WO2020087740A1 - 一种贴膜方法及其贴膜装置 - Google Patents

一种贴膜方法及其贴膜装置 Download PDF

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Publication number
WO2020087740A1
WO2020087740A1 PCT/CN2018/124662 CN2018124662W WO2020087740A1 WO 2020087740 A1 WO2020087740 A1 WO 2020087740A1 CN 2018124662 W CN2018124662 W CN 2018124662W WO 2020087740 A1 WO2020087740 A1 WO 2020087740A1
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WO
WIPO (PCT)
Prior art keywords
film
screen
protective film
protective
diaphragm
Prior art date
Application number
PCT/CN2018/124662
Other languages
English (en)
French (fr)
Inventor
陈海鹰
Original Assignee
江门市艾加得电子有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江门市艾加得电子有限公司 filed Critical 江门市艾加得电子有限公司
Priority to EP18938405.0A priority Critical patent/EP3800135B1/en
Priority to US17/261,351 priority patent/US11485064B2/en
Publication of WO2020087740A1 publication Critical patent/WO2020087740A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004Component parts, details or accessories; Auxiliary operations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B33/00Packaging articles by applying removable, e.g. strippable, coatings
    • B65B33/02Packaging small articles, e.g. spare parts for machines or engines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0047Preventing air-inclusions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004Component parts, details or accessories; Auxiliary operations
    • B29C2063/0008Registering, centering the lining material on the substrate
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3431Telephones, Earphones
    • B29L2031/3437Cellular phones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/34Electrical apparatus, e.g. sparking plugs or parts thereof
    • B29L2031/3475Displays, monitors, TV-sets, computer screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2457/00Electrical equipment
    • B32B2457/20Displays, e.g. liquid crystal displays, plasma displays
    • B32B2457/208Touch screens
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/18Handling of layers or the laminate
    • B32B38/1825Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
    • B32B38/1833Positioning, e.g. registration or centering
    • B32B38/1841Positioning, e.g. registration or centering during laying up
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F3/00Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
    • G06F3/01Input arrangements or combined input and output arrangements for interaction between user and computer
    • G06F3/03Arrangements for converting the position or the displacement of a member into a coded form
    • G06F3/033Pointing devices displaced or positioned by the user, e.g. mice, trackballs, pens or joysticks; Accessories therefor
    • G06F3/039Accessories therefor, e.g. mouse pads
    • G06F3/0393Accessories for touch pads or touch screens, e.g. mechanical guides added to touch screens for drawing straight lines, hard keys overlaying touch screens or touch pads

Definitions

  • the invention relates to the technical field of film sticking of electronic equipment, in particular to a film sticking method and a film sticking device of a film sticking device.
  • the use of electronic devices in modern society is becoming more and more popular. These types of smart electronic devices usually have a screen.
  • the screen generally has a touch function. Through the conductive characteristics of the finger, touch keys on the screen to make a call or contact the menu to obtain information.
  • a protective film needs to be attached to the screen.
  • the protective film generally uses hard protective films with higher strength, such as tempered glass films, etc.
  • the tempered film has a hard texture and strong adhesion.
  • the protective film generally includes a protective film attached with glue on one side for attaching to the surface of the screen, a release layer attached to the adhesive end of the protective film, and a protective layer attached to the other end of the protective film.
  • a positioning structure for positioning the protective film is also provided on the release layer and / or the protective layer.
  • the filming method adopted by the general film laminating machine is: after positioning the protective film, tear off the release layer, touch the protective film to any position on the screen, the protective film is automatically attached to the screen, but this filming It is easy to leave air bubbles between the protective film and the screen, resulting in poor film quality, and rework will reduce the film efficiency and even cause damage to the protective film.
  • the present invention aims to provide a film sticking method and a film sticking device, so that the protective film and the screen are tightly bonded without bubbles, and the film sticking quality is good and the film sticking efficiency is high.
  • a filming method including:
  • a film sticking device includes a diaphragm positioner, an equipment positioner and a pushing mechanism;
  • Protection film positioning providing a protection film, positioning the protection film in the diaphragm positioner, the protection film includes a first side and a second side;
  • Electronic device positioning providing an electronic device, positioning the electronic device in the device locator, the electronic device has a screen;
  • Release of the release layer release the release layer of the protective film from the protective film;
  • Alignment of the protective diaphragm and the screen align the diaphragm locator and the device locator, and the end of the protective diaphragm facing the first side contacts the end corresponding to the screen;
  • the pressing mechanism moves along the first side to the second side to sequentially bond the protective film to the screen;
  • the end of the area where the protective film is attached to the screen toward the second side has a contact boundary line
  • the contact boundary line and the second side form a connection surface
  • the release layer release step may be provided before the protective film and screen alignment step, or after the protective film and screen alignment step, or with the push The steps of pressing the film are synchronized.
  • the step of pushing the film includes specifically: the protective film is sequentially attached to the screen.
  • the step of pushing the film specifically includes that the screen is sequentially attached to the protective film in sequence.
  • the step of pressing and attaching the film specifically includes: the protective film and the screen are sequentially and correspondingly attached in opposite directions, respectively.
  • the electronic device before the positioning step of the electronic device, it includes preprocessing the screen of the electronic device.
  • the pressing mechanism uses roller shaft pressure or tablet pressure. .
  • the pushing mechanism has an adjustment assembly for adjusting the pressure applied.
  • the step of the pushing mechanism moving along the first side to the second side to sequentially fit the protective film and the screen which specifically includes:
  • the pressing mechanism has a first speed when moving, and the contact boundary has a second speed when moving, and the first speed is greater than the second speed.
  • a film sticking device including:
  • a diaphragm positioner for positioning the protective film
  • An alignment mechanism for aligning the diaphragm locator and the device locator to align the protective diaphragm of the protective film with the screen;
  • the pushing mechanism is used to apply pressure to the protective film to make the protective film piece and the screen sequentially adhere to each other.
  • the present invention provides a film sticking method, after the first side of the protective film is aligned with the screen of the electronic device, a pushing mechanism is used along the first side Move the two sides to attach the protective film to the screen in sequence.
  • the end of the area where the protective film is attached to the screen has a contact boundary toward the second side.
  • the protective film is protected when the contact line moves In the exhaust state, the connection surface formed by the contact boundary and the second side has a contact angle with the screen.
  • the contact angle gradually decreases along the movement direction of the contact boundary, so that the separation distance between the protective film and the screen gradually decreases.
  • the bonding speed of the protective film and the screen is increased, so that the air will not accumulate during the filming process, resulting in residual air bubbles in the protective film after the filming is completed.
  • the film quality is good and the filming efficiency is high.
  • a film sticking device provided by the invention includes a film positioner, a device positioner, a positioning mechanism and a pressing mechanism.
  • the above film sticking method is adopted, which has high working efficiency, high film sticking success rate and good quality.
  • FIG. 1 is a flowchart of an embodiment of the film sticking method of the present invention.
  • FIG. 2 is a schematic structural diagram of the alignment between the protective film and the screen in an implementation of the embodiment of the present invention.
  • FIG. 3 is a schematic diagram of a structure where a protective film is partially attached to a screen in an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of a structure in which a protective film and a screen are completely attached in an implementation manner of an embodiment of the present invention.
  • FIG. 5 is a schematic structural diagram of the alignment between the protective film and the screen in another embodiment of the present invention.
  • FIG. 6 is a schematic structural diagram of alignment of a protective film and a screen in a third implementation manner of an embodiment of the present invention.
  • FIG. 7 is a perspective structural view of an embodiment of the present invention.
  • a film sticking method includes the following steps:
  • the film sticking device includes a diaphragm positioner, an equipment positioner and a pushing mechanism;
  • S3 Electronic device positioning: provide an electronic device, locate the electronic device in the device locator, and the electronic device has a screen;
  • the end of the area where the protective film 100 is attached to the screen 210 toward the second side has a contact boundary 300.
  • the connection surface formed by the contact boundary 300 and the second side has a contact angle 400 between the screen 210 and the contact angle 400 gradually decreases along the moving direction of the contact boundary 300, so that the separation distance between the protective film 100 and the screen 210 It gradually decreases, and at the same time increases the bonding speed of the protective film 100 and the screen 210, so that the air will not accumulate during the filming process, resulting in residual bubbles in the protective film 100 after the filming is completed.
  • the film quality is good and the filming efficiency is high.
  • the protective film 100 of the present invention uses a hard protective film, such as a toughened glass film or other new materials, its hardness is high, the rigidity is strong, and the bending ability is weak.
  • the protective film 100 and the screen 210 are initially If the contact angle is too large, the pressing mechanism 500 can easily break the protective film 100 during the pressing process. Therefore, in step S5, the contact angle 400 as shown in FIG. 2 is set within the range of 10 degrees to 30 degrees, preferably Use 10-20 degrees to avoid damage to the protective film 100 when the film is pushed in step S6, or even damage the screen 210.
  • step S4 may adopt an embodiment as described in FIG. 1 and is set before step S5, and the release layer is torn off by a manual or film sticking device; or after step S5, Before step S6; or synchronously with step S6 to match the speed of tearing off the release layer and the moving speed of the pressing mechanism 500, which can effectively reduce the contact time between the protective film 100 and the air and prevent dust from sticking to the protective film Between the slice 100 and the screen 210.
  • step S6 when the pressing mechanism 500 moves along the first side to the second side, the protective film 100 sequentially adheres to the screen 210, Protect the diaphragm 100 into the exhaust state;
  • step S6 when the pushing mechanism 500 moves along the first side to the second side, the screen 210 gradually approaches the protective film 100 and is applied by the pushing mechanism 500 Press the protective film 100 to make the two fit in order, and the protective film 100 enters the exhaust state;
  • step S6 when the pushing mechanism 500 moves along the first side to the second side, the protective film 100 and the screen 210 are sequentially approached in opposite directions, and The protective film 100 is pressed by the pressing mechanism 500 to make the two sequentially adhere, and the protective film 100 enters the exhaust state;
  • the above three embodiments can achieve the effect of closely bonding the protective film and the screen 210 without bubbles, and the structure of different film sticking device embodiments can implement the above three different film sticking methods.
  • step S2 and step S3 can be interchanged without affecting the filming effect.
  • step S3 includes pre-processing the screen 210 of the electronic device 200 to clean the dirt on the surface of the screen 210 to improve the quality of the film; preferably, the pre-processing includes cleaning and dust removal Wait for the handler.
  • step S6 if after the protective film 100 and the screen 210 are completely attached, the protective layer of the protective film is also attached to the protective film 100, you need to increase the The step of removing the protective layer from the protective film 100.
  • the pressing mechanism 500 is mainly used to realize the functions of pressing the protective film 100 and moving along the first side to the second side, generally using roller pressure or tablet pressure Structure realization.
  • the pushing mechanism 500 further has an adjustment component for adjusting the pressure of the pressure, which can adjust the pressure according to different types of electronic devices 200 and different thicknesses of the protective film 100 to obtain the most Good film effect.
  • the pushing mechanism 500 has a first speed when moving, and the contact speed 300 has a second speed when moving. If the first speed is too fast, the exhaust quality of the protective membrane 100 may be easily made Deterioration, resulting in residual air bubbles remaining in the protective film 100, and dust easily enter the unfilmed area; the first speed is too slow and lower than the second speed, the pushing mechanism 500 will generate a reaction force on the protective film 100, so that the paste The attached protective film 100 and the screen 210 jump to generate a gap, so that air bubbles enter the protective film 100, and dust easily enters the screen and enters the gap. Therefore, in this embodiment, it is preferable to set the first speed to be slightly greater than the second speed. In actual operation, the first speed is set to 1.5m / s ⁇ 3m / s, preferably 2m / s, to make the film more effective good.
  • a film sticking device of this embodiment includes:
  • a diaphragm positioner for positioning the protective film
  • An alignment mechanism for aligning the diaphragm locator and the device locator to align the protective diaphragm of the protective film with the screen;
  • the pushing mechanism is used to apply pressure to the protective film to make the protective film piece and the screen sequentially adhere to each other.
  • the film sticking device of this embodiment adopts the film sticking method described above, wherein the step of contacting the end of the protective film toward the first side with the end corresponding to the screen can be achieved by positioning adjustment of the positioning mechanism or pressure positioning by the pressing mechanism.
  • the protective film can be sequentially attached to the screen, or the screen can be sequentially attached to the protective film, or the protective film and the screen can be sequentially attached in opposite directions. All can solve the problem of screen film.
  • the film sticking device of this embodiment has high working efficiency, high film sticking success rate and good quality.

Abstract

一种贴膜方法及其贴膜装置,贴膜方法包括提供一保护膜片(100);提供一电子设备(200);提供一推压机构(500);将保护膜片(100)与屏幕(210)对位;推压机构(500)沿第一侧向第二侧移动以将保护膜片(100)和屏幕(210)依次对应贴合。在贴膜过程中,保护膜片(100)与屏幕(210)贴合的区域朝向第二侧的一端具有一接触界线(300),接触界线(300)移动时保护膜片(100)进入排气状态,接触界线(300)与第二侧形成的连接面与屏幕(210)之间具有一接触角(400),接触角(400)沿接触界线(300)的移动方向逐渐变小。

Description

一种贴膜方法及其贴膜装置
技术领域
本发明涉及电子设备贴膜技术领域,具体涉及一种贴膜装置的贴膜方法及贴膜装置。
背景技术
现代社会电子设备的使用越来越普及,这类智能电子设备通常具有屏幕,屏幕一般具有触摸功能,通过手指导电的特性,在屏幕上触摸按键进行通话联系或触摸菜单获取信息。为了防止屏幕表面经常触摸或受外力的摩擦或碰撞所造成的损伤,需要在屏幕上贴附保护膜。
现今的保护膜一般采用强度较高的硬质保护膜,如钢化玻璃膜等,钢化膜质地较硬、贴附性强。保护膜一般包括单面粘附有胶水用于贴附于屏幕表面的保护膜片、与保护膜片粘胶端贴合的离型层和与保护膜片另一端贴合的保护层。此外,为了配合贴膜装置的使用,在离型层和/或保护层上还具有用于定位保护膜的定位结构。一般贴膜机采用的贴膜方式是:将保护膜定位后,将离型层撕除,将保护膜片点触屏幕上的任一位置,保护膜片自动贴附于屏幕上,但该种贴膜方式容易使保护膜片与屏幕之间留存气泡,导致贴膜质量差,而且返工会降低贴膜效率甚至导致保护膜片破坏。
发明内容
针对现有技术存在的问题,本发明目的在于提供一种贴膜方法及其贴膜装置,使保护膜与屏幕之间紧密贴合无气泡,其贴膜质量好、贴膜效率高。
本发明采取的技术方案是:
一种贴膜方法,包括:
提供一贴膜装置,所述贴膜装置包括膜片定位器、设备定位器和推压机构;
保护膜定位:提供一保护膜,将所述保护膜定位于所述膜片定位器中,所述保护膜包括第一侧和第二侧;
电子设备定位:提供一电子设备,将所述电子设备定位于所述设备定位器中,所述电子设备具有屏幕;
离型层脱离:将所述保护膜的离型层与所述保护膜片脱离;
保护膜片和屏幕对位:将所述膜片定位器和所述设备定位器对位,将所述保护膜片朝向所述第一侧的一端与所述屏幕对应的一端接触;
推压贴膜:所述推压机构沿所述第一侧向所述第二侧移动以将所述保护膜片和所述屏幕依次对应贴合;
其中,所述保护膜片与所述屏幕贴合的区域朝向所述第二侧的一端具有一接触界线,所述接触界线与所述第二侧形成一连接面,所述连接面与所述屏幕之间具有一接触角,所述接触角沿所述接触界线的移动方向逐渐变小。
作为上述技术方案的进一步改进,所述离型层脱离步骤可设置在所述保护膜片和屏幕对位步骤之前,或设置在所述保护膜片和屏幕对位步骤之后,或与所述推压贴膜步骤同步进行。
作为上述技术方案的进一步改进,所述推压贴膜步骤,具体包括:所述保护膜片依次对应贴合于所述屏幕。
作为上述技术方案的进一步改进,所述推压贴膜步骤,具体包括:所述屏幕依次对应贴合于所述保护膜片。
作为上述技术方案的进一步改进,所述推压贴膜步骤,具体包括:所述保护膜片和所述屏幕分别朝相对的方向依次对应贴合。
作为上述技术方案的进一步改进,所述电子设备定位步骤之前,包括将所述电子设备的屏幕进行预处理。
作为上述技术方案的进一步改进,所述推压机构采用辊轴施压或压片施压。。
作为上述技术方案的进一步改进,所述推压机构具有用于调节施压压力的调节组件。
作为上述技术方案的进一步改进,所述推压机构沿所述第一侧向所述第二侧移动以将所述保护膜片和所述屏幕依次对应贴合的步骤,具体包括:所述推压机构移动时具有第一速度,所述接触界线移动时具有第二速度,所述第一速度大于所述第二速度。
一种贴膜装置,包括:
膜片定位器,用于将所述保护膜定位;
设备定位器,用于将所述电子设备定位;
对位机构,用于将所述膜片定位器和所述设备定位器对位以使所述保护膜的保护膜片与所述屏幕对位;
推压机构,用于对所述保护膜施压以使所述保护膜片与所述屏幕依次对应贴合。
本发明的有益效果是:与现有的技术相比,本发明提供的一种贴膜方法,保护膜片的第一侧和电子设备的屏幕对位后,采用推压机构沿第一侧向第二侧移动以将保护膜片和屏幕依次对应贴合,两者在贴合过程中,保护膜片与屏幕贴合的区域朝向第二侧的一端具有一接触界线,接触线移动时保护膜片进入排气状态,接触界线与第二侧形成的连接面与屏幕之间具有一接触角,接触角沿接触界线的移动方向逐渐变小,使保护膜片与屏幕之间的间隔距离逐渐降低,同时增加保护膜片与屏幕的贴合速度,使整个贴膜过程空气不会积聚而导致贴膜完成后残留气泡在保护膜片内,其贴膜质量好、贴膜效率高。
本发明提供的一种贴膜装置,包括膜片定位器、设备定位器、对位机构和推压机构,采用上述的贴膜方法,其工作效率高,贴膜成功率高、质量好。
附图说明
图1是本发明贴膜方法一种实施例的流程图。
图2是本发明实施例的一种实施方式中保护膜片和屏幕对位的结构示意图。
图3是本发明实施例的一种实施方式中保护膜片和屏幕部分贴合的结构示意图。
图4是本发明实施例的一种实施方式中保护膜片和屏幕完全贴合的结构示意图。
图5是本发明实施例的另一种实施方式中保护膜片和屏幕对位的结构示意图。
图6是本发明实施例的第三种实施方式中保护膜片和屏幕对位的结构示意图。
图7是本发明实施例的一种实施方式的立体结构图。
具体实施方式
参考图1所示,本发明其中一种实施例的贴膜方法,包括以下步骤:
S1:提供一贴膜装置,贴膜装置包括膜片定位器、设备定位器和推压机构;
S2:保护膜定位:提供一保护膜,将保护膜定位于膜片定位器中,保护膜包括第一侧和第二侧;
S3:电子设备定位:提供一电子设备,将电子设备定位于设备定位器中,电子设备具有屏幕;
S4:离型层脱离:将保护膜的离型层与保护膜片脱离;
S5:保护膜片和屏幕对位:将膜片定位器和设备定位器对位,将保护膜片朝向第一侧的一端与屏幕对应的一端接触;
S6:推压贴膜:推压机构沿第一侧向第二侧移动以将保护膜片和屏幕依次对应贴合。
如图2至图4、图7所示,其中,保护膜片100与屏幕210贴合的区域朝向第二侧的一端具有一接触界线300,接触界线300移动时保护膜片100进入排气状态,接触界线300与第二侧形成的连接面与屏幕210之间具有一接触角400,接触角400沿接触界线300的移动方向逐渐变小,使保护膜片100与屏幕210之间的间隔距离逐渐降低,同时增加保护膜片100与屏幕210的贴合速度,使整个贴膜过程空气不会积聚而导致贴膜完成后残留气泡在保护膜片100内,其贴膜质量好、贴膜效率高。优选的,因为本发明的保护膜片100采用硬质保护膜,例如钢化玻璃膜或其他新型材料等,其硬度较高、刚性较强、弯折能力弱,如保护膜片100与屏幕210初始接触的角度过大,推压机构500在施压过程中容易将保护膜片100折断,因此步骤S5中,如图2所示的接触角400设定在10度~30度的区间内,优选采用10~20度,以避免保护膜片100在步骤S6中推压贴膜时发生损坏,甚至损伤屏幕210。
优选的,在本发明的一些实施例中,步骤S4可采用如图1所述的一种实施例设置在步骤S5之前,离型层通过人工或贴膜装置撕除;或设置在步骤S5之后,步骤S6之前;或与步骤S6同步进行,使撕除离型层的速度与推压机构500的移动速度相匹配,能有效减少保护膜片100和空气接触的时间,避免灰尘贴附在保护膜片100和屏幕210之间。
在本发明的一些实施例中,如图2至图4所示,步骤S6中:推压机构500沿第一侧向第二侧移动时,保护膜片100依次对应贴合于屏幕210上,保护膜片100进入排气状态;
在本发明的一些实施例中,如图5所示,步骤S6中,推压机构500沿第一侧向第二侧移动时,屏幕210逐渐靠近保护膜片100,并通过推压机构500施压保护膜片100使两者依次贴合,保护膜片100进入排气状态;
在本发明的一些实施例中,如图6所示,步骤S6中,推压机构500沿第一侧向第二侧移动时,保护膜片100和屏幕210分别向相对的方向依次靠近,并通过推压机构500施压保护膜片100使两者依次贴合,保护膜片100进入排气状态;
以上三种实施方式均能实现使保护膜与屏幕210之间紧密贴合无气泡的贴膜效果,不同贴膜装置实施例的结构可实现上述三种不同的贴膜方法。
在本发明的一些实施例中,步骤S2和步骤S3的前后顺序可相互调换,并不影响贴膜效果。
在本发明的一些实施例中,步骤S3中,包括将电子设备200的屏幕210进行预处理,以将屏幕210表面的脏物进行清理,以提高贴膜质量;优选的,预处理包括清洁、除尘等处理程序。
在本发明的一些实施例中,如果在步骤S6之后,保护膜片100和屏幕210完全贴合后,保护膜的保护层还与保护膜片100贴附在一起,则需增加将保护膜的保护层脱离保护膜片100的步骤。
在本发明的一些实施例中,推压机构500主要用于实现对保护膜片100施压,以及沿第一侧向第二侧移动的功能,一般采用辊轴施压或压片施压的结构实现。
在本发明的一些实施例中,推压机构500还具有用于调节施压压力的调节组件,可根据不同型号的电子设备200、不同的保护膜片100厚度,对压力进行调节,以获得最佳的贴膜效果。
在本发明的一些实施例中,步骤S6中,推压机构500移动时具有第一速度,接触界线300移动时具有第二速度,第一速度过快会容易使保护膜片100的排气质量变差,导致残留气泡留在保护膜片100内,且灰尘容易进入未贴膜区域;第一速度过慢且低于第二速度,推压机构500对保护膜片100会产生反作用力,使贴附的保护膜片100与屏幕210发生跳动产生空隙,使气泡进入保护膜片100内,且灰尘容易进入屏幕进入空隙。因此,本实施例中优选的,将第一速度设置为略大于第二速度,实际操作中第一速度设定为1.5m/s~3m/s,优选采用2m/s,使贴膜的效果更佳。
另外,本实施例的一种贴膜装置,包括:
膜片定位器,用于将所述保护膜定位;
设备定位器,用于将所述电子设备定位;
对位机构,用于将所述膜片定位器和所述设备定位器对位以使所述保护膜的保护膜片与所述屏幕对位;
推压机构,用于对所述保护膜施压以使所述保护膜片与所述屏幕依次对应贴合。
本实施例的贴膜装置采用以上所述的贴膜方法,其中将保护膜片朝向第一侧的一端与屏幕对应的一端接触的步骤可通过对位机构定位调节或推压机构施压定位实现。
优选的,本发明贴膜装置其中一些实施例可实现保护膜片依次对应贴合于屏幕,或实现屏幕依次对应贴合于保护膜片,或实现保护膜片和屏幕分别朝相对的方向依次对应贴合,均可以解决屏幕贴膜的问题。
本实施例的贴膜装置,其工作效率高,贴膜成功率高、质量好。
以上具体结构是对本发明的较佳实施例进行了具体的说明,但并非因此限制本发明的实施方式及保护范围,熟悉本领域的技术人员在不违背本发明精神的前提下还可以做出种种的等同变形或者替换,这些等同的变形或者替换均包含在本申请权利要求所限定的范围内。

Claims (10)

  1. 一种贴膜方法,其特征在于,包括:
    提供一贴膜装置,所述贴膜装置包括膜片定位器、设备定位器和推压机构;
    保护膜定位:提供一保护膜,将所述保护膜定位于所述膜片定位器中,所述保护膜包括第一侧和第二侧;
    电子设备定位:提供一电子设备,将所述电子设备定位于所述设备定位器中,所述电子设备具有屏幕;
    离型层脱离:将所述保护膜的离型层与所述保护膜片脱离;
    保护膜片和屏幕对位:将所述膜片定位器和所述设备定位器对位,将所述保护膜片朝向所述第一侧的一端与所述屏幕对应的一端接触;
    推压贴膜:所述推压机构沿所述第一侧向所述第二侧移动以将所述保护膜片和所述屏幕依次对应贴合;
    其中,所述保护膜片与所述屏幕贴合的区域朝向所述第二侧的一端具有一接触界线,所述接触界线与所述第二侧形成一连接面,所述连接面与所述屏幕之间具有一接触角,所述接触角沿所述接触界线的移动方向逐渐变小。
  2. 根据权利要求1所述的一种贴膜方法,其特征在于:所述离型层脱离步骤可设置在所述保护膜片和屏幕对位步骤之前,或设置在所述保护膜片和屏幕对位步骤之后,或与所述推压贴膜步骤同步进行。
  3. 根据权利要求1或2所述的一种贴膜方法,其特征在于:所述推压贴膜步骤,具体包括:所述保护膜片依次对应贴合于所述屏幕。
  4. 根据权利要求1或2所述的一种贴膜方法,其特征在于:所述推压贴膜步骤,具体包括:所述屏幕依次对应贴合于所述保护膜片。
  5. 根据权利要求1或2所述的一种贴膜方法,其特征在于:所述推压贴膜步骤,具体包括:所述保护膜片和所述屏幕分别朝相对的方向依次对应贴合。
  6. 根据权利要求1所述的一种贴膜方法,其特征在于:所述电子设备定位步骤之前,包括将所述电子设备的屏幕进行预处理。
  7. 根据权利要求1任一所述的一种贴膜方法,其特征在于:所述推压机构采用辊轴施压或压片施压。
  8. 根据权利要求1所述的一种贴膜方法,其特征在于:所述推压机构具有用于调节施压压力的调节组件。
  9. 根据权利要求1所述的一种贴膜方法,其特征在于:所述推压贴膜步骤,具体包括:所述推压机构移动时具有第一速度,所述接触界线移动时具有第二速度,所述第一速度大于所述第二速度。
  10. 一种贴膜装置,其特征在于,包括:
    膜片定位器,用于将所述保护膜定位;
    设备定位器,用于将所述电子设备定位;
    对位机构,用于将所述膜片定位器和所述设备定位器对位以使所述保护膜的保护膜片与所述屏幕对位;
    推压机构,用于对所述保护膜施压以使所述保护膜片与所述屏幕依次对应贴合。
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