组件中,多组输送带组成输送组件,可根据不同的应用场景布置输送组件节约占用体积;输送带上设置的挡板防止分子筛在重力作用下下滑,保证有效输送。
进一步地,所述加热组件包括设于第二输送带上方的加热器及设于加热器上方的第一风机,所述第一输送带设于第一热风柜内,所述第二输送带及加热组件设于第二热风柜内;所述冷凝组件包括冷凝器及第二风机,所述第二风机设于冷凝器上方,所述冷凝器设于第四输送带上方,所述第四输送带部分、冷凝组件设于第二冷风柜内,所述第三输送带设于第一冷风柜内,所述第一冷风柜、第二冷风柜之间连通有冷风通道。在第二热风柜内,加热器产生的高温空气在第一风机的吹送作用下对第二输送带上的分子筛进行高温吹扫,分子筛吸附、浓缩的VOC在高温下燃烧生成二氧化碳和水,同时分子筛吸附的水也在高温下脱附、汽化;脱附后的分子筛在第二输送带的作用下输送至第一冷风柜,通过冷风通道从第二冷风柜中吹送过来的冷气在第一冷风柜内进行热交换达到初步冷却的作用,初步冷却的分子筛在第三输送带的作用下进入第二冷风柜,冷凝器产生的冷却空气在第二风机的吹送作用下进入第二冷风柜对进入第二冷风柜的分子筛进行强制冷却,脱附后的分子筛可以再次发挥吸附、浓缩的作用,如此循环往复。
进一步地,还包括余热回收系统,所述余热回收系统包括蓄热水箱以及设于蓄热水箱内的冷却管,所述冷却管的一端连接于第一热风柜的底部、冷却管的另一端连接于第一热风柜的顶部,所述第一热风柜的顶部还与第一冷风柜连通,所述第二热风柜设有连通第二热风柜顶部和第二热风柜底部的热回流通道。在第一冷风柜中,与分子筛热交换的余热空气流向第一热风柜对第一热风柜内分子筛进行预热;第一热风柜中的余热空气通过冷却管导入至蓄热水箱中,将多余热量储存在蓄热水箱中;在第二热风柜中,在第一风机的吹送作用下,高温空气对第二输送带上的分子筛进行高温吹扫,热空气由热回流通道再次进入第二热风柜中,如此反复循环。
进一步地,所述输送组件包括第五输送带、斗提及第六输送带,所述第五输送带的一端设于收集器下方,第五输送带的另一端设有将分子筛导向斗提一端的导料斜口,所述斗提另一端将分子筛导向第六输送带的一端,第六输送带的另一端位于所述分子筛净化组件的上方;所述加热组件为设于所述第五输送带下方的 发热管集合箱,所述冷凝组件为位于分子筛净化组件旁侧且正对着第六输送带的制冷空调。分子筛净化组件中的分子筛下落入收集器,并由收集器落入至第五输送带,第五输送带将分子筛向前输送的同时,发热管集合箱升温对第五输送带上的分子筛进行脱附处理,VOC气体在高温下直接分解为无害物质;脱附后的分子筛通过斗提提升至第六输送带,第六输送带在输送分子筛的同时,制冷空调对分子筛进行冷却,冷却的分子筛再次具备吸附功能;分子筛如此往复循环达到吸附、脱附、VOC高温分解的效果。
进一步地,还包括热交换组件,所述热交换组件包括第一热风风机、空气混合室、第二热风风机、第三热风风机及导向管道,所述第一热风风机连通输送组件所处空间与空气混合室,所述第二热风风机连通输送组件所处空间与制冷空调的内机进气道,所述制冷空调向空气混合室输送冷却空气,所述第三热风风机抽排空气混合室内空气通过导向管道排出。热量由发热管集合箱产生,通过分子筛颗粒将部分热量带至斗提通道以及顶部第六输送带所处通道中;冷空气由制冷空调产生,制冷空调的内机进风来源于第二热风风机从输送组件所处空间内空气,经过制冷空调的冷却作用向空气混合室输送冷却空气;第一热风风机抽取输送组件所处空间内热空气进入空气混合室;冷却空气和余热空气在空气混合室内混合,到达可控制的温度后通过第三热风风机的抽排作用经导向管道排至烤漆房或喷涂间。
进一步地,所述分子筛净化组件一侧设有风循环组件,所述风循环组件包括净化风通道、进风风机及导风管道,所述净化风通道连接于网状板和进风风机之间,所述导风管道连接于进风风机的出风口。分子筛净化组件产生的净化空气在进风风机的作用下由净化风通道流向导风管道,导风管道可将净化空气循环至烤漆房等设备中重复使用。进一步地,所述除尘组件包括泡沫剂储存器、增压泵、泡沫发生器以及网状泡沫夹板,所述增压泵设有与泡沫剂储存器连通的进水管及与泡沫发生器连通的出水管,所述泡沫发生器与网状泡沫夹板间通过泡沫导管连通;所述网状泡沫夹板的上方设有用于滤去水雾的过滤水板,所述第二导向组件设于过滤水板的上方。增压泵抽取泡沫剂储存器中的泡沫剂,经过泡沫发生器产生泡沫,泡沫经泡沫导管流进网状泡沫夹板,废气气流通过泡沫的除尘作用除去粉尘,气流通过过滤水板滤去水雾,滤去水雾后的气流在第二导向组件的导向作用下流向分子筛净化组件。
本发明还提供了一种烤漆房,具有如上所述的VOC废气处理净化装置。
本发明的烤漆房,喷涂过程产生的挥发性有机化合物可经VOC废气处理净化装置净化,净化空气可回流至烤漆房内循环使用,达到废气净化的效果;同时,在对分子筛脱附处理产生的热量可回收储存,达到余热回收的效果;从而实现节能和减排的效果。
与现有技术相比,本发明的有益效果是:
本发明能够有效去除废气中颗粒物、VOC达到废气净化的效果,且吸附有VOC的分子筛能够经加热和冷凝后得到重复利用,实现节能和减排的效果;
本发明对分子筛加热脱附、冷却处理过程产生的余热空气中的热量可回收循环使用,达到余热回收的效果,具有较好的节能性和环保性。
附图说明
图1为VOC废气处理净化装置的进风组件及除尘组件结构示意图;
图2为实施例一中VOC废气处理净化装置的分子筛净化组件的结构示意图;
图3为实施例一中VOC废气处理净化装置的分子筛循环组件的结构示意图;
图4为实施例二中VOC废气处理净化装置的余热回收系统的结构示意图;
图5为实施例三中烤漆房的结构示意图;
图6为实施例五中VOC废气处理净化装置的结构示意图;
图7为实施例五中VOC废气处理净化装置的分子筛净化组件的结构示意图;
图8为实施例六中VOC废气处理净化装置的热交换组件的结构示意图;
图9为实施例四、实施例八中多烤漆房的排布结构示意图I;
图10为实施例四、实施例八中多烤漆房的排布结构示意图II;
附图中:100-进风组件;101-排风口;102-排风风机;200-除尘组件;201-泡沫剂储存器;202-增压泵;203-泡沫发生器;204-网状泡沫夹板;205-泡沫导管;206-过滤水板;300-分子筛净化组件;301-分子筛;302-网状板;303-夹缝结构;304-净化风通道;305-进风风机;306-导风管道;307-第一导轨;308-第二导轨;309-收集器;400-第一导向组件;500-第二导向组件;600-输送组件;601-第一输送带;602-第二输送带;603-第三输送带;604-第四输送带;605-挡板;606-第三导轨;607-第四导轨;608-第一热风柜;609-第三风机;610-第二热风柜;611-第一冷风柜;612-第二冷风柜;613-冷风通道;614-进风口;615-第五输送带;616-斗提;617-第六输送带;618-提板;700-加热组件;701-加热 器;702-第一风机;703-发热管集合箱;800-冷凝组件;801-冷凝器;802-第二风机;803-制冷空调;810-热交换组件;811-第一热风风机;812-空气混合室;813-第二热风风机;814-第三热风风机;815-调控空调;816-导向管道;900-余热回收系统;901-蓄热水箱;902-冷却管;903-热回流通道;904-第一导管;905-第二导管;906-第三导管;907-三通阀;908-第四风机;909-热风风道;110-地台;120-主体框架。
具体实施方式
下面结合具体实施方式对本发明作进一步的说明。其中,附图仅用于示例性说明,表示的仅是示意图,而非实物图,不能理解为对本专利的限制;为了更好地说明本发明的实施例,附图某些部件会有省略、放大或缩小,并不代表实际产品的尺寸;对本领域技术人员来说,附图中某些公知结构及其说明可能省略是可以理解的。
本发明实施例的附图中相同或相似的标号对应相同或相似的部件;在本发明的描述中,需要理解的是,若有术语“上”、“下”、“左”、“右”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此附图中描述位置关系的用语仅用于示例性说明,不能理解为对本专利的限制,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。
实施例一
如图1至图3所示为本发明的VOC废气处理净化装置的第一实施例,包括壳体以及设于壳体内部的进风组件100、除尘组件200、分子筛净化组件300、分子筛循环组件,进风组件100与除尘组件200之间设有第一导向组件400且第一导向组件400将废气由进风组件100导向除尘组件200,除尘组件200与分子筛净化组件300之间设有第二导向组件500且第二导向组件500将废气由除尘组件200导向分子筛净化组件300处理净化输出净化空气,分子筛净化组件300内盛有分子筛301;分子筛循环组件包括输送组件600、用于分子筛301加热脱附的加热组件700及用于分子筛301冷凝的冷凝组件800,输送组件600包括设于分子筛净化组件300下方的输入端及设于分子筛净化组件300上方的输出端,吸附有VOC的分子筛301由输入端落入输送组件600上、经加热组件700加热脱 附及冷凝组件800冷凝后由输出端回落至分子筛净化组件300中。
本实施例在实施时,通过进风组件100抽排进风,将废气抽排进入VOC废气处理净化装置;废气在第一导向组件400的作用下导向至除尘组件200去除废气中的颗粒物,随后废气在的第二导向组件500的作用下导向至分子筛净化组件300进行净化处理输出净化空气;吸附有VOC的分子筛301经加热脱附、冷凝处理后由输送组件600回送至分子筛循环组件中复用,同时VOC燃烧分解。
如图1所示,进风组件100包括排风口101及排风风机102,排风口101设于壳体的底部,排风风机102设于排风口101的上方,第一导向组件400设于排风风机102的上方。烤漆房等设备中常采用顶部进风、地台110抽排出风的方式,废气在排风风机102的作用下由排气口进入VOC废气处理净化装置中,在第一导向组件400的导向作用下流向除尘组件200进行除尘处理。
如图1所示,除尘组件200包括泡沫剂储存器201、增压泵202、泡沫发生器203以及网状泡沫夹板204,增压泵202设有与泡沫剂储存器201连通的进水管及与泡沫发生器203连通的出水管,泡沫发生器203与网状泡沫夹板204间通过泡沫导管205连通;网状泡沫夹板204的上方设有用于滤去水雾的过滤水板206,第二导向组件500设于过滤水板206的上方。在实施时,增压泵202抽取泡沫剂储存器201中的泡沫剂,经过泡沫发生器203产生泡沫,泡沫经泡沫导管205流进网状泡沫夹板204,废气气流通过泡沫的除尘作用除去粉尘,气流通过过滤水板206滤去水雾,滤去水雾后的气流在第二导向组件500的导向作用下流向分子筛净化组件300。但需要说明的是,本实施例的除尘组件200并不限于上述的泡沫除尘等的湿式除尘方式,其他如过滤棉、过滤袋等干式除尘方式均适用于本发明。
如图2、图3所示,分子筛净化组件300包括多层网状板302,相邻的网状板302之间形成有夹缝结构303,分子筛301盛装于夹缝结构303中;气流流经分子筛净化组件300,分子筛301吸附气流中VOC、水分等物质,实现废气的净化。其中,分子筛净化组件300一侧设有风循环组件,风循环组件包括净化风通道304、进风风机305及导风管道306,净化风通道304连接于网状板302和进风风机305之间,导风管道306连接于进风风机305的出风口。分子筛净化组件300的出风在进风风机305的作用下,由净化风通道304流入导风管道306,本实施例可通过设置导风管道306的位置和构造将净化空气循环至烤漆房等设备 中重复使用进入再循环。
如图2所示,图中箭头表示气流流向,排风口101、排风风机102、第一导向组件400、第二导向组件500、净化风通道304、进风风机305及导风管道306形成本实施例的主要风循环系统,且废气在主要风循环系统的作用下流经除尘、除水雾及去除VOC实现空气净化,且净化空气导入设备中作为循环风使用后进入下一个循环,如此循环往复,能够实现零排放。
分子筛301吸附水分、VOC后需经加热脱附处理才能够重复利用,本实施例将吸附有VOC的分子筛301经加热脱附、冷凝后输送至分子筛净化组件300中,实现分子筛净化组件300中分子筛301的动态更换,保证分子筛301的净化效果。分子筛循环组件的具体结构如下:
如图3所示,分子筛净化组件300的下方设有第一导轨307,第一导轨307与夹缝结构303连通且第一导轨307靠近输入端的一端向下倾斜;分子筛净化组件300的上方设有第二导轨308,第二导轨308与夹缝结构303连通且靠近夹缝结构303的一端向下倾斜。吸附有VOC的分子筛301在重力作用下下落,并沿着第一导轨307输送至输入端,并由输送组件600输送至分子筛净化组件300的上方,分子筛301由输出端下落至第二导轨308,并沿着第二导轨308滑向分子筛净化组件300中,从而实现分子筛301的自动循环利用。
其中,输送组件600包括第一输送带601、第二输送带602、第三输送带603及第四输送带604,第一输送带601的一端设于第一导轨307末端的下方,第一输送带601的另一端设于第二输送带602一端的上方,第二输送带602的另一端设于第三输送带603一端的上方,第三输送带603另一端设于第四输送带604一端的上方,第四输送带604的另一端设于第二导轨308始端的上方;多组输送带组成输送组件600,可根据不同的应用场景布置输送组件600节约占用体积;本实施例中,第一输送带601、第二输送带602、第三输送带603及第四输送带604表面均设有若干平行设置的挡板605,防止分子筛301在重力作用下下滑,保证有效输送。为了便于分子筛301的输送,本实施例第一导轨307的末端设置有尺寸收窄的第一出口,第一输送带601和第二输送带602之间设置有出口收窄的第三导轨606,第三输送带603和第四输送带604之间设置有出口收窄的第四导轨607,分子筛301通过第三导轨606由第一输送带601下落至第二输送带602上,分子筛301通过第四导轨607由第二输送带602输送至第三输送带603上。需要 说明的是,第三导轨606和第四导轨607的设置不仅利于分子筛301的输送,还能起到隔热阻风的作用。
加热组件700包括设于第二输送带602上方的加热器701及设于加热器701上方的第一风机702,第一输送带601设于第一热风柜608内且第一输送带601的上方设有第三风机609,第二输送带602及加热组件700设于第二热风柜610内;冷凝组件800包括冷凝器801及第二风机802,第二风机802设于冷凝器801上方,冷凝器801设于第四输送带604上方,第四输送带604部分、冷凝组件800设于第二冷风柜612内,第三输送带603设于第一冷风柜611内,第一冷风柜611、第二冷风柜612之间连通有冷风通道613,第二冷风柜612侧壁设有进风口614。
在第二热风柜610内,加热器701产生的高温空气在第一风机702的吹送作用下对第二输送带602上的分子筛301进行高温吹扫,分子筛301吸附、浓缩的VOC在高温下燃烧生成二氧化碳和水,同时分子筛301吸附的水也在高温下脱附、汽化;为实现较好的脱附效果,本实施例的高温空气的温度范围控制在300℃~350℃,脱附后的分子筛301在第二输送带602的作用下输送至第一冷风柜611,通过冷风通道613从第二冷风柜612中吹送过来的冷气在第一冷风柜611内进行热交换达到初步冷却的作用,初步冷却的分子筛301在第三输送带603的作用下进入第二冷风柜612,冷凝器801产生的冷却空气在第二风机802的吹送作用下进入第二冷风柜612对进入第二冷风柜612的分子筛301进行强制冷却至60℃以下,脱附后的分子筛301可以再次发挥吸附、浓缩的作用,如此循环往复。
实施例二
本实施例为本发明VOC废气处理净化装置的第二实施例,本实施例与实施例一类似,所不同之处在于:本实施例还包括余热回收系统900,用以回收分子筛301脱附过程产生的热量,相比于实施例一,本实施例具有更好的节能性和环保性。
如图4所示,余热回收系统900包括蓄热水箱901以及设于蓄热水箱901内的冷却管902,冷却管902的一端连接于第一热风柜608的底部、冷却管902的另一端连接于第一热风柜608的顶部,第一热风柜608的顶部还与第一冷风柜611连通,第二热风柜610设有连通第二热风柜610顶部和第二热风柜610底部的热回流通道903。具体地,冷却管902的一端与第一热风柜608的底部通过第 一导管904连通,冷却管902的另一端与第一热风柜608的顶部通过第二导管905连通,第一冷风柜611与第一热风柜608顶部通过第三导管906连通。其中,第二导管905上连接有三通阀907,三通阀907的其中两个接口分别与第二导管905连接,三通阀907的另一接口处设有第四风机908,在第四风机908的出风口处设置有热风风道909。本实施例中,冷却管902为蛇形热交换管,需要说明的是,这是为了获得较高的换热效率做出的优选,而并不作为限制性的规定。
第一热风柜608中,在第三风机609的吹送作用下,通过第一输送带601上分子筛301后的余热空气经第一导管904导入蓄热水箱901,余热空气通过冷却管902与蓄热水箱901内的水进行热交换,将多余热量储存在蓄热水箱901中,此为第一路余热回收。
第二热风柜610中,在第一风机702的吹送作用下,高温空气对第二输送带602上的分子筛301进行高温吹扫,热空气由热回流通道903再次进入第二热风柜610中,如此反复循环,此为第二路余热回收。
第二冷风柜612中,冷凝器801产生的冷却空气在第二风机802的吹送作用下冷却第四输送带604上的分子筛301,再通过冷风通道613进入第一冷风柜611,余热空气通过第三导管906进入第一热风柜608中,此为第三路余热回收;
在第三风机609的吹送作用下,余热空气导入蓄热水箱901,通过冷却管902,调节电动球阀,经过第二导管905的余热空气再次进入第一热风柜608中,如此循环往复,此为第四路余热回收;
当需要进行升温作业时,余热空气导入蓄热水箱901,通过冷却管902,调节电动球阀,使得第二导管905内余热空气由电动球阀排出,在第四风机908的作用下,余热空气由热风风道909排出,此为第五路余热回收;回收的余热可作为升温干燥作业提供热源。
实施例三
本实施例为具有实施例一或实施例二中VOC废气处理净化装置的烤漆房的实施例,如图5所示,烤漆房包括地台110及主体框架120,VOC废气处理净化装置整体设置在主体框架120的外部,在设置时,进风组件100与地台110连通,经过地台110抽排出风;导风管道306和热风风道909设置在主体框架120的上方,且导风管道306、热风管道与主体框架120内部连通,以向喷漆房内部输送净化空气或加热空气,由顶部进风。
本实施例中的烤漆房可设置电控系统用以控制进风组件100、除尘组件200、分子筛净化组件300、输送组件600、加热组件700及冷凝组件800中电控组件的工作进程以控制烤漆房进入不同的工作模式:
常温喷涂作业模式下:控制主要风循环系统开启设定时间后,第一热风柜608中的余热空气通过第一导管904导入蓄热水箱901,余热空气通过冷却管902与与蓄热水箱901中的水进行热交换,将多余热量储存在蓄热水箱中;同时,加热器701及第一风机702启动,在第一风机702的吹送作用下对第二输送带602上的分子筛进行高温吹扫,回流热空气通过热回流通道903再次进入第二热风柜中,如此反复;同时冷凝器801及第二风机802启动,冷凝器801产生的冷却空气在第二风机802的吹送作用下进入第二冷风柜,再通过冷风通道613进入第一冷风柜611,经第三导管906进入第一热风柜608,经第一导管904导入蓄热水箱901,余热空气通过冷却管的902的末端连通三通阀907,调节三通阀907余热空气经第二导管905再次进入第一热风柜608,如此循环往复;
升温喷涂作业模式下:与升温喷涂作业模式不同的是,第一冷风柜611所产生的余热空气经过冷却管902的末端连通三通阀907,调节三通阀907在第四风机908的吹送作用下通过热风风道进入烤漆房的主体框架120中,为喷涂作业提供升温空气;
烘烤模式下:除尘组件及主要风循环系统停止工作,第一冷风柜611所产生的余热空气经过第三导管906,在第三风机609的吹送作用下,吹向第一输送带对分子筛进行余热,通过第一热风柜608后的预热空气经第一导管904导入蓄热水箱901,余热空气通过冷却管的902的末端连通三通阀907,调节三通阀907在第四风机908的吹送作用下通过热风风道进入烤漆房的主体框架120中,对主体框架120中的空气持续加热,在电控系统的控制作用下,温度可以根据需要调节到喷涂作业所需要的温度。
实施例四
本实施例为具有实施例一或实施例二中VOC废气处理净化装置的烤漆房的实施例,本实施例与实施例三相同,所不同之处在于,多个烤漆房同时工作,多个烤漆房的排布方式包括但不限于串联或并联的连接方式,如图9、图10所示。具体地,多个烤漆房共用一套分子筛净化组件300及分子筛循环组件,每个烤漆房设置有自己独立的进风组件100、第一导向组件400、除尘组件200和第二导 向组件500,多个烤漆房的循环风组件可共用一个。但需要说明的是,在采用多个烤漆房共用循环风组件时,将导风管道306设置多条支路,多条支路与各烤漆房一一对应。为实现多个烤漆房既可以独立工作、又可以两个或两个以上的烤漆房同时工作,本实施例可在每组进风组件100、每组循环风组件或循环风组件的导风管道306支路设置电磁控制阀。
实施例五
图6至图7所示为本发明VOC废气处理净化装置的第四实施例,本实施例与实施例一相同,所不同之处在于,输送组件包括第五输送带615、斗提616及第六输送带617,第五输送带615的一端设于收集器下方,第五输送带615的另一端设有将分子筛导向斗提616一端的导料斜口,斗提616另一端将分子筛导向第六输送带617的一端,第六输送带617的另一端位于分子筛净化组件的上方;加热组件为设于第五输送带615下方的发热管集合箱703,冷凝组件为位于分子筛净化组件旁侧且正对着第六输送带617的制冷空调803。如此,吸附有VOC的分子筛下落入收集器,并由收集器落入至第五输送带615,第五输送带615将分子筛向前输送的同时,发热管集合箱703升温对第五输送带615上的分子筛进行脱附处理,VOC气体在高温下直接分解为无害物质;脱附后的分子筛通过斗提616提升至第六输送带617,第六输送带617在输送分子筛的同时,制冷空调803对分子筛进行冷却,冷却的分子筛再次具备吸附功能;分子筛如此往复循环达到吸附、脱附、VOC高温分解的效果。
为了控制由收集器落入第五输送带615的分子筛数目,本实施例的收集器为变频给料器,在变频给料器的控制下限量定量向第五输送带615供应分子筛。
发热管集合箱703内排布有多个发热管,对第五输送带615上输送的分子筛进行升温,当温度升高至400℃时可对第五输送带615上的分子筛进行脱附处理,同时VOC气体在400℃的高温下分解为无害物质;为了防止加热过程中的大量热量散失,本实施例的发热管集合箱703及第五输送带615的壳体用隔热棉材料做包裹处理以防止热量散失。
导料斜口的设置是为了将第五输送带615上的分子筛导流至斗提616底部的同时组织热量的大量散失而做出的优选,并不作为本发明的限制性规定。
本实施例的斗提616包括传动带及多组均布于传送带表面的提板618,提板618从提斗通道的底部提起分子筛,提板618跟随传送带的旋转上升直至分子筛 落入第六输送带617上。
实施例六
本实施例与实施例五相同,所不同之处在于,本实施例的VOC废气处理净化装置还包括热交换组件810,热交换组件810包括第一热风风机811、空气混合室812、第二热风风机813、第三热风风机814、调控空调815及导向管道816,第一热风风机811连通输送组件所处空间与空气混合室812,第二热风风机813连通输送组件所处空间与调控空调815的内机进气道,调控空调815向空气混合室812输送冷却空气,第三热风风机814抽排空气混合室812内空气通过导向管道816排出,如图8所示。
本实施例在实施时,热量由发热管集合箱703产生,通过分子筛颗粒将部分热量带至斗提通道以及顶部第六输送带617所处通道中;冷空气由调控空调815产生,调控空调815的内机进风来源于第二热风风机813从输送组件所处空间内空气,经过调控空调815的冷却作用向空气混合室812输送冷却空气;第一热风风机811抽取输送组件所处空间内余热空气进入空气混合室812;冷却空气和余热空气在空气混合室812内混合,到达可控制的温度后通过第三热风风机814的抽排作用经导向管道816排至烤漆房或喷涂间。本实施例的热交换系统完全为内循环,不和外界气体产生交互,就达到了吸附、脱附、VOC高温分解的效果。
在分子筛冷凝过程中必然会产生液态水或水蒸气,本实施例设置多处排水管道将水排至容器收集。具体地,制冷空调803自带有第一排水管道,空气混合室812的底部设有第二排水管道、调控空调815自带的第三排水管道,斗提通道侧管壁安装的集水沟槽,第一排水管道、第二排水管道、第三排水管道及集水沟槽出水均通过水管排到容器中收集。脱水、排水可以使得硅含量较低的中孔分子筛在内封闭循环的条件下吸附水蒸汽、脱排水分使得内部小环境空气湿度降低,分子筛也具备吸附VOC的功能,这样大大降低了材料成本,同时喷涂间较低的湿度有助于提高水性漆的挥发、干燥效率。
为了实时监测VOC废气处理净化装置内各点温度,本实施例在第六输送带617通道设置有第一温度传感器、在第一热风风机811的入口设置有第二温度传感器、在第二热风风机813的入口设置有第三温度传感器、在第五输送带615通道设置有第四温度传感器、在发热管集合箱703内设置有第五温度传感器、在空气混合室812内设置有第六温度传感器、在收集器内设置有第七温度传感器、在 第二导向组件设置有第八温度传感器。当然,需要说明的是,温度传感器的设置位置并不限于上述位置,可根据实际应用需求设置温度监测点。各个温度传感器监测得数据可上传至PLC控制器,PLC控制器根据各个温度传感器监测的温度数据控制相应的电器元件工作或关停以达到自动控制的目的;本实施例的PLC控制系统还可连接故障报警系统,在某个电器元件出现故障的时候系统会自动报警,提醒工作人员对设备进行修理或者维护。
实施例七
本实施例为实施例四或实施例五中VOC废气处理净化装置的烤漆房的实施例,本实施例的烤漆房至少具备两种工作模式:
喷漆模式:通过进风组件100抽排进风,将废气抽排进入VOC废气处理净化装置;废气在第一导向组件400的作用下导向至除尘组件200去除废气中的颗粒物,随后废气在的第二导向组件500的作用下导向至分子筛净化组件300进行净化处理输出净化空气;净化后得空气通过风循环组件得作用重新进入喷涂间,吸附有VOC的分子筛301经加热脱附、冷凝处理后由输送组件600回送至分子筛循环组件中复用。
烘烤模式:调控空调815的冷却作用向空气混合室812输送冷却空气;第一热风风机811抽取输送组件所处空间内余热空气进入空气混合室812;冷却空气和余热空气在空气混合室812内混合,到达可以控制的温度后在经过第三热风风机814的抽排作用经导向管道816排至烤漆房或喷涂间对喷涂工件进行升温烘烤模式,加快喷涂工件的干固速度。
实施例八
本实施例为具有实施例六或实施例七中VOC废气处理净化装置的烤漆房的实施例,本实施例与实施例七相同,所不同之处在于,多个烤漆房同时工作,多个烤漆房的排布方式包括但不限于串联或并联的连接方式,如图9、图10所示。具体地,多个烤漆房共用一套分子筛净化组件300及分子筛循环组件,每个烤漆房设置有自己独立的进风组件100、第一导向组件400、除尘组件200和第二导向组件500,多个烤漆房的循环风组件可共用一个。但需要说明的是,在采用多个烤漆房共用循环风组件时,将导风管道306设置多条支路,多条支路与各烤漆房一一对应。为实现多个烤漆房既可以独立工作、又可以两个或两个以上的烤漆房同时工作,本实施例可在每组进风组件100、每组循环风组件或循环风组件的 导风管道306支路设置电磁控制阀。显然,本发明的上述实施例仅仅是为清楚地说明本发明所作的举例,而并非是对本发明的实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明权利要求的保护范围之内。

Claims (10)

  1. 一种VOC废气处理净化装置,其特征在于,包括壳体以及设于壳体内部的进风组件(100)、除尘组件(200)、分子筛净化组件(300)、分子筛循环组件,所述进风组件(100)与除尘组件(200)之间设有第一导向组件(400)且第一导向组件(400)将废气由进风组件(100)导向除尘组件(200),所述除尘组件(200)与分子筛净化组件(300)之间设有第二导向组件(500)且第二导向组件(500)将废气由除尘组件(200)导向分子筛净化组件(300)处理净化输出净化空气,所述分子筛净化组件(300)内盛装有若干起吸附作用的分子筛(301);所述分子筛循环组件包括输送组件(600)、用于分子筛加热脱附的加热组件(700)及用于分子筛冷凝的冷凝组件(800),所述输送组件(600)包括设于分子筛净化组件(300)下方的输入端及设于分子筛净化组件(300)上方的输出端,吸附有VOC的分子筛由输入端落入输送组件(600)上、经加热组件(700)加热脱附及冷凝组件(800)冷凝后由输出端回落至分子筛净化组件(300)中。
  2. 根据权利要求1所述的VOC废气处理净化装置,其特征在于,所述分子筛净化组件(300)包括多层网状板(302),相邻的网状板(302)之间形成有夹缝结构(303),分子筛盛装于夹缝结构(303)中,若干夹缝结构(303)连通有收集器。
  3. 根据权利要求2所述的VOC废气处理净化装置,其特征在于,所述收集器为第一导轨(307),所述第一导轨(307)与夹缝结构(303)连通且第一导轨(307)靠近输入端的一端向下倾斜;所述分子筛净化组件(300)的上方设有第二导轨(308),所述第二导轨(308)与夹缝结构(303)连通且靠近夹缝结构(303)的一端向下倾斜;所述输送组件(600)包括第一输送带(601)、第二输送带(602)、第三输送带(603)及第四输送带(604),所述第一输送带(601)、第二输送带(602)、第三输送带(603)及第四输送带(604)表面均设有若干平行设置的挡板(605);所述第一输送带(601)的一端设于第一导轨(307)末端的下方,所述第一输送带(601)的另一端设于第二输送带(602)一端的上方,所述第二输送带(602)的另一端设于第三输送带(603)一端的上方,所述第三输送带(603)另一端设于第四输送带(604)一端的上方,所述第四输送带(604)的另一端设于第二导轨(308)始端的上方。
  4. 根据权利要求3所述的VOC废气处理净化装置,其特征在于,所述加热 组件(700)包括设于第二输送带(602)上方的加热器(701)及设于加热器(701)上方的第一风机(702),所述第一输送带(601)设于第一热风柜(608)内,所述第二输送带(602)及加热组件(700)设于第二热风柜(610)内;所述冷凝组件(800)包括冷凝器(801)及第二风机(802),所述第二风机(802)设于冷凝器(801)上方,所述冷凝器(801)设于第四输送带(604)上方,所述第四输送带(604)部分、冷凝组件(800)设于第二冷风柜(612)内,所述第三输送带(603)设于第一冷风柜(611)内,所述第一冷风柜(611)、第二冷风柜(612)之间连通有冷风通道(613)。
  5. 根据权利要求4所述的VOC废气处理净化装置,其特征在于,还包括余热回收系统(900),所述余热回收系统(900)包括蓄热水箱(901)以及设于蓄热水箱(901)内的冷却管(902),所述冷却管(902)的一端连接于第一热风柜(608)的底部、冷却管(902)的另一端连接于第一热风柜(608)的顶部,所述第一热风柜(608)的顶部还与第一冷风柜(611)连通,所述第二热风柜(610)设有连通第二热风柜(610)顶部和第二热风柜(610)底部的热回流通道(903)。
  6. 根据权利要求2所述的VOC废气处理净化装置,其特征在于,所述输送组件包括第五输送带(615)、斗提(616)及第六输送带(617),所述第五输送带(615)的一端设于收集器下方,第五输送带(615)的另一端设有将分子筛导向斗提(616)一端的导料斜口,所述斗提(616)另一端将分子筛导向第六输送带(617)的一端,第六输送带(617)的另一端位于所述分子筛净化组件的上方;所述加热组件为设于所述第五输送带(615)下方的发热管集合箱(703),所述冷凝组件为位于分子筛净化组件旁侧且正对着第六输送带(617)的制冷空调(803)。
  7. 根据权利要求6所述的VOC废气处理净化装置,其特征在于,还包括热交换组件(810),所述热交换组件(810)包括第一热风风机(811)、空气混合室(812)、第二热风风机(813)、第三热风风机(814)、调控空调(815)及导向管道(816),所述第一热风风机(811)连通输送组件所处空间与空气混合室(812),所述第二热风风机(813)连通输送组件所处空间与调控空调(815)的内机进气道,所述调控空调(815)向空气混合室(812)输送冷却空气,所述第三热风风机(814)抽排空气混合室(812)内空气通过导向管道(816)排出。
  8. 根据权利要求3至7任一项所述的VOC废气处理净化装置,其特征在于, 所述分子筛净化组件(300)一侧设有风循环组件,所述风循环组件包括净化风通道(304)、进风风机(305)及导风管道(306),所述净化风通道(304)连接于网状板(302)和进风风机(305)之间,所述导风管道(306)连接于进风风机(305)的出风口。
  9. 根据权利要求1所述的VOC废气处理净化装置,其特征在于,所述除尘组件(200)包括泡沫剂储存器(201)、增压泵(202)、泡沫发生器(203)以及网状泡沫夹板(204),所述增压泵(202)设有与泡沫剂储存器(201)连通的进水管及与泡沫发生器(203)连通的出水管,所述泡沫发生器(203)与网状泡沫夹板(204)间通过泡沫导管(205)连通;所述网状泡沫夹板(204)的上方设有用于滤去水雾的过滤水板(206),所述第二导向组件(500)设于过滤水板(206)的上方。
  10. 一种烤漆房,其特征在于,具有权利要求1至9任一项所述的VOC废气处理净化装置。
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CN114040661A (zh) * 2021-11-25 2022-02-11 苏州品展电子科技有限公司 一种节能高质量老化柜
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