WO2020258477A1 - 自动叠包设备 - Google Patents

自动叠包设备 Download PDF

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Publication number
WO2020258477A1
WO2020258477A1 PCT/CN2019/101888 CN2019101888W WO2020258477A1 WO 2020258477 A1 WO2020258477 A1 WO 2020258477A1 CN 2019101888 W CN2019101888 W CN 2019101888W WO 2020258477 A1 WO2020258477 A1 WO 2020258477A1
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WO
WIPO (PCT)
Prior art keywords
shaft
bag
sprocket
transmission
driven
Prior art date
Application number
PCT/CN2019/101888
Other languages
English (en)
French (fr)
Inventor
盛文理
Original Assignee
温岭市盛开物流设备科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 温岭市盛开物流设备科技有限公司 filed Critical 温岭市盛开物流设备科技有限公司
Publication of WO2020258477A1 publication Critical patent/WO2020258477A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/261—Accumulating articles
    • B65G47/268—Accumulating articles by means of belt or chain conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/03—Stacking of articles by adding to the top of the stack from above
    • B65G57/06—Gates for releasing articles

Definitions

  • the invention belongs to the technical field of container packaging machinery, and specifically refers to an automatic stacking equipment.
  • Cement, fertilizer, grain, chemical raw materials, etc. are generally packaged in woven bags.
  • the traditional handling, transfer, and loading and unloading of bagged goods rely on manual bag-by-bag stacking and with certain mechanical equipment for lifting, transferring, loading and unloading. Because manual operation has high work intensity and high work efficiency, it is easy to cause damage to packaging and loss of materials. In addition, a large amount of fugitive dust will be generated during the handling of cement, fertilizers, etc., causing environmental pollution, and also adversely affecting the health of the handlers.
  • the full-automatic stacking and palleting machine is set up with a bag adjustment from high to low above the bag input device.
  • Direct temporary storage slide the output end of the bag input device is connected to one end of the bag stacking buffer slide, and the other end of the bag stacking buffer slide is set above the bag container door device whose action is controlled by the input bag.
  • a stacking box running track is arranged under the container door device, and two stacking boxes that can automatically rotate on the running track and cooperate with the bag container door device are arranged on the running track.
  • the action of the box is controlled by the action of the bag container door device, and the action of the bag input device is controlled by the action of the stacking box.
  • the stacking box of the above-mentioned automatic stacking container moves along the running track, that is to say, the stacking box may be located in two positions on the left and right. It is necessary to reserve a place for vehicles to pass on both sides of the running track. In actual use, under the condition of site restrictions, the vehicles cannot pass normally, resulting in the inability to carry out loading and unloading work, which affects the use of automatic stacking equipment.
  • the object of the present invention is to provide an automatic stacking equipment that can reduce the space restriction on the venue.
  • the present invention is realized as follows:
  • An automatic bag stacking equipment which includes a bag loading conveyor belt, a bag temporary storage slide plate that is inclined from high to low, a bag lowering conveyor belt, and an automatic bag dropping and stacking device. It is on the front side of the automatic bag dropping and stacking device.
  • a rotary bag collection device is provided.
  • the rotary bag collection device includes a bottom frame. The bottom surface of the bottom frame is provided with a central rotating shaft, and the bottom frame can rotate around the central rotating shaft under the driving of the first driving mechanism, A first slide rail and a second slide rail are respectively provided at the two outer ends of the bottom frame.
  • the first bag container and the second bag container are slidably arranged on the first slide rail and the second slide rail, respectively,
  • the first bag container and the second bag container are respectively driven by a second drive mechanism to reciprocate along the first slide rail or the second slide rail.
  • the first bag container platform and the second bag container The table is set at 90°, and the first driving mechanism drives the bottom frame to rotate forward 90° or reverse 90° so that the first bag container table and the second bag container table are alternately located below the automatic bag dropping and stacking device.
  • the central rotating shaft includes a fixed shaft supported on the ground and a rotating shaft fixedly connected to the bottom plane of the chassis, and a bearing mounting hole is provided at the upper end of the fixed shaft, and the outer surface of the tapered bearing
  • the ring is tightly connected with the inner hole wall of the bearing mounting hole, the inner ring of the tapered bearing is tightly connected with the rotating shaft, and the rotating shaft is rotatably connected with the fixed shaft through the tapered bearing.
  • the first driving mechanism includes more than three rollers centered on the central rotating shaft and circumferentially distributed on the bottom plane of the chassis.
  • One of the rollers is the driving wheel, and the roller is connected to the When the power is connected, the remaining rollers are driven wheels, and the driving wheels are driven to roll by the power one, which drives the driven wheels to roll and finally realize the rotation of the bottom frame, the first bag container table, and the second bag container table around the central axis.
  • the second driving mechanism includes an oil cylinder with one end fixed on the underframe, and the movable rod of the oil cylinder is connected with the bottom surface of the first bag container or the second bag container ,
  • the oil cylinder is connected with the controller, and the controller respectively controls the actions of the oil cylinder to drive the first bag container and the second bag container to slide on the first slide rail and the second slide rail respectively;
  • the second drive mechanism includes a transmission shaft one and a transmission shaft two respectively located on the bottom frame at the two ends of the first slide rail or the second slide rail, and an intermediate frame is provided on the bottom frame between the transmission shaft one and the second slide rail.
  • the transmission shaft, the intermediate transmission shaft is driven to rotate by the motor, and the transmission shaft 3 and the transmission shaft 4 are respectively arranged on both sides of the intermediate transmission shaft, on the transmission shaft 1, the transmission shaft 2, the transmission shaft 3, the transmission shaft 4 and the intermediate transmission shaft All are equipped with drive sprocket, the drive sprocket on drive shaft one and drive shaft two are connected by chain transmission, the drive sprocket on the intermediate drive shaft is located under the chain, and the drive sprocket on drive shaft three and drive shaft four are pressed Above the chain, the chain is connected with the first bag container or the second bag container through a bolt.
  • the first bag container and the second bag container include a bottom frame.
  • the bottom frame is provided with four vertical columns distributed in a rectangular shape.
  • a pallet is arranged in the enclosed space, and the pallet is driven by a lifting mechanism to move up and down in the space, and the bottom frame is slidably arranged on the first slide rail or the second slide rail through a pulley.
  • the lifting mechanism includes a driving shaft and an auxiliary shaft, the driving shaft is driven to rotate by the power two, and the driving shaft and the auxiliary shaft are drivingly connected with the driven gear through a driving gear that is meshing transmission, and Both the driving shaft and the auxiliary shaft are provided with driving sprockets, and lower driven shafts are respectively provided at the two ends corresponding to the pallet.
  • the two lower driven shafts are respectively connected to the corresponding two uprights.
  • a driven sprocket is provided on the driving shaft, and the driving sprocket and the driven sprocket are connected by a first chain transmission.
  • a lower transmission sprocket is respectively provided.
  • the upper end is respectively provided with upper transmission sprocket, the corresponding lower transmission sprocket and the upper transmission sprocket are connected by a second chain transmission, and the second chain is fixedly connected with the pallet;
  • the lifting mechanism includes a driving shaft and a lower driven shaft corresponding to the two ends of the pallet.
  • the driving shaft and the lower driven shaft are respectively connected to the lower ends of the corresponding two uprights, and the driving shaft is driven to rotate by the power two.
  • An auxiliary shaft is provided on one side of the driving shaft, a driving gear and a driven gear that mesh with each other are respectively provided on the driving shaft and the auxiliary shaft, and a driving sprocket and a driven sprocket are respectively provided on the auxiliary shaft and the lower driven shaft,
  • the driving sprocket and the driven sprocket are connected by a first chain transmission.
  • a lower driving sprocket is provided, and an upper driving sprocket is provided at the upper end of each column.
  • the upper driving sprocket and the lower driving sprocket are connected by a second chain transmission, and the second chain is fixedly connected with the pallet;
  • the lifting mechanism includes a hoist, and the wire rope of the hoist is connected with the pallet.
  • a plurality of first sensors for controlling the descending height of the pallet are arranged on the vertical column along the height direction, and the first sensors are connected with the controller.
  • two ends of the pallet corresponding to each vertical column are respectively provided with a guiding device that rolls up and down along the vertical column
  • the guiding device includes a fixed guiding structure and a movable guiding structure
  • the fixed guide structure and the movable guide structure are respectively installed on the left and right ends of the pallet.
  • the fixed guide structure includes a mounting seat and a roller shaft fixed on the bottom surface of the pallet, the roller is arranged on the roller shaft, and the two ends of the roller shaft are respectively arranged on the connecting block,
  • the mounting seat is connected with the connecting block by bolts, the middle part of the roller has a diameter larger than the diameter of the two ends, the middle part of the roller is arranged in a slot arranged in the vertical direction on the upright column, and the two ends are rolling connected to the outer surface of the upright column;
  • the guide structure is fixed on the mounting seat and the roller shaft on the bottom surface of the pallet.
  • the roller is arranged on the roller shaft.
  • the two ends of the roller shaft are respectively arranged on the connecting block.
  • the mounting seat is connected to the connecting block by bolts.
  • a step surface is provided, one end of the spring is pressed against the step surface, and the other end is pressed against the corresponding side surface of the connecting block.
  • the diameter of the middle part of the roller is larger than the diameter of the two ends, and the middle part of the roller is arranged on the upright column. Inside the slot, the two ends are rolling connected to the outer surface of the column;
  • the fixed guide structure includes a mounting seat, and a sliding block is inserted into the mounting seat, two ends of the sliding block respectively extend out of the mounting seat, and the inner end of the sliding block is provided with a roller shaft, and both ends of the roller shaft Extending the slider, there are rollers at both ends of the roller shaft.
  • the rollers are rollingly connected to the outer surface of the column, and the slider is fixedly connected to the mounting seat by bolts;
  • the movable guide structure includes a mounting seat, A sliding block is inserted into the mounting seat. The two ends of the sliding block respectively extend out of the mounting seat.
  • the inner end of the sliding block is provided with a roller shaft. The two ends of the roller shaft extend out of the sliding block.
  • the two ends are respectively provided with rollers, the rollers are rollingly connected to the outer surface of the column, the outer end of the slider is provided with a spring connecting rod one, and the mounting seat is provided with a spring connecting rod two at the end close to the roller.
  • the ends are respectively hung on the first spring connecting rod and the second spring connecting rod.
  • the automatic bag dropping and stacking device includes a base, and an in-position baffle is arranged at the front end of the base, and a first rotating shaft and a second rotating shaft are respectively arranged in parallel on both sides of the base.
  • the first rotating shaft and the second rotating shaft are provided with a first pair of doors and a second pair of doors.
  • the front ends of the first and second rotating shafts are rotatably connected to the in-position baffle, and the rear ends are rotatably connected to the base through the mounting seat.
  • the front ends of a rotating shaft and a second rotating shaft protrude out of the in-position baffle.
  • the first rotating shaft and the second rotating shaft outside the in-position baffle are respectively provided with a first winding sprocket and a second winding sprocket.
  • the upper part is also provided with a first gear and a second gear that mesh with each other.
  • the first gear meshes with the main gear for transmission.
  • the main gear is driven to rotate by the first motor.
  • the front sides of the first gear and the second gear are connected to the first winding chain.
  • the wheel and the second sprocket are connected by a third chain, one end of the third chain is eccentrically connected to the front side of the first gear or the second gear, and the other end is connected to the first or second sprocket On the upper side, the first gear and the second gear are meshed for transmission, driving the first and second sprocket to rotate in reverse to realize the opening and closing of the first and second doors.
  • a guide seat is provided on the outer surface of the in-position baffle, a guide hole is provided on the guide seat, and the guide block is arranged in the guide hole and is rotatably connected at the top of the in-position baffle
  • the trigger rod includes a horizontal rod and a tilt rod.
  • the angle between the horizontal rod and the tilt rod is an obtuse angle.
  • the upper end of the guide block is connected to the horizontal rod through a fourth chain.
  • the tilt rod is suspended on the inner side of the in-position baffle.
  • a second sensor that senses whether the guide block is lifted is provided on the in-position baffle on the lower end of the guide block. When the second sensor cannot sense the guide block, the controller controls the first motor to start and open the first door synchronously. The second door opens.
  • the first winding wheel or the second winding wheel is provided with an induction sheet, and a corresponding position on the in-position baffle is provided with a first winding wheel or an induction sheet in cooperation with the induction sheet.
  • the third sensor for resetting the second reel. The third sensor is connected to the controller. When the third sensor senses the sensor, the controller controls the first motor to stop. At this time, the first door and the second door are in Disabled.
  • the lower bag conveyor belt includes a speed control conveyor belt and a fast conveyor belt, the speed control control conveyor belt and the fast conveyor belt are connected with the controller, and the automatic bag dropping and stacking device is located at The exit end of the fast conveyor belt.
  • the present invention has the following outstanding advantages:
  • the present invention can load and unload bags on the same side through a rotary bag container, reducing the requirements on the site.
  • the automatic drop-off and stacking device of the present invention has high working efficiency, strong reliability, simple structure, convenient use, low cost, low manufacturing and technical requirements, light power load and uniform load, through the combination of the first sensor and the second sensor Control, make the opening and closing door adjustment accurate and convenient, and all parts are exposed, which is convenient for inspection and repair.
  • Figure 1 is a perspective view of the present invention
  • FIG. 2 is a schematic diagram of the chassis of the present invention.
  • Figure 3 is one of the partial schematic diagrams of the automatic dropping and stacking device of the present invention.
  • Figure 4 is the second partial schematic diagram of the automatic dropping and stacking device of the present invention.
  • Figure 5 is a schematic diagram of the upper bag conveyor belt, bag temporary storage slide plate and lower bag conveyor belt of the present invention after being connected;
  • Figure 6 is a partial schematic diagram of one of the lifting mechanisms of the present invention.
  • FIG. 7 is a partial schematic diagram of another lifting mechanism of the present invention.
  • Figure 8 is a schematic diagram of one of the guiding devices of the present invention.
  • Figure 9 is a schematic diagram of another guiding device of the present invention.
  • Fig. 10 is a schematic diagram of one of the second driving mechanisms of the present invention.
  • Automatic bag stacking equipment including bag loading conveyor belt 1, bag temporary storage slide plate set up from high to low, 2, bag lower bag conveyor belt 3 and automatic bag dropping and stacking device 4, in the automatic dropping bag stacking device 4
  • the front side is provided with a rotary bag container device 5,
  • the rotary bag container device 5 includes a bottom frame 6,
  • the bottom frame 6 is provided with a working pedal, between the working pedal and the bottom frame 6
  • Oil pump, oil tank or motor, gear box and other components Oil pump, oil tank or motor, gear box and other components.
  • a central rotating shaft 7 is provided on the bottom surface of the underframe 6, and the specific position of the central rotating shaft 7 is set according to actual conditions.
  • the bottom frame 6 can be rotated around the central shaft 7 under the drive of the first driving mechanism.
  • the two outer ends of the bottom frame 6 are respectively provided with a first slide rail 8 and a second slide rail 9, the first bag container station, the second slide rail
  • the two bag container stations are slidably arranged on the first slide rail 8 and the second slide rail 9.
  • the first bag container table and the second bag container table are respectively driven by the second drive mechanism along the first slide rail. 8.
  • the second slide rail 9 moves back and forth.
  • the first slide rail 8 and the second slide rail 9 are arranged at 90°, and the corresponding first bag container station and the second bag container station are also arranged at 90°.
  • the first driving mechanism drives the bottom frame 6 to rotate 90° in the forward direction or 90° in the reverse direction so that the two bag container loading tables are alternately located under the automatic drop-off and stacking device 4 for bag packaging.
  • the first bag container table and the second bag container table of the present invention can be rotated by 90° to realize the rotation operation, and the loading and unloading can be carried out in the same position, which is convenient for on-site operation, reduces the restriction on the operation site, and improves the use rate.
  • the purpose of the movement of the first bag container station and the second bag container station along the first slide rail 8 and the second slide rail 9 is to be side by side on the first bag container station and the second bag container station.
  • the first bag loading station and the second bag loading station need to move along the first slide rail 8 or the second slide rail 9 only when the bag is located below the automatic dropping and stacking device 4 for bag collection.
  • a fourth sensor is provided on one side of the bottom frame 6 of the present invention to sense the rotation of the bottom frame in place.
  • an induction board is provided on the ground on one side of the underframe 6 through a pillar.
  • the central rotating shaft 7 includes a fixed shaft supported on the ground and a rotating shaft fixedly connected to the bottom plane of the chassis 6.
  • a bearing mounting hole is provided at the upper end of the fixed shaft, and the outer ring of the tapered bearing is connected to the bearing mounting hole.
  • the inner hole wall is tightly connected, the inner ring of the tapered bearing is tightly connected with the rotating shaft, and the rotating shaft is rotatably connected with the fixed shaft through the tapered bearing.
  • the size of the underframe 6 is large, and there will be a certain deflection in actual use. Since the taper bearing has a taper, the arrangement of the taper bearing can allow the underframe 6 to deviate to ensure flexible and stable rotation.
  • the first driving mechanism includes more than three rollers on the bottom plane of the circumferentially distributed base frame 6 centered on the central rotating shaft 7, and one of the rollers is a driving wheel, the roller is connected with the power one, and the other rollers are The driven wheel, the power drive drives the driving wheel to roll, and then drives the driven wheel to roll to finally realize the rotation of the base frame 6, the first bag container table, and the second bag container table around the central rotating shaft 7.
  • the first power described in the present invention can be a hydraulic motor, an electric motor, or a gear box structure.
  • the hydraulic motor can be directly connected with the driving wheel, and the motor and the motor of the reduction box structure are connected with the input shaft of the reduction box, and the output shaft of the reduction box is connected with the driving wheel.
  • the first driving mechanism can also realize the rotation of the chassis 6 through a gear transmission structure.
  • the driven gear is installed on the rotating shaft, the driving gear is driven by a hydraulic motor, the driving gear is arranged on the driving gear shaft, the driving gear shaft is arranged parallel to the rotating shaft through the mounting seat, and the mounting seat is fixed on the ground. Rollers are provided on the outer edge of the bottom surface of the chassis 6.
  • the base frame 6 can be supported, and on the other hand, the base frame 6 can rotate smoothly. Since the driving mechanism of this structure has the defect of complicated structure, the structure in which the driving wheel with hydraulic motor drives the driven wheel is preferred in the present invention.
  • the second driving mechanism includes an oil cylinder 47 fixed at one end to the underframe 6, and a movable rod of the oil cylinder 47 is connected to the bottom surface of the first bag container or the second bag container.
  • This embodiment is connected On the bottom frame 45.
  • the oil cylinder 47 is connected to the controller, and the controller respectively controls the actions of the oil cylinder 47 to drive the first bag collection platform and the second bag collection platform to slide on the first slide rail 8 and the second slide rail 9 respectively.
  • the second driving mechanism may also adopt the following structure: as shown in Figure 10:
  • the transmission shaft 49 and the transmission shaft two are rotatably arranged on the bottom frame 6 through bearings and bearing seats.
  • An intermediate transmission shaft 50 is provided on the underframe 6 between the first transmission shaft 49 and the second transmission shaft.
  • the intermediate transmission shaft 50 is driven to rotate by a motor.
  • a transmission shaft 51 and a transmission shaft are respectively provided.
  • Four 52, transmission shaft three 51 and transmission shaft four 52 are rotatably arranged on the underframe 6 through bearings and bearing seats.
  • Transmission sprocket wheels are provided on transmission shaft 49, transmission shaft 2, transmission shaft 51, transmission shaft 52, and intermediate transmission shaft 50, and transmission sprocket wheels on transmission shaft 49 and transmission shaft 2 pass through fifth chain 53
  • the transmission sprocket on the intermediate transmission shaft 50 is located below the fifth chain 53, and the transmission sprocket of the transmission shaft three 51 and the transmission shaft 52 are pressed above the fifth chain 53, and the fifth chain 53 passes
  • the bolt is connected with the first bag container or the second bag container.
  • the first bag container station and the second bag container station include a bottom frame 45.
  • the bottom frame 45 is provided with four columns 10 distributed in a rectangular shape.
  • a pallet 48 is provided in the space enclosed by the column 10. The pallet 48 is driven by a lifting mechanism to move up and down in the space.
  • the bottom frame 45 is slidably arranged on the first slide rail 8 or the second slide rail 9 through pulleys 46. The bags are dropped from the automatic dropping and stacking device 4 and stacked on the pallet 48.
  • the lifting mechanism includes a driving shaft 11 and an auxiliary shaft 12 that are rotatably arranged on the chassis 6 through a bearing and a bearing seat.
  • the driving shaft 11 is driven to rotate by a power two, and the power two is a motor.
  • Gear box structure The driving shaft 11 and the auxiliary shaft 12 are in transmission connection with the driven gear 15 through the driving gear 14 for meshing transmission.
  • a driving sprocket is provided on the driving shaft 11 and the auxiliary shaft 12, and the two ends corresponding to the pallet 48 are respectively provided There is a lower driven shaft 54, two lower driven shafts 54 are respectively connected to the corresponding two uprights 10, a driven sprocket is provided on the two lower driven shafts 54, between the driving sprocket and the driven sprocket
  • a lower transmission sprocket is respectively provided at both ends of the two lower driven shafts 54
  • an upper transmission sprocket is respectively provided at the upper end of each column 10, and the corresponding lower transmission sprocket and the upper transmission
  • the sprockets are connected in transmission by a second chain, and the second chain is fixedly connected with the pallet 48.
  • the lifting mechanism may also include a driving shaft 11 and a lower driven shaft corresponding to the two ends of the pallet 48.
  • the driving shaft 11 and the lower driven shaft are respectively connected to two corresponding uprights 10
  • At the lower end of the drive shaft 11 is driven by power two, which is a hydraulic motor 13.
  • An auxiliary shaft 12 is provided on the side of the drive shaft 11, and the auxiliary shaft 12 is set on the chassis 6 through bearings and bearing seats.
  • the driving shaft 11 and the auxiliary shaft 12 are respectively provided with a driving gear 14 and a driven gear 15 meshing with each other, and a driving sprocket and a driven sprocket are respectively provided on the auxiliary shaft 12 and the lower driven shaft, and the driving sprocket and The driven sprocket is connected in transmission by the first chain 16.
  • Lower transmission sprocket is provided at both ends of the driving shaft 11 and the lower driven shaft, respectively, and the upper transmission sprocket is provided at the upper end of each column 10, corresponding to upload
  • the movable sprocket and the lower transmission sprocket are connected in transmission by a second chain, and the second chain is fixedly connected with the pallet.
  • the two ends of the second chain are connected by connecting pieces to form a closed-loop structure.
  • the second chain is fixedly connected with the pallet through the connecting pieces.
  • the connection between the connecting piece and the pallet includes screw connection and pin shaft connection.
  • the driving shaft 11 and the auxiliary shaft 12 of the present invention rotate synchronously through a gear transmission structure, thereby realizing the synchronization of the second chain at both ends of the pallet 48 and realizing the smooth lifting and lowering of the pallet 48.
  • the lifting mechanism may also include a hoisting machine, the hoisting machine is arranged on the bottom frame 6, and the wire rope of the hoisting machine is connected with the pallet.
  • the lifting mechanism of the present invention can also be driven by a hydraulic cylinder.
  • the hydraulic cylinder is fixed on the underframe 6, and then the telescopic rod of the hydraulic cylinder is fixedly connected with the pallet, and the lifting and lowering of the pallet is realized by the expansion and contraction of the lifting and shrinking rod.
  • first sensors are arranged on the column 10 along the height direction.
  • the first sensor is connected to the controller.
  • the controller controls the power two to stop the action.
  • the pallet 48 does not act and receives the drop from the automatic bag dropping and stacking device 4. Bag.
  • the two ends of the pallet 48 correspond to each column 10 respectively provided with a guiding device that rolls up and down along the column 10, and the guiding device includes a fixed guiding structure and The movable guide structure, the fixed guide structure, and the movable guide structure are respectively installed on the left and right ends of the pallet 48.
  • the fixed guide structure includes a mounting seat 55 fixed on the bottom surface of the pallet 48, a roller shaft, the roller 56 is arranged on the roller shaft, and the two ends of the roller shaft are respectively arranged on the connecting block 57
  • the mounting base 55 is connected to the connecting block 57 by a bolt 58.
  • the middle diameter of the roller 56 is larger than the diameter of the two ends.
  • the middle part of the roller 56 is set in the up-down slot 59 on the column 10, and the two ends are connected to the column 10 by rolling.
  • the middle of the roller 56 is set in the slot 59 to realize the limitation of the pallet 48 in the front and rear direction.
  • a bearing is arranged between the roller 56 and the roller shaft.
  • the movable guide structure is fixed on the mounting seat 55 and the roller shaft on the bottom surface of the pallet 48.
  • the roller 56 is arranged on the roller shaft.
  • the two ends of the roller shaft are respectively arranged on the connecting block 57.
  • the mounting seat 55 is connected to the connecting block 57 by bolts 58.
  • Block 57 is connected.
  • the screw rod of the bolt 58 is provided with a stepped surface.
  • One end of the spring 60 is pressed against the stepped surface and the other end is pressed against the corresponding side surface of the connecting block 57.
  • the middle diameter of the roller 56 is larger than that of the two ends. Diameter, the middle part of the roller 56 is arranged in a slot 59 arranged in the vertical direction on the column, and the two ends are connected to the outer surface of the column 10 by rolling.
  • the fixed guide structure includes a mounting seat 55, on which a sliding block 61 is inserted, and both ends of the sliding block 61 extend out of the mounting seat 55, and the inside of the sliding block 61
  • a roller shaft is provided through the end, and both ends of the roller shaft extend out of the slider 61. Both ends of the roller shaft are respectively provided with rollers.
  • the rollers are rollingly connected to the outer surface of the column.
  • the rollers are bearings.
  • the slider 55 It is fixedly connected to the mounting base 55 by bolts; the movable guide structure includes a mounting base 55, on which a sliding block 61 is inserted, both ends of the sliding block 61 respectively extend out of the mounting base 55, the sliding block 61
  • the inner end of the roller shaft is provided with a roller shaft, and both ends of the roller shaft extend out of the slider 61.
  • the two ends of the roller shaft are respectively provided with rollers.
  • the rollers are connected to the outer surface of the column 10 in rolling motion.
  • One end of the spring connecting rod 62 is provided, and the end of the mounting seat 55 near the roller is provided with a second spring connecting rod 63. Both ends of the spring are hung on the one spring connecting rod 62 and the second spring connecting rod 63 respectively.
  • the fixed guide structure at one end of the pallet 48 can ensure the position of the pallet 48, which is convenient for the sensor to sense the position.
  • the movable guide structure at the other end can fine-tune its position in the left and right directions along with the surface of the column 10 to achieve The limits in the left and right directions ensure that the pallet 48 moves up and down smoothly.
  • the automatic dropping and stacking device 4 includes a base 17, an in-position baffle 18 is provided at the front end of the base 17, and a first rotating shaft and a second rotating shaft are respectively arranged in parallel on both sides of the base 17 Rotating shaft, the first rotating shaft and the second rotating shaft are provided with a first pair of doors 19 and a second pair of doors 20, the front ends of the first and second rotating shafts are rotatably connected to the in-position baffle 18, and the rear ends are rotatably connected through the mounting seat On the base 17, and the front ends of the first and second rotating shafts extend out of the in-position baffle 18, the first and second rotating shafts outside the in-position baffle 18 are respectively provided with a first winding sprocket 21 and The second sprocket 22 is provided with a first gear 23 and a second gear 24 meshing with each other on the upper part of the in-position baffle 18.
  • the first gear 23 meshes with the main gear 25 for transmission.
  • the main gear 25 is driven by the first motor 26 Driven to rotate, the front sides of the first gear 23 and the second gear 24 are connected to the first sprocket 21 and the second sprocket 22 through a third chain 27, and one end of the third chain 27 is connected to the first gear 23 Or on the front side of the second gear 24, and one end of the third chain 27 is eccentrically arranged with the first gear 23 or the second gear 24, and the other end of the third chain 27 is connected to the first winding sprocket 21 or the second winding
  • the first gear 23 and the second gear 24 are meshed for transmission, driving the first round sprocket 21 and the second round sprocket 22 to rotate in the opposite direction to drive the first double door 19 and the second double door 20 to open or close.
  • the bag automatically falls.
  • the first pair of doors 19 and the second pair of doors 20 are closed.
  • the first gear 23 and the second gear 24 of the present invention are symmetrically arranged, and the first sprocket 21 and the second sprocket 22 are also arranged symmetrically.
  • the third chain 27 of the present invention is wrapped from below the first sprocket 21 and the second sprocket 22.
  • the upper end of the third chain 27 is connected to the adapter 29 through the connecting pin 28, the adapter 29 is rotatably connected to the front side of the first gear 23 or the second gear 24, and the lower end is connected to one end of the connecting piece 30, and the other of the connecting piece 30 One end is connected to the first winding sprocket 21 or the second winding sprocket 22.
  • the adapter 29 is rotatably connected to the front side of the first gear 23 or the second gear 24 through bearings and screws, and can also be connected through an axial screw.
  • the bearing has better rotation flexibility, and the bearing is preferred in this embodiment.
  • connection structure is: a mounting hole is provided on the connecting head 29, the bearing is fixed on the front side of the first gear 23 or the second gear 24 by screws and other connecting parts, and the outer ring of the bearing is tightly connected with the inner wall of the mounting hole. Connection with adapter 29.
  • a guide seat 31 is provided on the outer surface of the in-position baffle 18, and a guide hole is provided on the guide seat 31, and the guide block 32 is arranged in the guide hole.
  • a trigger rod 33 is rotatably connected to the top.
  • the trigger rod 33 includes a horizontal rod 34 and a tilt rod 35. The angle between the horizontal rod 34 and the tilt rod 35 is an obtuse angle.
  • the upper end of the guide block 32 passes through the fourth chain 36, the guide rod 37 and The horizontal rod 34 of the trigger rod 33 is connected, or the guide rod 37 is not provided, and the guide rod 37 can improve the stability and prevent shaking.
  • the upper end of the guide block 32 is connected to one end of the tension spring 38, the other end of the tension spring 38 is hung on the base 17 below the guide block 32, and an induction guide block is provided on the in-position baffle 18 on one side of the lower end of the guide block 32 31 Whether the second sensor 39 is lifted.
  • the trigger lever 33 rotates to drive the fourth chain 36 and the guide block 32 to move upward.
  • the second sensor 39 cannot sense the guide block 32, the second sensor 39 sends a signal to the controller, and the controller controls the action of the first motor 26 to synchronously open the first double door 19 and the second double door 20.
  • the force acting on the trigger rod 33 disappears. Under the dead weight of the guide block 32 and the tension spring 38, the trigger rod 33 resets to drive the guide block 32 to reset.
  • the lower end of the inclined lever of the trigger lever 33 of the present invention extends from the gap between the first pair of doors 19 and the second pair of doors 20 to the first pair of doors 19 and the second pair of doors. Below 20.
  • the first motor 26 rotates once to realize the opening and closing of the first pair of doors 19 and the second pair of doors 20 Turn off two actions.
  • the second sensor 39 can sense the guide block 32.
  • the adapter 29 is located at the upper starting point, as shown in FIG. 3.
  • the first motor 26 continues to rotate, and when the adapter 29 turns from the upper starting point to the lower starting point, the first pair of doors 19 and the second pair of doors 20 open; when the adapter 29 turns from the lower starting point to the upper starting point, the first pair The door opening 19 and the second pair of opening doors 20 perform a closing operation.
  • a third sensor 40 is provided on one side of the first reel 21 or the second reel 22.
  • a sensing sheet 41 is provided on the first reel 21 or the second reel 22.
  • the third sensor 40 is located on one side of the sensing sheet 41.
  • the third sensor 40 is connected to the controller. When the third sensor 40 senses The controller controls the first motor 26 to stop when it is turned off. At this time, the first pair of doors 19 and the second pair of doors 20 are closed. By adjusting the position of the sensing piece 41, the angles of the first pair of doors 19 and the second pair of doors 20 when closed are adjusted.
  • the upper end of the bag temporary storage slide plate 2 is connected with the upper bag conveyor belt 1, and the lower end is connected with the lower bag conveyor belt 3.
  • the upper bag conveyor belt 1 is fixed on the frame, and the upper bag conveyor belt
  • the output end of the belt 1 is provided with an upper connecting plate 42.
  • the upper end of the bag temporary storage slide 2 is rotatably connected with the upper connecting plate 42 by screws.
  • the lower bag conveyor belt 3 is provided with a lower connecting plate 43, and the bag temporary storage slide 2 The lower end is connected to the lower connecting plate 43 by screws, and the lower bag conveyor belt 3 is arranged on the lower conveyor belt frame 44.
  • the lower bag conveyor belt 3 of the present invention includes a speed-regulating control conveyor belt and a fast conveyor belt.
  • the speed-regulating control conveyor belt and the fast conveyor belt are respectively controlled by independent motors for transmission, and the action of each motor is controlled by the controller.
  • the automatic dropping and stacking device 4 is located at the exit end of the fast conveyor belt. The delivered bags can be stacked on the speed control conveyor belt first, and then quickly fed into the automatic bag dropping and stacking device 4 by the fast conveyor belt.
  • the left and right ends of the bag temporary storage slide plate 2 of the present invention are provided with baffles, the upper end of the baffle is provided with a limit stop bar, and the end of the baffle close to the upper bag conveyor belt is provided with a rotating rod arranged in the left and right directions , A top rod is arranged on the rotating rod, an induction sheet is arranged on the outer end of the rotating rod, and a sensor is arranged on one side of the induction sheet, and the rotation of the top rod drives the induction sheet to approach the sensor.
  • the number of bags is controlled by the ejector rod. When the ejector is opened, the number of bags has reached the upper limit. At this time, the upper bag conveyor belt 1 stops conveying the bags.
  • the working principle of the present invention is:
  • the controller controls the rotation of the bottom frame 6 to drive the first bag container to be located below the automatic bag dropping and stacking device 4.
  • the bags rush from the upper bag conveyor belt 1, the bag temporary storage slide plate 2, and the lower bag bag conveyor belt 3 to the automatic bag dropping and stacking device 4 in sequence.
  • the bag acts on the trigger lever 33 to move the guide block 32 connected to it upward.
  • the second sensor 39 cannot sense the guide block 32.
  • the second sensor 39 sends a signal to the controller, and the controller controls the action of the first motor 26.
  • the first pair of doors 19 and the second pair of doors 20 are opened simultaneously.
  • the force acting on the trigger rod 33 disappears.
  • the trigger rod 33 resets to drive the guide block 32 to reset.
  • the first motor 26 continues to rotate.
  • the third sensor 40 senses the sensing plate 41
  • the controller controls the first motor 26 to stop. At this time, the first pair of doors 19 and the second pair of doors 20 are closed.
  • the controller controls the pallet to gradually descend through the first sensor, until the first bag container is filled with bags.
  • the controller further controls the rotation of the bottom frame 6 so that the second bag loading platform is located under the automatic dropping and stacking device 4 to perform the next bag stacking action.
  • the first bag container on the side can be loaded.

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Abstract

一种自动叠包设备，包括上袋包输送带（1）、由高到低倾斜设置的袋包暂存滑板（2）、下袋包输送带（3）及自动落包叠包装置（4），在自动落包叠包装置（4）的前侧设置有旋转式袋包集装装置（5），旋转式袋包集装装置（5）包括底架（6），底架（6）能在第一驱动机构的驱动下绕中心转轴（7）转动，在底架（6）的两外端分别设置有第一、第二滑轨（8,9），第一、第二袋包集装台分别滑动设置在第一、第二滑轨（8,9）上，第一、第二袋包集装台呈90°设置，第一驱动机构驱动底架（6）正转90°或反转90°使第一、第二袋包集装台轮换位于自动落包叠包装置（4）的下方。

Description

自动叠包设备 技术领域：
本发明属于集装机械技术领域，特指一种自动叠包设备。
背景技术：
水泥、化肥、粮食、化工原料等一般采用编织袋进行包装。而传统的袋装货物的搬运、中转及装卸都是靠人工一袋一袋地进行叠包并搭配一定的机械设备进行起吊、中转、装卸。由于人工操作具有工作强度高、工作效率高低，容易造成包装的损坏及物资的损失。且在搬运水泥、化肥等在搬运过程中会产生大量的扬尘，造成环境的污染，同时也对搬运工人的身体健康有不利的影响。
为了改善上述现象，发明人设计了一款全自动叠包集装机(授权公告号CN 202337376 U)，该全自动叠包集装机在袋包输入装置的上方由高到低倾斜设置有袋包调直暂存滑板，袋包输入装置的输出端与叠包缓冲滑板一端连接，叠包缓冲滑板的另一端设置在由输入的袋包控制其动作的袋包集装门装置的上方，在袋包集装门装置的下方设置有叠包箱运行轨道，在运行轨道上设置有两个可在运行轨道上自动轮换作业且与袋包集装门装置配合动作的叠包箱，所述的叠包箱的动作由袋包集装门装置的动作控制，袋包输入装置的动作由叠包箱的动作控制。
由上可知，上述全自动叠包集装机的叠包箱是沿着运行轨道移动的，也就是说叠包箱可能位于左右两个位置。需要在运行轨道的左右两侧都要预留一个能让车辆通行的位置。而实际使用时，在场地限制的情况下，导致车辆无法正常通行，导致装卸工作无法进行，影响自动叠包设备的使用。
发明内容：
本发明的目的是提供一种能够减少对场地空间限制的自动叠包设备。
本发明是这样实现的：
一种自动叠包设备，包括上袋包输送带、由高到低倾斜设置的袋包暂存滑板、下袋包输送带及自动落包叠包装置，在自动落包叠包装置的前侧设置有旋转式袋包集装装置，所述旋转式袋包集装装置包括一底架，底架的底面设置有中心转轴，且底架能在第一驱动机构的驱动下绕中心转轴转动，在底架的两外端分别设置有第一滑轨、第二滑轨，第一袋包集装台、第二袋包集装台分别滑动设置在第一滑轨、第二滑轨上，所述第一袋包集装台、第二袋包集装分别由第二驱动机构驱动沿第一滑轨或第二滑轨往复移动，第一袋包集装台、第二袋包集装台呈90°设置，第一驱动机构驱动底架正转90°或反转90°使第一袋包集装台、第二袋包集装台轮换位于自动落包叠包装置的下方。
在上述的一种自动叠包设备中，所述中心转轴包括支撑于地面的固定轴及固定连接在底架底平面上的转动轴，在固定轴的上端设置有轴承安装孔，锥度轴承的外圈与轴承安装孔的内孔壁紧配连接，锥度轴承的内圈与转动轴紧配连接，转动轴通过锥度轴承与固定轴转动连接。
在上述的一种自动叠包设备中，所述第一驱动机构包括以中心转轴为圆心、周向分布在底架底平面上的三个以上的滚轮，其中一个滚轮为主动轮，该滚轮与动力一连接，其余滚轮为从动轮，动力一带动主动轮滚动进而带动从动轮滚动最终实现底架、第一袋包集装台、第二袋包集装台绕中心转轴转动。
在上述的一种自动叠包设备中，所述第二驱动机构包括一端固定在底架上的油缸，油缸的活动杆与第一袋包集装台或第二袋包集装台的底面连接，油缸 与控制器连接，由控制器分别控制油缸动作带动第一袋包集装台、第二袋包集装台分别在第一滑轨、第二滑轨上滑动；
或所述第二驱动机构包括分别位于第一滑轨或第二滑轨两端的底架上的传动轴一与传动轴二，在传动轴一与传动轴二之间的底架上设置有中间传动轴，中间传动轴由电机驱动转动，在中间传动轴的两侧分别设置有传动轴三、传动轴四，在传动轴一、传动轴二、传动轴三、传动轴四及中间传动轴上均设置有传动链轮，传动轴一、传动轴二上的传动链轮通过链条传动连接，中间传动轴上的传动链轮位于链条的下方，传动轴三、传动轴四的传动链轮压设在链条的上方，所述链条通过插销与第一袋包集装台或第二袋包集装台连接。
在上述的一种自动叠包设备中，所述第一袋包集装台、第二袋包集装台包括底部框架，在底部框架上设置有呈矩形分布的四根立柱，在四根立柱围成的空间内设置有集装板，集装板由升降机构驱动在空间内上下移动，底部框架通过滑轮滑动设置在第一滑轨或第二滑轨上。
在上述的一种自动叠包设备中，所述升降机构包括主动轴、辅助轴，所述主动轴由动力二驱动转动，主动轴与辅助轴通过啮合传动的主动齿轮与从动齿轮传动连接，在主动轴、辅助轴上均设置有主动链轮，在对应于集装板的两端分别设置有下从动轴，两下从动轴分别连接在相应的两根立柱上，在两下从动轴上均设置有从动链轮，主动链轮与从动链轮之间通过第一链条传动连接，在两下从动轴的两端分别设置有下传动链轮，在每根立柱的上端分别设置有上传动链轮，对应的下传动链轮与上传动链轮之间通过第二链条传动连接，第二链条与集装板固定连接；
或：所述升降机构包括对应于集装板的两端的主动轴与下从动轴，主动轴 与下从动轴分别连接在相应的两根立柱的下端，主动轴由动力二驱动转动，在主动轴一侧设置有辅助轴，在主动轴与辅助轴上分别设置有相互啮合的主动齿轮与从动齿轮，在辅助轴与下从动轴上分别设置有主动链轮与从动链轮，主动链轮与从动链轮通过第一链条传动连接，在主动轴与下从动轴的两端分别设置有下传动链轮，在每根立柱的上端分别设置有上传动链轮，对应的上传动链轮、下传动链轮之间通过第二链条传动连接，第二链条与集装板固定连接；
或所述升降机构包括卷扬机，卷扬机的钢丝绳与集装板连接。
在上述的一种自动叠包设备中，所述立柱上沿高度方向设置有若干个控制集装板下降高度的第一传感器，第一传感器与控制器连接。
在上述的一种自动叠包设备中，所述集装板的两端对应于每根立柱处分别设置有沿着立柱上下滚动的导向装置，所述导向装置包括固定导向结构与活动导向结构，固定导向结构、活动导向结构分别安装与集装板的左右两端。
在上述的一种自动叠包设备中，所述固定导向结构包括固设在集装板底面的安装座、滚轮轴，滚轮设置在滚轮轴上，滚轮轴的两端分别设置在连接块上，安装座通过螺栓与连接块连接，所述滚轮的中部直径大于两端的直径，滚轮的中部设置在立柱上沿上下方向设置的开槽内，两端滚动连接在立柱的外表面上；所述活动导向结构固设在集装板底面的安装座、滚轮轴，滚轮设置在滚轮轴上，滚轮轴的两端分别设置在连接块上，安装座通过螺栓与连接块连接，所述螺栓的螺杆上设置有台阶面，弹簧的一端顶紧在台阶面上、另一端顶紧在连接块对应的侧面上，所述滚轮的中部直径大于两端的直径，滚轮的中部设置在立柱上沿上下方向设置的开槽内，两端滚动连接在立柱的外表面上；
或：所述固定导向结构包括安装座，在安装座上插设有滑块，滑块的两端 分别伸出安装座之外，滑块的内端贯穿设置有滚轮轴，滚轮轴的两端伸出滑块之外，在滚轮轴的两端分别设置有滚轮，滚轮滚动连接在立柱的外表面上，所述滑块通过螺栓固定连接在安装座上；所述活动导向结构包括安装座，在安装座上插设有滑块，滑块的两端分别伸出安装座之外，滑块的内端贯穿设置有滚轮轴，滚轮轴的两端伸出滑块之外，在滚轮轴的两端分别设置有滚轮，滚轮滚动连接在立柱的外表面上，在滑块的外端设置有弹簧连接杆一，在安装座上靠近滚轮的一端设置有弹簧连接杆二，所述弹簧的两端分别挂设在弹簧连接杆一与弹簧连接杆二上。
在上述的一种自动叠包设备中，所述自动落包叠包装置包括底座，在底座的前端设置有到位挡板，在底座的两侧分别平行设置有第一转轴与第二转轴，在第一转轴与第二转轴上设置有第一对开门与第二对开门，第一转轴、第二转轴的前端转动连接在到位挡板上、后端通过安装座转动连接在底座上，且第一转轴、第二转轴的前端伸出到位挡板之外，在到位挡板之外的第一转轴与第二转轴上分别设置有第一绕链轮与第二绕链轮，在到位挡板上部还设置有相互啮合的第一齿轮、第二齿轮，所述第一齿轮与主齿轮啮合传动，主齿轮由第一电机驱动转动，第一齿轮、第二齿轮的前侧面与第一绕链轮、第二链绕轮之间通过第三链条连接，第三链条的一端偏心接在第一齿轮或第二齿轮的前侧面上、另一端连接在第一绕链轮或第二绕链轮上，第一齿轮、第二齿轮啮合传动，带动第一绕链轮、第二绕链轮反向转动实现第一对开门、第二对开门的开合。
在上述的一种自动叠包设备中，所述到位挡板的外侧面上设置有导向座，在导向座上设置有导向孔，导向块设置在导向孔内，在到位挡板的顶部转动连接有触发杆，触发杆包括水平杆及倾斜杆，水平杆与倾斜杆之间的夹角为钝角， 导向块的上端通过第四链条与水平杆连接，倾斜杆悬空位于到位挡板的内侧，在导向块下端的一侧的到位挡板上设置有感应导向块是否被抬起的第二传感器，当第二传感器感应不到导向块时，控制器控制第一电机启动同步打开第一对开门、第二对开门。
在上述的一种自动叠包设备中，所述第一绕线轮或第二绕线轮上设置有感应片，在到位挡板上对应位置设置有与感应片配合感应第一绕线轮或第二绕线轮是否复位的第三传感器，第三传感器与控制器连接，当第三传感器感应到感应片时，控制器控制第一电机停机，此时第一对开门、第二对开门处于关闭状态。
在上述的一种自动叠包设备中，所述下袋包输送带包括调速控制输送带与快速输送带，调速控制输送带与快速输送带与控制器连接，自动落包叠包装置位于快速输送带的出口端。
本发明相比现有技术突出的优点是：
1、本发明通过旋转式袋包集装装置，可以在同一侧进行袋包的装卸，减少对场地的要求。
2、本发明的自动落包叠包装置工作效率高，可靠性强，结构简单，使用方便，造价低廉，制造、技术要求低，动力负荷轻，负荷均匀，通过第一传感器与第二传感器联合控制，使开关门调节准确方便，且所有零件外露，便于检测与修理。
附图说明：
图1是本发明的立体示意图；
图2是本发明的底架的示意图；
图3是本发明的自动落包叠包装置的局部示意图之一；
图4是本发明的自动落包叠包装置的局部示意图之二；
图5是本发明的上袋包输送带、袋包暂存滑板及下袋包输送带连接后的示意图；
图6是本发明的其中一种升降机构的局部示意图；
图7是本发明的另一种升降机构的局部示意图；
图8是本发明的其中一种导向装置的示意图；
图9是本发明的另一种导向装置的示意图；
图10是本发明的其中一种第二驱动机构的示意图。
图中：1、上袋包输送带；2、袋包暂存滑板；3、下袋包输送带；4、自动落包叠包装置；5、旋转式袋包集装装置；6、底架；7、中心转轴；8、第一滑轨；9、第二滑轨；10、立柱；11、下主动轴；12、辅助轴；13、液压马达；14、主动齿轮；15、从动齿轮；16、第一链条；17、底座；18、到位挡板；19、第一对开门；20、第二对开门；21、第一绕链轮；22、第二绕链轮；23、第一齿轮；24、第二齿轮；25、主齿轮；26、第一电机；27、第三链条；28、连接销；29、转接头；30、连接件；31、导向座；32、导向块；33、触发杆；34、水平杆；35、倾斜杆；36、第四链条；37、导杆；38、复位弹簧；39、第二传感器；40、第三传感器；41、感应片；42、上连接板；43、下连接板；44、下输送带机架；45、底部框架；46、滑轮；47、油缸；48、集装板；49、传动轴一；50、中间传动轴；51、传动轴三；52、传动轴四；53、第五链条；54、下从动轴；55、安装座；56、滚轮；57、连接块；58、螺栓；59、开槽；60、弹簧；61、滑块；62、弹簧连接杆一；63、弹簧连接杆二。
具体实施方式：
下面以具体实施例对本发明作进一步描述，参见图1-10：
自动叠包设备，包括上袋包输送带1、由高到低倾斜设置的袋包暂存滑板2、下袋包输送带3及自动落包叠包装置4，在自动落包叠包装置4的前侧设置有旋转式袋包集装装置5，所述旋转式袋包集装装置5包括一底架6，底架6上方设置有工作踏板，在工作踏板与底架6之间可以放置油泵、油箱或电机、齿轮箱等部件。在底架6的底面设置有中心转轴7，中心转轴7的具体位置根据实际情况设定。底架6能在第一驱动机构的驱动下绕中心转轴7转动，在底架6的两外端分别设置有第一滑轨8、第二滑轨9，第一袋包集装台、第二袋包集装台分别滑动设置在第一滑轨8、第二滑轨9上，第一袋包集装台、第二袋包集装台分别由第二驱动机构驱动沿第一滑轨8、第二滑轨9往复移动。第一滑轨8、第二滑轨9呈90°设置，相应的第一袋包集装台、第二袋包集装台也呈90°设置。第一驱动机构驱动底架6正转90°或反转90°使两个袋包集装台轮换位于自动落包叠包装置4的下方进行袋包集装。
本发明的第一袋包集装台、第二袋包集装台通过90°转动来实现轮换作业，且装卸可在同一位置进行，方便现场作业，减少了对作业场地的限制，提高了使用率。第一袋包集装台、第二袋包集装台沿第一滑轨8、第二滑轨9移动的目的是可以在第一袋包集装台、第二袋包集装台上并排集装袋包。第一袋包集装台、第二袋包集装台只有在位于自动落包叠包装置4的下方进行袋包集装时才需要沿第一滑轨8或第二滑轨9移动。
为了使底架6转动后位置精确，本发明所述底架6一侧设置有感应底架转动到位的第四传感器。第四传感器设置有两个，分别用于感应两个转动的位置。 对应的在底架6一侧的地面上通过支柱设置有感应板。当底架6转动到位后，由第四感应器感应到感应板，并将信号发送给控制器，由控制器控制第一驱动机构停止工作。
进一步地，所述中心转轴7包括支撑于地面的固定轴及固定连接在底架6底平面上的转动轴，在固定轴的上端设置有轴承安装孔，锥度轴承的外圈与轴承安装孔的内孔壁紧配连接，锥度轴承的内圈与转动轴紧配连接，转动轴通过锥度轴承与固定轴转动连接。实际使用时，将固定轴固定在地面上。底架6尺寸较大，在实际使用时会存在着一定的偏摆，由于锥度轴承具有锥度，因此，通过锥度轴承的设置可以允许底架6存在着偏摆的情况，确保转动灵活、稳定。
进一步地，所述第一驱动机构包括以中心转轴7为圆心、周向分布底架6底平面上的三个以上的滚轮，其中一个滚轮为主动轮，该滚轮与动力一连接，其余滚轮为从动轮，动力一带动主动轮滚动进而带动从动轮滚动最终实现底架6、第一袋包集装台、第二袋包集装台绕中心转轴7转动。本发明所述的动力一可以是液压马达或电机、减速箱结构。液压马达可以直接与主动轮连接，而电机、减速箱结构的电机与减速箱的输入轴连接，减速箱的输出轴与主动轮连接。
第一驱动机构除了上述结构，也可以通过齿轮传动的结构来实现底架6的转动。具体是：在转轴上安装从动齿轮，主动齿轮由液压马达驱动，主动齿轮设置在主动齿轮轴上，主动齿轮轴通过安装座与转轴平行设置，安装座固定在地面上。在底架6的底面的外侧边沿设置滚轮。一方面可以支撑底架6，另一方面使底架6转动平稳。由于这种结构的驱动机构具有结构复杂的缺陷，因此本发明优选带液压马达的主动轮带动从动轮的结构。
进一步地，所述第二驱动机构包括一端固定在底架6上的油缸47，油缸47 的活动杆与第一袋包集装台或第二袋包集装台的底面连接，本实施例连接在底部框架45上。油缸47与控制器连接，由控制器分别控制油缸47动作带动第一袋包集装台、第二袋包集装台分别在第一滑轨8、第二滑轨9上滑动。
所述第二驱动机构还可采用如下结构：如图10所示：
包括分别位于第一滑轨8或第二滑轨9两端的底架6上的传动轴一49与传动轴二，传动轴一49与传动轴二通过轴承、轴承座转动设置在底架6上。在传动轴一49与传动轴二之间的底架6上设置有中间传动轴50，中间传动轴50由电机驱动转动，在中间传动轴50的两侧分别设置有传动轴三51、传动轴四52，传动轴三51、传动轴四52通过轴承、轴承座转动设置在底架6上。在传动轴一49、传动轴二、传动轴三51、传动轴四52及中间传动轴50上均设置有传动链轮，传动轴一49、传动轴二上的传动链轮通过第五链条53传动连接，中间传动轴50上的传动链轮位于第五链条53的下方，传动轴三51、传动轴四52的传动链轮压设在第五链条53的上方，所述第五链条53通过插销与第一袋包集装台或第二袋包集装台连接。
如图1和图2所示，所述第一袋包集装台、第二袋包集装台包括底部框架45，在底部框架45上设置有呈矩形分布的四根立柱10，在四根立柱10围成的空间内设置有集装板48，集装板48由升降机构驱动在空间内上下移动，底部框架45通过滑轮46滑动设置在第一滑轨8或第二滑轨9上。袋包从自动落包叠包装置4落下并堆叠在集装板48上。
进一步地，如图7所示，所述升降机构包括通过轴承、轴承座转动设置在底架6上的主动轴11和辅助轴12，所述主动轴11由动力二驱动转动，动力二为电机、齿轮箱结构。主动轴11与辅助轴12通过啮合传动的主动齿轮14与从 动齿轮15传动连接，在主动轴11、辅助轴12上均设置有主动链轮，在对应于集装板48的两端分别设置有下从动轴54，两下从动轴54分别连接在相应的两根立柱10上，在两下从动轴54上均设置有从动链轮，主动链轮与从动链轮之间通过第一链条16传动连接，在两下从动轴54的两端分别设置有下传动链轮，在每根立柱10的上端分别设置有上传动链轮，对应的下传动链轮与上传动链轮之间通过第二链条传动连接，第二链条与集装板48固定连接。
如图6所示，所述升降机构还可以是：包括对应于集装板48的两端的主动轴11与下从动轴，主动轴11与下从动轴分别连接在相应的两根立柱10的下端，1主动轴11由动力二驱动转动，动力二为液压马达13，在主动轴11一侧设置有辅助轴12，辅助轴12通过轴承、轴承座设置在底架6上。在主动轴11与辅助轴12上分别设置有相互啮合的主动齿轮14与从动齿轮15，在辅助轴12与下从动轴上分别设置有主动链轮与从动链轮，主动链轮与从动链轮通过第一链条16传动连接，在主动轴11、下从动轴的两端分别设置有下传动链轮，在每根立柱10的上端分别设置有上传动链轮，对应的上传动链轮、下传动链轮之间通过第二链条传动连接，第二链条与集装板固定连接。第二链条的两端通过连接件连接形成一闭环结构，第二链条通过连接件与集装板固定连接，连接件与集装板的连接方式包括螺钉连接、销轴连接等。
本发明主动轴11、辅助轴12通过齿轮传动的结构来同步转动，进而实现位于集装板48两端的第二链条同步动作，实现集装板48平稳地升降。
升降机构也可以包括卷扬机，卷扬机设置在底架6上，卷扬机的钢丝绳与集装板连接。
本发明的升降机构除了上述结构，也可以通过液压油缸驱动。将液压油缸 固定在底架6上，然后液压油缸的伸缩杆与集装板固定连接，由升缩杆的伸缩来实现集装板的升降。
为了准确地控制集装板升降的高度，所述立柱10上沿高度方向设置有若干个第一传感器。第一传感器与控制器连接。当相应的第一传感器感应到集装板48时，发送信号给控制器，由控制器控制动力二停止动作，此时集装板48不动作，接收从自动落包叠包装置4掉落的袋包。
为了使集装板48升降平稳、感应准确，所述集装板48的两端对应于每根立柱10处分别设置有沿着立柱10上下滚动的导向装置，所述导向装置包括固定导向结构与活动导向结构，固定导向结构、活动导向结构分别安装与集装板48的左右两端。
其中，如图8所示，所述固定导向结构包括固设在集装板48底面的安装座55、滚轮轴，滚轮56设置在滚轮轴上，滚轮轴的两端分别设置在连接块57上，安装座55通过螺栓58与连接块57连接，所述滚轮56中部直径大于两端的直径，滚轮56的中部设置在立柱10上沿上下方向设置的开槽59内，两端滚动连接在立柱10的外表面上；通过滚轮56的中部设置在开槽59内可以实现集装板48在前后方向上的限定。为了使滚动灵活，滚轮56与滚轮轴之间设置有轴承。
所述活动导向结构固设在集装板48底面的安装座55、滚轮轴，滚轮56设置在滚轮轴上，滚轮轴的两端分别设置在连接块57上，安装座55通过螺栓58与连接块57连接，所述螺栓58的螺杆上设置有台阶面，弹簧60的一端顶紧在台阶面上、另一端顶紧在连接块57对应的侧面上，所述滚轮56的中部直径大于两端的直径，滚轮56的中部设置在立柱上沿上下方向设置的开槽59内，两端滚动连接在立柱10的外表面上。
或：如图9所示，所述固定导向结构包括安装座55，在安装座55上插设有滑块61，滑块61的两端分别伸出安装座55之外，滑块61的内端贯穿设置有滚轮轴，滚轮轴的两端伸出滑块61之外，在滚轮轴的两端分别设置有滚轮，滚轮滚动连接在立柱的外表面上，滚轮为轴承，所述滑块55通过螺栓固定连接在安装座55上；所述活动导向结构包括安装座55，在安装座55上插设有滑块61，滑块61的两端分别伸出安装座55之外，滑块61的内端贯穿设置有滚轮轴，滚轮轴的两端伸出滑块61之外，在滚轮轴的两端分别设置有滚轮，滚轮滚动连接在立柱10的外表面上，在滑块61的外端设置有弹簧连接杆一62，在安装座55上靠近滚轮的一端设置有弹簧连接杆二63，所述弹簧的两端分别挂设在弹簧连接杆一62与弹簧连接杆二63上。
安装时，位于集装板48一端的固定导向结构可以保证集装板48的位置，便于感应器感应位置，位于另一端的活动导向结构可以随着立柱10表面微调其左右方向上的位置，实现在左右方向上的限位，确保集装板48上下移动平稳。
如图3和图4所示，所述自动落包叠包装置4包括底座17，在底座17的前端设置有到位挡板18，在底座17的两侧分别平行设置有第一转轴与第二转轴，在第一转轴与第二转轴上设置有第一对开门19与第二对开门20，第一转轴、第二转轴的前端转动连接在到位挡板18上、后端通过安装座转动连接在底座17上，且第一转轴、第二转轴的前端伸出到位挡板18之外，在到位挡板18之外的第一转轴与第二转轴上分别设置有第一绕链轮21与第二绕链轮22，在到位挡板18上部还设置有相互啮合的第一齿轮23、第二齿轮24，所述第一齿轮23与主齿轮25啮合传动，主齿轮25由第一电机26驱动转动，第一齿轮23、第二齿轮24的前侧面与第一绕链轮21、第二链绕轮22之间通过第三链条27连接，第 三链条27的一端连接在第一齿轮23或第二齿轮24的前侧面上，且第三链条27的一端与第一齿轮23或第二齿轮24偏心设置，第三链条27的另一端连接在第一绕链轮21或第二绕链轮22上，第一齿轮23、第二齿轮24啮合传动，带动第一绕链轮21、第二绕链轮22反向转动带动第一对开门19、第二对开门20打开或闭合。当第一对开门19、第二对开门20打开时，袋包自动下落，当没有袋包时，第一对开门19、第二对开门20闭合。
本发明的第一齿轮23、第二齿轮24对称设置，第一绕链轮21、第二链绕轮22也对称设置。本发明的第三链条27从第一绕链轮21、第二链绕轮22的下方进行包绕，在第一对开门19、第二对开门20打开时，对第一电机16的要求低。
第三链条27的上端通过连接销28与转接头29连接，转接头29转动连接在第一齿轮23或第二齿轮24的前侧面上，下端与连接件30的一端连接，连接件30的另一端连接在第一绕链轮21或第二绕链轮22。转接头29通过轴承、螺钉转动连接在第一齿轮23或第二齿轮24的前侧面上，也可以通过轴位螺钉连接。但是轴承具有更好的转动灵活性，本实施例优选轴承。具体连接结构是：在连接头29上设置有安装孔，轴承通过螺钉等连接件固定在第一齿轮23或第二齿轮24的前侧面上，轴承的外圈与安装孔的内壁紧配连接实现与转接头29的连接。
为了实现对袋包到位的感应，所述到位挡板18的外侧面上设置有导向座31，在导向座31上设置有导向孔，导向块32设置在导向孔内，在到位挡板18的顶部转动连接有触发杆33，触发杆33包括水平杆34及倾斜杆35，水平杆34与倾斜杆35之间的夹角为钝角，导向块32的上端通过第四链条36、导杆37与 触发杆33的水平杆34连接，也可以不设置导杆37，设置导杆37可提高稳定性，防止晃动。导向块32的上端与拉簧38的一端连接，拉簧38的另一端挂设在导向块32下方的底座17上，在导向块32下端的一侧的到位挡板18上设置有感应导向块31是否被抬起的第二传感器39。
当袋包从下袋包输送带3输送过来时，冲向到位挡板18并作用于触发杆33的倾斜杆，触发杆33转动，带动第四链条36、导向块32向上移动，此时第二传感器39感应不到导向块32，第二传感器39将信号发送至控制器，由控制器控制第一电机26动作，同步将第一对开门19、第二对开门20打开。当袋包掉落至袋包集装台后，作用于触发杆33的力消失，在导向块32自重及拉簧38的作用下，触发杆33复位带动导向块32复位。
为了使袋包触发触发杆33精准，本发明的触发杆33的倾斜杆的下端从第一对开门19与第二对开门20之间的间隙伸入至第一对开门19与第二对开门20之下。
由于第三链条27是通过连接头29转动连接在第一齿轮23或第二齿轮24的前侧面上，第一电机26转动一周，可以实现第一对开门19与第二对开门20的打开与关闭两个动作。当第一对开门19与第二对开门20处于关闭状态时，第二传感器39能感应到导向块32，此时，转接头29位于上始点的位置，如图3所示。第一电机26继续转动，转接头29从上始点转到下始点时，第一对开门19与第二对开门20进行打开动作；当转接头29从下始点转到上始点时，第一对开门19与第二对开门20进行关闭动作。
进一步地，所述第一绕线轮21或第二绕线轮22的一侧设置有第三传感器40。在第一绕线轮21或第二绕线轮22上设置有感应片41，第三传感器40位于 感应片41的一侧，第三传感器40与控制器连接，当第三传感器40感应到感应片41时，控制器控制第一电机26停机，此时，第一对开门19、第二对开门20关闭。通过调节感应片41的位置，调节关闭时第一对开门19、第二对开门20的角度。
进一步地，所述袋包暂存滑板2的上端与上袋包输送带1连接、下端与下袋包输送带3连接，上袋包输送带1固设在机架上，在上袋包输送带1的输出端设置有上连接板42，袋包暂存滑板2的上端通过螺钉与上连接板42转动连接，在下袋包输送带3上设置有下连接板43，袋包暂存滑板2的下端通过螺钉与下连接板43连接，所述下袋包输送带3设置在下输送带机架44上。
本发明所述下袋包输送带3包括调速控制输送带与快速输送带，调速控制输送带与快速输送带分别由独立的电机控制其传动，每个电机的动作均由控制器控制，自动落包叠包装置4位于快速输送带的出口端。送入的袋包可以先堆放在调速控制输送带上，由快速输送带快速送入到自动落包叠包装置4内。
本发明所述袋包暂存滑板2的左右两端设置有挡板，在挡板的上端设置有限位挡条，在挡板靠近上袋包输送带的一端设置有沿左右方向设置的转动杆，在转动杆上设置有顶杆，在转动杆的外端设置有感应片，在感应片的一侧设置有感应器，顶杆转动带动感应片靠近感应器。通过顶杆来控制袋包的数量，当顶杆被顶开，说明袋包的数量已经达到上限，此时，上袋包输送带1停止对袋包的输送。
本发明的工作原理是：
由控制器控制底架6转动，带动第一袋包集装台位于自动落包叠包装置4的下方。
袋包依次从上袋包输送带1、袋包暂存滑板2、下袋包输送带3冲向自动落包叠包装置4。袋包作用于触发杆33，使与其连接的导向块32向上移动，第二传感器39感应不到导向块32，第二传感器39将信号发送至控制器，由控制器控制第一电机26动作，同步将第一对开门19、第二对开门20打开。当袋包掉落至袋包集装台后，作用于触发杆33的力消失，在导向块32自重及拉簧38的作用下，触发杆33复位带动导向块32复位。第一电机26继续转动，当第三传感器40感应到感应片41时，控制器控制第一电机26停机，此时，第一对开门19、第二对开门20关闭。
通过控制器的控制，在袋包下落的过程中，由于自动落包叠包装置4是不动的，则由油缸带动第一袋包集装台沿着第一滑轨8移动，与此同时，控制器还通过第一传感器控制集装板逐渐下降，直至在第一袋包集装台上装满袋包。
由控制器进一步控制底架6转动，使第二袋包集装台位于自动落包叠包装置4的下方，进行下一次的叠包动作。而位于一旁的第一袋包集装台可以进行装车。
同时，本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语，亦仅为便于叙述的明了，而非用以限定本发明可实施的范围，其相对关系的改变或调整，在无实质变更技术内容下，当亦视为本发明可实施的范畴。
上述实施例仅为本发明的较佳实施例之一，并非以此限制本发明的实施范围，故：凡依本发明的形状、结构、原理所做的等效变化，均应涵盖于本发明的保护范围之内。

Claims (13)

  1. 自动叠包设备，包括上袋包输送带(1)、由高到低倾斜设置的袋包暂存滑板(2)、下袋包输送带(3)及自动落包叠包装置(4)，其特征在于：在自动落包叠包装置(4)的前侧设置有旋转式袋包集装装置(5)，所述旋转式袋包集装装置(5)包括底架(6)，底架(6)的底面设置有中心转轴(7)，且底架(6)能在第一驱动机构的驱动下绕中心转轴(7)转动，在底架(6)的两外端分别设置有第一滑轨(8)、第二滑轨(9)，第一袋包集装台、第二袋包集装台分别滑动设置在第一滑轨(8)、第二滑轨(9)上，所述第一袋包集装台、第二袋包集装分别由第二驱动机构驱动沿第一滑轨(8)或第二滑轨(9)往复移动，第一袋包集装台、第二袋包集装台呈90°设置，第一驱动机构驱动底架(6)正转90°或反转90°带动第一袋包集装台、第二袋袋包集装台轮换位于自动落包叠包装置(4)的下方。
  2. 根据权利要求1所述的自动叠包设备，其特征在于：所述中心转轴(7)包括支撑于地面的固定轴及固定连接在底架(6)底平面上的转动轴，在固定轴的上端设置有轴承安装孔，锥度轴承的外圈与轴承安装孔的内孔壁紧配连接，锥度轴承的内圈与转动轴紧配连接，转动轴通过锥度轴承与固定轴转动连接。
  3. 根据权利要求1或2所述的自动叠包设备，其特征在于：所述第一驱动机构包括以中心转轴(7)为圆心、周向分布在底架(6)底平面上的三个以上的滚轮，其中一个滚轮为主动轮，该滚轮与动力一连接，其余滚轮为从动轮，动力一带动主动轮滚动进而带动从动轮滚动最终实现底架(6)、第一袋包集装台、第二袋包集装台绕中心转轴(7)转动。
  4. 根据权利要求1所述的自动叠包设备，其特征在于：所述第二驱动机构包括一端固定在底架(6)上的油缸(47)，油缸(47)的活动杆与第一袋包集 装台或第二袋包集装台的底面连接，油缸(47)与控制器连接，由控制器分别控制油缸(47)动作带动第一袋包集装台、第二袋包集装台分别在第一滑轨(8)、第二滑轨(9)上滑动；
    或所述第二驱动机构包括分别位于第一滑轨(8)或第二滑轨(9)两端的底架(6)上的传动轴一(49)与传动轴二，在传动轴一(49)与传动轴二之间的底架(6)上设置有中间传动轴(50)，中间传动轴(50)由电机驱动转动，在中间传动轴(50)的两侧分别设置有传动轴三(51)、传动轴四(52)，在传动轴一(49)、传动轴二、传动轴三(51)、传动轴四(52)及中间传动轴(50)上均设置有传动链轮，传动轴一(49)、传动轴二上的传动链轮通过第五链条(53)传动连接，中间传动轴(50)上的传动链轮位于第五链条(53)的下方，传动轴三(51)、传动轴四(52)的传动链轮压设在第五链条(53)的上方，所述第五链条(53)通过插销与第一袋包集装台或第二袋包集装台连接。
  5. 根据权利要求1所述的自动叠包设备，其特征在于：所述第一、第二袋包集装台包括底部框架(45)，在底部框架(45)上设置有呈矩形分布的四根立柱(10)，在四根立柱(10)围成的空间内设置有集装板，集装板由升降机构驱动在空间内上下移动，底部框架(45)通过滑轮(46)滑动设置在第一滑轨(8)或第二滑轨(9)上。
  6. 根据权利要求5所述的自动叠包设备，其特征在于：所述升降机构包括主动轴(11)、辅助轴(12)，所述主动轴(11)由动力二驱动转动，主动轴(11)与辅助轴(12)通过啮合传动的主动齿轮(14)与从动齿轮(15)传动连接，在主动轴(11)、辅助轴(12)上均设置有主动链轮，在对应于集装板(48)的两端分别设置有下从动轴(54)，两下从动轴(54)分别连接在相应的两根立柱 (10)上，在两下从动轴(54)上均设置有从动链轮，主动链轮与从动链轮之间通过第一链条(16)传动连接，在两下从动轴(54)的两端分别设置有下传动链轮，在每根立柱(10)的上端分别设置有上传动链轮，对应的下传动链轮与上传动链轮之间通过第二链条传动连接，第二链条与集装板(48)固定连接；
    或：所述升降机构包括对应于集装板(48)的两端的主动轴(11)与下从动轴，主动轴(11)与下从动轴分别连接在相应的两根立柱(10)的下端，主动轴(11)由动力二驱动转动，下主动轴(11)一侧设置有辅助轴(12)，在主动轴(11)与辅助轴(12)上分别设置有相互啮合的主动齿轮(14)与从动齿轮(15)，在辅助轴(12)与下从动轴上分别设置有主动链轮与从动链轮，主动链轮与从动链轮通过第一链条(16)传动连接，在主动轴(11)与下从动轴的两端分别设置有下传动链轮，在每根立柱(10)的上端分别设置有上传动链轮，对应的上传动链轮、下传动链轮之间通过第二链条传动连接，第二链条与集装板固定连接；
    或所述升降机构包括卷扬机，卷扬机的钢丝绳与集装板连接。
  7. 根据权利要求6所述的自动叠包设备，其特征在于：所述立柱(10)上沿高度方向设置有若干个控制集装板(48)下降高度的第一传感器，第一传感器与控制器连接。
  8. 根据权利要求5所述的一种自动叠包设备，其特征在于：所述集装板(48)的两端对应于每根立柱(10)处分别设置有沿着立柱(10)上下滚动的导向装置，所述导向装置包括固定导向结构与活动导向结构，固定导向结构、活动导向结构分别安装与集装板(48)的左右两端。
  9. 根据权利要求8所述的一种自动叠包设备，其特征在于：所述固定导向 结构包括固设在集装板(48)底面的安装座(55)、滚轮轴，滚轮(56)设置在滚轮轴上，滚轮轴的两端分别设置在连接块(57)上，安装座(55)通过螺栓(58)与连接块(57)连接，所述滚轮(56)的中部直径大于两端的直径，滚轮(56)的中部设置在立柱上沿上下方向设置的开槽(59)内，两端滚动连接在立柱(10)的外表面上；所述活动导向结构固设在集装板(48)底面的安装座(55)、滚轮轴，滚轮(56)设置在滚轮轴上，滚轮轴的两端分别设置在连接块(57)上，安装座(55)通过螺栓(58)与连接块(57)连接，所述螺栓(58)的螺杆上设置有台阶面，弹簧(60)的一端顶紧在台阶面上、另一端顶紧在连接块(57)对应的侧面上，所述滚轮(56)的中部直径大于两端的直径，滚轮(56)的中部设置在立柱(10)上沿上下方向设置的开槽(59)内，两端滚动连接在立柱(10)的外表面上；
    或：所述固定导向结构包括安装座(55)，在安装座(55)上插设有滑块(61)，滑块(61)的两端分别伸出安装座(55)之外，滑块(61)的内端贯穿设置有滚轮轴，滚轮轴的两端伸出滑块(61)之外，在滚轮轴的两端分别设置有滚轮，滚轮滚动连接在立柱(10)的外表面上，所述滑块(61)通过螺栓固定连接在安装座(55)上；所述活动导向结构包括安装座(55)，在安装座(55)上插设有滑块(61)，滑块(61)的两端分别伸出安装座(55)之外，滑块(61)的内端贯穿设置有滚轮轴，滚轮轴的两端伸出滑块(61)之外，在滚轮轴的两端分别设置有滚轮，滚轮滚动连接在立柱(10)的外表面上，在滑块(61)的外端设置有弹簧连接杆一(62)，在安装座(55)上靠近滚轮的一端设置有弹簧连接杆二(63)，所述弹簧的两端分别挂设在弹簧连接杆一(62)与弹簧连接杆二(63)上。
  10. 根据权利要求1所述的自动叠包设备，其特征在于：所述自动落包叠包装置(4)包括底座(17)，在底座(17)的前端设置有到位挡板(18)，在底座(17)的两侧分别平行设置有第一转轴与第二转轴，在第一转轴与第二转轴上设置有第一对开门(19)与第二对开门(20)，第一转轴、第二转轴的前端转动连接在到位挡板(18)上、后端通过安装座转动连接在底座(17)上，且第一转轴、第二转轴的前端伸出到位挡板(18)之外，在到位挡板(18)之外的第一转轴与第二转轴上分别设置有第一绕链轮(21)与第二绕链轮(22)，在到位挡板(18)上部还设置有相互啮合的第一齿轮(23)、第二齿轮(24)，所述第一齿轮(23)与主齿轮(25)啮合传动，主齿轮(25)由第一电机(26)驱动转动，第一齿轮(23)、第二齿轮(24)的前侧面与第一绕链轮(21)、第二链绕轮(22)之间通过第三链条(27)连接，第三链条(27)的一端偏心接在第一齿轮(23)或第二齿轮(24)的前侧面上、另一端连接在第一绕链轮(21)或第二绕链轮(22)上，第一齿轮(23)、第二齿轮(24)啮合传动，带动第一绕链轮(21)、第二绕链轮(22)反向转动实现第一对开门(19)、第二对开门(20)的开合。
  11. 根据权利要求10所述的自动叠包设备，其特征在于：所述到位挡板(18)的外侧面上设置有导向座(31)，在导向座(31)上设置有导向孔，导向块(32)设置在导向孔内，在到位挡板(18)的顶部转动连接有触发杆(33)，触发杆(33)包括水平杆及倾斜杆，水平杆与倾斜杆之间的夹角为钝角，导向块(32)的上端通过第四链条(36)与水平杆连接，倾斜杆悬空位于到位挡板(18)的内侧，在导向块(32)下端的一侧的到位挡板(18)上设置有感应导向块(32)是否被抬起的第二传感器(39)，当第二传感器(39)感应不到导向块(32)时，控 制器控制第一电机(26)启动同步打开第一对开门(19)、第二对开门(20)。
  12. 根据权利要求10所述的自动叠包设备，其特征在于：所述第一绕线轮(21)或第二绕线轮(22)上设置有感应片(41)，在到位挡板(18)上对应位置设置有与感应片(41)配合感应的第三传感器(40)，第三传感器(40)与控制器连接，当第三传感器(40)感应到感应片(41)时，控制器控制第一电机(26)停机，此时第一对开门(21)、第二对开门(22)处于关闭状态。
  13. 根据权利要求1所述的一种自动叠包设备，其特征在于：所述下袋包输送带(3)包括调速控制输送带与快速输送带，调速控制输送带与快速输送带与控制器连接，自动落包叠包装置(4)位于快速输送带的出口端。
PCT/CN2019/101888 2019-06-25 2019-08-22 自动叠包设备 WO2020258477A1 (zh)

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