WO2020078062A1 - 一种全自动升降式辊压机 - Google Patents

一种全自动升降式辊压机 Download PDF

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Publication number
WO2020078062A1
WO2020078062A1 PCT/CN2019/097924 CN2019097924W WO2020078062A1 WO 2020078062 A1 WO2020078062 A1 WO 2020078062A1 CN 2019097924 W CN2019097924 W CN 2019097924W WO 2020078062 A1 WO2020078062 A1 WO 2020078062A1
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WIPO (PCT)
Prior art keywords
roller
steel belt
pressing roller
driving roller
automatic lifting
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PCT/CN2019/097924
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English (en)
French (fr)
Inventor
梁飞峰
李绍勇
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广东科达洁能股份有限公司
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Publication of WO2020078062A1 publication Critical patent/WO2020078062A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/12—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
    • B28B3/126—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material passing directly between the co-operating rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping

Definitions

  • the invention relates to the technical field of ceramic equipment, in particular, to a fully automatic lifting roller press.
  • the domestic and foreign countries mainly use the traditional large-tonnage hydraulic brick press to produce large-size ceramic plates-flat press forming process.
  • the frame of the large-tonnage hydraulic brick press is heavier and needs to be equipped with large molds and ejectors.
  • the cost is higher and it is not easy to lift and transport. It adopts hydraulic power, high energy consumption and high noise. , Mold, push bricks and other restrictions, unable to produce ultra-large specification ceramic plates and ultra-thin specification ceramic plates.
  • the filler is uneven and the blank is difficult to obtain, so the production efficiency is also low; for ceramic manufacturers, whether it is an investment , Or production costs are very high.
  • the roller press is a new process molding equipment developed for the production of large-size ceramic plates. It uses a new molding method-continuous rolling molding process; large-scale ceramic plates are continuously produced, with high flexibility and adjustability, and fine-tuning the equipment It can produce bricks of different thickness; it can meet the production requirements of different large-size ceramic plates by cutting; compared with the traditional large-tonnage hydraulic brick press that is widely used at present, parts such as forming molds and ejection devices are eliminated, reducing The weight of the frame is reduced, the cost is reduced, and at the same time, it has the effects of energy saving and low noise.
  • This molding process is the future development trend of large-scale ceramic plates.
  • Roll forming is a continuous rolling production with unlimited length. By cutting to the required specifications, it is suitable for the production of large-size ceramic plates, and can produce ultra-large size ceramic plates and ultra-thin size ceramic plates.
  • the frame of the roller press is light, which is convenient for processing, disassembly, lifting, transportation, etc., and the relative cost is low. Roller presses require low cylinder pressure, low host power, and significant energy savings. This equipment is ideal for ceramic manufacturers in the future.
  • the frame of the existing roller press is formed by connecting two wall panels with cross braces and bolts.
  • the frame has no fixed base, poor rigidity and low assembly accuracy; the concentricity of the mounting holes on the two wall panels is poor.
  • the drum is easy to be eccentric, causing the steel belt to run off; the driving roller, steel belt, and pressing roller are all installed on the wall board, which can only be fine-tuned, and can not be lifted up and down with a large stroke. It is also not easy to clean the powder.
  • the invention provides a fully automatic lifting roller press, which has high running stability and high brick quality, which is convenient for debugging, maintenance and powder cleaning.
  • the technical problem to be solved by the present invention is to provide a fully automatic lifting roller press with high running stability and high brick quality, which is convenient for debugging, maintenance and powder cleaning.
  • the present invention proposes a fully automatic lifting roller press including a frame, a lower pressing roller mounted on the frame, a lower transmission mechanism connected to the lower pressing roller, and A moving beam connected to the frame, an upper pressing roller mounted on the moving beam, an upper transmission mechanism connected to the upper pressing roller, for adjusting the lower pressing roller and the upper pressing roller Adjusting mechanism for the spacing between cylinders and power mechanism for providing pressure;
  • the lower transmission mechanism includes a lower transmission roller and a lower steel belt wound around the lower transmission roller;
  • the upper transmission mechanism includes an upper transmission roller and an upper steel belt wound around the upper transmission roller;
  • the brick to be pressed is located between the lower steel belt and the upper steel belt.
  • the frame includes a base, a beam connected to the base, and a tie rod connecting the beam and the base;
  • the base is made of cast steel or welded steel frame, and the first mounting holes are provided on both sides of the base;
  • the lower pressing roller is mounted on the first mounting hole of the base.
  • the lower driving roller includes a lower main driving roller and a lower slave driving roller;
  • the lower main driving roller and the lower driving roller are parallel to the lower pressing roller;
  • the lower master driving roller and the lower slave driving roller cooperate with each other to tension the lower steel belt.
  • the moving beam is made of cast steel or welded steel frame structure, and is installed on the pull rod of the frame and can slide on the pull rod, which includes second mounting holes at both ends and both sides Through hole
  • the upper pressing roller is mounted on the second mounting hole on the moving beam
  • the through hole is sleeved on the pull rod.
  • the upper driving roller includes an upper main driving roller and an upper slave driving roller;
  • the upper master driving roller and the upper slave driving roller are parallel to the upper pressing roller;
  • the upper master driving roller and the upper slave driving roller cooperate with each other to tension the upper steel belt.
  • the upper steel belt includes upper and lower steel belts parallel to each other, and the lower steel belt includes upper and lower steel belts parallel to each other;
  • the upper pressing roller is located between the upper main driving roller and the upper slave driving roller, and is located between the upper part of the upper steel belt and the lower part of the upper steel belt, and presses the lower part of the upper steel belt;
  • the lower pressing roller is located between the lower main driving roller and the lower slave driving roller, and is located between the upper portion of the lower steel belt and the lower portion of the lower steel belt, and compresses the upper portion of the lower steel belt.
  • the upper pressing roller, the upper driving roller, the lower pressing roller and the lower driving roller rotate simultaneously;
  • the upper pressing roller and the upper driving roller rotate in the same direction
  • the rotation direction of the lower pressing roller and the lower driving roller are the same;
  • the rotation direction of the upper pressing roller is opposite to that of the lower pressing roller.
  • it further comprises a support plate, which is located around the lower pressing roller and supports the upper part of the lower steel belt.
  • the lower transmission mechanism further includes a conveying frame, which is located at the bottom of the lower steel belt and supports the lower steel belt.
  • the adjustment mechanism is a piston, one end of the piston extends into the power mechanism, and the other end is connected to the moving beam.
  • the upper pressing roller is installed on the moving beam, and the lower pressing roller is installed on the frame.
  • the upper pressing roller and the lower pressing roller have high concentricity and will not appear.
  • the power mechanism drives the moving beam to rise to the highest position, and there is enough space for maintenance and cleaning, and the maintenance and cleaning are convenient.
  • the fully automatic lifting roller press provided by the present invention in order to deform the lower steel belt, further includes a support plate, the support plate is located around the lower pressing roller and supports the upper part of the lower steel belt to prevent the lower steel Band deformation affects the quality of the brick.
  • FIG. 1 is a schematic structural view of the fully automatic lifting roller press of the present invention
  • FIG. 2 is a schematic diagram of a cross-sectional structure in the direction A-A in FIG. 1;
  • FIG. 3 is a schematic structural view of another perspective view of the fully automatic lifting roller press of the present invention.
  • a fully automatic lifting roller press includes a frame 1, a lower pressing roller 2 installed on the frame 1, and a lower pressing roller 2 connected to the frame
  • the lower transmission mechanism 3 includes a lower transmission roller 31 and a lower steel belt 32 wound around the lower transmission roller 31;
  • the upper transmission mechanism 6 includes an upper transmission roller 61 and an upper steel belt 62 wound around the upper transmission roller 61;
  • the brick to be pressed is located between the lower steel belt 32 and the upper steel belt 62.
  • the frame 1 is used to install the lower pressing roller 2, the lower transmission mechanism 3, the moving beam 4, the upper pressing roller 5, the upper transmission mechanism 6 and the adjustment mechanism 7, which includes a base 11 and a phase with the base 11
  • the base 11 is used to install a lower pressing mechanism 2 and a lower transmission mechanism 3, which are made of cast steel or welded steel frame, and a first mounting hole is provided on both sides of the base 11, the first mounting hole is used When the lower pressing roller 2 is installed, the lower pressing roller 2 is fixedly installed.
  • the base 11 is made of cast steel or welded steel frame, which has good rigidity, reduces the deformation generated during the pressing process, improves the running stability, and improves the quality of the brick blank.
  • the first mounting hole can be guaranteed Accuracy, to ensure the concentricity of the first mounting holes on both sides, to prevent roller eccentricity, to prevent deviation.
  • the beam 12 is connected to the base 11, which is used to install the power mechanism 8, and is assembled with the base 11 through the pull rod 13 to form a roller press frame to realize a fully automatic lifting type Roller press installation.
  • the lower pressing roller 2 is installed on the first mounting hole of the base, and cooperates with the upper pressing roller 5 to realize the rolling of the material, thereby forming a brick blank.
  • the lower transmission mechanism 3 includes a lower transmission roller 31 and a lower steel belt 32 wound around the lower transmission roller 31.
  • the lower transmission roller 31 is used to tension the lower steel belt 32 and drive the lower steel
  • the belt 32 drives, specifically, the lower driving roller 31 includes a lower main driving roller and a lower slave driving roller, and the lower main driving roller and the lower slave driving roller are both in contact with the lower pressing roller 2 are parallel to each other, and the lower main driving roller and the lower slave driving roller cooperate to tension the lower steel belt 32.
  • the lower main driving roller rotates to drive the lower steel belt 32
  • the transmission is used to transfer the powder or brick on the lower steel belt 32.
  • the lower transmission mechanism 3 further includes a conveying frame 33 that is located at the bottom of the lower steel belt 32 and supports the lower steel belt 32.
  • the distribution mechanism distributes the powder on the lower steel belt 32, and the lower main driving roller rotates to drive the lower steel belt 32 to transmit the powder to the lower pressing roller 2.
  • the moving beam 4 is made of cast steel or welded steel frame structure, and is mounted on the pull rod 13 of the frame 1 and is capable of sliding on the pull rod 13. It includes second mounting holes at both ends and Through the through holes on both sides, the second mounting holes are used to install the upper pressing roller 4 to achieve the installation of the upper pressing roller 4.
  • the through hole is sleeved on the pull rod 13 to facilitate slidable connection between the moving beam 4 and the pull rod 13, and guide the moving track of the moving beam 4 through the pull rod 13.
  • the upper pressing roller 5 is installed in the second mounting hole on the moving beam 4 and cooperates with the lower pressing roller 2 to realize the rolling of the material, thereby forming a brick blank.
  • the upper transmission mechanism 6 includes an upper transmission roller 61 and an upper steel belt 62 wound around the upper transmission roller 61.
  • the upper transmission roller 61 is used to tension the upper steel belt 62 and drive the upper steel Belt 62 drives, specifically, the upper drive roller 61 includes an upper master drive roller and an upper slave drive roller, the upper master drive roller and the upper slave drive roller are both in contact with the upper pressing roller 5 are parallel to each other, and the upper main driving roller and the upper secondary driving roller cooperate to tension the upper steel belt 62.
  • the upper main driving roller rotates to drive the upper steel belt 62
  • the transmission is used to coordinately transfer the powder or brick on the lower steel belt 32.
  • the upper steel belt 62 is wound around the upper main driving roller and the upper slave driving roller, the upper steel belt 62 is divided into upper and lower steel belts parallel to each other, Similarly, the lower steel strip 32 is also divided into upper and lower steel strips parallel to each other.
  • the upper pressing roller 5 is located between the upper main driving roller and the upper slave driving roller, and is located above the upper steel belt and the upper steel belt Between the lower part and pressing the lower part of the upper steel belt; the lower pressing roller 2 is located between the lower main driving roller and the lower slave driving roller, and is located on the upper part of the lower steel belt and the lower steel Between the lower part of the belt, and press the upper part of the lower steel belt, during the pressing process, the upper pressing roller 5, the upper driving roller 61, the lower pressing roller 2 and the lower driving roller 31 rotate simultaneously, the upper pressing roller
  • the rotation direction of the drum 5 is the same as that of the upper drive roller 61, and the rotation directions of the lower pressing roller 2 and the lower driving roller 31 are the same.
  • the rotating directions of the upper pressing roller 5 and the lower pressing roller 2 are opposite, thereby realizing powder pressing And pass.
  • the adjusting mechanism 7 is used to adjust the distance between the upper pressing roller 5 and the lower pressing roller 2, which is a piston.
  • One end of the piston extends into the power mechanism 8 and the other end is connected to the
  • the power mechanism 8 drives the piston to extend or contract, which drives the moving beam 4 up and down Movement
  • the upper pressing roller 5 mounted on the moving beam 4 follows the moving beam 4 to move up and down, realizing the adjustment of the distance between the upper pressing roller 5 and the lower pressing roller 2.
  • the power mechanism 8 is a pressing oil cylinder.
  • the power mechanism 8 may also be a screw, a connecting rod or a motor, etc., which drives the moving beam to move up and down, and maintain the required pressure to achieve the pressing of the brick.
  • the piston extends into the pressing cylinder.
  • the powder material is transferred between the upper pressing roller 5 and the lower pressing roller 2 through the lower transmission mechanism 3 to form a brick.
  • the pressure is rapid
  • a cylinder is usually installed behind the upper pressing roller 5 to maintain a certain pressure.
  • the fully automatic lifting roller press further includes a supporting plate 9 which is located around the lower pressing roller 2 and holds The upper part of the lower steel belt 32 is held to prevent the deformation of the lower steel belt 32 from affecting the quality of the brick.
  • the power mechanism 8 drives the moving beam 4 to a preset position and maintains a preset pressure, so that the lower pressing roller 2 and the upper pressing roller 5 If the distance between them is within the required range, the distribution mechanism distributes the material to the lower steel belt 32 of the lower transmission mechanism 3.
  • the lower transmission mechanism 3 transfers the powder to the lower pressing roller 2 and the upper pressing roller 5 The pressed and formed bricks can be transported out on the lower steel belt 32.
  • the power mechanism 8 drives the moving beam to the highest position, and there is enough space for maintenance and cleaning, which is convenient for maintenance and cleaning.
  • the upper pressing roller is installed on the moving beam, and the lower pressing roller is installed on the frame.
  • the upper pressing roller and the lower pressing roller have high concentricity and will not appear.
  • the power mechanism drives the moving beam to rise to the highest position, and there is enough space for maintenance and cleaning, and the maintenance and cleaning are convenient.
  • the fully automatic lifting roller press provided by the present invention in order to deform the lower steel belt, further includes a support plate, the support plate is located around the lower pressing roller and supports the upper part of the lower steel belt to prevent the lower steel Band deformation affects the quality of the brick.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Crushing And Grinding (AREA)
  • Press Drives And Press Lines (AREA)

Abstract

一种全自动升降式辊压机，包括框架（1）、安装于框架（1）上的下压制辊筒（2）、与下压制辊筒（2）相连接的下传动机构（3）、与框架（1）相连接的动梁（4）、安装于动梁（4）上的上压制辊筒（5）、与上压制辊筒（5）相连接的上传动机构（6）、用于调节下压制辊筒（2）与上压制辊筒（5）之间间距的调节机构（7）以及提供压力的动力机构（8）；下传动机构（3）包括下传动辊筒（31）以及缠绕下传动辊筒（31）的下钢带（32）；上传动机构（6）包括上传动辊筒（61）以及缠绕上传动辊筒（61）的上钢带（62）。该全自动升降式辊压机，上压制辊筒和下压制辊筒的同心度高，不会出现偏心的问题，且减少了压制过程中产生的变形。

Description

一种全自动升降式辊压机 技术领域
本发明涉及一种陶瓷设备技术领域，具体地，涉及一种全自动升降式辊压机。
背景技术
目前国内外主要采用传统的大吨位液压压砖机生产大规格陶瓷板——平压成型工艺。大吨位液压压砖机的框架较重，需要配大型模具和顶出装置，成本较高，也不便于吊装和运输；采用液压动力，能耗高、噪音大；采用平压成型工艺，受布料、模具、推砖等限制，无法生产超大规格陶瓷板和超薄规格陶瓷板，对于大规格陶瓷板，填料不均匀，取坯困难，因此生产效率也低；对陶瓷厂家来说，不管是投资，还是生产成本都很高。
辊压机是针对生产大规格陶瓷板而研发的新工艺成型设备，采用全新的成型方式――连续辊压成型工艺；大规格陶瓷板连续生产，具有高度柔性和可调性，对设备进行微调即可生产不同厚度砖坯；通过切割能满足用户不同的大规格陶瓷板的生产需求；与目前广泛使用的传统大吨位液压压砖机相比，省去了成型模具和顶出装置等部件，减小了框架的重量，降低了成本，同时还具有节能降耗、低噪音的效果。此种成型工艺是未来生产大规格陶瓷板的发展趋势。
辊压成型是连续辊压生产，长度不受限制，通过切割成所需的规格，适合于生产大规格陶瓷板，能生产超大规格陶瓷板和超薄规格陶瓷板。辊压机的框架较轻，便于加工、拆装、吊装、运输等，相对成本低。辊压机要求油缸压力小，主机功率小，节能效果明显，此设备是未来陶瓷厂家的理想选择。
现有的辊压机的框架是通过横撑和螺栓连接两块墙板而成，框架无固定底座，刚性差，组装精度低；位于两块墙板上的安装孔的同心度较差，辊筒容易偏心引起钢带跑偏；传动辊筒、钢带、压制辊筒均安装在墙板上，只能微调，不能大行程上下升降，因此钢带之间的间隙小，不便于调试维修，也不便于清理粉料。
基于上述辊压机的种种不足之处，有必要提出一种新型全自动升降式辊压机，解决以上问题。
本发明提出一种全自动升降式辊压机，运行稳定性高，砖坯质量高，便于调试维修、清理粉料。
发明内容
本发明要解决的技术问题是提供一种全自动升降式辊压机，运行稳定性高，砖坯质量高，便于调试维修、清理粉料。
为了解决上述技术问题，本发明提出一种全自动升降式辊压机，包括框架、安装于所述框架上的下压制辊筒、与所述下压制辊筒相连接的下传动机构、与所述框架相连接的动梁、安装于所述动梁上的上压制辊筒、与所述上压制辊筒相连接的上传动机构、用于调节所述下压制辊筒与所述上压制辊筒之间间距的调节机构以及提供压力的动力机构；
所述下传动机构包括下传动辊筒以及缠绕所述下传动辊筒的下钢带；
所述上传动机构包括上传动辊筒以及缠绕所述上传动辊筒的上钢带；
待压制砖坯位于所述下钢带和所述上钢带之间。
优选地，所述框架包括底座、与所述底座相连接的横梁以及连接所述横梁与所述底座的拉杆；
所述底座由铸钢件或焊接钢架制成，所述底座的两侧设有第一安装孔；
所述下压制辊筒安装于所述底座的第一安装孔上。
优选地，所述下传动辊筒包括下主传动辊筒和与下从传动辊筒；
所述下主传动辊筒和与下从传动辊筒均与所述下压制辊筒相互平行；
所述下主传动辊筒与所述下从传动辊筒相互配合张紧所述下钢带。
优选地，所述动梁由铸钢件或焊接钢架结构制成，安装于所述框架的拉杆上，并能够在所述拉杆上滑动，其包括位于其两端的第二安装孔和位于其两侧的通孔；
所述上压制辊筒安装于所述动梁上的第二安装孔；
所述通孔套设于所述拉杆上。
优选地，所述上传动辊筒包括上主传动辊筒和与上从传动辊筒；
所述上主传动辊筒和与上从传动辊筒均与所述上压制辊筒相互平行；
所述上主传动辊筒与所述上从传动辊筒相互配合张紧所述上钢带。
优选地，上钢带包括相互平行的上钢带上部和上钢带下部，下钢带包括相互平行的下钢带上部和下钢带下部；
所述上压制辊筒位于所述上主传动辊筒和与上从传动辊筒之间，且位于所述上钢带上部和上钢带下部之间，并压紧所述上钢带下部；
所述下压制辊筒位于所述下主传动辊筒和与下从传动辊筒之间，且位于所述下钢带上部和下钢带下部之间，并压紧所述下钢带上部。
优选地，所述上压制辊筒、上传动辊筒、下压制辊筒以及下传动辊筒同时转动；
上压制辊筒与上传动辊筒转动方向相同；
下压制辊筒以及下传动辊筒转动方向相同；
上压制辊筒与下压制辊筒的转动方向相反。
优选地，还包括支撑板，所述支撑板位于所述下压制辊筒的周围并托住所述下钢带上部。
优选地，所述下传动机构还包括输送机架，所述输送机架位于所述下钢带的底部，托住所述下钢带。
优选地，所述调节机构为活塞，所述活塞的一端伸入所述动力机构内部，另一端与所述动梁相连接。
与现有技术相比，本发明的有益效果在于：
1、本发明提供的全自动升降式辊压机，上压制辊筒安装于动梁上，下压制辊筒安装于框架上，上压制辊筒和下压制辊筒的同心度高，不会出现偏心的问题，且减少了压制过程中产生的变形，提高了运行稳定性和砖坯质量。
2、本发明提供的全自动升降式辊压机，需要维修或清理时，所述动力机构驱动所述动梁上升到最高位，有足够的空间方便维修、清理维护，维修、清理方便。
3、本发明提供的全自动升降式辊压机，为了下钢带变形，还包括支撑板，所述支撑板位于所述下压制辊筒的周围并托住所述下钢带上部，防止下钢带变形影响砖坯质量。
附图说明
图1为本发明全自动升降式辊压机的结构示意图；
图2为图1中A-A方向的剖面结构示意图；
图3为本发明全自动升降式辊压机的另一视角的结构示意图。
具体实施方式
为了使本领域的技术人员更好地理解本发明的技术方案，下面结合附图和优选实施例对本发明作进一步的详细说明。
参见附图1至附图3所示，一种全自动升降式辊压机，包括框架1、安装于所述框架1上的下压制辊筒2、与所述下压制辊筒2相连接的下传动机构3、与所述框架1相连接的动梁4、安装于所述动梁4上的上压制辊筒5、与所述上压制辊筒5相连接的上传动机构6、用于调节所述下压制辊筒2与所述上压制辊筒5之间间距的调节机构7以及提供压力的动力机构8；
所述下传动机构3包括下传动辊筒31以及缠绕所述下传动辊筒31的下钢带32；
所述上传动机构6包括上传动辊筒61以及缠绕所述上传动辊筒61的上钢带62；
待压制砖坯位于所述下钢带32和所述上钢带62之间。
所述框架1用于安装所述下压制辊筒2、下传动机构3、动梁4、上压制辊筒5、上传动机构6及调节机构7，其包括底座11、与所述底座11相连接的横梁12以及连接所述横梁12与所述底座11的拉杆13。
所述底座11用于安装下压制机构2和下传动机构3，其由铸钢件或焊接钢架制成，所述底座11的两侧设有第一安装孔，所述第一安装孔用于安装所述下压制辊筒2，实现所述下压制辊筒2的固定安装。
此处，所述底座11有铸钢件或焊接钢架制成，其刚性好，减小压制过程中产生的变形，提高运行稳定性，提高砖坯质量，通过精加工能够保证第一安装孔的精度，保证两侧第一安装孔的同心度，防止辊筒偏心，防止跑偏。
所述横梁12与所述底座11相连接，其用于安装所述动力机构8，通过所述拉杆13将其与所述底座11组装成一体，形成一个辊压机框架，实现全自动升降式辊压机的安装。
所述下压制辊筒2安装于所述底座的第一安装孔上，其与所述上压制辊筒5相互配合实现物料的辊压，从而形成砖坯。
所述下传动机构3包括下传动辊筒31以及缠绕所述下传动辊筒31的下钢带32，所述下传动辊筒31用于张紧所述下钢带32并驱动所述下钢带32传动，具体的，所述下传动辊筒31包括下主传动辊筒和与下从传动辊筒，所述下主传动辊筒和与下从传动辊筒均与所述下压制辊筒2相互平行，且所述下主传动辊筒与所述下从传动辊筒相互配合张紧所述下钢带32，工作时，所述下主传动辊筒转动，带动所述下钢带32传动，用于传递位于所述下钢带32上的粉料或砖坯。
为了实现下钢带32和布料机构的支撑，所述下传动机构3还包括输送机架33，所述输送机架33位于所述下钢带32的底部，托住所述下钢带32。
压制砖坯时，布料机构将粉料布设于所述下钢带32上，下主传动辊筒转动带动所述下钢带32传动，将粉料传输至下压制辊筒2上。
所述动梁4由铸钢件或焊接钢架结构制成，安装于所述框架1的拉杆13上，并能够在所述拉杆13上滑动，其包括位于其两端的第二安装孔和位于其两侧的通孔，所述第二安装孔用于安装所述上压制辊筒4，实现所述上压制辊筒4的安装。所述通孔套设于所述拉杆13上，便于实现动梁4与拉杆13的可滑动连接，并通过所述拉杆13导向所述动梁4的运动轨迹。
所述上压制辊筒5安装于所述动梁4上的第二安装孔，其与所述下压制辊筒2相互配合实现物料的滚压，从而形成砖坯。
所述上传动机构6包括上传动辊筒61以及缠绕所述上传动辊筒61的上钢带62，所述上传动辊筒61用于张紧所述上钢带62并驱动所述上钢带62传动，具体的，所述上传动辊筒61包括上主传动辊筒和与上从传动辊筒，所述上主传动辊筒和与上从传动辊筒均与所述上压制辊筒5相互平行，且所述上主传动辊筒与所述上从传动辊筒相互配合张紧所述上钢带62，工作时，所述上主传动辊筒转动，带动所述上钢带62传动，用于配合传递位于所述下钢带32上的粉料或砖坯。
此处需要说明的是，由于上钢带62缠绕于所述上主传动辊筒和与上从传动辊筒上，将上钢带62分成了相互平行的上钢带上部和上钢带下部，同理，下钢 带32也被分成了相互平行的下钢带上部和下钢带下部。
为了实现粉料的压制同时实现粉料的传递，所述上压制辊筒5位于所述上主传动辊筒和与上从传动辊筒之间，且位于所述上钢带上部和上钢带下部之间，并压紧所述上钢带下部；所述下压制辊筒2位于所述下主传动辊筒和与下从传动辊筒之间，且位于所述下钢带上部和下钢带下部之间，并压紧所述下钢带上部，压制过程中，所述上压制辊筒5、上传动辊筒61、下压制辊筒2以及下传动辊筒31同时转动，上压制辊筒5与上传动辊筒61转动方向相同，下压制辊筒2以及下传动辊筒31转动方向相同，上压制辊筒5与下压制辊筒2的转动方向相反，从而实现了粉料的压制和传递。
所述调节机构7用于调节所述上压制辊筒5与所述下压制辊筒2之间的间距，其为活塞，该活塞的一端伸入所述动力机构8内部，另一端与所述动梁4相连接，需要调节所述上压制辊筒5与所述下压制辊筒2之间的间距时，所述动力机构8驱动所述活塞伸长或缩短，带动所述动梁4上下运动，安装于所述动梁4上的上压制辊筒5跟随所述动梁4上下运动，实现了所述上压制辊筒5与所述下压制辊筒2之间的间距的调节。
所述动力机构8为压制油缸，其他实施方式中，所述动力机构8也可以为丝杆、连杆或电机等，其驱动所述动梁上下运动，并保持需要的压力，实现砖坯的压制，所述活塞伸入所述压制油缸内部。
压制时，粉料经过下传动机构3传输至上压制辊筒5和下压制辊筒2之间进行压制形成砖坯，为了防止砖坯离开上压制辊筒5与下压制辊筒2之间后，压力迅速减小影响砖坯质量，通常会在上压制辊筒5的后方安装一个气缸，用于保持一定的压力，此时，气缸压制时，用于传输的下钢带32容易变形，从而达不到所需的压力，影响砖坯的形成质量，为了防止这一现象的发生，所述全自动升降式辊压机还包括支撑板9，所述支撑板9位于所述下压制辊筒2的周围并托住所述下钢带32上部，防止下钢带32变形影响砖坯质量。
本发明提供的全自动升降式辊压机，工作时，所述动力机构8驱动所述动梁4运动至预设位置并保持预设的压力，使得下压制辊筒2与上压制辊筒5之间的间距在需要的范围内，布料机构往所述下传动机构3的下钢带32上布料，下传动机构3将粉料传递至下压制辊筒2与上压制辊筒5之间进行压制，压制 成型的砖坯在所述下钢带32上被运输出去即可。
需要维修或清理时，所述动力机构8驱动所述动梁上升到最高位，有足够的空间方便维修、清理维护，维修、清理方便。
与现有技术相比，本发明的有益效果在于：
1、本发明提供的全自动升降式辊压机，上压制辊筒安装于动梁上，下压制辊筒安装于框架上，上压制辊筒和下压制辊筒的同心度高，不会出现偏心的问题，且减少了压制过程中产生的变形，提高了运行稳定性和砖坯质量。
2、本发明提供的全自动升降式辊压机，需要维修或清理时，所述动力机构驱动所述动梁上升到最高位，有足够的空间方便维修、清理维护，维修、清理方便。
3、本发明提供的全自动升降式辊压机，为了下钢带变形，还包括支撑板，所述支撑板位于所述下压制辊筒的周围并托住所述下钢带上部，防止下钢带变形影响砖坯质量。
以上所述是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进和润饰，这些改进和润饰也视为本发明的保护范围。

Claims (10)

  1. 一种全自动升降式辊压机，其特征在于，包括框架、安装于所述框架上的下压制辊筒、与所述下压制辊筒相连接的下传动机构、与所述框架相连接的动梁、安装于所述动梁上的上压制辊筒、与所述上压制辊筒相连接的上传动机构、用于调节所述下压制辊筒与所述上压制辊筒之间间距的调节机构以及提供压力的动力机构；
    所述下传动机构包括下传动辊筒以及缠绕所述下传动辊筒的下钢带；
    所述上传动机构包括上传动辊筒以及缠绕所述上传动辊筒的上钢带；
    待压制砖坯位于所述下钢带和所述上钢带之间。
  2. 如权利要求1所述的全自动升降式辊压机，其特征在于，所述框架包括底座、与所述底座相连接的横梁以及连接所述横梁与所述底座的拉杆；
    所述底座由铸钢件或焊接钢架制成，所述底座的两侧设有第一安装孔；
    所述下压制辊筒安装于所述底座的第一安装孔上。
  3. 如权利要求1所述的全自动升降式辊压机，其特征在于，所述下传动辊筒包括下主传动辊筒和与下从传动辊筒；
    所述下主传动辊筒和与下从传动辊筒均与所述下压制辊筒相互平行；
    所述下主传动辊筒与所述下从传动辊筒相互配合张紧所述下钢带。
  4. 如权利要求2所述的全自动升降式辊压机，其特征在于，所述动梁由铸钢件或焊接钢架结构制成，安装于所述框架的拉杆上，并 能够在所述拉杆上滑动，其包括位于其两端的第二安装孔和位于其两侧的通孔；
    所述上压制辊筒安装于所述动梁上的第二安装孔；
    所述通孔套设于所述拉杆上。
  5. 如权利要求3所述的全自动升降式辊压机，其特征在于，所述上传动辊筒包括上主传动辊筒和与上从传动辊筒；
    所述上主传动辊筒和与上从传动辊筒均与所述上压制辊筒相互平行；
    所述上主传动辊筒与所述上从传动辊筒相互配合张紧所述上钢带。
  6. 如权利要求5所述的全自动升降式辊压机，其特征在于，上钢带包括相互平行的上钢带上部和上钢带下部，下钢带包括相互平行的下钢带上部和下钢带下部；
    所述上压制辊筒位于所述上主传动辊筒和与上从传动辊筒之间，且位于所述上钢带上部和上钢带下部之间，并压紧所述上钢带下部；
    所述下压制辊筒位于所述下主传动辊筒和与下从传动辊筒之间，且位于所述下钢带上部和下钢带下部之间，并压紧所述下钢带上部。
  7. 如权利要求1所述的全自动升降式辊压机，其特征在于，所述上压制辊筒、上传动辊筒、下压制辊筒以及下传动辊筒同时转动；
    上压制辊筒与上传动辊筒转动方向相同；
    下压制辊筒以及下传动辊筒转动方向相同；
    上压制辊筒与下压制辊筒的转动方向相反。
  8. 如权利要求6所述的全自动升降式辊压机，其特征在于，还包括支撑板，所述支撑板位于所述下压制辊筒的周围并托住所述下钢带上部。
  9. 如权利要求1所述的全自动升降式辊压机，其特征在于，所述下传动机构还包括输送机架，所述输送机架位于所述下钢带的底部，托住所述下钢带。
  10. 如权利要求1所述的全自动升降式辊压机，其特征在于，所述调节机构为活塞，所述活塞的一端伸入所述动力机构内部，另一端与所述动梁相连接。
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