WO2019052203A1 - 一种嵌段结构的丙烯酸压敏胶乳液的制备方法 - Google Patents
一种嵌段结构的丙烯酸压敏胶乳液的制备方法 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/16—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms
- C08F220/18—Esters of monohydric alcohols or phenols of phenols or of alcohols containing two or more carbon atoms with acrylic or methacrylic acids
- C08F220/1804—C4-(meth)acrylate, e.g. butyl (meth)acrylate, isobutyl (meth)acrylate or tert-butyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F212/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
- C08F212/02—Monomers containing only one unsaturated aliphatic radical
- C08F212/04—Monomers containing only one unsaturated aliphatic radical containing one ring
- C08F212/06—Hydrocarbons
- C08F212/08—Styrene
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/04—Acids; Metal salts or ammonium salts thereof
- C08F220/06—Acrylic acid; Methacrylic acid; Metal salts or ammonium salts thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F220/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
- C08F220/02—Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
- C08F220/10—Esters
- C08F220/12—Esters of monohydric alcohols or phenols
- C08F220/14—Methyl esters, e.g. methyl (meth)acrylate
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F293/00—Macromolecular compounds obtained by polymerisation on to a macromolecule having groups capable of inducing the formation of new polymer chains bound exclusively at one or both ends of the starting macromolecule
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J153/00—Adhesives based on block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Adhesives based on derivatives of such polymers
Definitions
- the invention belongs to the field of pressure sensitive adhesives, and in particular relates to a block structure acrylate pressure sensitive adhesive emulsion and a preparation method thereof.
- Acrylate pressure sensitive adhesive types mainly include solvent-based pressure-sensitive adhesives, water-based pressure-sensitive adhesives and hot melt pressure sensitive adhesives.
- Solvent-based pressure-sensitive adhesive is not only costly, but also contains a large amount of flammable and toxic organic solvents, which adversely affects the health of workers and seriously pollutes the environment.
- the hot-melt pressure-sensitive adhesive has aging resistance, poor surface resistance and comprehensive performance. It can't meet the application requirements in the middle and high-end fields; and the water-based acrylate pressure sensitive adhesive is widely used in more and more fields due to its environmental friendliness, non-toxicity, no VOC emission, large molecular weight, high solid content and low price. application.
- the water-based acrylate pressure-sensitive adhesive has disadvantages such as water resistance, heat resistance, wettability, and poor coating property, and the crosslinking effect is not satisfactory. If an external curing agent is added, the curing agent reacts with water and is difficult to mix with the glue. Evenly, it will produce more foam; if the internal cross-linking method is used, the cross-linking is incomplete, and the high-temperature aging resistance is poor, so in some areas, the water-based pressure-sensitive adhesive is difficult to replace the solvent-based pressure-sensitive adhesive, such as the alkaline dry battery label.
- the pressure-sensitive adhesives are almost all solvent-based acrylate pressure-sensitive adhesives.
- the battery labels have high requirements on the comprehensive performance of the glue, that is, they have good initial adhesion, holding strength and peel strength, especially the glue has a prominent 90° peeling. Sticky, otherwise, the interface of the battery label is easy to reverse.
- the invention aims at the deficiencies of the prior art, and proposes a block structure acrylate pressure-sensitive adhesive emulsion, which has the advantages of ingenious structure, low cost, excellent comprehensive performance, and particularly good surface resistance.
- the invention is prepared by the following steps:
- the acrylate monomer pre-emulsion adding a part of the acrylate monomer pre-emulsion to the emulsion of the step (2), and the second initiator, the acrylate monomer is pre-emulsified and then immersed for 10 to 30 minutes, and then all the styrene is added dropwise.
- the body pre-emulsion after the completion of the drop, the temperature is kept for 10 to 30 minutes, and finally the residual acrylate monomer pre-emulsion is added dropwise, and the total pre-emulsified droplets of the monomer are added for 3 to 5 hours;
- step (1) the weight ratio is
- the acrylate monomer pre-emulsion obtained in the step (1) is 65-80% by weight of the acrylate monomer, and the styrene monomer pre-emulsion styrene weight percentage is 55-70%;
- the first initiator in the step (2) accounts for 0.08 to 0.2% of the total amount of the monomers, and the second initiator in the step (3) accounts for 0.15 to 0.5% of the total amount of the monomers;
- the acrylate monomer is butyl acrylate, isooctyl acrylate, acrylic acid, methacrylic acid, hydroxyethyl acrylate, hydroxyethyl methacrylate, methylol acrylamide, hydroxyethyl acrylamide, A One or more of glycidyl acrylate, isobornyl methacrylate, and ureido methacrylate.
- the emulsifier is sodium 2-acrylamido-2-methylpropane sulfonate (AMPS), 1-allyloxy-3-(4-nonylphenol)-2-polyoxyethylene ether ammonium sulfate ( DNS-86), allyloxynonylphenoxypropanol polyoxyethylene ether (SN-10), allyloxynonylphenoxypropanol polyoxyethylene ether ammonium sulfate (SE-10), hydrazine
- the base emulsifier is sodium alkyl alkoxylated sodium sulfate (AS-801), nonylphenol ethoxylated ammonium sulfate (NPES-4)
- AES-4 the C12 alkyl alcohol ethoxylated sodium sulfate salt
- AES-4 the emulsification amount of the base is 0.6 to 6% of the total amount of the total amount
- first initiator is one of ammonium persulfate or potassium persulfate
- second initiator is one of ammonium persulfate or potassium persulfate
- step (3) part of the acrylate monomer pre-emulsion accounts for 30-60% of the total acrylate monomer pre-emulsion, and step (4) adjusts the pH value to 7-8 with ammonia water.
- the finally obtained pressure-sensitive adhesive emulsion has a block structure composed of a soft segment of polyacrylate and a hard segment of polystyrene, and the weight percentage of the soft segment and the hard segment is: 65% to 95%: 5 % ⁇ 35%.
- the invention has the following advantages: the pressure sensitive adhesive polymer molecular chain is composed of a polyacrylate soft segment and a polystyrene hard segment, and the polyacrylate segment has a low glass transition temperature. It has good wettability and provides adhesive properties.
- the polystyrene segment is hard and provides the physical cross-linking point by the force between the segments, providing cohesive force and holding force for the pressure sensitive adhesive.
- the pressure sensitive adhesive has low cost, good initial tack, holding strength and peel strength, outstanding comprehensive performance and good surface resistance, and can be widely used in the field of curved labels.
- Step (1) Weigh 30 parts of deionized water, 0.3 parts of emulsifier SE-10, 0.25 parts of emulsifier TX-4SA, add to the pre-emulsified kettle, start stirring, add 80 parts of butyl acrylate, 10 parts of isooctyl acrylate Stir for 30min to obtain acrylate monomer pre-emulsion; weigh 6 parts of deionized water, 0.12 parts of emulsifier SE-10, add to another pre-emulsion kettle, start stirring, add 10 parts of styrene, stir for 30min to get styrene Monomer pre-emulsion;
- Step (2) Add 40 parts of deionized water, 0.02 parts of AS-801 to the reactor, heat up to 65-70 ° C to open the condensing reflux device, stir to 80 ° C, add 2.5% acrylate monomer pre-emulsion, and then 0.12 parts of ammonium persulfate dissolved in 3 parts of water and added to the reaction vessel at one time, the reaction was carried out for 30 min;
- Step (3) adding 38% acrylate monomer pre-emulsion, 0.24 parts of ammonium persulfate of the second initiator is dissolved in 18 parts of water, and the monomer pre-emulsion is simultaneously added to the reaction kettle; after the completion of the dropwise addition Insulation for 15 min; add all the styrene monomer pre-emulsion, add 3-5 h, add 15 min after the completion of the addition, and finally add the remaining 59.5% acrylate monomer emulsion, step (4) drop to complete the insulation 1h, the temperature was lowered to 45 ° C, and the pH was adjusted to 7 by adding ammonia water to obtain a block type acrylate pressure-sensitive adhesive emulsion.
- Step (1) Weigh 30 parts of deionized water, 0.36 parts of DNS-86, 0.24 parts of emulsifier SN-10, add to the pre-emulsified kettle, start stirring, add 70 parts of butyl acrylate, 16 parts of isooctyl acrylate, 2 A portion of methacrylic acid, stirred for 30min to obtain an acrylate monomer pre-emulsion; weigh 6 parts of deionized water, 0.12 parts of emulsifier SE-10 was added to another pre-emulsion kettle, start stirring, add 12 parts of styrene, stir 30min to obtain a styrene monomer pre-emulsion;
- Step (2) adding 36 parts of deionized water and 0.012 parts of emulsifier AES-4 to the reaction kettle, heating to 65-70 ° C to open the condensing reflux device, stirring and heating to 80 ° C, adding 3.5% acrylate monomer pre-emulsion, Then, 0.09 parts of ammonium persulfate was dissolved in 3 parts of water and added to the reaction vessel at one time, and the reaction was carried out for 30 minutes;
- Step (3) dropwise adding 26% acrylate monomer pre-emulsion, dissolving 0.27 parts of ammonium persulfate of the second initiator in 18 parts of water, and dropping the monomer pre-emulsion into the reaction kettle simultaneously; after the completion of the dropwise addition Insulation for 15 min; add all the styrene monomer pre-emulsion, add 3-5 h, add 20 min after the completion of the addition, and finally add the remaining 70.5% acrylate monomer pre-emulsion.
- Step (4) is completed by adding dropwise for 1 hour, and the temperature is lowered to 45 ° C, and the pH is adjusted to 7 by adding ammonia water to obtain a block type acrylate pressure-sensitive adhesive emulsion.
- Step (1) Weigh 30 parts of deionized water, 0.3 parts of emulsifier SE-10, 0.45 parts of emulsifier AMPS, add to the pre-emulsified kettle, start stirring, add 70 parts of butyl acrylate, 18 parts of isooctyl acrylate, 2 Part of hydroxyethyl methacrylate, 2 parts of glycidyl methacrylate, stirred for 30min to obtain acrylate monomer pre-emulsion; weigh 6 parts of deionized water, 0.09 parts of emulsifier SE-10 was added to another pre-emulsion kettle In the middle, stirring was started, 8 parts of styrene was added, and stirred for 30 minutes to obtain a styrene monomer pre-emulsion;
- Step (2) Add 45 parts of deionized water and 0.018 parts of NPES-4 to the reactor, raise the temperature to 65-70 ° C to open the condensing reflux device, stir the temperature to 80 ° C, add 2.5% acrylate monomer pre-emulsion, and then 0.12 parts of ammonium persulfate dissolved in 3 parts of water and added to the reaction vessel at one time, the reaction was carried out for 30 min;
- Step (3) dropwise adding 50% acrylate monomer pre-emulsion, 0.24 parts of second initiator ammonium persulfate is dissolved in 18 parts of water, and the monomer pre-emulsion is simultaneously added dropwise to the reaction kettle; After heat preservation for 20 min; add all the styrene monomer pre-emulsion, add 3-5 h, add 20 5% acrylate monomer pre-emulsion after the completion of the addition.
- Step (4) is completed by adding dropwise for 1 hour, and the temperature is lowered to 45 ° C, and the pH is adjusted to 7 by adding ammonia water to obtain a block type acrylate pressure-sensitive adhesive emulsion.
- Step (1) Weigh 27 parts of deionized water, 0.24 parts of emulsifier SE-10, 0.24 parts of emulsifier SN-10, add to the pre-emulsified kettle, start stirring, add 42 parts of butyl acrylate, 40 parts of isooctyl acrylate 1 part of acrylic acid, 2 parts of ureido methacrylate, stirred for 30 minutes to obtain acrylate monomer pre-emulsion; weigh 9 parts of deionized water, 0.15 parts of emulsifier SE-10 was added to another pre-emulsion kettle, and opened Stirring, adding 15 parts of styrene, stirring for 30min to obtain a styrene monomer pre-emulsion;
- Step (2) adding 40 parts of deionized water and 0.012 parts of emulsifier AS-801 to the reaction kettle, heating to 65-70 ° C to open the condensing reflux device, stirring and heating to 80 ° C, adding 3% acrylate monomer pre-emulsion, Then 0.12 parts of ammonium persulfate was dissolved in 3 parts of water and added to the reaction kettle at one time, and the reaction was carried out for 30 minutes;
- Step (3) dropwise adding 32% acrylate monomer pre-emulsion, and dissolving 0.3 parts of ammonium persulfate of the second initiator in 18 parts of water, and dropping the monomer pre-emulsion into the reaction kettle simultaneously; after the completion of the dropwise addition Insulation for 15 min; add all the styrene monomer pre-emulsion, add 3-5 h, add 20 min after the completion of the addition, and finally add the remaining 65% acrylate monomer pre-emulsion.
- Step (4) is completed by adding dropwise for 1 hour, and the temperature is lowered to 45 ° C, and the pH is adjusted to 7 by adding ammonia water to obtain a block type acrylate pressure-sensitive adhesive emulsion.
- test method of pressure sensitive adhesive performance is as follows:
- the block structure acrylate pressure sensitive adhesive prepared by the invention has excellent comprehensive performance, especially 90° peeling and good adhesion, and is particularly suitable for fields requiring high surface resistance, such as alkaline dry battery labels.
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Abstract
本发明公开了一种嵌段结构的丙烯酸酯压敏胶乳液的制备方法,将丙烯酸酯单体和苯乙烯单体分别与去离子水、乳化剂混合均匀,搅拌乳化分别得到丙烯酸酯单体预乳化液和苯乙烯单体预乳化液;将去离子水和打底乳化剂搅拌混合均匀,升温冷凝回流;加入丙烯酸酯单体预乳化液,再加入第一引发剂;向步骤(2)的乳液中滴加部分丙烯酸酯单体预乳化液,以及第二引发剂,然后滴加全部苯乙烯单体预乳化液,最后滴加剩余丙烯酸酯单体预乳化液,出料得到乳液,该乳液玻璃化温度低,浸润性好,提供粘附性能,压敏胶成本低廉,兼具良好初粘力、持粘力和剥离强度,综合性能突出,耐曲面性佳,可以在曲面标签领域有广泛应用。
Description
本发明属于压敏胶领域,具体涉及一种嵌段结构的丙烯酸酯压敏胶乳液及其制备方法。
丙烯酸酯压敏胶类型主要有溶剂型压敏胶、水性压敏胶和热熔压敏胶。溶剂型压敏胶不仅成本高,而且含有大量易燃、有毒的有机溶剂,对工作人员健康造成不利影响,而且严重污染环境;热熔压敏胶存在耐老化性能、耐曲面性能差,综合性能达不到中高端领域应用要求;而水性丙烯酸酯压敏胶由于其环境友好、无毒、无VOC排放、分子量大、固含量高、价格低廉等优点,在越来越多的领域获得广泛的应用。
但是,水性丙烯酸酯压敏胶存在耐水性、耐热性、浸润性、涂布性差等缺点,且交联效果不理想,若采用外添加固化剂,固化剂会与水反应,与胶水难以混合均匀,还会产生较多泡沫;若采用内交联方法,交联不完全,高温耐老化性能差,所以在某些领域水性压敏胶难以取代溶剂型压敏胶,如碱性干电池标签用的压敏胶几乎都是溶剂型丙烯酸酯压敏胶,电池标签对胶水综合性能要求较高,即要具有良好的初粘力、持粘力和剥离强度,尤其要求胶水具有突出的90°剥离持粘性,否则,电池标签的接口处容易反翘。
发明内容
本发明针对现有技术的不足,提出一种嵌段结构丙烯酸酯压敏胶乳液,结构巧妙,低成本,综合性能优异,尤其耐曲面性能佳。
本发明是通过以下步骤制备的:
(1)将丙烯酸酯单体和苯乙烯单体分别与去离子水、乳化剂混合均匀,充分搅拌乳化分别得到丙烯酸酯单体预乳化液和苯乙烯单体预乳化液;
(2)将去离子水和打底乳化剂搅拌混合均匀,升温至65~70℃,冷凝回流;加入占步骤(1)丙烯酸酯单体预乳液重量的0.5wt%~5wt%丙烯酸酯单体预乳化液,再加入第一引发剂,升温至78~84℃,反应20~40min;
(3)将步骤(2)的乳液中滴加部分丙烯酸酯单体预乳化液,以及第二引发剂,丙烯酸酯单体预乳化液滴完后保温10~30min,然后滴加全部苯乙烯单体预乳化液,滴完后保温10~30min,最后滴加剩余丙烯酸酯单体预乳化液,全部单体预乳化液滴加时间为3~5h;
(4)全部滴完后保温1~2h,然后降温至50℃以下,调节乳液pH值至7~8,出料得到嵌段结 构丙烯酸酯压敏胶乳液。
步骤(1)中按重量比为
其中步骤(1)得到的丙烯酸酯单体预乳化液中丙烯酸酯单体重量百分比的65~80%,苯乙烯单体预乳化液中苯乙烯重量百分比为55~70%;
步骤(2)所述的第一引发剂占单体总量0.08~0.2%,步骤(3)第二引发剂占单体总量的0.15~0.5%;
进一步地,丙烯酸酸酯单体为丙烯酸丁酯、丙烯酸酸异辛酯、丙烯酸、甲基丙烯酸、丙烯酸羟乙酯、甲基丙烯酸羟乙酯、羟甲基丙烯酰胺、羟乙基丙烯酰胺、甲基丙烯酸缩水甘油酯、甲基丙烯酸酸异冰片酯、甲基丙烯酸脲基酯中的一种或多种。
进一步地,乳化剂为2-丙烯酰胺基-2-甲基丙磺酸钠(AMPS)、1-烯丙氧基-3-(4-壬基苯酚)-2-聚氧乙烯醚硫酸铵(DNS-86)、烯丙氧基壬基苯氧基丙醇聚氧乙烯醚(SN-10)、烯丙氧基壬基苯氧基丙醇聚氧乙烯醚硫酸铵(SE-10)、壬基酚聚氧乙烯醚硫酸铵(TX4SA)中一种或多种,打底乳化剂为烷基醇烷氧基化硫酸钠(AS-801)、壬基酚乙氧基硫酸铵(NPES-4)、C12烷基醇乙氧基化硫酸钠盐(AES-4)中一种或多种,打底乳化剂量占乳化剂总量的0.6~6%。
其中第一引发剂为过硫酸铵或过硫酸钾中的一种;第二引发剂为为过硫酸铵或过硫酸钾中的一种。
步骤(3)中部分丙烯酸酯单体预乳化液占总丙烯酸酯单体预乳液的30~60%,步骤(4)用氨水调节PH值至7-8。
根据本发明的技术方案,最终制得的压敏胶乳液由聚丙烯酸酯软段和聚苯乙烯硬段构成的嵌段结构,软段与硬段的重量百分比为:65%~95%∶5%~35%。
与现有技术相比,本发明具有以下优点:压敏胶聚合物分子链由聚丙烯酸酯软段和聚苯乙烯硬段构成的嵌段结构,该结构中聚丙烯酸酯链段玻璃化温度低,浸润性好,提供粘附性能,聚苯乙烯链段硬且凭借链段间作用力,提供物理交联点,为压敏胶提供内聚力和持粘力。此压敏胶成本低廉,兼具良好初粘力、持粘力和剥离强度,综合性能突出,耐曲面性佳,可以在曲面标签领域有广泛应用。
实施例1
步骤(1)称取30份去离子水、0.3份乳化剂SE-10、0.25份乳化剂TX-4SA加入到预乳化釜中,开启搅拌,加入80份丙烯酸丁酯、10份丙烯酸异辛酯,搅拌30min得到丙烯酸酯单体预乳化液;称取6份去离子水、0.12份乳化剂SE-10加入到另一预乳化釜中,开启搅拌,加入10份苯乙烯,搅拌30min得到苯乙烯单体预乳化液;
步骤(2)反应釜中加入40份去离子水、0.02份AS-801,升温至65-70℃开启冷凝回流装置,搅拌升温至80℃,加入2.5%丙烯酸酯单体预乳化液,再将0.12份过硫酸铵溶解在3份水中并一次性加入反应釜中,反应30min;
步骤(3)滴加38%丙烯酸酯单体预乳化液,将第二引发剂0.24份过硫酸铵溶解在18份水中,与单体预乳化液同时滴加到反应釜中;滴加完成后保温15min;再滴加全部苯乙烯单体预乳化液,滴加时间3-5h,滴加完成后保温15min,最后滴加剩余59.5%丙烯酯单体乳化液,步骤(4)滴加完成保温1h,降温至45℃,加入氨水调节pH至7,出料得到嵌段型丙烯酸酯压敏胶乳液。
实施例2
步骤(1)称取30份去离子水,0.36份DNS-86、0.24份乳化剂SN-10加入到预乳化釜中,开启搅拌,加入70份丙烯酸丁酯、16份丙烯酸异辛酯、2份甲基丙烯酸,搅拌30min得到丙烯酸酯单体预乳化液;称取6份去离子水、0.12份乳化剂SE-10加入到另一预乳化釜中,开启搅拌,加入12份苯乙烯,搅拌30min得到苯乙烯单体预乳化液;
步骤(2)反应釜中加入36份去离子水、0.012份乳化剂AES-4,升温至65-70℃开启冷凝回流装置,搅拌升温至80℃,加入3.5%丙烯酸酯单体预乳化液,再将0.09份过硫酸铵溶解在3份水中并一次性加入反应釜中,反应30min;
步骤(3)滴加26%丙烯酸酯单体预乳化液,将第二引发剂0.27份过硫酸铵溶解在18份水中,与单体预乳化液同时滴加到反应釜中;滴加完成后保温15min;再滴加全部苯乙烯单体预乳化液,滴加时间3-5h,滴加完成后保温20min,最后滴加剩余70.5%丙烯酸酯单体预乳化液,
步骤(4)滴加完成保温1h,降温至45℃,加入氨水调节pH至7,出料得到嵌段型丙烯酸酯压敏胶乳液。
实施例3
步骤(1)称取30份去离子水、0.3份乳化剂SE-10、0.45份乳化剂AMPS加入到预乳化釜中,开启搅拌,加入70份丙烯酸丁酯、18份丙烯酸异辛酯、2份甲基丙烯酸羟乙酯、2份甲基丙烯酸缩水甘油酯,搅拌30min得到丙烯酸酯单体预乳化液;称取6份去离子水、0.09份乳化剂SE-10加入到另一预乳化釜中,开启搅拌,加入8份苯乙烯,搅拌30min得到苯乙烯单体预乳化液;
步骤(2)反应釜中加入45份去离子水、0.018份NPES-4,升温至65-70℃开启冷凝回流装置,搅拌升温至80℃,加入2.5%丙烯酸酯单体预乳化液,再将0.12份过硫酸铵溶解在3份水中并一次性加入反应釜中,反应30min;
步骤(3)滴加50%丙烯酸酯单体预乳化液,将第二引发剂0.24份g过硫酸铵溶解在18份水中,与单体预乳化液同时滴加到反应釜中;滴加完成后保温20min;再滴加全部苯乙烯单体预乳化液,滴加时间3-5h,滴加完成后保温20min,最后滴加剩余47.5%丙烯酸酯单体预乳化液,
步骤(4)滴加完成保温1h,降温至45℃,加入氨水调节pH至7,出料得到嵌段型丙烯酸酯压敏胶乳液。
实施例4
步骤(1)称取27份去离子水、0.24份乳化剂SE-10、0.24份乳化剂SN-10加入到预乳化釜中,开启搅拌,加入42份丙烯酸丁酯、40份丙烯酸异辛酯、1份丙烯酸、2份甲基丙烯酸脲基酯,搅拌30min得到丙烯酸酯单体预乳化液;称取9份去离子水、0.15份乳化剂SE-10加入到另一预乳化釜中,开启搅拌,加入15份苯乙烯,搅拌30min得到苯乙烯单体预乳化液;
步骤(2)反应釜中加入40份去离子水、0.012份乳化剂AS-801,升温至65-70℃开启冷凝回流装置,搅拌升温至80℃,加入3%丙烯酸酯单体预乳化液,再将0.12份过硫酸铵溶解在3份水中并一次性加入反应釜中,反应30min;
步骤(3)滴加32%丙烯酸酯单体预乳化液,将第二引发剂0.3份过硫酸铵溶解在18份水中,与单体预乳化液同时滴加到反应釜中;滴加完成后保温15min;再滴加全部苯乙烯单体预乳化液,滴加时间3-5h,滴加完成后保温20min,最后滴加剩余65%丙烯酸酯单体预乳化液,
步骤(4)滴加完成保温1h,降温至45℃,加入氨水调节pH至7,出料得到嵌段型丙烯酸酯压敏胶乳液。
效果实施例
下面对实施例制备的压敏胶进行相关性能测试。
其中压敏胶性能测试方法如下:
(1)初粘力:按照GB/T4852~2002进行测试,以球号表示初粘性大小。
(2)持粘力:按照GB/T4851~1998进行测试,以胶带破坏重物掉落的时间计算。
(3)180°剥离强度:用电脑式按照试验机按照GB/T2792~1998进行测试。
(4)90°剥离持粘力:采用企业制定的检测方法进行测试。制备用酒精棉球将不锈钢板表面擦拭干净,停放干燥约10分钟。粘贴上标签并压平,使标签和不锈钢之间粘贴牢固,无间隙、无气泡,用2公斤垂直压力压20分钟并放置30分钟。然后在标签纵向的一段加规定重量的砝码,对标签垂直向下进行剥离。直至规定长度全部剥离脱开,并记下剥离脱开过程所用的时间。
表1嵌段结构丙烯酸酯压敏胶性能测试结果
本发明制备的嵌段结构丙烯酸酯压敏胶综合性能优异,尤其90°剥离持粘力佳,特别适用于对耐曲面性能要求较高的领域,如碱性干电池标签等。
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书内容所作的等效结构或等效流程变换,或直接或间接运用在其它的相关技术领域,均同理包括在本发明的专利保护范围内。
Claims (10)
- 一种嵌段结构的丙烯酸酯压敏胶乳液的制备方法,其特征在于包括以下制备步骤:(1)将丙烯酸酯单体和苯乙烯单体分别与去离子水、乳化剂混合均匀,充分搅拌乳化分别得到丙烯酸酯单体预乳化液和苯乙烯单体预乳化液;(2)将去离子水和打底乳化剂搅拌混合均匀,升温至65~70℃,冷凝回流;加入占步骤(1)丙烯酸酯单体预乳液重量0.5~5%丙烯酸酯单体预乳化液,再加入第一引发剂,升温至78~84℃,反应20~40min;(3)向步骤(2)的乳液中滴加部分丙烯酸酯单体预乳化液,以及第二引发剂,丙烯酸酯单体预乳化液滴完后保温10~30min,然后滴加全部苯乙烯单体预乳化液,滴完后保温10~30min,最后滴加剩余丙烯酸酯单体预乳化液,全部单体预乳化液滴加时间为3~5h;(4)全部滴完后保温1~2h,然后降温至50℃以下,调节乳液pH值至7~8,出料得到嵌段结构丙烯酸酯压敏胶乳液。
- 根据权利要求2所述的一种嵌段结构的丙烯酸压敏胶乳液的制备方法,其特征在于所述的步骤(1)得到的丙烯酸酯单体预乳化液中丙烯酸酯单体重量百分比为65~80%,苯乙烯单体预乳化液苯乙烯单体重量百分比为55~70%。
- 根据权利要求1所述的一种嵌段结构的丙烯酸压敏胶乳液的制备方法,其特征在于步骤(2)的第一引发剂占单体重量0.08~0.2%,步骤(3)第二引发剂占单体重量的0.15~0.5%。
- 根据权利要求1所述的一种嵌段结构的丙烯酸压敏胶乳液的制备方法,其特征在于所述丙烯酸酸酯单体为丙烯酸丁酯、丙烯酸酸异辛酯、丙烯酸、甲基丙烯酸、丙烯酸羟乙酯、甲基丙烯酸羟乙酯、羟甲基丙烯酰胺、羟乙基丙烯酰胺、甲基丙烯酸缩水甘油酯、甲基丙烯酸酸异冰片酯、甲基丙烯酸脲基酯中的一种或多 种;所述乳化剂为2-丙烯酰胺基-2-甲基丙磺酸钠、1-烯丙氧基-3-(4-壬基苯酚)-2-聚氧乙烯醚硫酸铵、烯丙氧基壬基苯氧基丙醇聚氧乙烯醚、烯丙氧基壬基苯氧基丙醇聚氧乙烯醚硫酸铵、壬基酚聚氧乙烯醚硫酸铵中一种或多种;步骤(2)所述打底乳化剂为烷基醇烷氧基化硫酸钠、壬基酚乙氧基硫酸铵、C12烷基醇乙氧基化硫酸钠盐中一种或多种。
- 根据权利要求1所述的一种嵌段结构的丙烯酸压敏胶乳液的制备方法,其特征在于步骤(2)所述的打底乳化剂量占乳化剂总量的0.6~6%。
- 根据权利要求4所述的一种嵌段结构的丙烯酸压敏胶乳液的制备方法,其特征在于所述的第一引发剂为过硫酸铵、过硫酸钾中一种;第二引发剂为过硫酸铵、过硫酸钾中的一种。
- 根据权利要求1所述的一种嵌段结构的丙烯酸压敏胶乳液的制备方法,其特征在于所述的步骤(3)中部分丙烯酸酯单体预乳化液占总丙烯酸酯单体预乳液重量的30~60%,剩余丙烯酸酯单体预乳化液占总丙烯酸酯单体预乳化液重量的40%~70%。
- 根据权利要求1所述的一种嵌段结构的丙烯酸压敏胶乳液的制备方法,其特征在于:所述的步骤(4)用氨水调节PH值至7-8。
- 根据权利要求1或2所述的一种嵌段结构的丙烯酸压敏胶乳液的制备方法制得的压敏胶乳液,其特征在于所述的乳液由聚丙烯酸酯软段和聚苯乙烯硬段构成的嵌段结构,软段与硬段的重量百分比为65%~95%∶5%~35%。
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