WO2020262182A1 - 湿気硬化型ポリウレタン樹脂組成物、接着剤、及び、積層体 - Google Patents
湿気硬化型ポリウレタン樹脂組成物、接着剤、及び、積層体 Download PDFInfo
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- WO2020262182A1 WO2020262182A1 PCT/JP2020/023886 JP2020023886W WO2020262182A1 WO 2020262182 A1 WO2020262182 A1 WO 2020262182A1 JP 2020023886 W JP2020023886 W JP 2020023886W WO 2020262182 A1 WO2020262182 A1 WO 2020262182A1
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L75/00—Compositions of polyureas or polyurethanes; Compositions of derivatives of such polymers
- C08L75/04—Polyurethanes
- C08L75/06—Polyurethanes from polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
- C08G18/12—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/302—Water
- C08G18/307—Atmospheric humidity
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3203—Polyhydroxy compounds
- C08G18/3206—Polyhydroxy compounds aliphatic
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/42—Polycondensates having carboxylic or carbonic ester groups in the main chain
- C08G18/4236—Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups
- C08G18/4238—Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups derived from dicarboxylic acids and dialcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6633—Compounds of group C08G18/42
- C08G18/6637—Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38
- C08G18/664—Compounds of group C08G18/42 with compounds of group C08G18/32 or polyamines of C08G18/38 with compounds of group C08G18/3203
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/74—Polyisocyanates or polyisothiocyanates cyclic
- C08G18/76—Polyisocyanates or polyisothiocyanates cyclic aromatic
- C08G18/7657—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings
- C08G18/7664—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups
- C08G18/7671—Polyisocyanates or polyisothiocyanates cyclic aromatic containing two or more aromatic rings containing alkylene polyphenyl groups containing only one alkylene bisphenyl group
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
- C09J175/06—Polyurethanes from polyesters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2255/00—Coating on the layer surface
- B32B2255/26—Polymeric coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2437/00—Clothing
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G2170/00—Compositions for adhesives
- C08G2170/20—Compositions for hot melt adhesives
Definitions
- the present invention relates to a moisture-curable polyurethane resin composition, an adhesive, and a laminate.
- a moisture-permeable and waterproof functional garment that has both moisture permeability and waterproofness is a structure in which a moisture-permeable film is attached to a fabric with an adhesive, and the adhesive is an adhesion between both the moisture-permeable film and the fabric.
- Urethane-based adhesives are generally used because of their good properties. Further, among the urethane-based adhesives, the amount of the solvent-free moisture-curable polyurethane resin composition used is gradually increasing due to the recent worldwide solvent discharge regulation and residual solvent regulation (for example, patent). See Document 1).
- An object to be solved by the present invention is to provide a moisture-curable polyurethane resin composition which uses a biomass raw material and has excellent adhesiveness to a dough (particularly, a water-repellent dough).
- the present invention is a reaction product of a polyol (A) containing a polyester polyol (a1) made from a biomass-derived polybasic acid (x) and a biomass-derived glycol (y), and a polyisocyanate (B).
- the present invention provides a moisture-curable polyurethane hot melt resin composition, which comprises a urethane prepolymer (i) having an isocyanate group.
- the present invention provides an adhesive characterized by containing the moisture-curable polyurethane resin composition. Furthermore, the present invention provides a laminate characterized by having at least the dough (i) and a cured product of the moisture-curable polyurethane resin composition.
- the moisture-curable polyurethane resin composition of the present invention uses a biomass raw material and is an environment-friendly material. Further, the moisture-curable polyurethane resin composition of the present invention has excellent adhesiveness to various fabrics and also has excellent adhesiveness to water-repellent fabrics.
- the moisture-curable polyurethane hot-melt resin composition used in the present invention is a reaction product of a polyol (A) containing a specific polyester polyol and a polyisocyanate (B), and is a urethane prepolymer (i) having an isocyanate group. It contains.
- the polyol (A) contains a polyester polyol (a1) made from a biomass-derived polybasic acid (x) and a biomass-derived glycol (y) as raw materials.
- sebacic acid As the other basic acid (x) derived from the biomass, sebacic acid, succinic acid, dimer acid, 2,5-furandicarboxylic acid and the like can be used. These compounds may be used alone or in combination of two or more.
- the sebacic acid for example, one obtained by a known cleavage reaction of a vegetable oil such as castor oil with a caustic alkali can be used.
- the succinic acid for example, corn, sugar cane, cassava, sago palm and the like fermented by a known method can be used.
- the dimer acid for example, an unsaturated fatty acid of a plant-derived natural fat fatty acid can be used as a dimer of an unsaturated fatty acid by a known method.
- the 2,5-flangecarboxylic acid for example, those using fructose as a raw material; those obtained by a known method using furfural derivatives furfural acid and carbon dioxide can be used.
- sebacic acid and / or succinic acid are preferable, and sebacic acid is more preferable, from the viewpoint of obtaining even more excellent adhesion to the dough. ..
- biomass-derived glycol (y) examples include ethylene glycol, 1,2-propanediol, 1,3-propanediol, 1,4-butanediol, 1,10-decanediol, dimer diol, and isosorbide. Can be used. These compounds may be used alone or in combination of two or more.
- ethylene glycol for example, one obtained from bioethanol obtained by a known method via ethylene can be used.
- 1,2-propanediol for example, one obtained by fermentation of saccharides; one obtained by high-temperature hydrogenation of glycerin produced as a by-product of biodiesel by a known method can be used. it can.
- 1,3-propadiol include those obtained by producing 3-hydroxypropionaldehyde from glycerol, glucose, and other sugars by a known fermentation method, and then further converting to 1,3-propanediol; glucose and other substances. Those obtained directly from sugars by a fermentation method can be used.
- Examples of the 1,4-butanediol include glucose obtained by a known fermentation method; obtained from 1,3-butadiene obtained by a fermentation method; succinic acid hydrogenated with a reduction catalyst. It is possible to use the obtained product.
- the 1,10-decanediol for example, one obtained by hydrogenating sebacic acid directly or after an esterification reaction can be used.
- the dimer diol one obtained by reducing dimer acid by a known method or the like can be used.
- As the isosorbide for example, one obtained by dehydrating and condensing sorbitol obtained from starch by a known method can be used.
- 1,3-propanediol and / or 1,4-butanediol are preferable from the above-mentioned ones from the viewpoint of obtaining even better adhesion to the dough.
- 1,3-Propanediol is more preferred.
- the polyester polyol (a1) uses the biomass-derived polybasic acid (x) and the biomass-derived glycol (y) as essential raw materials, but other polybasic acids as long as the effects of the present invention are not impaired. , And / or glycol may be used in combination.
- the number average molecular weight of the polyester polyol (a1) is preferably in the range of 500 to 100,000, preferably 700 to 50,000, from the viewpoint of obtaining even more excellent mechanical strength and adhesiveness to the fabric. The range is more preferred, and the range of 800 to 10,000 is even more preferred.
- the number average molecular weight of the polyester polyol (a1) indicates a value measured by a gel permeation chromatography (GPC) method.
- the polyester polyol (A) contains the polyester polyol (a1) as an essential component, but other polyols may be contained if necessary.
- the content of the polyester polyol (a1) in the polyol (A) is preferably 20% by mass or more, more preferably 50% by mass or more, and even more preferably 70% by mass or more.
- a polyester polyol other than the polyester polyol (a1) for example, a polyester polyol other than the polyester polyol (a1), a polycarbonate polyol, a polyether polyol, a polybutadiene polyol, a polyacrylic polyol, or the like can be used. These polyols may be used alone or in combination of two or more.
- the number average molecular weight of the other polyols is, for example, in the range of 500 to 100,000.
- the number average molecular weight of the other polyols is a value measured by a gel permeation chromatography (GPC) method.
- polyisocyanate (B) examples include aromatic polyisocyanates such as polymethylene polyphenyl polyisocyanate, diphenylmethane diisocyanate, carbodiimide-modified diphenylmethane diisocyanate, xylylene diisocyanate, phenylenedi isocyanate, tolylene diisocyanate, and naphthalene diisocyanate; hexamethylene diisocyanate and cyclohexane.
- aromatic polyisocyanates such as polymethylene polyphenyl polyisocyanate, diphenylmethane diisocyanate, carbodiimide-modified diphenylmethane diisocyanate, xylylene diisocyanate, phenylenedi isocyanate, tolylene diisocyanate, and naphthalene diisocyanate; hexamethylene diisocyanate and cyclohexane.
- An aliphatic or alicyclic polyisocyanate such as diisocyanate, isophorone diisocyanate, dicyclohexylmethane diisocyanate, or tetramethylxylylene diisocyanate can be used. These polyisocyanates may be used alone or in combination of two or more. Among these, aromatic polyisocyanates are preferably used, and diphenylmethane diisocyanates are more preferable, from the viewpoint of obtaining even more excellent reactivity and adhesiveness to the dough.
- the amount of the polyisocyanate (B) used is preferably in the range of 5 to 40% by mass, preferably in the range of 10 to 30% by mass, based on the total mass of the raw materials constituting the urethane prepolymer (i). More preferred.
- the hot-melt urethane prepolymer (i) is obtained by reacting the polyol (A) with the polyisocyanate (B), and is coated with an air- or moisture-curable polyurethane hot-melt resin composition. It has an isocyanate group that can react with the water present in the base material to form a crosslinked structure.
- the polyisocyanate (B) is placed in a reaction vessel containing the polyol (A), and the isocyanate group contained in the polyisocyanate (B) is used. It can be produced by reacting with the hydroxyl group of the polyol (A) under an excessive condition.
- the equivalent ratio (isocyanate group / hydroxyl group) of the isocyanate group of the polyisocyanate (B) to the hydroxyl group of the polyol (A) in producing the hot melt urethane prepolymer (i) is even more excellent. It is preferably in the range of 1.1 to 5, and more preferably in the range of 1.5 to 3 from the viewpoint of obtaining adhesiveness.
- the isocyanate group content of the hot melt urethane prepolymer (i) obtained by the above method is 1.7 from the viewpoint that even more excellent adhesiveness can be obtained.
- the range is preferably in the range of ⁇ 5, and more preferably in the range of 1.8 to 3.
- the NCO% of the hot-melt urethane prepolymer (i) is a value measured by a potentiometric titration method in accordance with JISK1603-1: 2007.
- the moisture-curable polyurethane hot-melt resin composition used in the present invention contains the urethane prepolymer (i) as an essential component, but other additives may be used if necessary.
- additives examples include light-resistant stability, curing catalyst, tackifier, plasticizer, stabilizer, filler, dye, pigment, fluorescent whitening agent, silane coupling agent, wax, thermoplastic resin and the like. Can be used. These additives may be used alone or in combination of two or more.
- the moisture-curable polyurethane resin composition of the present invention preferably has a biomass content of 40% or more, more preferably 70% or more.
- the degree of biomass of the moisture-curable polyurethane hot-melt resin composition is the biomass-derived raw material used when producing the moisture-curable polyurethane hot-melt resin composition with respect to the total weight of the moisture-curable polyurethane hot-melt resin composition. Shows the total weight ratio of.
- the moisture-curable polyurethane hot-melt resin composition of the present invention uses a biomass raw material and is an environment-friendly material. Further, the moisture-curable polyurethane resin composition of the present invention has excellent adhesiveness to various fabrics and also has excellent adhesiveness to water-repellent fabrics. Therefore, the moisture-curable polyurethane hot-melt resin composition of the present invention can be particularly preferably used as an adhesive in producing moisture-permeable and waterproof functional clothing.
- the laminate of the present invention has at least the dough (i) and a cured product of the moisture-curable polyurethane hot-melt resin composition.
- the fabric (i) examples include polyester fiber, polyethylene fiber, nylon fiber, acrylic fiber, polyurethane fiber, acetate fiber, rayon fiber, polylactic acid fiber, cotton, linen, silk, wool, glass fiber, carbon fiber, and the like.
- Fiber base material such as non-woven fabric, woven fabric, knitting, etc. made of blended fibers of the above; the non-woven fabric impregnated with a resin such as polyurethane resin; the non-woven fabric further provided with a porous layer; the resin base material, etc. Can be done.
- the present invention exhibits excellent adhesiveness even if the above-mentioned fabric (i) is subjected to a water-repellent treatment (hereinafter, abbreviated as "water-repellent fabric”).
- water-repellent fabric a water-repellent treatment
- the "water repellency" of the water repellent fabric means that the surface free energy obtained by the following calculation is 50 mJ / m 2 or less.
- a method of applying the moisture-curable polyurethane hot-melt resin composition for example, a method using a roll coater, a knife coater, a spray coater, a gravure roll coater, a comma coater, a T-die coater, an applicator, a dispenser or the like can be used. Can be mentioned.
- the moisture-curable polyurethane hot-melt resin composition After applying the moisture-curable polyurethane hot-melt resin composition, it can be dried and cured by a known method.
- the thickness of the cured product of the moisture-curable urethane hot-melt resin composition is, for example, in the range of 5 to 300 ⁇ m.
- the moisture-curable polyurethane hot-melt resin composition of the present invention is used as an adhesive for moisture-permeable and waterproof functional clothing
- the moisture-curable polyurethane hot-melt resin composition is intermittently used by a gravure roll coater and a dispenser. It is preferable to apply and bond the dough (i) and a known moisture permeable film.
- the thickness of the cured product of the moisture-curable polyurethane hot-melt resin composition in such a case is, for example, in the range of 5 to 50 ⁇ m.
- Example 1 A four-necked flask equipped with a thermometer, a stirrer, an inert gas inlet and a reflux condenser, a biomass polyester polyol (sevacinic acid (“sevacinic acid” manufactured by Toyokuni Oil Co., Ltd.)) and 1,3-propanediol (DuPont).
- Reactant with "SUSTERRA Propanediol", number average molecular weight; 2,000, hereinafter abbreviated as "BioPEs (1)” 80 parts by mass was charged, dried under reduced pressure at 110 ° C., and the water content. Was dehydrated to 0.05% by mass or less.
- MDI diphenylmethane diisocyanate
- Example 2 instead of the bio-PEs (1), a reaction product of biomass polyester polyol (sebacic acid (“sebacic acid” manufactured by Toyokuni Oil Co., Ltd.) and 1,4-butanediol (“Bio-BDO” manufactured by Jenomatica)), number average.
- a moisture-curable polyurethane hot melt resin composition was obtained in the same manner as in Example 1 except that the molecular weight was 2,000, hereinafter abbreviated as “bioPEs (2)”).
- Example 3 Reactant of biomass polyester polyol (succinic acid (“succinic acid” manufactured by SUCCINITY) and 1,3-propanediol DuPont “SUSTERRA propanediol”) instead of the bio-PEs (1), number average molecular weight; 2 000, hereinafter abbreviated as "bioPEs (3)”. ) was used, and a moisture-curable polyurethane hot-melt resin composition was obtained in the same manner as in Example 1.
- RPEs (1) 15 parts by mass, reaction product with polyester polyol (phthalic anhydride, terephthalic acid, adipic acid, ethylene glycol (above, petroleum-based), number average molecular weight (3,700, hereinafter abbreviated as “RPEs (2)”) was charged, dried under reduced pressure at 110 ° C., and dehydrated until the water content became 0.05% by mass or less. Then, after cooling to 60 ° C., 20 parts by mass of MDI was added, the temperature was raised to 110 ° C., and the reaction was carried out for 2 hours until the isocyanate group content became constant to obtain a moisture-curable polyurethane hot-melt resin composition. ..
- the number average molecular weights of the polyols used in Examples and Comparative Examples are values measured under the following conditions by gel permeation chromatography (GPC) method.
- Measuring device High-speed GPC device ("HLC-8220GPC” manufactured by Tosoh Corporation) Column: The following columns manufactured by Tosoh Corporation were connected in series and used. "TSKgel G5000” (7.8 mm I.D. x 30 cm) x 1 "TSKgel G4000" (7.8 mm I.D.
- Non-water repellent fabric surface free energy; more than 50 mJ / m 2
- Water-repellent fabric surface free energy; in the range of 10 to 50 mJ / m 2
- Superhydrophobic fabric surface free energy; less than 10 mJ / m 2
- the obtained processed cloth was cut to a width of 1 inch, and the peel strength (N / inch) between the moisture permeable film and the cloth was measured using "Autograph AG-1" manufactured by Shimadzu Corporation.
- Table 1 The abbreviations in Table 1 are as follows. -"13PD”; 1,3-propanediol ("SUSTERRA propanediol” manufactured by DuPont) "14BD”; 1,4-butanediol ("Bio-BDO” manufactured by Jenomatica)
- the moisture-curable polyurethane hot-melt resin composition of the present invention has a high degree of biomass and has excellent adhesiveness to a dough. In particular, it was found that it has excellent adhesiveness to water-repellent fabrics and superhydrophobic fabrics.
- Comparative Example 1 Although the biomass raw material was not used, the adhesiveness to the water-repellent fabric and the superhydrophobic fabric was poor.
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- Polymers & Plastics (AREA)
- Polyurethanes Or Polyureas (AREA)
- Laminated Bodies (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
Description
(1+cosA)・γL/2=(γsd・γLd)1/2+(γsp・γLp)1/2
γL;測定用液の表面張力
γLd;測定用液の表面自由エネルギーの分散力成分
γLp;測定用液の表面自由エネルギーの極性力成分
γsd;生地(i)の表面自由エネルギーの分散力成分
γsp;生地(i)の表面自由エネルギーの極性力成分
温度計、撹拌機、不活性ガス導入口および還流冷却器を備えた四口フラスコに、バイオマスポリエステルポリオール(セバシン酸(豊国製油株式会社製「セバシン酸」)と1,3-プロパンジオール(Dupont社製「SUSTERRA プロパンジオール」)との反応物、数平均分子量;2,000、以下「バイオPEs(1)」と略記する。)80質量部を仕込み、110℃にて減圧乾燥して、水分量が0.05質量%以下となるまで脱水した。次いで、60℃に冷却後、ジフェニルメタンジイソシアネート(以下、「MDI」と略記する。)20質量部加え、110℃まで昇温し、イソシアネート基含有量が一定となるまで2時間反応することで、湿気硬化型ポリウレタンホットメルト樹脂組成物を得た。
前記バイオPEs(1)に代え、バイオマスポリエステルポリオール(セバシン酸(豊国製油株式会社製「セバシン酸」)と1,4-ブタンジオール(Jenomatica社製「Bio-BDO」)との反応物、数平均分子量;2,000、以下「バイオPEs(2)」と略記する。)を用いた以外は、実施例1と同様にして湿気硬化型ポリウレタンホットメルト樹脂組成物を得た。
前記バイオPEs(1)に代え、バイオマスポリエステルポリオール(コハク酸(SUCCINITY社製「コハク酸」)と1,3-プロパンジオールDupont社製「SUSTERRA プロパンジオール」)との反応物、数平均分子量;2,000、以下「バイオPEs(3)」と略記する。)を用いた以外は、実施例1と同様にして湿気硬化型ポリウレタンホットメルト樹脂組成物を得た。
温度計、撹拌機、不活性ガス導入口および還流冷却器を備えた四口フラスコに、ポリエステルポリオール(無水フタル酸と1,6-ヘキサンジオール(以上、石油系)との反応物、数平均分子量;2,000、以下「RPEs(1)」と略記する。)15質量部、ポリエステルポリオール(無水フタル酸、テレフタル酸、アジピン酸、エチレングリコール(以上、石油系)との反応物、数平均分子量;3,700、以下「RPEs(2)」と略記する。)を仕込み、110℃にて減圧乾燥して、水分量が0.05質量%以下となるまで脱水した。次いで、60℃に冷却後、MDIを20質量部加え、110℃まで昇温し、イソシアネート基含有量が一定となるまで2時間反応することで、湿気硬化型ポリウレタンホットメルト樹脂組成物を得た。
実施例及び比較例で用いたポリオールの数平均分子量は、ゲル・パーミエーション・クロマトグラフィー(GPC)法により、下記の条件で測定した値を示す。
カラム:東ソー株式会社製の下記のカラムを直列に接続して使用した。
「TSKgel G5000」(7.8mmI.D.×30cm)×1本
「TSKgel G4000」(7.8mmI.D.×30cm)×1本
「TSKgel G3000」(7.8mmI.D.×30cm)×1本
「TSKgel G2000」(7.8mmI.D.×30cm)×1本
検出器:RI(示差屈折計)
カラム温度:40℃
溶離液:テトラヒドロフラン(THF)
流速:1.0mL/分
注入量:100μL(試料濃度0.4質量%のテトラヒドロフラン溶液)
標準試料:下記の標準ポリスチレンを用いて検量線を作成した。
東ソー株式会社製「TSKgel 標準ポリスチレン A-500」
東ソー株式会社製「TSKgel 標準ポリスチレン A-1000」
東ソー株式会社製「TSKgel 標準ポリスチレン A-2500」
東ソー株式会社製「TSKgel 標準ポリスチレン A-5000」
東ソー株式会社製「TSKgel 標準ポリスチレン F-1」
東ソー株式会社製「TSKgel 標準ポリスチレン F-2」
東ソー株式会社製「TSKgel 標準ポリスチレン F-4」
東ソー株式会社製「TSKgel 標準ポリスチレン F-10」
東ソー株式会社製「TSKgel 標準ポリスチレン F-20」
東ソー株式会社製「TSKgel 標準ポリスチレン F-40」
東ソー株式会社製「TSKgel 標準ポリスチレン F-80」
東ソー株式会社製「TSKgel 標準ポリスチレン F-128」
東ソー株式会社製「TSKgel 標準ポリスチレン F-288」
東ソー株式会社製「TSKgel 標準ポリスチレン F-550」
実施例及び比較例で得られた湿気硬化型ポリウレタンホットメルト樹脂組成物を100℃で溶融した後に、グラビアロールコーター(40L/inch、130depth、付量;10g/m2)を使用して透湿フィルム(株式会社加平製「VENTEX」)上に塗工し、以下の3種類の生地とそれぞれ貼り合わせ、温度23℃、湿度50%の雰囲気下で2日間放置して加工布を得た。
生地(1);非撥水生地(表面自由エネルギー;50mJ/m2を超えるもの。)
生地(2);撥水生地(表面自由エネルギー;10~50mJ/m2の範囲のもの。)
生地(3);超撥水生地(表面自由エネルギー;10mJ/m2の下回るのもの。)
・「13PD」;1,3-プロパンジオール(Dupont社製「SUSTERRA プロパンジオール」)
・「14BD」;1,4-ブタンジオール(Jenomatica社製「Bio-BDO」)
Claims (7)
- バイオマス由来の多塩基酸(x)とバイオマス由来のグリコール(y)とを原料とするポリエステルポリオール(a1)を含むポリオール(A)、及び、ポリイソシアネート(B)の反応物である、イソシアネート基を有するウレタンプレポリマー(i)を含有することを特徴とする湿気硬化型ポリウレタンホットメルト樹脂組成物。
- 前記バイオマス由来の多塩基酸(x)が、セバシン酸、及び/又は、コハク酸である請求項1記載の湿気硬化型ポリウレタンホットメルト樹脂組成物。
- 前記バイオマス由来のグリコール(y)が、1,3-プロパンジオール、及び/又は、1,4-ブタンジオールである請求項1又は2記載の湿気硬化型ポリウレタン樹脂組成物。
- バイオマス度が、40%以上である請求項1~3のいずれか1項記載の湿気硬化型ポリウレタン樹脂組成物。
- 請求項1~4のいずれか1項記載の湿気硬化型ポリウレタン樹脂組成物を含有することを特徴とする接着剤。
- 少なくとも、生地(i)、及び、請求項1~4のいずれか1項記載の湿気硬化型ポリウレタン樹脂組成物の硬化物を有することを特徴とする積層体。
- 前記生地(i)が、撥水性生地である請求項6記載の積層体。
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KR1020217036766A KR20210151915A (ko) | 2019-06-25 | 2020-06-18 | 습기 경화형 폴리우레탄 수지 조성물, 접착제, 및, 적층체 |
US17/616,230 US20220251378A1 (en) | 2019-06-25 | 2020-06-18 | Moisture-curable polyurethane resin composition, adhesive and multilayer body |
EP20832174.5A EP3964537A4 (en) | 2019-06-25 | 2020-06-18 | MOISTURE CURING POLYURETHANE RESIN COMPOSITION, ADHESIVE AND MULTI-LAYER BODY |
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WO2023091919A1 (en) * | 2021-11-16 | 2023-05-25 | H.B. Fuller Company | Sustainable reactive hot melt adhesive compositions |
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