WO2020258476A1 - 一种自动叠包设备 - Google Patents

一种自动叠包设备 Download PDF

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Publication number
WO2020258476A1
WO2020258476A1 PCT/CN2019/101887 CN2019101887W WO2020258476A1 WO 2020258476 A1 WO2020258476 A1 WO 2020258476A1 CN 2019101887 W CN2019101887 W CN 2019101887W WO 2020258476 A1 WO2020258476 A1 WO 2020258476A1
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WO
WIPO (PCT)
Prior art keywords
shaft
bag
conveyor belt
sprocket
driven
Prior art date
Application number
PCT/CN2019/101887
Other languages
English (en)
French (fr)
Inventor
盛文理
Original Assignee
温岭市盛开物流设备科技有限公司
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Filing date
Publication date
Application filed by 温岭市盛开物流设备科技有限公司 filed Critical 温岭市盛开物流设备科技有限公司
Publication of WO2020258476A1 publication Critical patent/WO2020258476A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
    • B65G47/261—Accumulating articles
    • B65G47/268—Accumulating articles by means of belt or chain conveyor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00—Stacking of articles
    • B65G57/02—Stacking of articles by adding to the top of the stack
    • B65G57/03—Stacking of articles by adding to the top of the stack from above
    • B65G57/06—Gates for releasing articles

Definitions

  • the invention belongs to the technical field of container packaging machinery, and specifically refers to an automatic stacking equipment.
  • Cement, fertilizer, grain, chemical raw materials, etc. are generally packaged in woven bags.
  • the traditional handling, transfer, and loading and unloading of bagged goods rely on manual bag-by-bag stacking and with certain mechanical equipment for lifting, transferring, loading and unloading. Because manual operation has high work intensity and high work efficiency, it is easy to cause damage to packaging and loss of materials. In addition, a large amount of fugitive dust will be generated during the handling of cement, fertilizers, etc., causing environmental pollution, and also adversely affecting the health of the handlers.
  • the full-automatic stacking and palleting machine is set up with a bag adjustment from high to low above the bag input device.
  • Direct temporary storage slide the output end of the bag input device is connected to one end of the bag stacking buffer slide, and the other end of the bag stacking buffer slide is set above the bag container door device whose action is controlled by the input bag.
  • a stacking box running track is arranged under the container door device, and two stacking boxes that can automatically rotate on the running track and cooperate with the bag container door device are arranged on the running track.
  • the action of the box is controlled by the action of the bag container door device, and the action of the bag input device is controlled by the action of the stacking box.
  • the stacking box of the above-mentioned automatic stacking container moves along the running track, that is to say, the stacking box may be located in two positions on the left and right. It is necessary to reserve a place for vehicles to pass on both sides of the running track. In actual use, under the condition of site restrictions, the vehicles cannot pass normally, resulting in the inability to carry out loading and unloading work, which affects the use of automatic stacking equipment.
  • the object of the present invention is to provide an automatic stacking equipment that can reduce the space restriction on the venue.
  • the present invention is realized as follows:
  • An automatic bag stacking equipment which includes a bag loading conveyor belt, a bag temporary storage slide plate that is inclined from high to low, a bag lowering conveyor belt, and an automatic bag dropping and stacking device. It is on the front side of the automatic bag dropping and stacking device.
  • a rotary bag collection device is provided.
  • the rotary bag collection device includes a bottom frame.
  • the bottom surface of the bottom frame is provided with a central rotating shaft.
  • the bottom frame can be driven by the driving mechanism to rotate around the central rotating shaft.
  • the central rotating shaft includes a fixed shaft supported on the ground and a rotating shaft fixedly connected to the bottom surface of the worktable.
  • the upper end of the fixed shaft is provided with a bearing mounting hole and the outer tapered bearing
  • the ring is tightly connected with the inner hole wall of the bearing mounting hole, the inner ring of the tapered bearing is tightly connected with the rotating shaft, and the rotating shaft is rotatably connected with the fixed shaft through the tapered bearing.
  • the driving mechanism includes two or more rollers centered on the central rotating shaft and circumferentially distributed on the bottom plane of the chassis.
  • One of the rollers is the driving wheel, and the roller is the same as the power.
  • the rest of the rollers are driven wheels, and the hydraulic motor drives the driving wheels to roll and then drives the driven wheels to roll to finally realize the rotation of the worktable and the two bag container tables around the central axis of rotation.
  • the bag container includes four vertical columns distributed in a rectangular shape.
  • the lower ends of the four vertical columns are fixed on the bottom frame, and the space enclosed by the four vertical columns is provided with
  • the pallet is driven by a lifting mechanism to move up and down in the space.
  • the lifting mechanism includes a driving shaft and an auxiliary shaft, the driving shaft is driven to rotate by the power two, and the driving shaft and the auxiliary shaft are drivingly connected with the driven gear through a driving gear that is meshing transmission, and
  • a driving sprocket is provided on the driving shaft and the auxiliary shaft, and a lower driven shaft and a lower driven shaft are respectively provided at the two ends corresponding to the pallet, and the two lower driven shafts are respectively connected to the corresponding two uprights ,
  • the two lower driven shafts are provided with driven sprockets, the driving sprocket and the driven sprocket are connected by a first chain transmission, and the two lower driven shafts are respectively provided with lower transmission sprockets at both ends,
  • An upper transmission sprocket is provided at the upper end of each column, and the corresponding lower transmission sprocket and the upper transmission sprocket are connected by a second chain transmission, and the second chain is fixedly connected with the pallet;
  • the lifting mechanism includes a driving shaft and a lower driven shaft corresponding to the two ends of the pallet.
  • the driving shaft and the lower driven shaft are respectively connected to the lower ends of the corresponding two uprights, and the driving shaft is driven to rotate by the power two.
  • An auxiliary shaft is provided on one side of the driving shaft, a driving gear and a driven gear that mesh with each other are respectively provided on the driving shaft and the auxiliary shaft, and a driving sprocket and a driven sprocket are respectively provided on the auxiliary shaft and the lower driven shaft,
  • the driving sprocket and the driven sprocket are connected by a first chain transmission.
  • a lower driving sprocket is provided, and an upper driving sprocket is provided at the upper end of each column.
  • the upper driving sprocket and the lower driving sprocket are connected by a second chain transmission, and the second chain is fixedly connected with the pallet;
  • the lifting mechanism includes a hoist, and the wire rope of the hoist is connected with the pallet.
  • a plurality of first sensors for controlling the descending height of the pallet are arranged on the vertical column along the height direction, and the first sensors are connected with the controller.
  • two ends of the pallet corresponding to each vertical column are respectively provided with a guiding device that rolls up and down along the vertical column
  • the guiding device includes a fixed guiding structure and a movable guiding structure
  • the fixed guide structure and the movable guide structure are respectively installed on the left and right ends of the pallet.
  • the fixed guide structure includes a mounting seat and a roller shaft fixed on the bottom surface of the pallet, the roller is arranged on the roller shaft, and the two ends of the roller shaft are respectively arranged on the connecting block,
  • the mounting seat is connected with the connecting block by bolts, the middle diameter of the roller is larger than the diameter at the two ends, the middle part of the roller is arranged in a slot arranged in the vertical direction on the column, and the two ends are rolling connected to the outer surface of the column;
  • the guide structure is fixed on the mounting seat and the roller shaft on the bottom surface of the pallet.
  • the roller is arranged on the roller shaft.
  • the two ends of the roller shaft are respectively arranged on the connecting block.
  • the mounting seat is connected to the connecting block by bolts.
  • a step surface is provided, one end of the spring is pressed against the step surface, and the other end is pressed against the corresponding side surface of the connecting block.
  • the diameter of the middle part of the roller is larger than the diameter of the two ends, and the middle part of the roller is arranged on the upright column. Inside the slot, the two ends are rolling connected to the outer surface of the column;
  • the fixed guide structure includes a mounting seat, and a sliding block is inserted into the mounting seat, two ends of the sliding block respectively extend out of the mounting seat, and the inner end of the sliding block is provided with a roller shaft, and both ends of the roller shaft Extending the slider, there are rollers at both ends of the roller shaft.
  • the rollers are rollingly connected to the outer surface of the column, and the slider is fixedly connected to the mounting seat by bolts;
  • the movable guide structure includes a mounting seat, A sliding block is inserted into the mounting seat. The two ends of the sliding block respectively extend out of the mounting seat.
  • the inner end of the sliding block is provided with a roller shaft. The two ends of the roller shaft extend out of the sliding block.
  • the two ends are respectively provided with rollers, the rollers are rollingly connected to the outer surface of the column, the outer end of the slider is provided with a spring connecting rod one, and the mounting seat is provided with a spring connecting rod two at the end close to the roller.
  • the ends are respectively hung on the first spring connecting rod and the second spring connecting rod.
  • the automatic bag dropping and stacking device includes a base, and an in-position baffle is arranged at the front end of the base, and a first rotating shaft and a second rotating shaft are respectively arranged in parallel on both sides of the base.
  • the first rotating shaft and the second rotating shaft are provided with a first pair of doors and a second pair of doors.
  • the front ends of the first and second rotating shafts are rotatably connected to the in-position baffle, and the rear ends are rotatably connected to the base through the mounting seat.
  • the front ends of a rotating shaft and a second rotating shaft protrude out of the in-position baffle.
  • the first rotating shaft and the second rotating shaft outside the in-position baffle are respectively provided with a first winding sprocket and a second winding sprocket.
  • the upper part is also provided with a first gear and a second gear that mesh with each other.
  • the first gear meshes with the main gear for transmission.
  • the main gear is driven to rotate by the first motor.
  • the front sides of the first gear and the second gear are connected to the first winding chain.
  • the wheel and the second sprocket are connected by a third chain, one end of the third chain is eccentrically connected to the front side of the first gear or the second gear, and the other end is connected to the first or second sprocket On the upper side, the first gear and the second gear are meshed for transmission, driving the first and second sprocket to rotate in reverse to realize the opening and closing of the first and second doors.
  • a guide seat is provided on the outer surface of the in-position baffle, a guide hole is provided on the guide seat, and the guide block is arranged in the guide hole and is rotatably connected at the top of the in-position baffle
  • the trigger rod includes a horizontal rod and a tilt rod.
  • the angle between the horizontal rod and the tilt rod is an obtuse angle.
  • the upper end of the guide block is connected to the horizontal rod through a fourth chain.
  • the tilt rod is suspended on the inner side of the in-position baffle.
  • a second sensor that senses whether the guide block is lifted is provided on the in-position baffle on the lower end of the guide block. When the second sensor cannot sense the guide block, the controller controls the first motor to start and open the first door synchronously. The second door opens.
  • the first winding wheel or the second winding wheel is provided with a sensing sheet, and a corresponding position on the in-position baffle is provided with a sensing sheet to cooperate with the sensing sheet, and the third sensor and the control
  • the controller controls the first motor to stop. At this time, the first pair of doors and the second pair of doors are in the closed state.
  • the upper end of the bag temporary storage slide plate is connected with the upper bag conveyor belt, the lower end is connected with the lower bag conveyor belt, and the upper bag conveyor belt is provided with an upper Connecting plate, the upper end of the bag temporary storage slide plate is rotatably connected with the upper connecting plate through screws, a lower connecting plate is provided on the lower bag conveyor belt, and a strip hole is provided on the lower connecting plate.
  • the lower end of the bag temporary storage slide plate is passed through screws Connected in the strip hole, the lower bag conveyor belt can move left and right, driving the bag temporary storage skateboard to follow the movement.
  • the lower bag conveyor belt is arranged on the lower conveyor belt frame, and the left and right ends of the lower conveyor belt frame are respectively provided with sprockets, and the sprockets are driven by a fifth chain.
  • the fifth chain is fixedly connected to the lower bag conveyor belt, and the second motor forwards or reverses to drive the fifth chain to drive and then drives the lower bag conveyor belt to move left and right on the lower conveyor belt frame.
  • the lower conveyor belt frame is provided with a plurality of fourth sensors that control the left and right movement positions of the lower conveyor belt.
  • the fourth sensor is fixed on the lower conveyor belt frame through a sensor mounting frame, and two strip holes arranged in the left and right directions are arranged up and down on each sensor mounting frame.
  • Each strip hole is provided with a sensor, the sensors on the same sensor mounting frame are staggered, and the position of the sensor in the strip hole is adjustable.
  • the lower bag conveyor belt includes a speed control conveyor belt and a fast conveyor belt, the speed control control conveyor belt and the fast conveyor belt are connected with the controller, and the automatic bag dropping and stacking device is located at The exit end of the fast conveyor belt.
  • the present invention has the following outstanding advantages:
  • the present invention can load and unload bags on the same side through a rotary bag container, reducing the requirements on the site.
  • the automatic drop-off and stacking device of the present invention has high working efficiency, strong reliability, simple structure, convenient use, low cost, low manufacturing and technical requirements, light power load and uniform load, through the combination of the first sensor and the second sensor Control, make the opening and closing door adjustment accurate and convenient, and all parts are exposed, which is convenient for inspection and repair.
  • Figure 1 is a perspective view of the present invention
  • Figure 2 is a schematic diagram of the base of the present invention set on the lower conveyor frame
  • Figure 3 is one of the partial schematic diagrams of the automatic dropping and stacking device of the present invention.
  • Figure 4 is the second partial schematic diagram of the automatic dropping and stacking device of the present invention.
  • Figure 5 is a schematic diagram of the upper bag conveyor belt, bag temporary storage slide plate and lower bag conveyor belt of the present invention after being connected;
  • Figure 6 is a schematic diagram of the workbench of the present invention.
  • Figure 7 is a partial schematic diagram of one of the lifting mechanisms of the present invention.
  • FIG. 8 is a partial schematic diagram of another lifting mechanism of the present invention.
  • Figure 9 is a schematic diagram of one of the guiding devices of the present invention.
  • Fig. 10 is a schematic diagram of another guiding device of the present invention.
  • An automatic bag stacking equipment includes a bag loading conveyor belt 1, a bag temporary storage slide plate that is inclined from high to low, a bag drop conveyor belt 3, and an automatic bag dropping and stacking device 4,
  • the front side of the device 4 is provided with a rotary bag container device 5,
  • the rotary bag container device 5 includes a bottom frame 6, above the bottom frame 6 is provided with a working pedal 7 to form a workbench, the bottom surface of the bottom frame 6
  • a central rotating shaft 8 is provided, and the central rotating shaft 8 is required to be located at the center of the bottom surface of the chassis 6.
  • the bottom frame 6 can be rotated around the central axis 8 under the drive of the driving mechanism.
  • Two bag container stations are arranged on the outside of the bottom frame 6, and the two bag container stations are set at 90°. It is installed on the bottom frame 6.
  • the driving mechanism drives the bottom frame 6 to rotate 90° in the forward direction or 90° in the reverse direction, so that the two bag container loading tables are alternately located under the automatic bag dropping and stacking device 4 for bag
  • the invention realizes the rotation operation through 90° rotation of the two bag container loading tables, and the loading and unloading can be carried out at the same position, which is convenient for on-site operation, reduces the restriction on the operation site, and improves the utilization rate.
  • a fifth sensor is provided on one side of the bottom frame 6 of the present invention to sense the rotation of the worktable.
  • an induction board is provided on the ground on one side of the underframe 6 through a pillar.
  • the central rotating shaft 8 includes a fixed shaft supported on the ground and a rotating shaft fixedly connected to the bottom surface of the worktable.
  • the upper end of the fixed shaft is provided with a bearing mounting hole, the outer ring of the tapered bearing and the inner part of the bearing mounting hole
  • the hole wall is tightly connected, the inner ring of the taper bearing is tightly connected with the rotating shaft, and the rotating shaft is rotationally connected with the fixed shaft through the taper bearing.
  • the size of the worktable is large, and there will be a certain deflection in actual use. Because the taper bearing has a taper, the setting of the taper bearing can allow the deflection of the worktable to ensure flexible and stable rotation.
  • the driving mechanism includes two or more rollers 9 on the bottom plane of the bottom frame 6 distributed circumferentially with the central rotating shaft 8 as the center.
  • One of the rollers 9 is a driving wheel, the roller 9 is connected to the power one, and the other rollers 9 is the driven wheel.
  • Power 1 drives the driving wheel to roll and then drives the driven wheel to roll to finally realize the rotation of the worktable around the central axis of rotation 8.
  • the first power described in this embodiment can be a hydraulic motor 10 or a motor. When a motor is used, the motor is generally connected to a gear box, and the roller 9 is arranged on the output shaft of the gear box.
  • the driving mechanism can also realize the rotation of the worktable through a gear transmission structure.
  • the driven gear is installed on the rotating shaft, the driving gear is driven by a hydraulic motor, the driving gear is arranged on the driving gear shaft, the driving gear shaft is arranged parallel to the rotating shaft through the mounting seat, and the mounting seat is fixed on the ground. Rollers are arranged on the outer edge of the bottom surface of the worktable. On the one hand, it can support the worktable, and on the other hand, the worktable can rotate smoothly. Since the driving mechanism of this structure has the defect of complicated structure, the structure of the driven wheel driven by the power-driving driving wheel is preferred in the present invention.
  • the bag container includes four vertical columns 11 distributed in a rectangular shape, and the lower ends of the four vertical columns 11 are fixed on the bottom frame 6.
  • a pallet 12 is provided in the space enclosed by the four uprights 11, and the pallet 12 is driven by a lifting mechanism to move up and down in the space. The bags are dropped from the automatic dropping and stacking device 4 and stacked on the pallet 12.
  • the lifting mechanism includes a driving shaft 13 and a lower driven shaft 14 corresponding to the two ends of the pallet 12, the driving shaft 13 and the lower driven shaft 14, and the driving shaft 13 and the lower driven shaft 14 are respectively connected to the corresponding At the lower ends of the two uprights 11, the driving shaft 13 is driven to rotate by the hydraulic motor 10.
  • An auxiliary shaft 15 is provided on the side of the driving shaft 13, and the auxiliary shaft 15 is arranged on the chassis 6 through bearings and bearing seats.
  • the driving shaft 13 and the auxiliary shaft 15 are respectively provided with a driving gear 16 and a driven gear 17 meshing with each other, and a driving sprocket and a driven sprocket are respectively provided on the auxiliary shaft 15 and the lower driven shaft 14, the driving sprocket It is connected with the driven sprocket through the first chain 18 in transmission.
  • the lower driving shaft 13 and the lower driven shaft 14 are respectively provided with lower driving sprocket at both ends, and the upper driving sprocket is provided at the upper end of each column 11, corresponding to The upper transmission sprocket and the lower transmission sprocket are connected by a second chain, and the second chain is fixedly connected with the pallet 12.
  • the two ends of the second chain are connected by connecting pieces to form a closed-loop structure.
  • the second chain is fixedly connected to the pallet 12 through the connecting pieces.
  • the connection between the connecting pieces and the pallet 12 includes screw connection, pin shaft connection, etc.
  • the lifting mechanism includes a driving shaft 13 and an auxiliary shaft 15 that are rotatably arranged on the chassis 6 through a bearing and a bearing seat.
  • the driving shaft 13 is driven to rotate by a power two, which is a motor and a gear box.
  • the driving shaft 13 is connected with the output shaft of the gear box through a coupling device.
  • the driving shaft 13 and the auxiliary shaft 15 are in transmission connection with the driven gear 17 through the driving gear 16 for meshing transmission.
  • the driving sprocket is provided on the driving shaft 13 and the auxiliary shaft 15 and is respectively provided at the two ends corresponding to the pallet 12
  • There is a lower driven shaft 14 the two lower driven shafts 14 are respectively connected to the corresponding two uprights 11, the two lower driven shafts 14 are equipped with driven sprocket, between the driving sprocket and the driven sprocket
  • the two lower driven shafts 14 are respectively provided with lower transmission sprocket at both ends
  • the upper transmission sprocket is respectively provided at the upper end of each column 11, and the corresponding lower transmission sprocket and upper transmission
  • the sprockets are connected in transmission through a second chain, and the second chain is fixedly connected with the pallet 12.
  • the lifting mechanism of the above two structures realizes the synchronous rotation between the driving shaft 13 and the lower driven shaft 14 through the structure of gear transmission, and then realizes the synchronous action of the second chain located at the two ends of the pallet 12, and realizes the pallet 12 smoothly Lift.
  • the lifting mechanism can also be a hoist.
  • the hoist is arranged on the base frame 6, and the wire rope of the hoist is connected to the pallet 12, and the retraction of the wire rope of the hoist drives the pallet 12 to lift. It can also be driven by hydraulic cylinders.
  • the hydraulic cylinder is fixed on the frame of the workbench, and then the telescopic rod of the hydraulic cylinder is fixedly connected with the pallet, and the lifting and lowering of the pallet 12 is realized by the expansion and contraction of the lifting and shrinking rod.
  • first sensors 36 are provided on the column 11 along the height direction.
  • the first sensor 36 is connected to the controller.
  • the controller controls the hydraulic motor 10 to stop. At this time, the pallet 12 does not operate, and the receiver is dropped from the automatic dropping and stacking device 4. Falling bags.
  • the two ends of the pallet 12 correspond to each column 11 respectively provided with a guiding device that rolls up and down along the column 11, and the guiding device includes a fixed guiding structure and The movable guide structure, the fixed guide structure and the movable guide structure are respectively installed on the left and right ends of the container plate 12.
  • the fixed guide structure includes a mounting seat 49 fixed on the bottom surface of the pallet 12, a roller shaft, the roller 50 is arranged on the roller shaft, and both ends of the roller shaft are respectively arranged on the connecting block 51 ,
  • the mounting base 49 is connected to the connecting block 51 by bolts 52, the diameter of the middle of the roller 50 is larger than the diameter of the two ends, the middle of the roller 50 is set in the up-and-down slot 53 on the column 11, and the two ends are rolling connected to the column 11 On the outer surface; the central part of the roller 50 is set in the slot 53 to realize the limitation of the pallet 12 in the front and rear direction.
  • a bearing is arranged between the roller 50 and the roller shaft.
  • the movable guide structure is fixed on the mounting seat 49 and the roller shaft on the bottom surface of the pallet 12, the roller 50 is arranged on the roller shaft, and the two ends of the roller shaft are respectively arranged on the connecting block 51, and the mounting seat 49 is connected with the bolt 52 Block 51 is connected.
  • the screw rod of the bolt 52 is provided with a stepped surface.
  • One end of the spring 54 is pressed against the stepped surface and the other end is pressed against the corresponding side surface of the connecting block 51.
  • the middle diameter of the roller 50 is larger than that of the two ends. Diameter, the middle part of the roller 50 is arranged in a slot 53 arranged in the vertical direction on the column, and the two ends are connected to the outer surface of the column 11 by rolling.
  • the fixed guide structure includes a mounting seat 49, and a slider 55 is inserted into the mounting seat 49, and both ends of the slider 55 extend out of the mounting seat 49, and the inner part of the slider 55
  • a roller shaft is provided through the end, and both ends of the roller shaft extend out of the slider 55.
  • the two ends of the roller shaft are respectively provided with rollers.
  • the rollers are rollingly connected to the outer surface of the column.
  • the rollers are bearings.
  • the slider 55 It is fixedly connected to the mounting seat 49 by bolts; the movable guide structure includes a mounting seat 49, and a slider 55 is inserted into the mounting seat 49. Both ends of the slider 55 extend out of the mounting seat 49.
  • the slider 55 There is a roller shaft penetrating through the inner end of the roller shaft, and both ends of the roller shaft extend beyond the slider 55.
  • the two ends of the roller shaft are respectively provided with rollers.
  • the rollers are connected to the outer surface of the column 11 in rolling motion.
  • a spring connecting rod 56 is arranged on the end, and a spring connecting rod 57 is arranged on the end of the mounting seat 49 close to the roller. Both ends of the spring are hung on the spring connecting rod 56 and the spring connecting rod 57 respectively.
  • the fixed guide structure at one end of the pallet 12 can ensure the position of the pallet 12, which is convenient for the sensor to sense the position.
  • the movable guide structure at the other end can fine-tune its position in the left and right directions following the surface of the column 11 to achieve The limits in the left and right directions ensure that the pallet 12 moves smoothly up and down.
  • the automatic drop-off and stacking device 4 includes a base 19, and an in-position baffle 20 is provided at the front end of the base 19, and a first rotating shaft and a second rotating shaft are respectively provided in parallel on both sides of the base 19 Rotating shaft, the first rotating shaft and the second rotating shaft are provided with a first split door 21 and a second split door 22, the front ends of the first rotating shaft and the second rotating shaft are rotatably connected to the in-position baffle 20, and the rear end is rotatably connected through a mounting seat
  • the front ends of the first rotating shaft and the second rotating shaft extend outside the in-position baffle 20, and the first rotating shaft and the second rotating shaft outside the in-position baffle 20 are respectively provided with a first winding sprocket 23 and
  • the second sprocket 24 is provided with a first gear 25 and a second gear 26 that mesh with each other on the upper part of the in-position baffle 20.
  • the first gear 25 meshes with the main gear 27 for transmission.
  • the main gear 27 is driven by the first motor 28.
  • the front sides of the first gear 25 and the second gear 26 are connected to the first sprocket 23 and the second sprocket 24 through a third chain 29, and one end of the third chain 29 is connected to the first gear 25 Or on the front side of the second gear 26, and one end of the third chain 29 is eccentrically arranged with the first gear 25 or the second gear 26, and the other end of the third chain 29 is connected to the first winding sprocket 23 or the second winding
  • the first gear 25 and the second gear 26 are meshed for transmission, driving the first round sprocket 23 and the second round sprocket 24 to rotate in the opposite direction to drive the first double door 21 and the second double door 22 to open or close.
  • the first gear 25 and the second gear 26 of the present invention are symmetrically arranged, and the first sprocket 23 and the second sprocket 24 are also arranged symmetrically.
  • the third chain 29 of the present invention is wrapped from below the first sprocket 23 and the second sprocket 24.
  • the upper end of the third chain 29 is connected to the adapter 46 through the connecting pin 45, the adapter 46 is rotatably connected to the front side of the first gear 25 or the second gear 26, and the lower end is connected to one end of the connecting piece 47, and the other of the connecting piece 47 One end is connected to the first winding sprocket 23 or the second winding sprocket 24.
  • the adapter 46 is rotatably connected to the front side of the first gear 25 or the second gear 26 through bearings and screws, and can also be connected through an axial screw.
  • the bearing has better rotation flexibility, and the bearing is preferred in this embodiment.
  • connection structure is: a mounting hole is provided on the connecting head 46, the bearing is fixed on the front side of the first gear 25 or the second gear 26 by screws and other connecting parts, and the outer ring of the bearing is tightly connected with the inner wall of the mounting hole. Connection with adapter 46.
  • a guide seat 30 is provided on the outer surface of the in-position baffle 20, and a guide hole is provided on the guide seat 30, and the guide block 31 is set in the guide hole.
  • a trigger rod 33 is rotatably connected to the top, including a horizontal rod and a tilt rod. The angle between the horizontal rod and the tilt rod is an obtuse angle.
  • the upper end of the guide block 31 is connected to the trigger rod 33 through a fourth chain 37, and the upper end of the guide block 31 is connected to One end of the tension spring 34 is connected, and the other end of the tension spring 34 is hung on the base 19 below the guide block 31.
  • the in-position baffle 20 on the side of the lower end of the guide block 31 is provided with a sensor to detect whether the guide block 31 is lifted Second sensor 35.
  • the guide block 31 of the present invention can be reset according to its own weight, and the provision of the tension spring 34 can increase the reliability of the reset of the guide block 31.
  • the lower end of the inclined lever of the trigger lever 33 of the present invention extends from the gap between the first two-way door 21 and the second two-way door 22 to the first two-way door 21 and the second two-way door. Under 22.
  • a guide rod 32 is also provided between the horizontal rod and the guide block 31.
  • the upper end of the guide rod 32 is connected with the horizontal rod, and the lower end is fixedly connected with the upper end of the guide block 31.
  • the trigger lever 33 rotates to drive the guide rod 32 and the guide block 31 to move upward.
  • the sensor 35 cannot sense the guide block 31, the second sensor 35 sends a signal to the controller, and the controller controls the action of the first motor 28 to synchronously open the first two-way door 21 and the second two-way door 22.
  • the force acting on the trigger rod 33 disappears. Under the action of its own weight and the tension spring 34, the trigger rod 33 resets to drive the guide block 31 to reset.
  • the first motor 28 rotates once to realize the opening and closing of the first double door 21 and the second double door 22 Turn off two actions.
  • the second sensor 35 can sense the guide block 31.
  • the adapter 46 is located at the upper starting point, as shown in FIG. 3.
  • the controller controls the rotation of the first motor 28, the adapter 46 changes from the upper starting point to the lower starting point.
  • the lower starting point is the lower end radially arranged with the upper starting point.
  • the first pair of doors 21 and the second pair of doors 22 are opened; when When the adapter 46 turns from the lower starting point to the upper starting point, the first pair of doors 21 and the second pair of doors 22 close.
  • a third sensor 38 is provided on one side of the first reel 23 or the second reel 24.
  • a sensing sheet 48 is provided on the first reel 23 or the second reel 24.
  • the third sensor 38 is located on one side of the sensing sheet 48.
  • the third sensor 38 is connected to the controller. When the third sensor 38 senses the sensing At this time, the controller controls the first motor 28 to stop. At this time, the first pair of doors 21 and the second pair of doors 22 are closed. By adjusting the position of the sensing piece 48, the angles of the first pair of doors 21 and the second pair of doors 22 when closed are adjusted.
  • the upper end of the bag temporary storage slide plate 2 is connected with the upper bag conveyor belt 1 and the lower end is connected with the lower bag conveyor belt 3, and an upper connecting plate 39 is provided on the frame of the upper bag conveyor belt 1.
  • the upper end of the bag temporary storage slide plate 2 is rotatably connected with the upper connection plate 39 by screws.
  • a lower connection plate 40 is provided on the lower bag conveyor belt 3, and a strip hole 41 is provided on the lower connection plate 40.
  • the bag temporary storage slide plate 2 The lower end is connected in the strip hole 41 by screws, and the lower bag conveyor belt 3 can move left and right to drive the bag temporary storage slide plate 2 to follow the movement.
  • the lower bag conveyor belt 3 is arranged on the lower conveyor belt frame 42.
  • the left and right ends of the lower conveyor belt frame 42 are respectively provided with sprockets.
  • the sprockets are connected by a chain drive, and the two ends of the chain Fixed on the lower bag conveyor belt 3, the motor rotates forward or reverse to drive the sprocket to rotate and then drives the lower bag conveyor belt 3 to move left and right.
  • the lower conveyor belt frame 42 is provided with a number of fourth sensors 43 that control the left and right movement positions of the lower conveyor belt.
  • the fourth sensor 43 is fixed on the lower conveyor frame 42 by a sensor mounting frame 44.
  • Each sensor mounting frame 44 is provided with two strip holes arranged in the left and right directions up and down. Sensors are respectively arranged in the strip holes, the sensors on the same sensor mounting frame 44 are staggered, and the position of the sensors in the strip holes is adjustable. The purpose of staggering the sensors on the same sensor mounting frame 44 is to play a buffering role when the lower bag conveyor belt 3 stops.
  • the left and right ends of the bag temporary storage slide plate 2 of the present invention are provided with baffles, the upper end of the baffle is provided with a limit stop bar, and the end of the baffle close to the upper bag conveyor belt is provided with a rotating rod arranged in the left and right directions
  • a top rod is arranged on the rotating rod
  • an induction sheet is arranged on the outer end of the rotating rod
  • a sensor is arranged on one side of the induction sheet
  • the rotation of the top rod drives the induction sheet to approach the sensor.
  • the number of bags is controlled by the ejector rod. When the ejector is opened, the number of bags has reached the upper limit. At this time, the upper bag conveyor belt 1 stops conveying the bags.
  • the lower bag conveyor belt 3 of the present invention includes a speed-regulating control conveyor belt and a fast conveyor belt.
  • the speed-regulating control conveyor belt and the fast conveyor belt are respectively controlled by independent motors for transmission, and the action of each motor is controlled by the controller.
  • the automatic dropping and stacking device 4 is located at the exit end of the fast conveyor belt. The delivered bags can be stacked on the speed control conveyor belt first, and then quickly fed into the automatic bag dropping and stacking device 4 by the fast conveyor belt.

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Abstract

一种自动叠包设备；包括上袋包输送带（1）、由高到低倾斜设置的袋包暂存滑板（2）、下袋包输送带（3）及自动落包叠包装置（4），在自动落包叠包装置（4）的前侧设置有旋转式袋包集装装置（5），旋转式袋包集装装置（5）包括底架（6），底架（6）的底面设置有中心转轴（8），且底架（6）能在驱动机构的驱动下绕中心转轴（8）转动，在底架（6）的外侧设置有两个袋包集装台，两个袋包集装台呈90°设置，驱动机构驱动底架（6）正转90°或反转90°使两个袋包集装台轮换位于自动落包叠包装置（4）的下方。

Description

一种自动叠包设备 技术领域：
本发明属于集装机械技术领域，特指一种自动叠包设备。
背景技术：
水泥、化肥、粮食、化工原料等一般采用编织袋进行包装。而传统的袋装货物的搬运、中转及装卸都是靠人工一袋一袋地进行叠包并搭配一定的机械设备进行起吊、中转、装卸。由于人工操作具有工作强度高、工作效率高低，容易造成包装的损坏及物资的损失。且在搬运水泥、化肥等在搬运过程中会产生大量的扬尘，造成环境的污染，同时也对搬运工人的身体健康有不利的影响。
为了改善上述现象，发明人设计了一款全自动叠包集装机(授权公告号CN 202337376 U)，该全自动叠包集装机在袋包输入装置的上方由高到低倾斜设置有袋包调直暂存滑板，袋包输入装置的输出端与叠包缓冲滑板一端连接，叠包缓冲滑板的另一端设置在由输入的袋包控制其动作的袋包集装门装置的上方，在袋包集装门装置的下方设置有叠包箱运行轨道，在运行轨道上设置有两个可在运行轨道上自动轮换作业且与袋包集装门装置配合动作的叠包箱，所述的叠包箱的动作由袋包集装门装置的动作控制，袋包输入装置的动作由叠包箱的动作控制。
由上可知，上述全自动叠包集装机的叠包箱是沿着运行轨道移动的，也就是说叠包箱可能位于左右两个位置。需要在运行轨道的左右两侧都要预留一个能让车辆通行的位置。而实际使用时，在场地限制的情况下，导致车辆无法正常通行，导致装卸工作无法进行，影响自动叠包设备的使用。
发明内容：
本发明的目的是提供一种能够减少对场地空间限制的自动叠包设备。
本发明是这样实现的：
一种自动叠包设备，包括上袋包输送带、由高到低倾斜设置的袋包暂存滑板、下袋包输送带及自动落包叠包装置，在自动落包叠包装置的前侧设置有旋转式袋包集装装置，所述旋转式袋包集装装置包括底架，底架的底面设置有中心转轴，且底架能在驱动机构的驱动下绕中心转轴转动，在底架的外侧设置有两个袋包集装台，两个袋包集装台呈90°设置，驱动机构驱动底架正转90°或反转90°使两个袋包集装台轮换位于自动落包叠包装置的下方。
在上述的一种自动叠包设备中，所述中心转轴包括支撑于地面的固定轴及固定连接在工作台底平面上的转动轴，在固定轴的上端设置有轴承安装孔，锥度轴承的外圈与轴承安装孔的内孔壁紧配连接，锥度轴承的内圈与转动轴紧配连接，转动轴通过锥度轴承与固定轴转动连接。
在上述的一种自动叠包设备中，所述驱动机构包括以中心转轴为圆心、周向分布在底架底平面上的两个以上的滚轮，其中一个滚轮为主动轮，该滚轮与动力一连接，其余滚轮为从动轮，液压马达带动主动轮滚动进而带动从动轮滚动最终实现工作台、两个袋包集装台绕中心转轴转动。
在上述的一种自动叠包设备中，所述袋包集装台包括呈矩形分布的四根立柱，四根立柱的下端固设在底架上，在四根立柱围成的空间内设置有集装板，集装板由升降机构驱动在空间内上下移动。
在上述的一种自动叠包设备中，所述升降机构包括主动轴、辅助轴，所述主动轴由动力二驱动转动，主动轴与辅助轴通过啮合传动的主动齿轮与从动齿 轮传动连接，在主动轴、辅助轴上均设置有主动链轮，在对应于集装板的两端分别设置有下从动轴与下从动轴，两下从动轴分别连接在相应的两根立柱上，在两下从动轴上均设置有从动链轮，主动链轮与从动链轮之间通过第一链条传动连接，在两下从动轴的两端分别设置有下传动链轮，在每根立柱的上端分别设置有上传动链轮，对应的下传动链轮与上传动链轮之间通过第二链条传动连接，第二链条与集装板固定连接；
或：所述升降机构包括对应于集装板的两端的主动轴与下从动轴，主动轴与下从动轴分别连接在相应的两根立柱的下端，主动轴由动力二驱动转动，在主动轴一侧设置有辅助轴，在主动轴与辅助轴上分别设置有相互啮合的主动齿轮与从动齿轮，在辅助轴与下从动轴上分别设置有主动链轮与从动链轮，主动链轮与从动链轮通过第一链条传动连接，在主动轴与下从动轴的两端分别设置有下传动链轮，在每根立柱的上端分别设置有上传动链轮，对应的上传动链轮、下传动链轮之间通过第二链条传动连接，第二链条与集装板固定连接；
或所述升降机构包括卷扬机，卷扬机的钢丝绳与集装板连接。
在上述的一种自动叠包设备中，所述立柱上沿高度方向设置有若干个控制集装板下降高度的第一传感器，第一传感器与控制器连接。
在上述的一种自动叠包设备中，所述集装板的两端对应于每根立柱处分别设置有沿着立柱上下滚动的导向装置，所述导向装置包括固定导向结构与活动导向结构，固定导向结构、活动导向结构分别安装与集装板的左右两端。
在上述的一种自动叠包设备中，所述固定导向结构包括固设在集装板底面的安装座、滚轮轴，滚轮设置在滚轮轴上，滚轮轴的两端分别设置在连接块上，安装座通过螺栓与连接块连接，所述滚轮的中部直径大于两端的直径，滚轮的 中部设置在立柱上沿上下方向设置的开槽内，两端滚动连接在立柱的外表面上；所述活动导向结构固设在集装板底面的安装座、滚轮轴，滚轮设置在滚轮轴上，滚轮轴的两端分别设置在连接块上，安装座通过螺栓与连接块连接，所述螺栓的螺杆上设置有台阶面，弹簧的一端顶紧在台阶面上、另一端顶紧在连接块对应的侧面上，所述滚轮的中部直径大于两端的直径，滚轮的中部设置在立柱上沿上下方向设置的开槽内，两端滚动连接在立柱的外表面上；
或：所述固定导向结构包括安装座，在安装座上插设有滑块，滑块的两端分别伸出安装座之外，滑块的内端贯穿设置有滚轮轴，滚轮轴的两端伸出滑块之外，在滚轮轴的两端分别设置有滚轮，滚轮滚动连接在立柱的外表面上，所述滑块通过螺栓固定连接在安装座上；所述活动导向结构包括安装座，在安装座上插设有滑块，滑块的两端分别伸出安装座之外，滑块的内端贯穿设置有滚轮轴，滚轮轴的两端伸出滑块之外，在滚轮轴的两端分别设置有滚轮，滚轮滚动连接在立柱的外表面上，在滑块的外端设置有弹簧连接杆一，在安装座上靠近滚轮的一端设置有弹簧连接杆二，所述弹簧的两端分别挂设在弹簧连接杆一与弹簧连接杆二上。
在上述的一种自动叠包设备中，所述自动落包叠包装置包括底座，在底座的前端设置有到位挡板，在底座的两侧分别平行设置有第一转轴与第二转轴，在第一转轴与第二转轴上设置有第一对开门与第二对开门，第一转轴、第二转轴的前端转动连接在到位挡板上、后端通过安装座转动连接在底座上，且第一转轴、第二转轴的前端伸出到位挡板之外，在到位挡板之外的第一转轴与第二转轴上分别设置有第一绕链轮与第二绕链轮，在到位挡板上部还设置有相互啮合的第一齿轮、第二齿轮，所述第一齿轮与主齿轮啮合传动，主齿轮由第一电 机驱动转动，第一齿轮、第二齿轮的前侧面与第一绕链轮、第二链绕轮之间通过第三链条连接，第三链条的一端偏心接在第一齿轮或第二齿轮的前侧面上、另一端连接在第一绕链轮或第二绕链轮上，第一齿轮、第二齿轮啮合传动，带动第一绕链轮、第二绕链轮反向转动实现第一对开门、第二对开门的开合。
在上述的一种自动叠包设备中，所述到位挡板的外侧面上设置有导向座，在导向座上设置有导向孔，导向块设置在导向孔内，在到位挡板的顶部转动连接有触发杆，触发杆包括水平杆及倾斜杆，水平杆与倾斜杆之间的夹角为钝角，导向块的上端通过第四链条与水平杆连接，倾斜杆悬空位于到位挡板的内侧，在导向块下端的一侧的到位挡板上设置有感应导向块是否被抬起的第二传感器，当第二传感器感应不到导向块时，控制器控制第一电机启动同步打开第一对开门、第二对开门。
在上述的一种自动叠包设备中，所述第一绕线轮或第二绕线轮上设置有感应片，在到位挡板上对应位置设置有与感应片配合感应，第三传感器与控制器连接，当第三传感器感应到感应片时，控制器控制第一电机停机，此时第一对开门、第二对开门处于关闭状态。
在上述的一种自动叠包设备中，所述袋包暂存滑板的上端与上袋包输送带连接、下端与下袋包输送带连接，在上袋包输送带的机架上设置有上连接板，袋包暂存滑板的上端通过螺钉与上连接板转动连接，在下袋包输送带上设置有下连接板，在下连接板上设置有条形孔，袋包暂存滑板的下端通过螺钉连接在条形孔内，所述下袋包输送带能左右移动，带动袋包暂存滑板跟随移动。
在上述的一种自动叠包设备中，所述下袋包输送带设置在下输送带机架上，在下输送带机架的左右两端分别设置有链轮，链轮之间通过第五链条传动连接， 且第五链条与下袋包输送带固定连接上，第二电机正转或反转带动第五链条传动进而带动下袋包输送带在下输送带机架上左右移动。
在上述的一种自动叠包设备中，所述下输送带机架上设置有若干个控制下输送带左右移动位置的第四传感器。
在上述的一种自动叠包设备中，所述第四传感器通过传感器安装架固定在下输送带机架上，在每个传感器安装架上上下设置有两个沿左右方向设置的条形孔，在每个条形孔内分别设置有传感器，同一传感器安装架上的传感器错开设置，传感器在条形孔内的位置可调。
在上述的一种自动叠包设备中，所述下袋包输送带包括调速控制输送带与快速输送带，调速控制输送带与快速输送带与控制器连接，自动落包叠包装置位于快速输送带的出口端。
本发明相比现有技术突出的优点是：
1、本发明通过旋转式袋包集装装置，可以在同一侧进行袋包的装卸，减少对场地的要求。
2、本发明的自动落包叠包装置工作效率高，可靠性强，结构简单，使用方便，造价低廉，制造、技术要求低，动力负荷轻，负荷均匀，通过第一传感器与第二传感器联合控制，使开关门调节准确方便，且所有零件外露，便于检测与修理。
附图说明：
图1是本发明的立体示意图；
图2是本发明的底座设置在下输送带机架上的示意图；
图3是本发明的自动落包叠包装置的局部示意图之一；
图4是本发明的自动落包叠包装置的局部示意图之二；
图5是本发明的上袋包输送带、袋包暂存滑板及下袋包输送带连接后的示意图；
图6是本发明的工作台的示意图；
图7是本发明的其中一种升降机构的局部示意图；
图8是本发明的另一种升降机构的局部示意图；
图9是本发明的其中一种导向装置的示意图；
图10是本发明的另一种导向装置的示意图。
图中：1、上袋包输送带；2、袋包暂存滑板；3、下袋包输送带；4、自动落包叠包装置；5、旋转式袋包集装装置；6、底架；7、工作踏板；8、中心转轴；9、滚轮；10、液压马达；11、立柱；12、集装板；13、下主动轴；14、下从动轴；15、辅助轴；16、主动齿轮；17、从动齿轮；18、第一链条；19、底座；20、到位挡板；21、第一对开门；22、第二对开门；23、第一绕链轮；24、第二绕链轮；25、第一齿轮；26、第二齿轮；27、主齿轮；28、第一电机；29、第三链条；30；导向座；31、导向块；32、导杆；33、触发杆；34、拉簧；35、第二传感器；36、第一传感器；37、第四链条；38、第三传感器；39、上连接板；40、下连接板；41、条形孔；42、下输送带机架；43、第四感应器；44、传感器安装架；45、连接销；46、转接头；47、连接件；48、感应片；49、安装座；50、滚轮；51、连接块；52、螺栓；53、开槽；54、弹簧；55、滑块；56、弹簧连接杆一；57、弹簧连接杆二。
具体实施方式：
下面以具体实施例对本发明作进一步描述，参见图1-10：
一种自动叠包设备，包括上袋包输送带1、由高到低倾斜设置的袋包暂存滑板2、下袋包输送带3及自动落包叠包装置4，在自动落包叠包装置4的前侧设置有旋转式袋包集装装置5，所述旋转式袋包集装装置5包括底架6，在底架6上方设置有工作踏板7形成工作台，底架6的底面设置有中心转轴8，要求中心转轴8位于底架6的底面的中心位置。且底架6能在驱动机构的驱动下绕中心转轴8转动，在底架6的外侧设置有两个袋包集装台，两个袋包集装台呈90°设置，袋包集装台是安装于底架6上。驱动机构驱动底架6正转90°或反转90°使两个袋包集装台轮换位于自动落包叠包装置4的下方进行袋包集装。
本发明通过两个袋包集装台通过90°转动来实现轮换作业，且装卸可在同一位置进行，方便现场作业，减少了对作业场地的限制，提高了使用率。
为了使底架6转动后位置精确，本发明所述底架6一侧设置有感应工作台转动到位的第五传感器。第五传感器设置有两个，分别用于感应两个转动的位置。对应的在底架6一侧的地面上通过支柱设置有感应板。当底架6转动到位后，由第五感应器感应到感应板，并将信号发送给控制器，由控制器控制驱动机构停止工作。
进一步地，所述中心转轴8包括支撑于地面的固定轴及固定连接在工作台底平面上的转动轴，在固定轴的上端设置有轴承安装孔，锥度轴承的外圈与轴承安装孔的内孔壁紧配连接，锥度轴承的内圈与转动轴紧配连接，转动轴通过锥度轴承与固定轴转动连接。实际使用时，将固定轴固定在地面上。工作台尺寸较大，在实际使用时会存在着一定的偏摆，由于锥度轴承具有锥度，因此，通过锥度轴承的设置可以允许工作台存在着偏摆的情况，确保转动灵活、稳定。
进一步地，所述驱动机构包括以中心转轴8为圆心、周向分布底架6底平 面上的两个以上的滚轮9，其中一个滚轮9为主动轮，该滚轮9与动力一连接，其余滚轮9为从动轮，动力一带动主动轮滚动进而带动从动轮滚动最终实现工作台绕中心转轴8转动。本实施例所述的动力一可以是液压马达10或是电机，采用电机时，一般电机与齿轮箱连接，滚轮9设置在齿轮箱的输出轴上。
驱动机构除了上述结构，也可以通过齿轮传动的结构来实现工作台的转动。具体是：在转轴上安装从动齿轮，主动齿轮由液压马达驱动，主动齿轮设置在主动齿轮轴上，主动齿轮轴通过安装座与转轴平行设置，安装座固定在地面上。在工作台的底面的外侧边沿设置滚轮。一方面可以支撑工作台，另一方面使工作台转动平稳。由于这种结构的驱动机构具有结构复杂的缺陷，因此本发明优选由动力一驱动主动轮带动从动轮的结构。
如图6和图7所示，所述袋包集装台包括呈矩形分布的四根立柱11，四根立柱11的下端固设在底架6上。在四根立柱11围成的空间内设置有集装板12，集装板12由升降机构驱动在空间内上下移动。袋包从自动落包叠包装置4落下并堆叠在集装板12上。
具体地，所述升降机构包括对应于集装板12两端的主动轴13与下从动轴14，主动轴13与下从动轴14，主动轴13与下从动轴14分别连接在相应的两根立柱11的下端，主动轴13由液压马达10驱动转动，在主动轴13一侧设置有辅助轴15，辅助轴15通过轴承、轴承座设置在底架6上。在主动轴13与辅助轴15上分别设置有相互啮合的主动齿轮16与从动齿轮17，在辅助轴15与下从动轴14上分别设置有主动链轮与从动链轮，主动链轮与从动链轮通过第一链条18传动连接，在下主动轴13、下从动轴14的两端分别设置有下传动链轮，在每根立柱11的上端分别设置有上传动链轮，对应的上传动链轮、下传动链轮之 间通过第二链条传动连接，第二链条与集装板12固定连接。第二链条的两端通过连接件连接形成一闭环结构，第二链条通过连接件与集装板12固定连接，连接件与集装板12的连接方式包括螺钉连接、销轴连接等。
如图8所示，所述升降机构包括通过轴承、轴承座转动设置在底架6上的主动轴13与辅助轴15，所述主动轴13由动力二驱动转动，动力二为电机、齿轮箱，主动轴13通过联轴装置与齿轮箱的输出轴连接。主动轴13与辅助轴15通过啮合传动的主动齿轮16与从动齿轮17传动连接，在主动轴13、辅助轴15上均设置有主动链轮，在对应于集装板12的两端分别设置有下从动轴14，两下从动轴14分别连接在相应的两根立柱11上，在两下从动轴14上均设置有从动链轮，主动链轮与从动链轮之间通过第一链条18传动连接，在两下从动轴14的两端分别设置有下传动链轮，在每根立柱11的上端分别设置有上传动链轮，对应的下传动链轮与上传动链轮之间通过第二链条传动连接，第二链条与集装板12固定连接。
上述两种结构的升降机构通过齿轮传动的结构来实现主动轴13与下从动轴14之间同步转动，进而实现位于集装板12两端的第二链条同步动作，实现集装板12平稳地升降。
升降机构除了上述结构，还可以采用卷扬机，卷扬机设置在底架6上，卷扬机的钢丝绳与集装板12连接，卷扬机的钢丝绳的收放带动集装板12升降。也可以通过液压油缸驱动。将液压油缸固定在工作台的机架上，然后液压油缸的伸缩杆与集装板固定连接，由升缩杆的伸缩来实现集装板12的升降。
为了准确地控制集装板12升降的高度，所述立柱11上沿高度方向设置有若干个第一传感器36。第一传感器36与控制器连接。当相应的第一传感器36 感应到集装板12时，发送信号给控制器，由控制器控制液压马达10停止动作，此时集装板12不动作，接收从自动落包叠包装置4掉落的袋包。
为了使集装板12升降平稳、感应准确，所述集装板12的两端对应于每根立柱11处分别设置有沿着立柱11上下滚动的导向装置，所述导向装置包括固定导向结构与活动导向结构，固定导向结构、活动导向结构分别安装与集装板12的左右两端。
其中，如图9所示，所述固定导向结构包括固设在集装板12底面的安装座49、滚轮轴，滚轮50设置在滚轮轴上，滚轮轴的两端分别设置在连接块51上，安装座49通过螺栓52与连接块51连接，所述滚轮50中部直径大于两端的直径，滚轮50的中部设置在立柱11上沿上下方向设置的开槽53内，两端滚动连接在立柱11的外表面上；通过滚轮50的中部设置在开槽53内可以实现集装板12在前后方向上的限定。为了使滚动灵活，滚轮50与滚轮轴之间设置有轴承。
所述活动导向结构固设在集装板12底面的安装座49、滚轮轴，滚轮50设置在滚轮轴上，滚轮轴的两端分别设置在连接块51上，安装座49通过螺栓52与连接块51连接，所述螺栓52的螺杆上设置有台阶面，弹簧54的一端顶紧在台阶面上、另一端顶紧在连接块51对应的侧面上，所述滚轮50的中部直径大于两端的直径，滚轮50的中部设置在立柱上沿上下方向设置的开槽53内，两端滚动连接在立柱11的外表面上。
或：如图10所示，所述固定导向结构包括安装座49，在安装座49上插设有滑块55，滑块55的两端分别伸出安装座49之外，滑块55的内端贯穿设置有滚轮轴，滚轮轴的两端伸出滑块55之外，在滚轮轴的两端分别设置有滚轮，滚轮滚动连接在立柱的外表面上，滚轮为轴承，所述滑块55通过螺栓固定连接在 安装座49上；所述活动导向结构包括安装座49，在安装座49上插设有滑块55，滑块55的两端分别伸出安装座49之外，滑块55的内端贯穿设置有滚轮轴，滚轮轴的两端伸出滑块55之外，在滚轮轴的两端分别设置有滚轮，滚轮滚动连接在立柱11的外表面上，在滑块55的外端设置有弹簧连接杆一56，在安装座49上靠近滚轮的一端设置有弹簧连接杆二57，所述弹簧的两端分别挂设在弹簧连接杆一56与弹簧连接杆二57上。
安装时，位于集装板12一端的固定导向结构可以保证集装板12的位置，便于感应器感应位置，位于另一端的活动导向结构可以随着立柱11表面微调其左右方向上的位置，实现在左右方向上的限位，确保集装板12上下移动平稳。
如图3和图4所示，所述自动落包叠包装置4包括底座19，在底座19的前端设置有到位挡板20，在底座19的两侧分别平行设置有第一转轴与第二转轴，在第一转轴与第二转轴上设置有第一对开门21与第二对开门22，第一转轴、第二转轴的前端转动连接在到位挡板20上、后端通过安装座转动连接在底座19上，且第一转轴、第二转轴的前端伸出到位挡板20之外，在到位挡板20之外的第一转轴与第二转轴上分别设置有第一绕链轮23与第二绕链轮24，在到位挡板20上部还设置有相互啮合的第一齿轮25、第二齿轮26，所述第一齿轮25与主齿轮27啮合传动，主齿轮27由第一电机28驱动转动，第一齿轮25、第二齿轮26的前侧面与第一绕链轮23、第二链绕轮24之间通过第三链条29连接，第三链条29的一端连接在第一齿轮25或第二齿轮26的前侧面上，且第三链条29的一端与第一齿轮25或第二齿轮26偏心设置，第三链条29的另一端连接在第一绕链轮23或第二绕链轮24上，第一齿轮25、第二齿轮26啮合传动，带动第一绕链轮23、第二绕链轮24反向转动带动第一对开门21、第二对开门22打开 或闭合。当第一对开门21、第二对开门22打开时，袋包自动下落，当没有袋包时，第一对开门21、第二对开门22闭合。
本发明的第一齿轮25、第二齿轮26对称设置，第一绕链轮23、第二链绕轮24也对称设置。本发明的第三链条29从第一绕链轮23、第二链绕轮24的下方进行包绕，在第一对开门21、第二对开门22打开时，对第一电机28的要求低。
第三链条29的上端通过连接销45与转接头46连接，转接头46转动连接在第一齿轮25或第二齿轮26的前侧面上，下端与连接件47的一端连接，连接件47的另一端连接在第一绕链轮23或第二绕链轮24。转接头46通过轴承、螺钉转动连接在第一齿轮25或第二齿轮26的前侧面上，也可以通过轴位螺钉连接。但是轴承具有更好的转动灵活性，本实施例优选轴承。具体连接结构是：在连接头46上设置有安装孔，轴承通过螺钉等连接件固定在第一齿轮25或第二齿轮26的前侧面上，轴承的外圈与安装孔的内壁紧配连接实现与转接头46.的连接。
为了实现对袋包到位的感应，所述到位挡板20的外侧面上设置有导向座30，在导向座30上设置有导向孔，导向块31设置在导向孔内，在到位挡板20的顶部转动连接有触发杆33，包括水平杆及倾斜杆，水平杆与倾斜杆之间的夹角为钝角，导向块31的上端通过第四链条37与触发杆33连接，导向块31的上端与拉簧34的一端连接，拉簧34的另一端挂设在导向块31下方的底座19上，在导向块31下端的一侧的到位挡板20上设置有感应导向块31是否被抬起的第二传感器35。本发明的导向块31根据自重可以复位，设置拉簧34可以增加导向块31复位的可靠性。
为了使袋包触发触发杆33精准，本发明的触发杆33的倾斜杆的下端从第一对开门21与第二对开门22之间的间隙伸入至第一对开门21与第二对开门22之下。
为了防止晃动，所述水平杆与导向块31之间还设置有导杆32。导杆32的上端与水平杆连接、下端与导向块31的上端固定连接。
当袋包从下袋包输送带3输送过来时，冲向到位挡板20并作用于触发杆33的倾斜杆，触发杆33转动，带动导杆32、导向块31向上移动，此时第二传感器35感应不到导向块31，第二传感器35将信号发送至控制器，由控制器控制第一电机28动作，同步将第一对开门21、第二对开门22打开。当袋包掉落至袋包集装台后，作用于触发杆33的力消失，在自重及拉簧34的作用下，触发杆33复位带动导向块31复位。
由于第三链条29是通过连接头46转动连接在第一齿轮25或第二齿轮26的前侧面上，第一电机28转动一周，可以实现第一对开门21与第二对开门22的打开与关闭两个动作。当第一对开门21与第二对开门22处于关闭状态时，第二传感器35能感应到导向块31，此时，转接头46位于上始点的位置，如图3所示。当控制器控制第一电机28转动时，转接头46从上始点转到下始点，下始点是与上始点径向设置的下端，第一对开门21与第二对开门22进行打开动作；当转接头46从下始点转到上始点时，第一对开门21与第二对开门22进行关闭动作。
进一步地，所述第一绕线轮23或第二绕线轮24的一侧设置有第三传感器38。在第一绕线轮23或第二绕线轮24上设置有感应片48，第三传感器38位于感应片48的一侧，第三传感器38与控制器连接，当第三传感器38感应到感应 片48时，此时，控制器控制第一电机28停机，此时，第一对开门21、第二对开门22关闭。通过调节感应片48的位置，调节关闭时第一对开门21、第二对开门22的角度。
进一步地，所述袋包暂存滑板2的上端与上袋包输送带1连接、下端与下袋包输送带3连接，在上袋包输送带1的机架上设置有上连接板39，袋包暂存滑板2的上端通过螺钉与上连接板39转动连接，在下袋包输送带3上设置有下连接板40，在下连接板40上设置有条形孔41，袋包暂存滑板2的下端通过螺钉连接在条形孔41内，所述下袋包输送带3能左右移动，带动袋包暂存滑板2跟随移动。
进一步地，所述下袋包输送带3设置在下输送带机架42上，在下输送带机架42的左右两端分别设置有链轮，链轮之间通过链条传动连接，且链条的两端固定在下袋包输送带3上，电机正转或反转带动链轮转动进而带动下袋包输送带3左右移动。
为了控制下袋包输送带3在输送带机架42上的位置，所述下输送带机架42上设置有若干个控制下输送带左右移动位置的第四感应器43。
为了方便调节位置，所述第四传感器43通过传感器安装架44固定在下输送带机架42上，在每个传感器安装架44上上下设置有两个沿左右方向设置的条形孔，在每个条形孔内分别设置有传感器，同一传感器安装架44上的传感器错开设置，传感器在条形孔内的位置可调。同一传感器安装架44上的传感器错开设置的目的是能对下袋包输送带3停止时起到一个缓冲的作用。
本发明所述袋包暂存滑板2的左右两端设置有挡板，在挡板的上端设置有限位挡条，在挡板靠近上袋包输送带的一端设置有沿左右方向设置的转动杆， 在转动杆上设置有顶杆，在转动杆的外端设置有感应片，在感应片的一侧设置有感应器，顶杆转动带动感应片靠近感应器。通过顶杆来控制袋包的数量，当顶杆被顶开，说明袋包的数量已经达到上限，此时，上袋包输送带1停止对袋包的输送。
本发明所述下袋包输送带3包括调速控制输送带与快速输送带，调速控制输送带与快速输送带分别由独立的电机控制其传动，每个电机的动作均由控制器控制，自动落包叠包装置4位于快速输送带的出口端。送入的袋包可以先堆放在调速控制输送带上，由快速输送带快速送入到自动落包叠包装置4内。
同时，本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语，亦仅为便于叙述的明了，而非用以限定本发明可实施的范围，其相对关系的改变或调整，在无实质变更技术内容下，当亦视为本发明可实施的范畴。
上述实施例仅为本发明的较佳实施例之一，并非以此限制本发明的实施范围，故：凡依本发明的形状、结构、原理所做的等效变化，均应涵盖于本发明的保护范围之内。

Claims (16)

  1. 一种自动叠包设备，包括上袋包输送带(1)、由高到低倾斜设置的袋包暂存滑板(2)、下袋包输送带(3)及自动落包叠包装置(4)，其特征在于：在自动落包叠包装置(4)的前侧设置有旋转式袋包集装装置(5)，所述旋转式袋包集装装置(5)包括底架(6)，底架(6)的底面设置有中心转轴(8)，且底架(6)能在驱动机构的驱动下绕中心转轴(8)转动，在底架(6)的外侧设置有两个袋包集装台，两个袋包集装台呈90°设置，驱动机构驱动底架(6)正转90°或反转90°使两个袋包集装台轮换位于自动落包叠包装置的下方。
  2. 根据权利要求1所述的一种自动叠包设备，其特征在于：所述中心转轴(8)包括支撑于地面的固定轴及固定连接在工作台底平面上的转动轴，在固定轴的上端设置有轴承安装孔，锥度轴承的外圈与轴承安装孔的内孔壁紧配连接，锥度轴承的内圈与转动轴紧配连接，转动轴通过锥度轴承与固定轴转动连接。
  3. 根据权利要求1或2所述的一种自动叠包设备，其特征在于：所述驱动机构包括以中心转轴(8)为圆心、周向分布在底架(6)底平面上的两个以上的滚轮(9)，其中一个滚轮(9)为主动轮，该滚轮(9)与动力一连接，其余滚轮(9)为从动轮，动力一带动主动轮滚动进而带动从动轮滚动最终实现工作台、两个袋包集装台绕中心转轴(8)转动。
  4. 根据权利要求1所述的一种自动叠包设备，其特征在于：所述袋包集装台包括呈矩形分布的四根立柱(11)，四根立柱(11)的下端固设在底架(6)上，在四根立柱(11)围成的空间内设置有集装板(12)，集装板(12)由升降机构驱动在空间内上下移动。
  5. 根据权利要求4所述的一种自动叠包设备，其特征在于：所述升降机构包括主动轴(13)、辅助轴(15)，所述主动轴(13)由动力二驱动转动，主动 轴(13)与辅助轴(15)通过啮合传动的主动齿轮(16)与从动齿轮(17)传动连接，在主动轴(13)、辅助轴(15)上均设置有主动链轮，在对应于集装板(12)的两端分别设置有下从动轴(14)，两下从动轴(14)分别连接在相应的两根立柱(11)上，在两下从动轴(14)上均设置有从动链轮，主动链轮与从动链轮之间通过第一链条(18)传动连接，在两下从动轴(14)的两端分别设置有下传动链轮，在每根立柱(11)的上端分别设置有上传动链轮，对应的下传动链轮与上传动链轮之间通过第二链条传动连接，第二链条与集装板(12)固定连接；
    或：所述升降机构包括对应于集装板的两端的主动轴(13)与下从动轴(14)，主动轴(13)与下从动轴(14)分别连接在相应的两根立柱(11)的下端，主动轴(13)由动力二驱动转动，在主动轴(13)一侧的设置有辅助轴(15)，在主动轴(13)与辅助轴(15)上分别设置有相互啮合的主动齿轮(16)与从动齿轮(17)，在辅助轴(15)与下从动轴(14)上分别设置有主动链轮与从动链轮，主动链轮与从动链轮通过第一链条(18)传动连接，在主动轴(13)与下从动轴(14)的两端分别设置有下传动链轮，在每根立柱(11)的上端分别设置有上传动链轮，对应的上传动链轮、下传动链轮之间通过第二链条传动连接，第二链条与集装板(12)固定连接；
    或所述升降机构包括卷扬机，卷扬机的钢丝绳与集装板连接。
  6. 根据权利要求5所述的一种自动叠包设备，其特征在于：所述立柱(11)上沿高度方向设置有若干个控制集装板(12)下降高度的第一传感器(36)，第一传感器(36)与控制器连接。
  7. 根据权利要求4所述的一种自动叠包设备，其特征在于：所述集装板(12) 的两端对应于每根立柱(11)处分别设置有沿着立柱(11)上下滚动的导向装置，所述导向装置包括固定导向结构与活动导向结构，固定导向结构、活动导向结构分别安装与集装板(12)的左右两端。
  8. 根据权利要求7所述的一种自动叠包设备，其特征在于：所述固定导向结构包括固设在集装板(12)底面的安装座(49)、滚轮轴，滚轮(50)设置在滚轮轴上，滚轮轴的两端分别设置在连接块(51)上，安装座(49)通过螺栓(52)与连接块(51)连接，所述滚轮(50)的中部直径大于两端的直径，滚轮(50)的中部设置在立柱上沿上下方向设置的开槽(53)内，两端滚动连接在立柱(11)的外表面上；所述活动导向结构固设在集装板(12)底面的安装座(49)、滚轮轴，滚轮(50)设置在滚轮轴上，滚轮轴的两端分别设置在连接块(51)上，安装座(49)通过螺栓(52)与连接块(51)连接，所述螺栓(52)的螺杆上设置有台阶面，弹簧(54)的一端顶紧在台阶面上、另一端顶紧在连接块(51)对应的侧面上，所述滚轮(50)的中部直径大于两端的直径，滚轮(50)的中部设置在立柱(11)上沿上下方向设置的开槽(53)内，两端滚动连接在立柱(11)的外表面上；
    或：所述固定导向结构包括安装座(49)，在安装座(49)上插设有滑块(55)，滑块(55)的两端分别伸出安装座(49)之外，滑块(55)的内端贯穿设置有滚轮轴，滚轮轴的两端伸出滑块(55)之外，在滚轮轴的两端分别设置有滚轮，滚轮滚动连接在立柱(11)的外表面上，所述滑块(55)通过螺栓固定连接在安装座(49)上；所述活动导向结构包括安装座(49)，在安装座(49)上插设有滑块(55)，滑块(55)的两端分别伸出安装座(49)之外，滑块(55)的内端贯穿设置有滚轮轴，滚轮轴的两端伸出滑块(55)之外，在滚轮轴的两端分 别设置有滚轮，滚轮滚动连接在立柱(11)的外表面上，在滑块(55)的外端设置有弹簧连接杆一(56)，在安装座(49)上靠近滚轮的一端设置有弹簧连接杆二(57)，所述弹簧的两端分别挂设在弹簧连接杆一(56)与弹簧连接杆二(57)上。
  9. 根据权利要求1所述的一种自动叠包设备，其特征在于：所述自动落包叠包装置(4)包括底座(19)，在底座(19)的前端设置有到位挡板(20)，在底座的两侧分别平行设置有第一转轴与第二转轴，在第一转轴与第二转轴上设置有第一对开门(21)与第二对开门(22)，第一转轴、第二转轴的前端转动连接在到位挡板(20)上、后端通过安装座转动连接在底座(19)上，且第一转轴、第二转轴的前端伸出到位挡板(20)之外，在到位挡板(20)之外的第一转轴与第二转轴上分别设置有第一绕链轮(23)与第二绕链轮(24)，在到位挡板(20)上部还设置有相互啮合的第一齿轮(25)、第二齿轮(26)，所述第一齿轮(25)与主齿轮啮合传动，主齿轮由第一电机(28)驱动转动，第一齿轮(25)、第二齿轮(26)的前侧面与第一绕链轮(23)、第二链绕轮(24)之间通过第三链条(29)连接，第三链条(29)的一端偏心接在第一齿轮(25)或第二齿轮(26)的前侧面上、另一端连接在第一绕链轮(23)或第二绕链轮(24)上，第一齿轮(25)、第二齿轮(26)啮合传动，带动第一绕链轮(23)、第二绕链轮(24)反向转动实现第一对开门(21)、第二对开门(22)的开合。
  10. 根据权利要求9所述的一种自动叠包设备，其特征在于：所述到位挡板(20)的外侧面上设置有导向座(30)，在导向座(30)上设置有导向孔，导向块(31)设置在导向孔内，在到位挡板(20)的顶部转动连接有触发杆(33)，触发杆(33)包括水平杆及倾斜杆，水平杆与倾斜杆之间的夹角为钝角，导向 块(31)的上端通过第四链条(37)与水平杆连接，倾斜杆悬空位于到位挡板(20)的内侧，在导向块(31)下端的一侧的到位挡板(20)上设置有感应导向块(31)是否被抬起的第二传感器(35)，当第二传感器(35)感应不到导向块(20)时，控制器控制第一电机(28)启动同步打开第一对开门(21)、第二对开门(22)。
  11. 根据权利要求9或10所述的一种自动叠包设备，其特征在于：所述第一绕线轮(23)或第二绕线轮(24)上设置有感应片(48)，在到位挡板(20)上对应位置设置有与感应片(48)配合感应的第三传感器(38)，第三传感器(38)与控制器连接，当第三传感器(38)感应到感应片(48)时，控制器控制第一电机(28)停机，此时第一对开门(21)、第二对开门(22)处于关闭状态。
  12. 根据权利要求1所述的一种自动叠包设备，其特征在于：所述袋包暂存滑板(2)的上端与上袋包输送带(1)连接、下端与下袋包输送带(3)连接，在上袋包输送带(1)的机架上设置有上连接板(39)，袋包暂存滑板(2)的上端通过螺钉与上连接板(39)转动连接，在下袋包输送带(3)上设置有下连接板(40)，在下连接板(40)上设置有条形孔(41)，袋包暂存滑板(2)的下端通过螺钉连接在条形孔内，所述下袋包输送带(3)能左右移动，带动袋包暂存滑板(2)跟随移动。
  13. 根据权利要求1或12所述的一种自动叠包设备，其特征在于：所述下袋包输送带(3)设置在下输送带机架(42)上，在下输送带机架(42)的左右两端分别设置有链轮，链轮之间通过第五链条传动连接，且第五链条与下袋包输送带(3)固定连接上，第二电机正转或反转带动第五链条传动进而带动下袋包输送带(3)在下输送带机架(42)上左右移动。
  14. 根据权利要求13所述的一种自动叠包设备，其特征在于：所述下输送带机架(42)上设置有若干个控制下输送带(3)左右移动位置的第四传感器(43)。
  15. 根据权利要求14所述的一种自动叠包设备，其特征在于：所述第四传感器(43)通过传感器安装架(44)固定在下输送带机架(42)上，在每个传感器安装架(44)上上下设置有两个沿左右方向设置的条形孔，在每个条形孔内分别设置有传感器，同一传感器安装架(44)上的传感器错开设置，传感器在条形孔内的位置可调。
  16. 根据权利要求1或12所述的一种自动叠包设备，其特征在于：所述下袋包输送带(3)包括调速控制输送带与快速输送带，调速控制输送带与快速输送带与控制器连接，自动落包叠包装置(4)位于快速输送带的出口端。
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