WO2019198745A1 - スライディングゲート - Google Patents
スライディングゲート Download PDFInfo
- Publication number
- WO2019198745A1 WO2019198745A1 PCT/JP2019/015592 JP2019015592W WO2019198745A1 WO 2019198745 A1 WO2019198745 A1 WO 2019198745A1 JP 2019015592 W JP2019015592 W JP 2019015592W WO 2019198745 A1 WO2019198745 A1 WO 2019198745A1
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- WIPO (PCT)
- Prior art keywords
- sliding
- flow path
- downstream
- sliding gate
- plates
- Prior art date
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/14—Closures
- B22D41/22—Closures sliding-gate type, i.e. having a fixed plate and a movable plate in sliding contact with each other for selective registry of their openings
- B22D41/28—Plates therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/18—Controlling or regulating processes or operations for pouring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/14—Closures
- B22D41/22—Closures sliding-gate type, i.e. having a fixed plate and a movable plate in sliding contact with each other for selective registry of their openings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D41/00—Casting melt-holding vessels, e.g. ladles, tundishes, cups or the like
- B22D41/14—Closures
- B22D41/22—Closures sliding-gate type, i.e. having a fixed plate and a movable plate in sliding contact with each other for selective registry of their openings
- B22D41/24—Closures sliding-gate type, i.e. having a fixed plate and a movable plate in sliding contact with each other for selective registry of their openings characterised by a rectilinearly movable plate
Definitions
- the present invention relates to a sliding gate that adjusts the flow rate of molten metal in the process of injecting molten metal from a ladle to a tundish or from a tundish to a mold in continuous casting of molten metal such as steel. Specifically, the present invention relates to a method of swirling a molten metal flow using a sliding gate.
- molten metal 21 is injected from the ladle 14 into the tundish 15, and further molten metal 21 is injected from the tundish 15 into the mold 16.
- the sliding gate 1 is used to adjust the flow rate of the molten metal 21 in the injection process of each molten metal 21.
- the sliding gate 1 is usually composed of two or three plates 2, and each plate 2 is provided with a channel hole 6 through which the molten metal 21 passes. 10 and 11 show a case where the sliding gate 1 is composed of three plates. The plates can be slid between the contacting plates, and one of the three plates is movably provided along the sliding surface 30 and is called a slide plate 4.
- the remaining two plates 2 do not move relative to the ladle 14 or tundish 15 to which the sliding gate 1 is attached, and are called fixed plates (upper fixed plate 3 and lower fixed plate 5).
- the sliding plate 4 is slid to adjust the opening area of the opening, which is the overlap of the channel holes 6 between the adjacent plates 2 (fixed plates), thereby adjusting the flow rate of the molten metal 21 and sliding.
- the gate 1 can be opened and closed.
- FIG. 10 shows the case where the opening is fully open
- FIG. 11 shows the case where the opening is 1 ⁇ 2 opening.
- An injection tube 11 such as a long nozzle 12 is provided below the sliding gate 1 provided at the bottom of the ladle 14.
- the molten metal 21 flowing out from the sliding gate 1 of the ladle 14 is injected into the tundish 15
- the molten metal 21 is guided into the tundish 15 via the flow path inside the injection tube 11.
- An injection tube 11 such as an immersion nozzle 13 is provided below the sliding gate 1 provided at the bottom of the tundish 15.
- the molten metal 21 flowing out from the sliding gate 1 of the tundish 15 is injected into the mold 16, the molten metal 21 is guided into the mold 16 through the flow path inside the injection tube 11.
- the molten metal 21 flowing out from the sliding gate 1 at the bottom of the ladle 14 already has a flow velocity toward the downstream side when it passes through the sliding gate 1.
- the flow rate increases.
- the molten metal 21 poured into the tundish 15 forms a flow that passes through the bottom of the tundish 15 at a high speed, and the nonmetallic inclusions contained in the molten metal 21 sufficiently float in the tundish 15.
- the opportunity for separation cannot be obtained, and the non-metallic inclusions flow directly into the mold 16 together with the molten metal 21, which causes deterioration in the quality of the slab.
- Patent Document 1 discloses a method in which a turning imparting mechanism is provided in a long nozzle used for injection from a ladle to a tundish.
- Patent Document 2 in order to reduce nozzle constriction and blockage of the flow path in the submerged nozzle, a method of devising the shape of the intermediate nozzle in the process of injection from the tundish to the mold and imparting a swirling flow in the submerged nozzle Is disclosed.
- Patent Document 3 discloses a method of providing a swivel imparting mechanism (blade) inside an immersion nozzle used for injection from a tundish into a mold. Furthermore, Patent Document 4 discloses a method of turning a molten steel by providing a notch in a flow path of a sliding gate.
- Patent Document 1 and Patent Document 4 give a limited turning to the flow in the vicinity of the wall surface, and the resulting turning is weak or the groove or notch is melted and the turning imparting effect cannot be maintained. It was a problem.
- the method of Patent Document 2 has a problem that the shape of the mechanism for imparting the rotation is complicated and difficult to manufacture.
- the method of Patent Document 3 has a problem that the swivel imparting mechanism in the immersion nozzle and its surroundings are easily clogged with non-metallic inclusions.
- the present invention eliminates such problems of the prior art, and devise a structure of a sliding gate disposed in the upper portion of the injection pipe so that a sufficiently strong swirling flow is injected in the injection pipe for injecting molten metal.
- An object of the present invention is to provide a sliding gate that can be applied without increasing the risk of blockage of the flow path with a compact and simple mechanism.
- an injection tube such as a long nozzle that injects molten steel from the ladle to the tundish
- an injection tube such as an immersion nozzle that injects molten metal from the tundish into the mold
- the present inventor repeated examination and experiment on a method for solving the problems of the prior art in reducing the flow velocity in the downstream direction by imparting the swirl flow velocity to the molten metal flowing down the flow path in the injection pipe. .
- a structure such as a blade that bisects the flow path was not inserted into the flow path.
- the sliding gate that sharply squeezes the flow path and gives intense flow, By devising the shape, the molten metal flow in the injection tube was swirled.
- the first reason is that the swivel imparting mechanism can be made compact by targeting a small cross-section and high-speed flow constricted in the sliding gate.
- the second reason is that if an attempt is made to give a circumferential flow velocity to the downward flow in the flow path of the injection pipe, the flow in the injection pipe is disturbed, which may promote damage to the injection pipe refractory and adhesion of non-metallic inclusions. There is. On the other hand, this is because there is less risk of new disturbances in the sliding gate that originally generated a violent flow. Further, by combining oblique holes in different directions formed in a plurality of plates of the sliding gate, it is possible to realize a complicated flow path structure that is difficult to form with a single member.
- the present invention has been devised from such a viewpoint, and a swirling flow is obtained by devising the shape of the flow path hole formed in the plate of the sliding gate.
- a swirling flow is obtained by devising the shape of the flow path hole formed in the plate of the sliding gate.
- the cross-sectional shape of each flow path was not complicated so as not to cause flow path blockage or flow path wall melting.
- the gist of the present invention is as follows.
- One embodiment of the present invention includes a plurality of plates each having a passage hole through which molten metal passes, and a slide plate on which at least one of the plurality of plates can slide.
- a sliding gate used for adjusting the flow rate of the molten metal The flow path hole in each of the plurality of plates forms an upstream surface opening on an upstream surface located on the upstream side of the molten metal passing through the surface of the plate, and is located on the downstream side.
- the flow path axis inclination angle ⁇ between the sliding surface vertical downstream direction which is the downstream direction perpendicular to the sliding surface of the plurality of plates and the flow path axis direction is 5 ° or more and 75 ° or less
- the direction in which the channel axis direction is projected onto the sliding surface is referred to as a sliding surface channel axis direction
- the sliding direction of the slide plate when the sliding gate is closed is referred to as a sliding closing direction.
- the angle that the sliding surface channel axis direction makes clockwise when viewed in the direction perpendicular to the sliding surface is called a channel axis rotation angle ⁇ within a range of ⁇ 180 degrees
- the flow path axis rotation angle ⁇ is different between the plurality of adjacent plates, and the number of the plurality of plates is set to a total of N using an integer N of 1 or more, and the most upstream side. From the plate to the Nth plate, the flow path axis rotation angles ⁇ of the plurality of plates are sequentially set as ⁇ 1 , ⁇ 2 ,...
- the angle ⁇ n ⁇ N ⁇
- N + 1 (n is an integer greater than 1 and the number of plates is ⁇ 1)
- the angle The degrees ⁇ n are all 10 ° or more and less than 170 °, or the angles ⁇ n are both more than ⁇ 170 ° and ⁇ 10 ° or less.
- the total number of the plurality of plates may be two or three, and the number of the slide plates may be one.
- the channel axis inclination angle ⁇ between the channel axis direction of the channel hole and the sliding surface vertical downstream direction in each plate. Is 5 degrees or more and 75 degrees or less, and the sliding surface flow path axial direction in which the flow path axial direction is projected on the sliding surface is different between the plates, and in the clockwise direction or the counterclockwise direction as it goes downstream.
- the molten metal forms a swirling flow in the flow path hole of the sliding gate.
- the maximum flow velocity in the downstream direction can be suppressed as compared with the conventional sliding gate.
- FIG. 1 It is a conceptual longitudinal cross-sectional view which shows an example of the relationship between the ladle of a continuous casting apparatus, a tundish, a casting_mold
- (A) is an AA arrow view of (D)
- (B) is an BB arrow view of (D)
- (C) is CC of (D).
- (D) is a front view in which a sliding gate and an injection tube are combined
- (E) is an EE arrow view of (D).
- (A) is an AA arrow view of (D)
- (B) is a BB arrow view of (D)
- (C) is ( (D) is a front view of a combination of a sliding gate and an injection tube
- (E) is a view taken along the line EE of (D).
- FIG. 10 is a view showing another modification of the sliding gate according to the embodiment, where (A) is a view taken along the line AA in (C), (B) is a view taken along the line BB in (C), ) Is a front view of a combination of a sliding gate and an injection tube, and (D) is a view taken along line DD in (C).
- FIG. 1 An example of the upper fixing board with which the sliding gate is equipped is shown, (A) is a top view, (B) is a front view, (C) Is a side view, and (D) is a cross-sectional view taken along line DD of (A).
- FIG. 1 An example of the upper fixing board with which the sliding gate is equipped is shown, (A) is a top view, (B) is a front view, (C) Is a side view, and (D) is a cross-sectional view taken along line DD of (A).
- FIG. 1 shows an example of the upper fixing board with which the sliding gate is equipped is shown, (A) is a top view, (B) is a front view, (C) Is a side view, and (D) is a cross-sectional view taken along line DD of (A).
- FIG. 1 An example of the upper fixing board with which the sliding gate is equipped is shown, (A) is a top view, (B) is a front view, (C
- FIG. 1 It is a figure which shows the sliding gate of a comparative example, (A) is an AA arrow view, (B) is a BB arrow view, (C) is a front view which combined the sliding gate and the injection pipe, (D ) Is a DD arrow view of (C). It is a figure which shows the conventional sliding gate, (A) is an upper fixing board, (B) is a slide board, (C) is a top view of a lower fixing board, respectively. (D) is the front view which combined the sliding gate and the injection pipe. (E) is an EE arrow view of (D), and (F) is an FF arrow sectional view of (A).
- FIG. 7 is a view showing a conventional sliding gate, where (A) is a view taken along the line AA of (D), (B) is a view taken along the line BB of (D), and (C) is a view taken along the line C-- of (D).
- FIGS. 10 and 11 shows the prior art
- FIGS. 1 to 9 shows the embodiment of the present invention and its modifications.
- the sliding gate 1 is used for the purpose of adjusting the flow rate of the molten metal 21 in the process of injecting the molten metal 21 from the ladle 14 to the tundish 15 or from the tundish 15 to the mold 16 in continuous casting of molten metal such as steel.
- each plate 2 is provided with a channel hole 6.
- the sliding plate 4 of the plurality of plates constituting the sliding gate 1 is slid and the sliding gate 1 is “open” due to the overlap between the flow passage holes 6 of each plate 2, the flow passage hole 6 Molten metal 21 flows from the upstream side to the downstream side.
- the direction perpendicular to the sliding surface 30 of the plate 2 and directed in the downstream direction (hereinafter referred to as the sliding surface vertical downstream direction 32) is normally directed vertically downward from above.
- the sliding surface vertical downstream direction 32 faces the horizontal direction.
- the flow path hole 6 of the plate 2 is usually cylindrical in its inner peripheral shape as shown in FIGS. 10 and 11, and the axial direction of the cylinder is in the direction 32 in the downstream direction perpendicular to the sliding surface. It is configured in parallel.
- the direction of the central axis of the flow path hole 6 is a slant hole having an angle from the sliding surface vertical downstream direction 32.
- the directions of the oblique holes projected on the sliding surface 30 are appropriately combined with each other between two or three plates.
- the flow path hole 6 formed in the plate 2 is not limited to the cylindrical shape, and the axial direction of the flow path hole 6 also changes in the plate 2. It does not matter. Therefore, first, the axis of the flow path hole 6 formed in the plate 2 is defined.
- the sliding gate 1 shown in FIG. 10 has three plates 2 and includes an upper fixing plate 3, a slide plate 4, and a lower fixing plate 5 from the upstream side.
- Each plate 2 has a cylindrical shape with a perfect cross section, and the axial direction of the cylinder is directed to the downstream direction perpendicular to the sliding surface 30 (hereinafter referred to as the sliding surface vertical downstream direction 32). 6 is formed.
- the upstream surface of each plate 2 is called an upstream surface 7u, and the downstream surface is called a downstream surface 7d.
- a figure (upstream surface opening) formed by the inner peripheral surface of the flow path hole 6 on the upstream surface 7u is referred to as an upstream opening 8u.
- a figure (downstream surface opening) formed by the inner peripheral surface of the flow path hole 6 on the downstream surface 7d is referred to as a downstream opening 8d.
- a downstream opening 8d a figure (downstream surface opening) formed by the inner peripheral surface of the flow path hole 6 on the downstream surface 7d.
- the downstream opening 8d overlaps. If the shapes of the upstream opening 8u and the downstream opening 8d are regarded as figures, the centroids of these figures can be defined.
- the upstream surface opening figure centroid is referred to as upstream opening centroid 9u
- downstream surface opening figure centroid is referred to as downstream opening centroid 9d.
- a direction passing through the upstream hole center of gravity 9u and the downstream hole center of gravity 9d and facing the downstream side is defined as a flow path axis direction 10.
- the flow path axis direction 10 is the same direction as the sliding surface vertical downstream direction 32.
- the line depicted by the alternate long and short dash line is the flow path axis direction 10.
- the sliding gate 1 shown in FIG. 2 includes three plates 2 and includes an upper fixing plate 3, a slide plate 4, and a lower fixing plate 5 from the upstream side.
- Each plate 2 has a cylindrical shape with a perfect cross section in the axial direction, and a flow path hole 6 is formed in which the axial direction of the cylinder is inclined from the sliding surface vertical downstream direction 32.
- the upper fixing plate 3 will be described as an example with reference to FIGS.
- FIG. 2F is a cross-sectional view taken along the line FF in FIG.
- the upstream opening 8u and the downstream opening 8d are different in the plan view of FIG. It is drawn at the position. Since the axial cross section is a perfect circle and the axial direction is a cylindrical shape inclined from the sliding surface vertical downstream direction 32, the upstream opening 8u and the downstream opening 8d each form an ellipse slightly deviating from the perfect circle. is doing. However, it is drawn as a perfect circle on the drawing for convenience.
- the center of gravity of each of the upstream opening 8u and the downstream opening 8d can be defined as an upstream opening center of gravity 9u and a downstream opening center of gravity 9d.
- the flow path axis direction 10 can be determined so as to pass through the upstream hole gravity center 9u and the downstream hole gravity center 9d and face the downstream side.
- the line depicted by the alternate long and short dash line is the flow path axis direction 10.
- the flow path axial direction 10 coincides with the cylindrical axial direction in which the axial cross section forming the flow path hole 6 is a perfect circle.
- an angle formed by a downstream direction (sliding surface vertical downstream direction 32) perpendicular to the sliding surface 30 of the plate 2 and the flow channel axis direction 10 is defined as a flow channel axis inclination angle ⁇ .
- the reason why the center of gravity of the aperture is used instead of the center of the circle to determine the channel axis direction is to define the channel axis direction universally even when the aperture shape is not a perfect circle.
- the downstream opening 8d of the upper fixing plate 3 and the upstream opening 8u of the slide plate 4, the downstream opening 8d of the slide plate 4 and the upstream opening 8u of the lower fixing plate 5 are The sliding position of the slide plate 4 is determined so as to coincide with each other, that is, the sliding gate 1 is fully opened (see FIG. 10D).
- the sliding gate 1 shown in FIG. 10 can reduce the opening degree of the sliding gate 1 from the fully open state by moving the slide plate 4 to the left in the drawing.
- FIG. 11 shows a state where the opening degree is halved for the same sliding gate 1 as FIG. By further moving the position of the slide plate 4 to the left side of the figure, the sliding gate 1 can be fully closed.
- FIG. 3 shows a state where the opening degree of the sliding gate 1 is 1 ⁇ 2 for the same sliding gate 1 as FIG.
- the direction in which the slide plate 4 slides when the sliding gate 1 is closed is hereinafter referred to as “sliding closing direction 33”.
- the flow path axis direction 10 is inclined with respect to the sliding surface vertical downstream direction 32 at a flow path axis tilt angle ⁇ . Therefore, when the direction in which the channel axis direction 10 is projected onto the sliding surface 30 is defined as the sliding surface channel axis direction 31, the sliding surface channel axis direction 31 can be determined.
- the sliding surface flow path axial direction 31 is indicated by a thin arrow. 2A to 2C, the sliding surface flow path axial direction 31 and the flow path axial direction 10 overlap.
- the sliding surface flow path axis in the plan view shown in FIGS. Direction 31 does not appear.
- the angle formed by the sliding surface channel axis direction 31 in the clockwise direction when viewed in the sliding surface vertical downstream direction 32 with respect to the sliding closing direction 33 is referred to as a channel axis rotation angle ⁇ .
- the angle ⁇ is defined as a negative value.
- N means an integer of 1 or more and a numerical value up to the number of plates of the sliding gate 1.
- the flow path axis direction 10 is perpendicular to the sliding surface 30, that is, the flow path axis tilt angle ⁇ is 0 ° and has an inclination. I did not.
- the present embodiment is characterized in that the flow path axis direction 10 is inclined with respect to the sliding surface vertical downstream direction 32 and the flow path axis tilt angle ⁇ is not 0 °. Since the flow path axis is inclined with respect to the sliding surface vertical downstream direction 32, the molten metal flowing in the plate not only in the velocity component of the sliding surface vertical downstream direction 32 but also in the sliding surface vertical downstream direction 32.
- the channel axis inclination angle ⁇ is not less than 5 ° and not more than 75 °.
- the angle ⁇ is preferably 10 ° or more, more preferably 15 ° or more.
- the angle ⁇ is set to 75 ° or less.
- the angle ⁇ is preferably 65 ° or less, more preferably 55 ° or less.
- the sliding gate 1 and tundish 15 at the bottom of the ladle 14 are provided. Any of the sliding gates 1 at the bottom of the sliding gate 1 is not opened so that the opening of the sliding gate 1 is fully opened (see FIG. 10), but the sliding gate 1 is opened so that casting can be performed with the opening degree reduced (see FIG. 11). The degree is selected.
- the opening of the sliding gate 1 is 1 ⁇ 2.
- the opening area of the sliding gate 1 is calculated to be 0.31 times the opening area of the flow path hole 6 which is a perfect circle.
- the small area thus narrowed becomes the opening area, and as a result, a flow having a large maximum flow velocity flows in the flow path on the downstream side of the slide plate 4 of the sliding gate 1. It becomes.
- FIG. 3 shows the sliding gate 1 when the opening of the sliding gate 1 (opening fully opened) of the present embodiment having the shape shown in FIG.
- FIG. 3A is a view taken along the line AA in FIG. 3D.
- the downstream opening 8d of the upper fixing plate 3 is partially drawn by a solid line and a broken line, and the slide plate 4 is opened upstream. Only the hole 8u (4) is also drawn with a partly solid line and a partly broken line. (B) in FIG.
- 3 is a view taken along the line BB in (D), where the upstream openings 8u of the slide plate 4 are all drawn with solid lines, the downstream openings 8d are drawn with some solid lines, and some broken lines, Similarly, the upstream opening 8u of the lower fixing plate 5 is partially drawn by a solid line and a partly broken line, and the downstream opening 8d is drawn by a broken line.
- 3C is a view taken along the line CC of FIG. 3D, and the upstream opening 8u of the lower fixing plate 5 is entirely drawn by a solid line, and the downstream opening 8d is drawn by a part of solid line and part of a broken line. .
- FIG. 4 is an AA arrow view of (D), and the downstream opening 8d of the upper fixing plate 3 is partially drawn by a solid line and a broken line. As for, only the upstream opening 8u is also drawn with a partly solid line and partly a broken line.
- 4B is a view taken along the line BB in FIG. 4D. The position of the downstream opening 8d (3) of the upper fixing plate 3 is indicated by a two-dot chain line, and the upstream opening 8u of the slide plate 4 is shown.
- the downstream openings 8d are partially solid lines and partially broken lines
- the upstream openings 8u of the lower fixing plate 5 are also partially solid lines and partially broken lines
- the downstream openings 8d are all broken lines. It is drawn. 4C is a view taken along the line CC of FIG. 4D. The position of the downstream opening 8d (4) of the slide plate 4 is indicated by a two-dot chain line, and the upstream opening 8u of the lower fixing plate 5 is shown.
- the downstream openings 8d are drawn with some solid lines and some broken lines.
- the molten metal stream line 18 is indicated by thick arrows in FIGS. 4A to 4C and by thick broken arrows in FIGS. 4D and 4E.
- the molten metal flow flowing in the flow path hole 6 of the upper fixing plate 3 flows along the flow axis direction 10 of the upper fixing plate 3 as shown in FIG.
- the downstream opening 8d of the upper fixing plate 3 two-dot chain line in FIG. 4B
- the upstream opening 8u of the slide plate 4 (of FIG. 4B).
- ⁇ n is defined as an angle within a range of ⁇ 180 °.
- ⁇ n more than ⁇ 10 ° and less than + 10 °, the difference between the flow axis rotation angles ⁇ N and ⁇ N + 1 is too small to form a swirling flow.
- ⁇ n is greater than or equal to + 170 ° or less than or equal to ⁇ 170 °
- the absolute value of ⁇ n is too large, which rather hinders the formation of a swirling flow.
- the sliding gate 1 has two plates, only ⁇ 1 is defined, and this ⁇ 1 only needs to satisfy the above condition.
- ⁇ 2 and further ⁇ n are defined in addition to ⁇ 1 .
- ⁇ n is 10 ° or more and less than 170 °, or that angles ⁇ n are both more than ⁇ 170 ° and ⁇ 10 ° or less.
- ⁇ n is 30 ° or more and less than 165 °, or more than ⁇ 165 ° and ⁇ 30 ° or less.
- the number of plates 2 forming the sliding gate 1 is preferably two or three.
- the examples shown in FIGS. 2 to 4 are cases where the number of plates 2 is three as described above. 5 and 6, the number of the plates 2 is two, the first from the upstream side constitutes the upper fixing plate 3, and the second one constitutes the slide plate 4.
- FIG. 5 shows a case where the opening is fully open
- ⁇ 1 ⁇ 26.57 °
- ⁇ 2 + 26.57 °
- ⁇ 1 ⁇ 53.14 °
- a clockwise swirling flow can be formed.
- the number of the plates 2 forming the sliding gate 1 is preferably two or three is that at least two plates 2 are necessary for the sliding gate 1 to exhibit the aperture mechanism, and four or more plates 2 are This is because it is unnecessary for the flow rate adjustment, and the cost increases as the number of plates 2 increases.
- the channel hole 6 formed in the plate 2 may be a channel hole 6 having a shape as shown in FIG. FIG. 7 shows an example of the upper fixing plate 3.
- the shape of the flow path hole 6 is a cylindrical shape having a perfect cross section, and the axis of the cylinder faces the sliding surface vertical downstream direction 32.
- the shape of the flow path hole 6 is a cylindrical shape having a perfect cross-section, and the axis of the cylinder is formed so as to be inclined from the sliding surface vertical downstream direction 32. .
- the channel hole 6 from the upstream surface 7 u and the channel hole 6 from the downstream surface 7 d are connected without a step. Also in the plate 2 having the channel hole 6 having such a shape, as shown in FIG. 7D, the downstream surface opening pattern is changed from the center of gravity of the upstream surface opening pattern (upstream opening center of gravity 9u).
- the direction toward the center of gravity (downstream hole center of gravity 9d) can be defined as the flow path axis direction 10.
- the thickness of the plate 2 constituting the sliding gate 1 is the same, but the thickness may be different for each plate 2 such that the slide plate 4 is the thinnest.
- the shape of the flow passage holes at the inlet and outlet of each plate 2 of the sliding gate 1 is a circle having the same size. However, even if this is an ellipse or an ellipse, As long as the provisions of the present invention are satisfied, a swirling flow can be obtained.
- the opening area may be different between the inlet and the outlet of each plate 2.
- the angle ⁇ may be given from the middle, such as 0 ° at the top of the upper fixing plate 3 and 30 ° at the bottom. It is also possible to change the angle gradually.
- the angle ⁇ may be the same or different for all the plates 2.
- FIG. 1 shows a configuration from a ladle 14 (a ladle) to a mold 16 (a mold) of a molten metal continuous casting machine.
- molten steel is assumed as the molten metal 21.
- a swirling flow is formed in the injection pipe 11 (long nozzle 12) connected to the downstream side of the sliding gate 1, and the tundish 15 is formed from the lower end of the injection pipe 11.
- the effects such as reducing the maximum flow velocity of the discharge flow discharged into the molten steel, rectifying the flow in the tundish 15 and promoting the floating removal of non-metallic inclusions can be expected.
- the shape of the sliding gate 1 of the present embodiment is exemplified below.
- the plate 2 of the sliding gate 1 having the three plates 2 is referred to as an upper fixing plate 3, a slide plate 4, and a lower fixing plate 5 in order from the top.
- the sliding gate 1 having two plates 2 they are called an upper fixed plate 3 and a slide plate 4 in order from the top.
- the channel axis rotation angle ⁇ range of ⁇ 180 degrees
- the subscripts 1, 2 (3) are added from the most upstream plate 2 to the moisture. is doing.
- ⁇ of the most upstream plate 2 is ⁇ 1
- ⁇ of the downstream plate 2 is ⁇ 2
- ⁇ of the downstream plate 2 is ⁇ 3 in order.
- the number of the most upstream plate 2 is ⁇ 1
- the one downstream plate ⁇ is ⁇ 2
- the one downstream plate ⁇ is ⁇ 3 in order. wear.
- each plate 2 of the sliding gate 1 is 35 mm, and the shape of the channel hole 6 formed in the plate 2 is a perfect circle with a diameter of 80 mm.
- the channel axis inclination angle ⁇ and the channel axis rotation angle ⁇ are set at a predetermined angle. What is used.
- the long nozzle 12 as the injection tube 11 provided below the sliding gate 1 has an inner diameter of 100 mm, and the lower end of the long nozzle 12 is immersed in a water bath in the tundish 15.
- the height from the water surface in the ladle 14 to the sliding gate 1 position is 3 m
- the height from the sliding gate 1 at the bottom of the ladle 14 to the water surface in the tundish 15 is 1 m
- the position of the sliding plate 4 of the sliding gate 1 is adjusted.
- the opening was 30 mm (from full open to 50 mm closed), and water was allowed to flow out from the sliding gate 1 in a steady state while maintaining the water surface position in the tundish 15 at a constant height.
- the flow velocity for each flow direction of water flowing out from the lower end of the long nozzle 12 into the tundish 15 was measured by a laser Doppler method.
- the “swirl flow evaluation result” is displayed as “GOOD”, and when there is no horizontal flow velocity, “BAD” is displayed.
- the channel axis inclination angles ⁇ 1 to ⁇ 3 are shown in Table 1.
- a circumferential flow velocity is imparted to the molten metal flow, and a swirling flow is generated inside the flow channel 17 of the injection pipe 11 attached below the sliding gate 1. Can be formed.
- the swirl flow evaluation result was GOOD.
- the lower fixing plate 5 outlet (downstream opening 8d) is located directly below the upper fixing plate 3 inlet (upstream opening 8u).
- the present invention can be applied only by replacing the three plates 2 of the sliding gate 1 from the conventional example shown in FIGS. 10 and 11 to the example of the present invention shown in FIGS.
- the channel axis inclination angles ⁇ 1 to ⁇ 2 are shown in Table 1.
- a circumferential flow velocity is imparted to the molten metal flow, and a swirling flow is formed inside the flow channel 17 of the injection pipe 11 attached below the sliding gate 1. be able to.
- Comparative Example C is a configuration similar to Example B of the present invention, but is an example in which a turn cannot be obtained because the difference between ⁇ 1 and ⁇ 2 is 180 °. .
- the swirl flow evaluation result was BAD.
- Comparative Example D is a normal sliding gate 1 in which the flow path axis inclination angles ⁇ are all 0 °.
- the swirl flow evaluation result was BAD.
- the sliding gate of the present invention eliminates the problems of the prior art and increases the risk of blockage of the flow path with a sufficiently strong swirling flow in the injection pipe for injecting molten metal with a compact and simple mechanism. It can be given without.
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Abstract
Description
本願は、2018年4月11日に、日本国に出願された特願2018-075947号に基づき優先権を主張し、その内容をここに援用する。
特許文献2の方法は、旋回を付与する機構の形状が複雑で製造が困難であることが問題であった。
特許文献3の方法は、浸漬ノズル内の旋回付与機構およびその周囲が非金属介在物によって閉塞しやすいことが問題であった。
(1)本発明の一態様は、溶融金属が通過する流路孔が形成された複数枚のプレートを有し、前記複数枚のプレートのうちの少なくとも1枚のプレートが摺動可能なスライド板であり、前記溶融金属の流量調整に用いられるスライディングゲートであって、
前記複数枚のプレートのそれぞれにおける前記流路孔は、前記プレートの表面のうち、通過する前記溶融金属の上流側に位置する上流側表面に上流側表面開孔を形成し、下流側に位置する下流側表面に下流側表面開孔を形成し、前記上流側表面開孔の図形の重心から前記下流側表面開孔の図形の重心に向く方向を流路軸線方向としたとき、
前記複数枚のプレートの摺動面に垂直な下流方向である摺動面垂直下流方向と前記流路軸線方向との間の流路軸線傾斜角度αが5°以上75°以下であり、
前記流路軸線方向を前記摺動面に投影した方向を摺動面流路軸線方向と呼び、前記スライディングゲートを閉とする際の前記スライド板の摺動方向を摺動閉方向と呼び、前記摺動閉方向に対し、前記摺動面流路軸線方向が、前記摺動面垂直下流方向に見て時計回りになす角度を±180度の範囲内である流路軸線回転角度θと呼び、前記流路軸線回転角度θが、互いに隣接する前記複数枚のプレート間で異なっており、前記複数枚のプレートの枚数を、1以上の整数Nを用いて合計でN枚とし、最も上流側にある前記プレートから数えてN枚目の前記プレートにかけて、前記複数枚のプレートの前記流路軸線回転角度θを順にθ1、θ2、・・・θNとし、角度Δθn=θN-θN+1(nは1以上の整数でプレート枚数-1まで)としたとき、前記角度Δθnがいずれも10°以上かつ170°未満、又は、前記角度Δθnがいずれも-170°超かつ-10°以下である。
(2)上記(1)に記載のスライディングゲートにおいて、前記複数枚のプレートの合計枚数が2枚もしくは3枚であり、前記スライド板の枚数が1枚であってもよい。
鋼等の溶融金属の連続鋳造におけるレードル14からタンディッシュ15、あるいはタンディッシュ15から鋳型16への溶融金属21の注入過程において、溶融金属21の流量を調整する目的でスライディングゲート1が用いられる。2枚もしくは3枚のプレート2を重ねて構成されたスライディングゲート1において、各プレート2には流路孔6がそれぞれ設けられている。スライディングゲート1を構成する複数枚のプレートのうちのスライド板4を摺動させ、各プレート2の流路孔6間の重なりによってスライディングゲート1が「開」となっているとき、流路孔6の上流側から下流側に向けて溶融金属21が流通する。プレート2の摺動面30に垂直で下流方向に向かう方向(以下、摺動面垂直下流方向32と称する)は、通常は、上から下に向かって鉛直下方に向いている。一方、水平連続鋳造の場合には、摺動面垂直下流方向32は水平方向を向いている。以下では、基本的に、摺動面30が水平であり、摺動面垂直下流方向32が鉛直下方である場合を例にとって説明することとする。
図2、図3に示す例でも同様である。図2は、スライディングゲート1が全開であり、上固定板3の下流開孔8dとスライド板4の上流開孔8u、スライド板4の下流開孔8dと下固定板5の上流開孔8uが、それぞれ互いに一致するように、スライド板4の摺動位置が定まっている。図3は図2と同じスライディングゲート1について、スライディングゲート1の開度が1/2の状態を示している。スライディングゲート1を閉とするときにスライド板4を摺動する方向を、以下「摺動閉方向33」と呼ぶ。
図3に示すように開度を1/2としたときの、スライディングゲート1の流路孔6内及び注入管11内の溶融金属21の流れについて、図4に基づいて説明を行う。図4において、図4の(A)は(D)のA-A矢視図であり、上固定板3の下流開孔8dが一部実線、一部破線で描かれており、スライド板4については上流開孔8uのみが同じく一部実線、一部破線で描かれている。図4の(B)は(D)のB-B矢視図であり、上固定板3の下流開孔8d(3)の位置が2点鎖線で示され、スライド板4の上流開孔8uが全部実線、下流開孔8dが一部実線、一部破線で描かれており、下固定板5の上流開孔8uが同じく一部実線、一部破線で、下流開孔8dが全部破線で描かれている。図4の(C)は(D)のC-C矢視図であり、スライド板4の下流開孔8d(4)の位置が2点鎖線で示され、下固定板5の上流開孔8uが全部実線、下流開孔8dが一部実線、一部破線で描かれている。また、溶融金属の流線18が、図4の(A)~(C)には太線矢印で、(D)及び(E)には太破線矢印で示されている。
図1は、溶融金属の連続鋳造機のレードル14(取鍋)から鋳型16(モールド)までの構成を示す。実施例では溶融金属21として溶鋼を想定している。本実施形態は、例えばレードル14のスライディングゲート1に適用すると、スライディングゲート1の下流側に接続した注入管11(ロングノズル12)内に旋回流を形成し、注入管11の下端からタンディッシュ15内の溶鋼中に吐出する吐出流の最大流速を低減し、タンディッシュ15内の流動を整流化し非金属介在物の浮上除去を促進するなどの効果が期待できる。本実施例のスライディングゲート1の形状を以下に例示する。
なお、本発明例Aでは、上固定板3入口(上流開孔8u)の真下に下固定板5出口(下流開孔8d)が位置する。この場合、スライディングゲート1の3枚のプレート2を、図10、図11に示す従来例から、図2、図3に示す本発明例に交換するだけで、本発明の適用が可能である。
比較例D(表1および図10、図11参照)は、流路軸線傾斜角度αが全て0°である通常のスライディングゲート1である。旋回流評価結果はBADであった。
2 プレート
3 上固定板
4 スライド板
5 下固定板
6 流路孔
7u 上流面(上流側表面)
7d 下流面(下流側表面)
8u 上流開孔(上流側表面開孔)
8d 下流開孔(下流側表面開孔)
9u 上流開孔重心(上流側表面開孔図形重心)
9d 下流開孔重心(下流側表面海溝図面重心)
10 流路軸線方向
11 注入管
12 ロングノズル
13 浸漬ノズル
14 レードル
15 タンディッシュ
16 鋳型
17 流路
18 流線
21 溶融金属
30 摺動面
31 摺動面流路軸線方向
32 摺動面垂直下流方向
33 摺動閉方向
α 流路軸線傾斜角度
θ 流路軸線回転角度
Claims (2)
- 溶融金属が通過する流路孔が形成された複数枚のプレートを有し、前記複数枚のプレートのうちの少なくとも1枚のプレートが摺動可能なスライド板であり、前記溶融金属の流量調整に用いられるスライディングゲートであって、
前記複数枚のプレートのそれぞれにおける前記流路孔は、前記プレートの表面のうち、通過する前記溶融金属の上流側に位置する上流側表面に上流側表面開孔を形成し、下流側に位置する下流側表面に下流側表面開孔を形成し、前記上流側表面開孔の図形の重心から前記下流側表面開孔の図形の重心に向く方向を流路軸線方向としたとき、
前記複数枚のプレートの摺動面に垂直な下流方向である摺動面垂直下流方向と前記流路軸線方向との間の流路軸線傾斜角度αが5°以上75°以下であり、
前記流路軸線方向を前記摺動面に投影した方向を摺動面流路軸線方向と呼び、前記スライディングゲートを閉とする際の前記スライド板の摺動方向を摺動閉方向と呼び、前記摺動閉方向に対し、前記摺動面流路軸線方向が、前記摺動面垂直下流方向に見て時計回りになす角度を±180度の範囲内である流路軸線回転角度θと呼び、前記流路軸線回転角度θが、互いに隣接する前記複数枚のプレート間で異なっており、前記複数枚のプレートの枚数を、1以上の整数Nを用いて合計でN枚とし、最も上流側にある前記プレートから数えてN枚目の前記プレートにかけて、前記複数枚のプレートの前記流路軸線回転角度θを順にθ1、θ2、・・・θNとし、角度Δθn=θN-θN+1(nは1以上の整数でプレート枚数-1まで)としたとき、前記角度Δθnがいずれも10°以上かつ170°未満、又は、前記角度Δθnがいずれも-170°超かつ-10°以下である
ことを特徴とする、スライディングゲート。 - 前記複数枚のプレートの合計枚数が2枚もしくは3枚であり、前記スライド板の枚数が1枚であることを特徴とする、請求項1に記載のスライディングゲート。
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JP2020075253A (ja) * | 2018-11-05 | 2020-05-21 | 日本製鉄株式会社 | スライディングゲート |
JP2020075268A (ja) * | 2018-11-07 | 2020-05-21 | 日本製鉄株式会社 | 連続鋳造用注湯装置 |
JP7332878B2 (ja) | 2019-09-25 | 2023-08-24 | 日本製鉄株式会社 | 溶融金属の注湯装置 |
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