WO2019058999A1 - 易接着性ポリエステルフィルム - Google Patents
易接着性ポリエステルフィルム Download PDFInfo
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- WO2019058999A1 WO2019058999A1 PCT/JP2018/033222 JP2018033222W WO2019058999A1 WO 2019058999 A1 WO2019058999 A1 WO 2019058999A1 JP 2018033222 W JP2018033222 W JP 2018033222W WO 2019058999 A1 WO2019058999 A1 WO 2019058999A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/043—Improving the adhesiveness of the coatings per se, e.g. forming primers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
- C08J7/04—Coating
- C08J7/046—Forming abrasion-resistant coatings; Forming surface-hardening coatings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2367/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2467/00—Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2475/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
- C08J2475/04—Polyurethanes
Definitions
- the present invention relates to an easily adhesive polyester film which can ensure low interference which can solve the problem of rainbow unevenness, and is excellent in adhesion to various functional layers, blocking resistance and transparency. More particularly, the present invention relates to an easily adhering polyester film which can be suitably used also in high definition optical applications.
- a hard coat film in which a transparent hard coat layer is laminated is used on the front face of a touch panel, a computer, a television, a display such as a liquid crystal display, a decorative material and the like.
- a transparent polyester film is generally used as the transparent plastic film of the base material, and in order to improve the adhesion between the polyester film of the base material and the hard coat layer, easy adhesion as an intermediate layer thereof is provided. In many cases, an applied layer is provided.
- the above-mentioned hard coat film is required to be resistant to temperature, humidity and light, transparency, chemical resistance, scratch resistance, antifouling property and the like. Moreover, since it is used for surfaces, such as a display and a decoration material, in many cases, visibility and the designability are requested
- the portable device is mostly a display with a liquid crystal panel in terms of thinning.
- a liquid crystal panel in terms of thinning.
- a hard coat film for protecting the surface of a display it is designed on the back of the hard coat film such as interference fringes by reflected light of both interfaces in contact with the coated surface
- the defects of visibility due to interference fringes are becoming more pronounced.
- the iris-like color (interference spots) of the hard coat film is the refractive index of the polyester film of the base material (for example, 1.62 to 1.65) and the refractive index of the hard coat layer of acrylic resin or the like (for example 1.49) It is said that it occurs because the difference between In order to reduce the difference in refractive index between laminations and prevent the occurrence of interference spots, a coated layer with a relatively high refractive index is provided on the polyester film of the base material, and the difference in refractive index between the polyester film and the coated layer, coated layer A method of reducing the difference in refractive index between the hard coat layer and the hard coat layer has been proposed.
- a polyester resin having a high refractive index has a high glass transition temperature, and is poor in adhesion because the resin lacks flexibility, or when the polyester resin is increased, the blocking resistance may be deteriorated. there were.
- a method of using a polyurethane resin having a polycarbonate component as a resin having excellent flexibility and high adhesion has been proposed (for example, see Patent Document 2), and Patent Document 1 also incorporates a polyurethane resin having a polycarbonate component.
- Patent Document 2 when the polyurethane component is increased, there are problems such as low interference and poor transparency.
- an easily adhesive polyester film having all the adhesiveness with the hard coat layer, the blocking resistance and the transparency in a high degree of balance has been obtained. It was not.
- the present invention has been made on the background of the problems of the prior art. That is, the object of the present invention is to have low interference properties capable of suppressing rainbow unevenness, excellent adhesion to a hard coat layer or the like which is required in high dimensions in various optical applications, blocking resistance, and transparency. An object of the present invention is to provide an easily adhesive polyester film which has slipperiness and can be suitably used in an optical application which is excellent in handleability in the subsequent steps such as the manufacturing process and the polarizing plate manufacturing process of a liquid crystal display.
- the present invention has the following constitution.
- b) and c) represent straight lines when a) a content of the polyester resin component having a naphthalene skeleton (mass%) is b, and a total amount of the other components (mass%) is c in a triangular diagram.
- straight line P1 A straight line Q1 passing through a point of 10% by mass, 55% by mass of b and 35% by mass of c, and a point of 10% by mass of a, 10% by mass of b and 80% by mass of c.
- a straight line R1 a passing a point at which a is 10% by mass, b is 10% by mass, c is 80% by mass, and a is 70% by mass, b is 10% by mass and c is 20% by mass
- the polyester film used as a base material in the present invention is a film composed of a polyester resin, and is preferably a polyester film mainly composed of at least one of polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate and polyethylene naphthalate .
- it may be a film composed of a copolyester obtained by copolymerizing the third component monomer with the polyester as described above.
- polyethylene terephthalate films are most preferable in terms of the balance between physical properties and cost.
- the polyester film may be a single layer or multiple layers.
- various additives can be contained in the polyester resin, if necessary, in each of these layers, as long as the effects of the present invention can be obtained.
- the additive include an antioxidant, a light resistant agent, an antigelling agent, an organic wetting agent, an antistatic agent, an ultraviolet light absorber, a surfactant and the like.
- the easily adhesive polyester film of the present invention is obtained by laminating an easily adhesive coated layer on a polyester base film as described above.
- the coating layer in the present invention has a content (% by mass) of a polyurethane resin component having a polycarbonate skeleton when the total amount (solid content) of the application layer is 100% by mass, a content of a polyester resin component having a naphthalene skeleton A, b, c are surrounded by four straight lines of straight line P1, straight line Q1, straight line R1 and straight line S1 when b) represents the total amount of other components (% by weight) as c. It is preferable to be within the range of
- straight line P1 A straight line Q1 passing through a point of 10% by mass, 55% by mass of b and 35% by mass of c, and a point of 10% by mass of a, 10% by mass of b and 80% by mass of c.
- a straight line R1 a passing a point at which a is 10% by mass, b is 10% by mass, c is 80% by mass, and a is 70% by mass, b is 10% by mass and c is 20% by mass
- the coordinate axes are shown respectively.
- the internal coordinates of the triangular diagram are written in the order of (a, b, c), five coordinates (10, 55, 35), (10, 10, 80), (70 10, 20), (50, 40, 10) and (45, 45, 10) are shown.
- a straight line P1 passing through (10, 55, 35) and (10, 10, 80), a straight line Q1 passing through (10, 10. 80) and (70, 10, 20), (70, 10, 20) Straight lines R1 passing through (50, 40, 10) and straight lines passing through (45, 45, 10) and (10. 55, 35) are shown;
- the inner range surrounded by the indicates a range in which low interference (i.e., interference fringe improvement), adhesion, blocking resistance, and transparency can be provided in a well-balanced manner.
- each straight line instead of the straight line P1, a straight line P2 (a point is 15% by mass, b is 55% by mass, c is 30% by mass, and a is 15% by mass, b is 10% by mass, and c is 75% by mass It is preferable to adopt a straight line passing through.
- a straight line Q2 (a point is 10% by mass, b is 20% by mass, c is 70% by mass, a is 70% by mass, b is 10% by mass, and c is 20% by mass
- straight line Q3 (a is 20% by mass, b is 20% by mass, c is 60% by mass), a is 70% by mass, b is 10% by mass, and c is 20% by mass. It is preferable to adopt a straight line passing through the point of
- a point of the straight line R2 (a is 65% by mass, b is 10% by mass, c is 25% by mass, a is 45% by mass, b is 40% by mass, and c is 15% by mass
- a straight line R3 (a is 60% by mass, b is 10% by mass, c is 30% by mass), a is 40% by mass, b is 40% by mass, and c is 20% by mass. It is preferable to adopt a straight line passing through the point of
- a straight line S2 (a point is 50% by mass, b is 40% by mass, c is 10% by mass, a is 10% by mass, b is 50% by mass, and c is 40% by mass
- straight line S3 (a is 52% by mass, b is 38% by mass, c is 10% by mass), a is 10% by mass, b is 48% by mass, and c is 42% by mass.
- a straight line passing through a point), particularly a point of S4 (a is 55% by mass, b is 35% by mass, c is 10% by mass, a is 10% by mass, b is 45% by mass, c is 45% by mass It is preferable to adopt a straight line passing through the% point.
- the lower limit of the content a of the polyurethane resin component having a polycarbonate skeleton is preferably 10% by mass, more preferably 13% by mass, and still more preferably 15% by mass. Transparency is not impaired that content a of the polyurethane resin component which has polycarbonate frame
- skeleton is 10 mass% or more, and adhesiveness is satisfied and preferable.
- the upper limit of the content a of the polyurethane resin component having a polycarbonate skeleton is preferably 70% by mass, more preferably 60% by mass, still more preferably 50% by mass, and particularly preferably 40% by mass. When the content a of the polyurethane resin component having a polycarbonate skeleton is 70% by mass or less, the refractive index is kept high, and low interference is obtained, which is preferable.
- the lower limit of the content b of the polyester resin component having a naphthalene skeleton is preferably 10% by mass, more preferably 15% by mass, and still more preferably 20% by mass. Adhesiveness is satisfied as content b of a polyester resin component which has naphthalene frame is 10 mass% or more, and is preferred.
- the upper limit of the content b of the polyester resin component having a naphthalene skeleton is preferably 55% by mass, more preferably 50% by mass, still more preferably 48% by mass, and particularly preferably 45% by mass. Blocking resistance is exhibited as content b of the polyester resin component which has naphthalene frame is 55 mass% or less, and is preferable.
- the lower limit of the content c of the other components is preferably 10% by mass, more preferably 20% by mass, still more preferably 25% by mass, and particularly preferably 30% by mass. If the content c of the other components is 10% by mass or more, low interference is preferably improved as long as a component for increasing the refractive index of the coating layer is included. Moreover, since content a of the polyurethane resin which has a polycarbonate frame
- the upper limit of the content c of the other components is preferably 80% by mass, more preferably 70% by mass, still more preferably 60% by mass, and particularly preferably 55% by mass.
- the content c of the other components is 80% by mass or less, it is easy to balance the content a of the polyurethane resin component having a polycarbonate skeleton and the content b of the polyester resin component having a naphthalene skeleton as a result.
- the blocking resistance and the refractive index (low interference property) can be easily balanced.
- the diol component which is a structural component of the polyurethane resin which has a polycarbonate frame contain the aliphatic polycarbonate polyol which is excellent in heat resistance and hydrolysis resistance.
- an aliphatic polycarbonate polyol also from the viewpoint of preventing yellowing.
- aliphatic polycarbonate polyols examples include aliphatic polycarbonate diols and aliphatic polycarbonate triols, and aliphatic polycarbonate diols can be preferably used.
- an aliphatic polycarbonate diol which is a component of the urethane resin of the present invention for example, ethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 3-methyl -1,5-pentanediol, 1,6-hexanediol, 1,9-nonanediol, 1,8-nonanediol, neopentyl glycol, diethylene glycol, dipropylene glycol, 1,4-cyclohexanediol, 1,4- Aliphatic polycarbonate diol obtained by reacting one or two or more diols such as cyclohexanedim
- the polyurethane resin having a polycarbonate skeleton has a ratio (A1460) of the absorbance (A 1460) near 1460 cm -1 derived from the aliphatic polycarbonate component measured by infrared spectroscopy and the absorbance (A 1530) near 1530 cm -1 derived from the urethane component. It is preferable that A1530) be 0.40 to 2.30. When the ratio (A1460 / A1530) is 0.40 or more, the amount of the hard urethane component is not too large, the stress relaxation of the coating layer is not reduced, and the heat and moisture resistance is preferably reduced.
- the ratio (A1460 / A1530) is 2.30 or less, the amount of the aliphatic component of the flexible aliphatic polycarbonate is not too large, and the solvent resistance of the coating layer may be maintained and the moist heat resistance may be reduced. Is preferred.
- the number average molecular weight of the aliphatic polycarbonate diol is preferably 1500 to 4000, and more preferably 2000 to 3000.
- the ratio of the aliphatic polycarbonate component constituting the urethane resin becomes relatively small.
- polyisocyanate which is a component of the urethane resin of the present invention
- aromatic aliphatic diisocyanates such as xylylene diisocyanate, isophorone diisocyanate and 4,4-dicyclohexylmethane diisocyanate, 1,3-bis (isocyanate methyl) cyclohexane
- aliphatic diisocyanates such as hexamethylene diisocyanate and 2,2,4-trimethylhexamethylene diisocyanate, or polys prepared by previously adding one or more of these compounds to trimethylolpropane or the like. Isocyanates are mentioned.
- polyisocyanates are preferable for optical applications that do not have the problem of yellowing and require high transparency.
- such a polyisocyanate is preferable because the coating film does not become too hard, stress due to shrinkage and swelling of the photocurable resin and the like can be relieved, and adhesion is maintained.
- a sulfonic acid (salt) group or a carboxylic acid (salt) group can be introduced (copolymerized) into the urethane molecular skeleton. Since the sulfonic acid (salt) group is strongly acidic and it may be difficult to maintain moisture resistance due to its hygroscopic performance, it is preferable to introduce a weakly acidic carboxylic acid (salt) group.
- nonionic groups such as polyoxyalkylene groups can also be introduced.
- a polyol compound having a carboxylic acid group such as dimethylol propionic acid and dimethylol butanoic acid is introduced as a copolymerization component as a polyol component, and salt formation is carried out.
- the salt forming agent include ammonia, trimethylamine, triethylamine, triisopropylamine, tri-n-propylamine, trialkylamines such as tri-n-butylamine, N-methylmorpholine, N-ethylmorpholine and the like.
- N-dialkylalkanolamines such as -alkyl morpholines, N-dimethyl ethanolamine, N-diethyl ethanolamine and the like. These can be used alone or in combination of two or more.
- the composition molar ratio of the polyol compound having a carboxylic acid (salt) group in the urethane resin is the same as that of the urethane resin.
- the total polyol component is 100 mol%, it is preferably 3 to 60 mol%, and more preferably 5 to 40 mol%.
- the said composition molar ratio is 3 mol% or more, water dispersibility is favorable and preferable.
- the said composition molar ratio is 60 mol% or less, since water resistance is hold
- the glass transition temperature of the urethane resin of the present invention is preferably less than 0 ° C, more preferably less than -5 ° C.
- the glass transition temperature is less than 0 ° C., it is preferable since it is easy to exhibit suitable flexibility from the viewpoint of stress relaxation of the coated layer.
- polyester resin with naphthalene skeleton By containing a naphthalenedicarboxylic acid-derived component as the acid component of the polyester resin contained in the coating layer, the refractive index is increased, and iris color under a fluorescent lamp can be easily controlled. In addition, the heat and humidity resistance can be improved.
- naphthalene dicarboxylic acid 2,6-naphthalene dicarboxylic acid is preferable. 20 mol% or more is preferable, as for the ratio of the said naphthalene dicarboxylic acid in all the dicarboxylic acid components which comprise a polyester resin, 30 mol% or more is more preferable, 50 mol% or more is further more preferable, 60 mol% or more is still more preferable.
- terephthalic acid isophthalic acid, phthalic acid, phthalic anhydride, 1,4-cyclohexanedicarboxylic acid, trimellitic acid and pyromellitic acid as acid components in the polyester resin, as long as the effects of the present invention can be exhibited.
- Dimer acid 5-sodium sulfoisophthalic acid, 4-sodium sulfonaphthalene-2,7-dicarboxylic acid, adipic acid, azelaic acid, sebacic acid, etc. may be used.
- the aromatic dicarboxylic acid component is preferably 70 mol% or more, more preferably 80 mol% or more, including naphthalene dicarboxylic acid, from the viewpoint of moist heat resistance and high refractive property.
- the aromatic dicarboxylic acid component is preferably 90 mol% or more, more preferably 95 mol% or more, and particularly preferably 100%.
- diol component in the polyester resin ethylene glycol, 1,3-propane glycol, propylene glycol, 1,4-butanediol, 1,6-hexanediol, neopentyl glycol as a diol component in the polyester resin, as long as the effects of the present invention are exhibited.
- Diethylene glycol, 1,4-cyclohexanedimethanol, xylene glycol, ethylene oxide adduct of bisphenol A, etc. may be used.
- the polyester resin is given flexibility, and even relatively large particles can be easily held, and the coated layer Can be suppressed.
- the dicarboxylic acid component of the formula (1) include adipic acid, sebacic acid and azelaic acid.
- butanediol, hexanediol etc. are raised as a diol component of Formula (2).
- the polyester resin is used in water or a water-soluble organic solvent (eg, an alcohol, an alkyl cellosolve, a ketone, an aqueous solution containing less than 50% by mass of an ether) or an organic solvent (eg, toluene, ethyl acetate, etc. It is possible to use one which is dissolved or dispersed.
- a water-soluble organic solvent eg, an alcohol, an alkyl cellosolve, a ketone, an aqueous solution containing less than 50% by mass of an ether
- an organic solvent eg, toluene, ethyl acetate, etc. It is possible to use one which is dissolved or dispersed.
- a polyester resin When a polyester resin is used as a water-based coating liquid, a water-soluble or water-dispersible polyester resin is used. For such water-solubilization or water-dispersion, a compound containing a sulfonate group or a carbonic acid is used. It is preferred to copolymerize a compound containing an acid base.
- the number average molecular weight of the polyester resin is preferably 5,000 to 40,000 in view of coating film strength, ease of water dispersion and the like. More preferably, it is 10000 to 30000, and particularly preferably 12000 to 25000.
- the polyester resin containing a naphthalene dicarboxylic acid component may be a single one or a blend of two or more. In the case of 2 or more types of blends, it is preferable that it is said composition as a sum total of a polyester resin component.
- binder resins other than a polyurethane resin having a polycarbonate skeleton and a polyester resin containing a naphthalene dicarboxylic acid component, a crosslinking agent, a lubricant particle, and a metal oxide particle for enhancing the refractive index of the coating layer Surfactants, etc. may be mentioned, but in the present invention, it is preferable to contain a crosslinking agent, lubricant particles, and metal oxide particles for enhancing the refractive index of the coating layer.
- the coating solution contains a solvent and may contain a surfactant, etc.
- the mass of the solvent remaining after drying and curing and the mass of the solid content of the surfactant are extremely small, and the coating solution
- the mass of the residual solvent and the mass of the solid content of the surfactant may not necessarily be included in the solid mass of the entire coated layer, and the composition of the example is the above-mentioned calculation. Is based on
- the coating layer may be formed to contain a crosslinking agent in order to form a crosslinked structure in the coating layer.
- a crosslinking agent By including the crosslinking agent, it is possible to further improve the adhesion under high temperature and high humidity.
- Specific examples of the crosslinking agent include ureas, epoxys, melamines, isocyanates, oxazolines, carbodiimides, and the like.
- melamine type, isocyanate type, oxazoline type and carbodiimide type crosslinking agents are preferable from the viewpoint of the temporal stability of the coating liquid and the adhesion improvement effect under high temperature and high humidity treatment.
- a catalyst etc. can be used suitably as needed.
- the content of the crosslinking agent is preferably 5% by mass or more and 50% by mass or less in the total solid components of the application layer. More preferably, it is 10% by mass or more and 40% by mass or less. If it is 10 mass% or more, the strength of the resin of the coating layer is maintained, the adhesion under high temperature and high humidity is good, and if it is 40 mass% or less, the flexibility of the resin of the coating layer is held. Adhesiveness at normal temperature, high temperature and high humidity is maintained, which is preferable.
- metal oxide particles (particles A) of high refractive index having a refractive index of 1.7 or more in the coating layer As such metal oxides, TiO 2 (refractive index 2.7), ZnO (refractive index 2.0), Sb 2 O 3 (refractive index 1.9), SnO 2 (refractive index 2.1), ZrO 2 (refractive index 2.4), Nb 2 O 5 (refractive index 2.3), CeO 2 (refractive index 2.2), Ta 2 O 5 (refractive index 2.1), Y 2 O 3 (refractive Index), La 2 O 3 (refractive index 1.9), In 2 O 3 (refractive index 2.0), Cr 2 O 3 (refractive index 2.5), etc., and these metal atoms Composite oxide particles and the like can be mentioned.
- the lower limit of the refractive index of the particles A is preferably 1.7, and more preferably 1.75.
- the upper limit of the refractive index of the particles A is preferably 3.0, more preferably 2.7, and still more preferably 2.5.
- the composite oxide particles used as the particles A are preferably TiO 2 / ZnO particles (zirconia / titania mixed particles).
- the zirconia / titania mixed particle is a particle group including both zirconia and titania in an aggregate state in which zirconia and titania are respectively dispersed alone in a single liquid and do not form a complex.
- the liquid component is hardly evaporated in the drying step and the curing step.
- the liquid is preferably a water-based liquid in order to facilitate formation of a coating layer by the so-called in-line coating method described later.
- the zirconia / titania mixed particles may contain other components other than the zirconia / titania, and may be inorganic particles or organic particles, and are not particularly limited, but silica, Examples of such inorganic particles include metal oxides such as titanium dioxide (titania), zirconium oxide (zirconia), talc and kaolinite, and inorganic particles inert to polyester such as calcium carbonate, calcium phosphate and barium sulfate.
- inorganic particles include metal oxides such as titanium dioxide (titania), zirconium oxide (zirconia), talc and kaolinite, and inorganic particles inert to polyester such as calcium carbonate, calcium phosphate and barium sulfate.
- the average particle diameter of the particles A is preferably 5 nm or more, more preferably 10 nm or more, still more preferably 15 nm or more, and particularly preferably 20 nm or more.
- the average particle diameter of the particles A is 5 nm or more, aggregation is difficult, which is preferable.
- the average particle diameter of the particles A is preferably 200 nm or less, more preferably 150 nm or less, still more preferably 100 nm or less, and particularly preferably 60 nm or less.
- the average particle diameter of the particles A is preferably 200 nm or less because of good transparency.
- lubricant particles particles B in the coating layer.
- the particles B are (1) silica, kaolinite, talc, light calcium carbonate, calcium carbonate carbonate, zeolite, alumina, barium sulfate, carbon black, zinc oxide, zinc sulfate, zinc carbonate, titanium dioxide, titanium dioxide, satin white, aluminum silicate Inorganic particles such as diatomaceous earth, calcium silicate, aluminum hydroxide, hydrolyzate halloysite, magnesium carbonate, magnesium hydroxide, etc., (2) acrylic or methacrylic, vinyl chloride, vinyl acetate, nylon, styrene / acrylic, Styrene / butadiene type, polystyrene / acrylic type, polystyrene / isoprene type, polystyrene / isoprene type, methyl methacrylate / butyl methacrylate type, melamine type, polycarbonate type, urea type, epoxy type, urethane type, phenol , Diallyl phthalate, but include organic
- the average particle diameter of the particles B is preferably 200 nm or more, more preferably 250 nm or more, still more preferably 300 nm or more, and particularly preferably 350 nm or more.
- the average particle diameter of the particles B is 200 nm or more, aggregation is difficult and slipperiness can be secured, which is preferable.
- the average particle diameter of the particles B is preferably 2000 nm or less, more preferably 1500 nm or less, still more preferably 1000 nm or less, and particularly preferably 700 nm or less. Transparency is maintained as the average particle diameter of particle
- Surface treatment of particles A and B may be performed, and there are physical surface treatment such as plasma discharge treatment and corona discharge treatment and chemical surface treatment using a coupling agent as a surface treatment method, but the coupling agent The use of is preferred.
- a coupling agent organoalkoxy metal compounds (eg, titanium coupling agent, silane coupling agent) are preferably used.
- silane coupling treatment is particularly effective. It may be used as a surface treatment agent for the particles B in advance for surface treatment prior to preparation of the layer coating solution, or may be added as an additive at the time of preparation of the layer coating solution and contained in the layer. Of course, it may be used for particle A.
- the content of the particles A in the coating layer is preferably 2% by mass or more, more preferably 3% by mass or more, still more preferably 4% by mass or more, and particularly preferably 5% by mass or more.
- the content of the particles A in the coating layer is 2% by mass or more, the refractive index of the coating layer can be kept high, and low interference is preferably obtained.
- the content of particles A in the coating layer is preferably 50% by mass or less, more preferably 40% by mass or less, still more preferably 30% by mass or less, and particularly preferably 20% by mass or less.
- Film forming property is maintained as particle
- grain A content in a coating layer is 50 mass% or less, and it is preferable.
- the particle B content in the coating layer is preferably 0.01% by mass or more, more preferably 0.05% by mass or more, and still more preferably 0.1% by mass or more.
- the content of particles B in the coating layer is 0.01% by mass or more, moderate slipperiness is maintained, which is preferable.
- the content of particles B in the coating layer is preferably 2% by mass or less, more preferably 1.5% by mass or less, and still more preferably 1% by mass or less.
- the particle B content in the coating layer is 2% by mass or less, the haze is kept low, which is preferable from the viewpoint of transparency.
- the thickness of the coating layer is preferably 0.001 ⁇ m or more, more preferably 0.01 ⁇ m or more, still more preferably 0.02 ⁇ m or more, and particularly preferably 0.05 ⁇ m or more. Adhesiveness is favorable for the film thickness of a coating layer to be 0.001 micrometer or more, and preferable.
- the thickness of the coating layer is preferably 2 ⁇ m or less, more preferably 1 ⁇ m or less, still more preferably 0.8 ⁇ m or less, and particularly preferably 0.5 ⁇ m or less.
- the film thickness of the coating layer is 2 ⁇ m or less, there is no possibility of causing blocking, which is preferable.
- the coating layer can also contain a surfactant for the purpose of improving the leveling properties at the time of coating and degassing the coating solution.
- the surfactant may be any of cationic, anionic and nonionic surfactants, but is preferably silicone, acetylene glycol or fluorosurfactant. These surfactants are preferably contained in the coating layer in such a range that the effect of suppressing iris color under fluorescent light and the adhesion are not impaired.
- additives may be contained within a range that does not impair the effect of suppressing iris-like color under a fluorescent lamp or the adhesion.
- the additive include fluorescent dyes, fluorescent whitening agents, plasticizers, ultraviolet light absorbers, pigment dispersants, foam inhibitors, antifoaming agents, preservatives and the like.
- any of a so-called in-line coating method in which the polyester base film is simultaneously formed and a so-called off-line coating method in which the polyester base film is separately formed by a film formation can be applied.
- In-line coating methods are efficient and more preferred.
- any known method can be used as a method for applying a coating solution to a polyethylene terephthalate (hereinafter abbreviated as PET) film.
- PET polyethylene terephthalate
- reverse roll coating method gravure coating method, kiss coating method, die coating method, roll brush method, spray coating method, air knife coating method, wire bar coating method, pipe doctor method, pipe coating method, impregnation coating method, curtain coating method, etc. are mentioned. Be These methods are applied singly or in combination.
- a method for providing a coating layer on a polyester film there may be mentioned a method in which a coating solution containing a solvent, particles and a resin is applied to the polyester film and dried.
- the solvent include an organic solvent such as toluene, water, or a mixed system of water and a water-soluble organic solvent, preferably water alone or a mixture of water and a water-soluble organic solvent from the viewpoint of environmental problems. preferable.
- the solid content concentration of the coating liquid depends on the type of binder resin, the type of solvent, and the like, but is preferably 2% by mass or more, and more preferably 4% by mass.
- the solid concentration of the coating solution is 3
- the content is preferably 5% by mass or less, more preferably 15% by mass or less.
- the drying temperature after application also depends on the type of binder resin, the type of solvent, the presence or absence of a crosslinking agent, the solid content concentration, etc., but is preferably 80 ° C. or higher, and preferably 250 ° C. or lower.
- the surface roughness (Ra) of the coating layer is related to the slipperiness of the surface of the coating layer and the like, and is preferably 0.01 nm or more, more preferably 0.1 nm or more, and still more preferably 0.2 nm or more And particularly preferably 0.5 nm or more.
- the upper limit of the surface roughness (Ra) of the coating layer is preferably 200 nm or less, more preferably 100 nm or less, still more preferably 80 nm or less, and particularly preferably 50 nm or less.
- the easily adhesive polyester film for optics of the present invention can be manufactured according to a general polyester film manufacturing method. For example, a polyester resin is melted, and a non-oriented polyester extruded into a sheet is stretched in the longitudinal direction at a temperature higher than the glass transition temperature using a roll speed difference and then stretched in the transverse direction by a tenter, The method of heat-processing is mentioned.
- the polyester film of the present invention may be a uniaxially stretched film or a biaxially stretched film, but when the biaxially stretched film is used as a protective film on the front surface of the liquid crystal panel, it is observed from directly above the film surface. Even if rainbow color spots are not seen, however, it is necessary to be careful because rainbow color spots may be observed when observed from an oblique direction.
- a biaxially stretched film is formed of a refractive index ellipsoid having different refractive indexes in the traveling direction, width direction, and thickness direction, and the in-plane retardation becomes zero due to the light transmission direction inside the film (refractive This is because there exists a direction in which the ellipsoid appears as a perfect circle. Therefore, when the liquid crystal display screen is observed from a specific direction in an oblique direction, a point where the in-plane retardation becomes zero may occur, and rainbow color spots may occur concentrically around that point.
- the present invention has biaxiality (biaxial symmetry) in a range in which rainbow color spots are not substantially generated, or in a range in which rainbow color spots are not generated in a viewing angle range required for a liquid crystal display screen. Is preferred.
- the laminated polyester film mainly used for optical applications is a hard coat comprising an electron beam or an ultraviolet ray curable acrylic resin or a siloxane-based thermosetting resin on the coated layer of the easily adhesive polyester film of the present invention. It is obtained by providing a layer or the like.
- the functional layer is an antiglare layer, an antiglare antireflective layer, an antireflective layer, a low reflective layer, and the like for the purpose of preventing reflection, suppressing glare, suppressing rainbow unevenness, and suppressing scratches. It refers to a layer having functionality such as an antistatic layer.
- the functional layer various types known in the art can be used, and the type is not particularly limited. Each functional layer will be described below.
- a known hard coat layer can be used for the formation of the hard coat layer, and there is no particular limitation, but polymerization is carried out by irradiation of drying, heat, chemical reaction, or electron beam, radiation, or ultraviolet light, Resin compounds that react and / or react can be used.
- a curable resin include melamine-based, acrylic-based, silicone-based, and polyvinyl alcohol-based curable resins.
- a photocurable acrylic-based resin having high surface hardness or optical design can be used. Resins are preferred.
- an acrylic curable resin a polyfunctional (meth) acrylate based monomer or an acrylate based oligomer can be used, and examples of the acrylate based oligomer include polyester acrylate based, epoxy acrylate based, urethane acrylate based, poly Ether acrylates, polybutadiene acrylates, silicone acrylates, etc. may be mentioned.
- a coating composition for forming the optical functional layer can be obtained by mixing a reactive diluent, a photopolymerization initiator, a sensitizer and the like with these acrylic curable resins.
- the above hard coat layer may have an antiglare function (anti-glare function) for scattering external light.
- the antiglare function (antiglare function) is obtained by forming asperities on the surface of the hard coat layer.
- the haze of the film is ideally preferably 0 to 50%, more preferably 0 to 40%, and particularly preferably 0 to 30%.
- 0% is ideal, and may be 0.2% or more, or 0.5% or more.
- the application of the film of the present invention mainly covers the whole of the optical film, and it is a prism lens sheet, AR (antireflection) film, hard coat film, diffusion plate, optical film such as shatterproof film, flat TV, CRT It can be suitably used as a base film of a member for a member, a near infrared absorption filter which is a member on a front plate for a plasma display, a transparent conductive film such as a touch panel or electroluminescence, and the like.
- an acrylic resin curable by electron beam or ultraviolet light for forming the above hard coat layer is one having an acrylate functional group, and, for example, polyester resin, polyether resin, acrylic resin of relatively low molecular weight.
- Oligomers or prepolymers such as (meth) acrylates of polyfunctional compounds such as epoxy resins, urethane resins, alkyd resins, spiroacetal resins, polybutadiene resins, polythiol polyene resins and polyhydric alcohols, and ethyl (meth) as a reactive diluent
- Monofunctional monomers such as acrylate, ethylhexyl (meth) acrylate, styrene, methylstyrene, N-vinylpyrrolidone and polyfunctional monomers, for example, trimethylolpropane tri (meth) acrylate, hexanediol (meth) a Lilate, tripropylene glycol di (meth)
- acetophenones such as n-butylamine, triethylamine, tri-n-butylphosphine and the like can be used as a mixture.
- the silicone-based (siloxane-based) thermosetting resin can be produced by hydrolysis and condensation reaction of an organosilane compound singly or in combination of two or more species under an acid or base catalyst.
- hydrolysis and condensation reaction of an organosilane compound singly or in combination of two or more species under an acid or base catalyst.
- the electron beam or ultraviolet curable acrylic resin or siloxane-based thermosetting resin is applied to the surface of the coating layer of the above-mentioned easily adhesive polyester film.
- the coating layer is not particularly required to be diluted, but there is no particular problem if it is diluted with an organic solvent according to the viscosity of the coating solution, the wettability, the thickness of the coating film, etc.
- the coating layer is applied to the above-mentioned film and dried if necessary, and then the coating layer is cured by electron beam or ultraviolet irradiation and heating according to the curing conditions of the coating liquid. , Form a hard coat layer.
- the thickness of the hard coat layer is preferably 1 to 15 ⁇ m.
- the thickness of the hard coat layer is 1 ⁇ m or more, the effect on the chemical resistance, the abrasion resistance, the antifouling property and the like as the hard coat layer is preferably exhibited because it is efficiently exhibited.
- the thickness is 15 ⁇ m or less, the flexibility of the hard coat layer is maintained, and there is no possibility of cracking or the like, which is preferable.
- the scratch resistance it is preferable that when the coated surface is worn with a black backing, the scratch is not noticeable visually. If scratches are not noticeable in the above evaluation, it is difficult to be scratched when passing the guide roll, which is preferable from the viewpoint of handling property and the like.
- the lower limit of the coefficient of static friction ( ⁇ s) is preferably 0.3, and if it is 0.3 or more, the problem of excessive slippage does not occur, so that rolling up with a hard chromium plated roll or the like becomes easy in the manufacturing process. Handling property and blocking resistance are maintained, which is preferable.
- the upper limit of the coefficient of static friction ( ⁇ s) is preferably 0.5, and 0.5 or less is preferable because there is no possibility of scratching the film to be a contact counterpart surface at the time of winding.
- the lower limit of the dynamic friction coefficient ( ⁇ d) is preferably 0.4, and if it is 0.4 or more, the problem of excessive slippage does not occur, so that rolling up with a hard chromium plated roll or the like becomes easy in the manufacturing process. Handling property and blocking resistance are maintained, which is preferable.
- the upper limit of the dynamic friction coefficient ( ⁇ d) is preferably 0.6, and it is preferable that the film be 0.6 or less without damaging the film to be a contact opposite surface during winding.
- the polyester film of the present invention is mainly used as an easily adhesive film for optics, it is preferable to have high transparency.
- the lower limit of the haze is ideally 0%, and the closer to 0%, the more preferable.
- the upper limit of the haze is preferably 2%, and the light transmittance is preferably 2% or less, which is preferable because a clear image can be obtained in a liquid crystal display device.
- the haze of the polyester film can be measured, for example, according to the method described later.
- the lower limit of the adhesion between the easily adhesive layer-coated layer and the hard coat layer is preferably 80%, and the upper limit is preferably 100%, as evaluated by the measurement method described later. If it is 80% or more, it can be said that the adhesion between the coating layer and the hard coat layer is sufficiently maintained.
- the lower limit of the adhesion between the easily adhesive layer and the hard coat layer evaluated according to the method described later under high temperature and high humidity conditions is preferably 10%, and the upper limit of high temperature and high humidity adhesion is preferably 100%. is there. If it is 10% or more, the adhesion between the easy adhesion layer and the hard coat layer is generally satisfied under high temperature and high humidity conditions, and the passability in the post-processing step is satisfied as a whole. More preferably, it is 50% or more.
- the polyester film for polarizer protection which formed the hard coat can not confirm the interference spots by the below-mentioned evaluation method, and if the interference spots by the said evaluation method can not be checked, the visibility of a liquid crystal picture device becomes good. preferable.
- the easily adhesive polyester film of the present invention can be used for various applications, but is preferably used in the process of manufacturing a polarizing plate used in a liquid crystal display device, and is particularly preferably used as a protective film of a polarizer constituting the polarizing plate. It is In general, many polarizers are made of polyvinyl alcohol, and the easily-adhesive polyester film of the present invention is adhered using a polyvinyl alcohol or an adhesive to which a crosslinking agent is added, if necessary. At that time, it is more preferable to use the coated layer of the easily adhesive polyester film of the present invention not to the side to be bonded to the polarizer but to the opposite side.
- the surface of the easily adhesive polyester film of the present invention to be adhered to the polarizer includes, for example, an polyester resin, a polyvinyl alcohol resin and a crosslinking agent as described in WO 2012/105607.
- the layers are laminated.
- Average particle size [Measuring method by scanning electron microscope]
- the measurement of the average particle diameter of the above-mentioned particles can be carried out by the following method. Take a picture of the particles with a scanning electron microscope (SEM) and at a magnification such that the size of one of the smallest particles is 2 to 5 mm, the largest diameter of 300 to 500 particles (the distance between the two points farthest away) Measure the distance), and let the average value be the average particle size.
- the average particle diameter of the particles present in the coating layer in the present invention can be measured by the measurement method.
- the mean particle size of the particles can also be determined by dynamic scattering when producing particles or films.
- the sol was diluted with a dispersion medium, measured with a submicron particle analyzer N4 PLUS (manufactured by Beckman Coulter, Inc.) using the parameters of the dispersion medium, and calculated by the cumulant method to obtain an average particle size.
- the average particle size of particles in the sol is observed, and when there is aggregation between particles, the average particle size of those aggregated particles is observed.
- the refractive index of the particles can be measured by the following method. After the inorganic particles are dried at 150 ° C., the ground powder is immersed in a solvent 1 (having a refractive index lower than that of the particles), and then the solvent 2 (having a higher refractive index than the particles) is little by little. Was added until. The refractive index of this solution was measured using an Abbe's refractometer (Abbé refractometer manufactured by Atago Co., Ltd.). The measurement was performed at 23 ° C. and D line (wavelength 589 nm).
- the solvent 1 and the solvent 2 are selected to be miscible with each other, and depending on the refractive index, for example, 1,1,1,3,3,3-hexafluoro-2-propanol, 2-propanol, chloroform, tetrachloride Solvents such as carbon, toluene, glycerin and the like can be mentioned.
- a hard coat layer was formed on the easily adhesive layer of the easily adhesive polyester film for optics obtained in each example.
- a sample film was prepared by cutting out an optical easy-to-adhere polyester film having a hard coat formed thereon in an area of 10 cm (film width direction) ⁇ 15 cm (film longitudinal direction).
- a black glossy tape manufactured by Nitto Denko Corporation, vinyl tape No. 21; black was attached to the surface of the obtained sample film opposite to the hard coat surface.
- the hard coat surface of this sample film is the upper surface, and the positional relationship (distance 40 from the light source) where the reflection is most strongly visible visually from above at a light source with three-wavelength daylight white (National Paulc, FL 15EX-N 15 W) The observation was made at 60 cm, at an angle of 15 to 45 °.
- the results of visual observation are ranked according to the following criteria. In addition, observation is performed by five persons familiar with the evaluation, and the highest rank is regarded as the evaluation rank. If two ranks were equal, the center of the rank divided into three was adopted. For example, if ⁇ and ⁇ are each 2 people and ⁇ is 1 person, ⁇ is 1 person and ⁇ is 1 if ⁇ and 2 are 2 each, ⁇ and ⁇ are 1 each In the case of a name, each ⁇ is adopted.
- C A slight iris-like color is observed.
- X A clear iris-like color is observed.
- Number average molecular weight 0.03 g of resin is dissolved in 10 ml of tetrahydrofuran, GPC-LALLS apparatus low angle light scattering photometer LS-8000 (manufactured by Tosoh Corporation, tetrahydrofuran solvent, reference: polystyrene), column temperature 30 ° C.
- the number average molecular weight was measured using a column (Shodex KF-802, 804, 806 manufactured by Showa Denko KK) at a flow rate of 1 ml / min.
- copolyester resin (B1) is as shown in Table 1. Moreover, the raw material was changed and copolyester resin (B2) of a composition of Table 1, and (B3) were similarly obtained.
- reaction solution reached a predetermined amine equivalent.
- this reaction solution was cooled to 40 ° C., and then 8.77 parts by mass of triethylamine was added to obtain a polyurethane prepolymer solution.
- 450 g of water was added to a reaction vessel equipped with a high-speed stirable homodisper, adjusted to 25 ° C., and polyurethane prepolymer solution was added and dispersed while stirring and mixing at 2000 min -1 . . Thereafter, a water-soluble polyurethane resin (A1) having a solid content of 37% by mass was prepared by removing a part of acetone and water under reduced pressure. The glass transition temperature of the obtained polyurethane resin was -30.degree.
- a water-soluble polyurethane resin (A2) containing an aliphatic polycarbonate polyol as a constituent component 38.41 parts by mass of isophorone diisocyanate, 6.95 parts by mass of dimethylolpropanoic acid, and polyhexamethylene carbonate diol 158.99 having a number average molecular weight of 2000
- a water-soluble polyurethane resin (A2) was prepared in the same manner as the polymerization of A1 except that the mass part, dibutyltin dilaurate 0.03 part by mass, and acetone as a solvent was 84.00 parts by mass.
- the infrared spectrum of the reaction solution was measured, and it was confirmed that the absorption at a wavelength of 2200 to 2300 cm -1 disappeared.
- the mixture was allowed to cool to 60 ° C., and 567 parts by mass of ion exchange water was added to obtain a carbodiimide water-soluble resin (Cx3) having a solid content of 40% by mass.
- Epoxy based crosslinking agent As an epoxy-based crosslinking agent, Denacol (registered trademark) EX-521 (solid content concentration: 100%) manufactured by Nagase ChemteX Corp. was used (epoxy-based crosslinking agent (Cx4)).
- melamine based crosslinking agent As a melamine based crosslinking agent, BETA company made by using vecamine (registered trademark) M-3 (solid content concentration: 60%) was used (melamine based crosslinking agent (Cx5)).
- Zirconia particles This was carried out as follows with reference to Example 8 of JP-A-2008-290896.
- 2283.6 g of pure water and 403.4 g of oxalic acid dihydrate were charged, and heated to 40 ° C. to prepare a 10.72 mass% aqueous oxalic acid solution.
- 495.8 g of zirconium oxycarbonate powder ZrOCO 3 , manufactured by AMR International Corp., containing 39.76% by mass in terms of ZrO 2
- ZrOCO 3 zirconium oxycarbonate powder
- aqueous tetramethylammonium hydroxide solution manufactured by Tama Chemicals Co., Ltd.
- the slurry was transferred to a stainless steel autoclave vessel and subjected to hydrothermal treatment at 145 ° C. for 5 hours.
- the product after the hydrothermal treatment was completely solified without undigested matter.
- the obtained sol contained 4.0% by mass as ZrO 2 , pH 6.8, and the average particle size by dynamic light scattering was 19 nm.
- the transmittance was measured by adjusting the sol to a ZrO 2 concentration of 2.0% by mass with pure water, and it was 88%.
- the particles were observed by a transmission electron microscope, and it was found that aggregated particles of ZrO 2 primary particles of around 7 nm were mostly.
- 4000 g of a zirconia sol having a concentration of 4.0% by mass of ZrO 2 obtained by performing the above hydrothermal treatment is washed and concentrated while gradually adding pure water using an ultrafiltration device to obtain a concentration of ZrO 2 953 g of a zirconia sol having a transmittance of 76% was obtained at 13.1% by mass, pH 4.9, and ZrO 2 concentration of 13.1% by mass.
- Cpz2 having an average particle diameter of 32 nm was obtained with reference to Example 2 of JP-A-2008-290896, and Cpz3 having an average particle diameter of 48 nm was obtained with reference to Example 1.
- Tiania particles The process was carried out as follows with reference to Example 1 of JP-A-2011-132484. 12.09 kg of a titanium tetrachloride aqueous solution containing 7.75% by mass of titanium tetrachloride (Osaka Titanium Technologies, Ltd.) based on TiO 2 conversion basis and an ammonia water (made by Ube Industries, Ltd.) 4 containing 15% by mass of ammonia It mixed with .69 kg and prepared white slurry liquid of pH 9.5. Next, this slurry was filtered and then washed with pure water to obtain 9.87 kg of a hydrous titanic acid cake having a solid content of 10% by mass.
- the obtained mixed aqueous solution is cooled to room temperature and then concentrated with an ultrafiltration membrane device (ACV-3010, manufactured by Asahi Kasei Corporation) to obtain titanium-based fine particles (solid content: 10% by mass)
- an ultrafiltration membrane device ACV-3010, manufactured by Asahi Kasei Corporation
- Cpt1 water-dispersed sol
- the solid contained in the sol thus obtained is measured by the above method, it is titanium-based fine particles (primary particles) having a rutile type crystal structure and composed of a composite oxide containing titanium and tin.
- the content of the metal component contained in the titanium-based fine particles was measured, it was found that TiO 2 87.2% by mass, SnO 2 11.0% by mass, and K 2 O based on the oxide conversion of each metal component. It was 1.8% by mass.
- the pH of the mixed aqueous solution was 10.0.
- the water-dispersed sol containing the titanium-based fine particles is transparent milky white, and the average particle diameter of the titanium-based fine particles contained in the water-dispersed sol according to the dynamic light scattering method is 35 nm, and further particles of 100 nm or more The distribution frequency of coarse particles having a diameter was 0%.
- the refractive index of the obtained titanium-based fine particles could be considered to be 2.42.
- Cpt2 having an average particle diameter of 32 nm was obtained with reference to Example 2 of JP2011-132484A
- Cpt3 having an average particle diameter of 42 nm was obtained with reference to Example 4.
- Zirconia / titania mixed particles A zirconia / titania mixed particle having a solid content concentration of 13 mass% ((Cp1): average particle diameter 23 nm) by mixing the zirconia particles (Cpz1) and the titania particles (Cpt1) obtained above in a mass ratio of 75/25 It was created. Furthermore, Cp2 (average particle diameter 32 nm) was obtained similarly from Cpz2 and Cpt2, and Cp3 (average particle diameter 46 nm) was obtained from Cpz3 and Cpt3.
- This operation was performed a total of three times to wash the precipitate. Distilled water was added to the obtained precipitate, pH was adjusted to 9.2, and it was made to disperse
- the average particle size by dynamic light scattering was 34 nm.
- a coating solution for hard coat layer formation of the following composition is applied using a # 10 wire bar on the surface opposite to the surface to be bonded to the polarizer of the polyester film manufactured in the example described later, using 70 ° C. for 1 minute Dry and remove solvent.
- the film coated with the hard coat layer was irradiated with ultraviolet light of 300 mJ / cm 2 using a high pressure mercury lamp to obtain a polarizer protective film having a hard coat layer with a thickness of 5 ⁇ m.
- Example 1 Coating solution raw material, particle A water dispersion: Zirconia / titania mixed particles (Cp 1) having an average particle diameter of 23 nm (75% by mass of zirconia in zirconia / titania, 13% by mass of solid content)
- Particle B water dispersion silica sol having an average particle diameter of 450 nm (solid content concentration 4% by mass) -Polyester water dispersion ((Bw1), solid concentration 25% by mass) ⁇
- Coating Liquid for Easy Adhesion Layer A coating liquid having the following composition was prepared. Water 36.00 parts by mass isopropyl alcohol 30.31 parts by mass Particle A aqueous dispersion 10.99 parts by mass Particle B aqueous dispersion 0.91 parts by mass Polyester aqueous dispersion 8.80 parts by mass polyurethane aqueous dispersion 3.96 mass Part-blocked isocyanate crosslinking agent 5.50 parts by mass High boiling point solvent (NMP) 3.00 parts by mass Surfactant (Fluoro-based, solid content concentration 10% by mass) 0.25 parts by mass
- NMP High boiling point solvent
- It dried at 135 degreeC under pressure reduction of 133 Pa for 6 hours. Then, it was supplied to an extruder, and melt extruded into a sheet at about 280 ° C., followed by rapid cooling adhesion solidification on a rotary cooling metal roll kept at a surface temperature of 20 ° C. to obtain an unstretched PET sheet.
- the unstretched PET sheet was heated to 100 ° C. with a heated roll group and an infrared heater, and then stretched 3.5 times in the longitudinal direction with a roll group having a peripheral speed difference to obtain a uniaxially stretched PET film.
- the coating solution was applied to one side of a PET film by roll coating, and then dried at 80 ° C. for 15 seconds.
- the coating amount after drying after final stretching was adjusted to be 0.12 g / m 2 .
- the film is stretched 4.0 times in the width direction at 150 ° C. with a tenter, heated at 230 ° C. for 0.5 seconds with the length in the width direction of the film fixed, and further 10 seconds at 230 ° C. % Widthwise relaxation treatment was carried out to obtain a 38 ⁇ m thick easy-to-adhere optical polyester film.
- the polyurethane resin component, the polyester resin component and the other components in the coating layer are 20% by mass, 30% by mass and 50% by mass, respectively, as described in Table 2.
- Examples 2, 3, 18-25, Comparative Examples 1-7) An easily adhesive polyester film was obtained in the same manner as in Example 1 except that the ratio of the polyurethane resin component, the polyester resin component, and the other components in the coating layer was as shown in Table 2 or 3.
- Examples 4 to 7 An easily adhesive polyester film was obtained in the same manner as in Example 1 except that the crosslinking agent for the coating solution was changed, and the composition of each component in the applied layer was changed as described in Table 2.
- Example 8 to 12 An easily adhesive polyester film was obtained in the same manner as in Example 1 except that the type of particles A of the coating solution was changed, and the composition of each component in the coating layer was changed as shown in Table 2.
- Example 13 to 15 An easily adhesive polyester film was obtained in the same manner as in Example 1 except that the film thickness of the coating layer was changed as shown in Table 2.
- Example 16 and 17 An easily adhesive polyester film was obtained in the same manner as in Example 1 except that the amount of particles B in the coating layer was changed as shown in Table 2.
- Example 26 An easily adhesive polyester film was obtained in the same manner as in Example 1 except that the type of the copolymerized polyester resin component was changed as shown in Table 3.
- Example 28 An easily adhesive polyester film was obtained in the same manner as in Example 1 except that the type of the polyurethane resin component was changed as shown in Table 3.
- low interference property capable of suppressing rainbow unevenness, transparency, blocking resistance, adhesiveness with various functional layers, excellent slip property, and easy adhesion property which can be suitably used in optical applications, particularly polarizer protective film applications It has become possible to provide a polyester film and a laminated polyester film using the above.
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Abstract
Description
1. ポリエステルフィルムの少なくとも片面に、ポリカーボネート骨格を有するポリウレタン樹脂、ナフタレン骨格を有するポリエステル樹脂を含有する塗布層を有し、塗布層固形分全量を100質量%とした場合のポリウレタン樹脂成分の含有量(質量%)をa、ナフタレン骨格を有するポリエステル樹脂成分の含有量(質量%)をb、これら以外の成分の合計量(質量%)をcとして三角図表に表した時に、a、b、cが直線P1、直線Q1、直線R1、直線S1の4つの直線で囲まれた領域内にある易接着性ポリエステルフィルム。
ここで直線P1、直線Q1、直線R1、直線S1は以下の通りである。
直線P1:aが10質量%、bが55質量%、cが35質量%の点と、aが10質量%、bが10質量%、cが80質量%の点とを通過する直線
直線Q1:aが10質量%、bが10質量%、cが80質量%の点と、aが70質量%、bが10質量%、cが20質量%の点とを通過する直線
直線R1:aが70質量%、bが10質量%、cが20質量%の点と、aが50質量%、bが40質量%、cが10質量%の点とを通過する直線
直線S1:aが45質量%、bが45質量%、cが10質量%の点と、aが10質量%、bが55質量%、cが35質量%の点とを通過する直線
2. 塗布層が、架橋剤を含有する上記第1に記載の易接着性ポリエステルフィルム。
3. 塗布層が、屈折率1.7以上の金属酸化物粒子(粒子A)を含有する上記第1又は第2に記載の易接着性ポリエステルフィルム。
4. 塗布層が、滑剤粒子(粒子B)を含有する上記第1~第3のいずれかに記載の易接着性ポリエステルフィルム。
5. 上記第1~第4のいずれかに記載の易接着性ポリエステルフィルムの塗布層上に、ハードコート層、防眩層、防眩性反射防止層、反射防止層及び低反射層からなる群より選択される1以上の機能層を有する積層ポリエステルフィルム。
本発明で基材として用いるポリエステルフィルムは、ポリエステル樹脂より構成されるフィルムであり、主に、ポリエチレンテレフタレート、ポリプロピレンテレフタレート、ポリブチレンテレフタレート、ポリエチレンナフタレートの少なくとも1種を構成成分とするポリエステルフィルムが好ましい。また、前記のようなポリエステルに第三成分モノマーが共重合された共重合ポリエステルからなるフィルムであってもよい。これらのポリエステルフィルムの中でも、物性とコストのバランスからポリエチレンテレフタレートフィルムが最も好ましい。
本発明の易接着性ポリエステルフィルムは、上記のようなポリエステル製の基材フィルム上に易接着性の塗布層が積層されているものである。
本発明における塗布層は、塗布層全量(固形分)を100質量%とした場合のポリカーボネート骨格を有するポリウレタン樹脂成分の含有量(質量%)をa、ナフタレン骨格を
有するポリエステル樹脂成分の含有量(質量%)をb、これら以外の成分の合計量(質量%)をcとして三角図表として表した時に、a、b、cが直線P1、直線Q1、直線R1、直線S1の4つの直線で囲まれた領域の範囲内であることが好ましい。
直線P1:aが10質量%、bが55質量%、cが35質量%の点と、aが10質量%、bが10質量%、cが80質量%の点とを通過する直線
直線Q1:aが10質量%、bが10質量%、cが80質量%の点と、aが70質量%、bが10質量%、cが20質量%の点とを通過する直線
直線R1:aが70質量%、bが10質量%、cが20質量%の点と、aが50質量%、bが40質量%、cが10質量%の点とを通過する直線
直線S1:aが45質量%、bが45質量%、cが10質量%の点と、aが10質量%、bが55質量%、cが35質量%の点とを通過する直線
直線P1の代わりには、直線P2(aが15質量%、bが55質量%、cが30質量%の点と、aが15質量%、bが10質量%、cが75質量%の点とを通過する直線)を採用することが好ましい。
ポリカーボネート骨格を有するポリウレタン樹脂成分の含有量aの上限は好ましくは70質量%であり、より好ましくは60質量%であり、さらに好ましくは50質量%であり、特に好ましくは40質量%である。ポリカーボネート骨格を有するポリウレタン樹脂成分の含有量aが70質量%以下であると、屈折率が高く保たれ、低干渉性が得られるので好ましい。
ナフタレン骨格を有するポリエステル樹脂成分の含有量bの上限は好ましくは55質量%であり、より好ましくは50質量%であり、さらに好ましくは48質量%であり、特に好ましくは45質量%である。ナフタレン骨格を有するポリエステル樹脂成分の含有量bが55質量%以下であると、耐ブロッキング性が発揮されて好ましい。
その他の成分の含有量cの上限は好ましくは80質量%であり、より好ましくは70質量%であり、さらに好ましくは60質量%であり、特に好ましくは55質量%である。その他の成分の含有量cが80質量%以下であると、結果的にポリカーボネート骨格を有するポリウレタン樹脂成分の含有量a及びナフタレン骨格を有するポリエステル樹脂成分の含有量bのバランスをとり易く、密着性が保持され、耐ブロッキング性と屈折率(低干渉性)のバランスが取り易く好ましい。
ポリカーボネート骨格を有するポリウレタン樹脂の構成成分であるジオール成分には、耐熱、耐加水分解性に優れる脂肪族系ポリカーボネートポリオールを含有させることが好ましい。本発明の光学用途においては、黄変防止の点からも脂肪族系ポリカーボネートポリオールを用いることが好ましい。
前記比率(A1460/A1530)が0.40以上の場合は、強硬なウレタン成分が多くなり過ぎず、塗布層の応力緩和が低下せず耐湿熱性が低下するおそれがなく好ましい。また、前記比率(A1460/A1530)が、2.30以下の場合は、柔軟な脂肪族系ポリカーボネートの脂肪族成分が多くなり過ぎず、塗布層の耐溶剤性が保たれ耐湿熱性が低下するおそれがなく好ましい。
塗布層に含有されるポリエステル樹脂の酸成分として、ナフタレンジカルボン酸由来成分を含有させることにより、屈折率が増加し、蛍光灯下での虹彩状色彩を制御し易くなる。また、耐湿熱性を向上させることが可能となる。
(1)HOOC-(CH2)n-COOH (式中、nは4≦n≦10の整数)
(2)HO-(CH2)n-OH (式中、nは4≦n≦10の整数)
式(1)のジカルボン酸成分としては、アジピン酸、セバシン酸、アゼライン酸などが上げられる。また、式(2)のジオール成分としてはブタンジオール、へキサンジオール等が上げられる。
5質量%以下であることが好ましく、より好ましくは15質量%以下である。
本発明の光学用易接着性ポリエステルフィルムは、一般的なポリエステルフィルムの製造方法に従って製造することができる。例えば、ポリエステル樹脂を溶融し、シート状に押出し成形された無配向ポリエステルをガラス転移温度以上の温度において、ロールの速度差を利用して縦方向に延伸した後、テンターにより横方向に延伸し、熱処理を施す方法が挙げられる。
本発明において、主に光学用途に用いられる積層ポリエステルフィルムは、本発明の易接着性ポリエステルフィルムの塗布層上に、電子線または紫外線硬化型アクリル樹脂またはシロキサン系熱硬化性樹脂等からなるハードコート層等を設けることにより得られる。
本発明における積層ポリエステルフィルムの製造方法について、易接着性ポリエステルフィルムを例にして説明するが、当然これに限定されるものではない。
〔走査型電子顕微鏡による測定法〕
上記の粒子の平均粒径の測定は下記の方法により行うことができる。粒子を走査型電子顕微鏡(SEM)で写真を撮り、最も小さい粒子1個の大きさが2~5mmとなるような倍率で、300~500個の粒子の最大径(最も離れた2点間の距離)を測定し、その平均値を平均粒径とする。本発明における塗布層中に存在する粒子の平均粒径は当該測定方法により測定できる。
粒子の平均粒径は、粒子やフィルムの製造時においては動的散乱法により求めることもできる。ゾルを分散媒で希釈し、分散媒のパラメーターを用いてサブミクロン粒子アナライザーN4 PLUS(ベックマン・コールター社製)にて測定し、キュムラント法にて演算することで平均粒子径を得た。動的光散乱法ではゾル中の粒子の平均粒子径が観測され、粒子同士の凝集があるときは、それらの凝集粒子の平均粒子径が観測される。
粒子の屈折率測定は下記の方法により行うことができる。無機粒子を150℃で乾燥後、乳鉢で粉砕した粉末を、溶媒1(粒子より低屈折率のもの)に浸漬した後、溶媒2(粒子より高屈折率のもの)を少量ずつ微粒子がほぼ透明になるまで添加した。この液の屈折率をアッベの屈折計(株式会社アタゴ製アッベ屈折率計)を用いて測定した。測定は23℃、D線(波長589nm)で行われた。上記溶媒1と溶媒2は互いに混合可能なものを選定し、屈折率に応じて、例えば1,1,1,3,3,3-ヘキサフルオロ-2-プロパノール、2-プロパノール、クロロホルム、四塩化炭素、トルエン、グリセリン等の溶媒が挙げられる。
易接着性ポリエステルフィルムのヘイズはJIS K 7136:2000に準拠し
濁度計(日本電色製、NDH2000)を用いて測定した。
実施例で得られたポリエステルフィルムの易接着層上に、前述のハードコート層の形成の項目で記述したハードコート層を形成した。ハードコートを形成した易接着用ポリエステルフィルムをJIS-K5400-1990の8.5.1の記載に準拠し、ハードコート層と基材フィルムとの密着性を求める。
密着性(%)={1-(剥がれたマス目の数/100)}×100
各実施例で得られた光学用易接着性ポリエステルフィルムの易接着層上にハードコート層を形成した。ハードコートを形成した光学用易接着性ポリエステルフィルムを10cm(フィルム幅方向)×15cm(フィルム長手方向)の面積に切り出し、試料フィルムを作成した。得られた試料フィルムのハードコート層面とは反対面に、黒色光沢テープ(日東電工株式会社製、ビニルテープ No21;黒)を貼り合わせた。この試料フィルムのハードコート面を上面にして、3波長形昼白色(ナショナル パルック、F.L 15EX-N 15W)を光源として、斜め上から目視でもっとも反射が強く見える位置関係(光源からの距離40~60cm、15~45°の角度)で観察した。
◎:あらゆる角度からの観察でも虹彩状色彩が見られない
○:ある角度によっては僅かに虹彩状色彩が見られる
△:僅かに虹彩状色彩が観察される
×:はっきりとした虹彩状色彩が観察される
2枚の積層フィルムの塗布面が対向するように重ね合わせ、5kg/cm2の荷重を掛け、これを50℃の雰囲気中で24時間放置した。重ね合わせたフィルムを剥離し、その剥離状態を下記の基準で判定した。
◎:軽く剥離できる
○:剥離時に抵抗があるが、塗布層が相手面に転移はしない。
△:剥離音が発生し、部分的に塗布層が相手面に転移している
×:2枚のフィルムが固着し剥離できないもの、あるいは剥離できても基材フィルムが劈開している
JIS K7121-1987に準拠し、示差走査熱量計(セイコーインスツルメンツ製、DSC6200)を使用して、樹脂サンプル10mgを25~300℃の温度範囲にわたって20℃/minで昇温させ、DSC曲線から得られた補外ガラス転移開始温度をガラス転移温度とした。
樹脂0.03gをテトラヒドロフラン 10ml に溶かし、GPC-LALLS装置低角度光散乱光度計 LS-8000(東ソー株式会社製、テトラヒドロフラン溶媒、リファレンス:ポリスチレン)を用い、カラム温度30℃、流量1ml/分、カラム(昭和電工社製shodex KF-802、804、806)を用い、数平均分子量を測定した。
樹脂を重クロロホルムに溶解し、ヴァリアン社製核磁気共鳴分析計(NMR)ジェミニ-200を用いて、1H-NMR分析を行ってその積分比より各組成のモル%比を決定した。
塗布層用共重合ポリエステル樹脂(B1)~(B3)の重合
攪拌機、温度計、及び部分還流式冷却器を具備するステンレススチール製オートクレーブに、2,6-ナフタレンジカルボン酸ジメチル342.0質量部、ジメチルテレフタレート35.0質量部、ジメチルー5-ナトリウムスルホイソフタレート35.5質量部、エチレングリコール198.6質量部、1,6-ヘキサンジオール118.2質量部、及びテトラーnーブチルチタネート0.4質量部を仕込み、160℃から220℃まで4時間かけてエステル交換反応を行なった。さらに、セバシン酸60.7質量部を加え、エステル化反応を行なった.次いで255℃まで昇温し、反応系を徐々に減圧した後、30Paの減圧下で1時間30分反応させ、共重合ポリエステル樹脂(B1)を得た。得られた共重合ポリエステル樹脂は、淡黄色透明であった。
共重合ポリエステル樹脂(B1)の組成は表1の通りである。
また、原料を変更して同様にして表1に記載の組成の共重合ポリエステル樹脂(B2)、(B3)を得た。
攪拌機、温度計と還流装置を備えた反応器に、共重合ポリエステル樹脂(B1)30質量部、エチレングリコール-n-ブチルエーテル15質量部を入れ、110℃で加熱、攪拌し樹脂を溶解した。樹脂が完全に溶解した後、水55質量部をポリエステル溶液に攪拌しつつ徐々に添加した。添加後、液を攪拌しつつ室温まで冷却して、固形分25質量%の乳白色のポリエステル水分散体(Bw1)を作製した。
同様にして共重合ポリエステル樹脂B2からポリエステル水分散体Bw2を、共重合ポリエステル樹脂B3からポリエステル水分散体Bw3を得た。
脂肪族系ポリカーボネートポリオールを構成成分とする水溶性ポリウレタン樹脂(A1)の重合
撹拌機、ジムロート冷却器、窒素導入管、シリカゲル乾燥管、及び温度計を備えた4つ口フラスコに、4,4-ジフェニルメタンジイソシアネート43.75質量部、ジメチロールブタン酸12.85質量部、数平均分子量2000のポリヘキサメチレンカーボネートジオール153.41質量部、ジブチルスズジラウレート0.03質量部、及び溶剤としてアセトン84.00質量部を投入し、窒素雰囲気下、75℃において3時間撹拌し、反応液が所定のアミン当量に達したことを確認した。次に、この反応液を40℃にまで降温した後、トリエチルアミン8.77質量部を添加し、ポリウレタンプレポリマー溶液を得た。次に、高速攪拌可能なホモディスパーを備えた反応容器に、水450gを添加して、25℃に調整して、2000min-1で攪拌混合しながら、ポリウレタンプレポリマー溶液を添加して水分散した。その後、減圧下で、アセトンおよび水の一部を除去することにより、固形分37質量%の水溶性ポリウレタン樹脂(A1)を調製した。得られたポリウレタン樹脂のガラス転移点温度は-30℃であった。
イソホロンジイソシアネート38.41質量部、ジメチロールプロパン酸
6.95質量部、数平均分子量2000のポリヘキサメチレンカーボネートジオール158.99質量部、ジブチルスズジラウレート0.03質量部、及び溶剤としてアセトン84.00質量部とした以外はA1の重合と同様にして水溶性ポリウレタン樹脂(A2)を調製した。
撹拌機、温度計、還流冷却管を備えたフラスコにヘキサメチレンジイソシアネートを原料としたイソシアヌレート構造を有するポリイソシアネート化合物(旭化成ケミカルズ製、デュラネートTPA)100質量部、プロピレングリコールモノメチルエーテルアセテート55質量部、ポリエチレングリコールモノメチルエーテル(平均分子量750)30質量部を仕込み、窒素雰囲気下、70℃で4時間保持した。その後、反応液温度を50℃に下げ、メチルエチルケトオキシム47質量部を滴下した。反応液の赤外スペクトルを測定し、イソシアネート基の吸収が消失したことを確認し、固形分40質量%のブロックポリイソシアネート水分散液(Cx1)を得た。
温度計、窒素ガス導入管、還流冷却器、滴下ロート、および攪拌機を備えたフラスコに水性媒体としてのイオン交換水58質量部とイソプロパノール58質量部との混合物、および、重合開始剤(2,2’-アゾビス(2-アミジノプロパン)・二塩酸塩)4質量部を投入した。一方、滴下ロートに、オキサゾリン基を有する重合性不飽和単量体としての2-イソプロペニル-2-オキサゾリン16質量部、メトキシポリエチレングリコールアクリレート(エチレングリコールの平均付加モル数・9モル、新中村化学製)32質量部、およびメタクリル酸メチル32質量部の混合物を投入し、窒素雰囲気下、70℃において1時間にわたり滴下した。滴下終了後、反応溶液を9時間攪拌し、冷却することで固形分濃度40質量%のオキサゾリン基を有する水溶性樹脂(Cx2)を得た。
撹拌機、温度計、還流冷却管を備えたフラスコにヘキサメチレンジイソシアネート168質量部とポリエチレングリコールモノメチルエーテル(M400、平均分子量400)220質量部を仕込み、120℃で1時間、撹拌し、更に4,4’-ジシクロヘキシルメタンジイソシアネート26質量部とカルボジイミド化触媒として3-メチル-1-フェニル-2-フォスフォレン-1-オキシド3.8質量部(全イソシイアネートに対し2質量%)を加え、窒素気流下185℃で更に5時間撹拌した。反応液の赤外スペクトルを測定し、波長2200~2300cm-1の吸収が消失したことを確認した。60℃まで放冷し、イオン交換水を567質量部加え、固形分40質量%のカルボジイミド水溶性樹脂(Cx3)を得た。
エポキシ系架橋剤として、ナガセケムテックス社製 デナコール(登録商標)EX-521(固形分濃度100%)を使用した(エポキシ系架橋剤(Cx4))。
メラミン系架橋剤として、DIC社製 ベッカミン(登録商標)M-3(固形分濃度60%)を使用した(メラミン系架橋剤(Cx5))。
特開2008-290896号公報の実施例8を参照し、以下のように行った。
3リットルのガラス製容器に、純水2283.6gとシュウ酸二水和物403.4gとを投入し、40℃に加熱して10.72質量%シュウ酸水溶液を調製した。この水溶液を
撹拌しながら、オキシ炭酸ジルコニウム粉末(ZrOCO3、AMR International Corp.製、ZrO2に換算して39.76質量%を含有する。)495.8gを徐々に添加し30分間混合した後、90℃で30分の加熱を行った。次いで、25.0質量%水酸化テトラメチルアンモニウム水溶液(多摩化学工業(株)製)1747.2gを1時間かけて徐々に添加した。この時点で混合液はスラリー状であり、ZrO2換算で4.0質量%含有した。このスラリーをステンレス製オートクレーブ容器に移し替え、145℃で5時間の水熱処理を行った。この水熱処理後の生成物は、未解膠物がなく完全にゾル化した。得られたゾルは、ZrO2として4.0質量%含有し、pH6.8、動的光散乱法による平均粒子径は19nmであった。また、ゾルをZrO2濃度2.0質量%に純水で調整して測定した透過率は88%であった。透過型電子顕微鏡により粒子を観察したところ、7nm前後のZrO2一次粒子の凝集粒子がほとんどであった。上記の水熱処理を行って得られたZrO2濃度4.0質量%のジルコニアゾル4000gを限外濾過装置を使用して、純水を徐々に添加しながら洗浄及び濃縮を行って、ZrO2濃度13.1質量%、pH4.9、ZrO2濃度13.1質量%のときの透過率76%のジルコニアゾル953gが得られた。
特開2011-132484号公報の実施例1を参照し、以下のように行った。
四塩化チタン(大阪チタニウムテクノロジーズ(株)製)をTiO2換算基準で7.75質量%含む四塩化チタン水溶液12.09kgと、アンモニアを15質量%含むアンモニア水(宇部興産(株)製)4.69kgとを混合し、pH9.5の白色スラリー液を調製した。次いで、このスラリーを濾過した後、純水で洗浄して、固形分含有量が10質量%の含水チタン酸ケーキ9.87kgを得た。次に、このケーキに、過酸化水素を35質量%含む過酸化水素水(三菱瓦斯化学(株)製)11.28kgと純水20.00kgとを加えた後、80℃の温度で1時間、撹拌下で加熱し、さらに純水57.52kgを加えて、過酸化チタン酸をTiO2換算基準で1質量%含む過酸化チタン酸水溶液を98.67kg得た。この過酸化チタン酸水溶液は、透明な黄褐色でpHは8.5であった。
さらに特開2011-132484号公報の実施例2を参照して平均粒径32nmのCpt2、実施例4を参照して平均粒径42nmのCpt3を得た。
上記で得られたジルコニア粒子(Cpz1)とチタニア粒子(Cpt1)を75/25の質量比率で混合することで固形分濃度13質量%のジルコニア/チタニア混合粒子((Cp1):平均粒径23nm)を作成した。
さらに同様にしてCpz2とCpt2からCp2(平均粒径32nm)を、Cpz3とCpt3からCp3(平均粒径46nm)を得た。
特開2011-132107号公報を参照し、以下のように実験を行った。
塩化セリウム(III)七水和物216gを蒸留水10Lに入れて攪拌し、溶解した。さらに攪拌を続けながら温度を93℃に昇温し、1.0%水酸化ナトリウム水溶液5.6kgの全量を一度に加えた。さらに93℃で6時間攪拌した後、25℃に冷却して白色沈殿を得た。
遠心分離機により沈殿物を分離し、得られた沈殿物に蒸留水15Lを加えて攪拌、再分散後、遠心分離機で沈殿物を分離した。この操作を合計3回行って、沈殿物を洗浄した。
得られた沈殿物に蒸留水を加え、pHを9.2に調整して超音波分散機で分散させ、固形分濃度12質量%のセリア粒子分散体(Cp4)を得た。動的光散乱法による平均粒径は34nmであった。
後述する実施例で製造したポリエステルフィルムの偏光子と接着する面とは反対側の面に、下記組成のハードコート層形成用塗布液を#10ワイヤーバーを用いて塗布し、70℃で1分間乾燥し、溶剤を除去した。次いで、ハードコート層を塗布したフィルムに高圧水銀灯を用いて300mJ/cm2の紫外線を照射し、厚み5μmのハードコート層を有する偏光子保護フィルムを得た。
・ハードコート層形成用塗布液
メチルエチルケトン 65.00質量%
ジペンタエリスリトールヘキサアクリレート 27.20質量%
(新中村化学製A-DPH)
ポリエチレンジアクリレート 6.80質量%
(新中村化学製A-400)
光重合開始剤 1.00質量%
(チバスペシャリティーケミカルズ社製イルガキュア184)
塗布液原料
・粒子A水分散体:平均粒径23nmのジルコニア/チタニア混合粒子(Cp1)
(ジルコニア/チタニア中のジルコニア量75質量%、固形分濃度13質量%)
・粒子B水分散体:平均粒径450nmのシリカゾル(固形分濃度4質量%)
・ ポリエステル水分散体((Bw1)、固形分濃度25質量%)
・ポリウレタン水分散体((A1),固形分濃度37質量%)
・ブロックイソシアネート系架橋剤((Cx1)、固形分濃度40質量%)
下記の組成の塗布液を調整した。
水 36.00質量部
イソプロピルアルコール 30.31質量部
粒子A水分散体 10.99質量部
粒子B水分散体 0.91質量部
ポリエステル水分散体 8.80質量部
ポリウレタン水分散体 3.96質量部
ブロックイソシアネート系架橋剤 5.50質量部
高沸点溶媒(NMP) 3.00質量部
界面活性剤(フッソ系、固形分濃度10質量%) 0.25質量部
フィルム原料ポリマーとして、固有粘度(溶媒:フェノール/テトラクロロエタン=60/40)が0.62dl/gで、かつ粒子を実質上含有していないPET樹脂ペレットを、133Paの減圧下、135℃で6時間乾燥した。その後、押し出し機に供給し、約280℃でシート状に溶融押し出しして、表面温度20℃に保った回転冷却金属ロール上で急冷密着固化させ、未延伸PETシートを得た。
塗布層内でのポリウレタン樹脂成分、ポリエステル樹脂成分、その他の成分の比率を表2又は3になるようにした以外は実施例1と同様にして易接着性ポリエステルフィルムを得た。
塗布液の架橋剤を変更し、塗布層内の各成分の組成を表2に記載の通りに変更した以外は、実施例1と同様にして易接着性ポリエステルフィルムを得た。
塗布液の粒子Aの種類を変更し、塗布層内の各成分の組成を表2の通りに変更した以外は、実施例1と同様にして易接着性ポリエステルフィルムを得た。
塗布層の膜厚を表2の通りに変更した以外は、実施例1と同様にして易接着性ポリエステルフィルムを得た。
塗布層中の粒子Bの量を表2の通りに変更した以外は実施例1と同様にして易接着性ポリエステルフィルムを得た。
共重合ポリエステル樹脂成分の種類を表3の通りに変更した以外は実施例1と同様にして易接着性ポリエステルフィルムを得た。
ポリウレタン樹脂成分の種類を表3の通りに変更した以外は実施例1と同様にして易接着性ポリエステルフィルムを得た。
なお、実施例、比較例で得られたポリエステルフィルムの摩擦係数はJIS K7125-1999 プラスチック-フィルムおよびシート摩擦係数試験方法に準拠し、テンシロン(東洋ボールドウィン、RTM-100)を用いて測定したところ、いずれのフィルムも静摩擦係数(μs)で0.35~0.5、動摩擦係数(μd)で0.45~0.6の範囲内であり、巻き上げ性、ハンドリング性において問題のないものであった。
Q1 : 座標(10,10,80)と(70,10,20)とを通る直線
R1 : 座標(70,10,20)と(50,40,10)とを通る直線
S1 : 座標(45,45,10)と(10,55,35)とを通る直線
○ : 各実施例のプロット
□ : 各比較例のプロット
三角図表内の数値 : 各実施例又は各比較例の番号
Claims (5)
- ポリエステルフィルムの少なくとも片面に、ポリカーボネート骨格を有するポリウレタン樹脂、ナフタレン骨格を有するポリエステル樹脂を含有する塗布層を有し、塗布層固形分全量を100質量%とした場合のポリウレタン樹脂成分の含有量(質量%)をa、ナフタレン骨格を有するポリエステル樹脂成分の含有量(質量%)をb、これら以外の成分の合計量(質量%)をcとして三角図表に表した時に、a、b、cが直線P1、直線Q1、直線R1、直線S1の4つの直線で囲まれた領域内にある易接着性ポリエステルフィルム。
ここで直線P1、直線Q1、直線R1、直線S1は以下の通りである。
直線P1:aが10質量%、bが55質量%、cが35質量%の点と、aが10質量%、bが10質量%、cが80質量%の点とを通過する直線
直線Q1:aが10質量%、bが10質量%、cが80質量%の点と、aが70質量%、bが10質量%、cが20質量%の点とを通過する直線
直線R1:aが70質量%、bが10質量%、cが20質量%の点と、aが50質量%、bが40質量%、cが10質量%の点とを通過する直線
直線S1:aが45質量%、bが45質量%、cが10質量%の点と、aが10質量%、bが55質量%、cが35質量%の点とを通過する直線
- 塗布層が、架橋剤を含有する請求項1に記載の易接着性ポリエステルフィルム。
- 塗布層が、屈折率1.7以上の金属酸化物粒子(粒子A)を含有する請求項1又は2に記載の易接着性ポリエステルフィルム。
- 塗布層が、滑剤粒子(粒子B)を含有する請求項1~3のいずれかに記載の易接着性ポリエステルフィルム。
- 請求項1~4のいずれかに記載の易接着性ポリエステルフィルムの塗布層上に、ハードコート層、防眩層、防眩性反射防止層、反射防止層及び低反射層からなる群より選択される1以上の機能層を有する積層ポリエステルフィルム。
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JP2015176466A (ja) * | 2014-03-17 | 2015-10-05 | 東レフィルム加工株式会社 | タッチパネル用透明導電性フィルムのベースフィルムおよびタッチパネル用透明導電性フィルム |
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WO2021014669A1 (ja) * | 2019-07-22 | 2021-01-28 | 日本碍子株式会社 | 接合体および弾性波素子 |
WO2022004249A1 (ja) * | 2020-07-02 | 2022-01-06 | 東洋紡株式会社 | 積層ポリエステルフィルム |
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JP7136172B2 (ja) | 2022-09-13 |
TW202325551A (zh) | 2023-07-01 |
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JP2021062619A (ja) | 2021-04-22 |
TW202323059A (zh) | 2023-06-16 |
JP7052854B6 (ja) | 2022-05-17 |
KR20210080620A (ko) | 2021-06-30 |
JP2020063457A (ja) | 2020-04-23 |
KR20200027542A (ko) | 2020-03-12 |
TW201919907A (zh) | 2019-06-01 |
JP2021043470A (ja) | 2021-03-18 |
TWI795442B (zh) | 2023-03-11 |
CN111051404B (zh) | 2023-09-22 |
JP6741078B2 (ja) | 2020-08-19 |
CN115093595B (zh) | 2023-11-17 |
KR102352256B1 (ko) | 2022-01-17 |
JP7052854B2 (ja) | 2022-04-12 |
JPWO2019058999A1 (ja) | 2019-11-14 |
JP2022022240A (ja) | 2022-02-03 |
KR102376858B1 (ko) | 2022-03-21 |
KR20210080619A (ko) | 2021-06-30 |
JP6981482B2 (ja) | 2021-12-15 |
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